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SUPSI Industry Day 2019Overview on LeTID phenomenon and Industry Solutions to manage it
Andrea Viaro | Head of Technical Service Europe, JinkoSolar | 08.11.2019
http://www.jinkosolar.com/http://www.jinkosolar.com/
Mechanism postulate 1: Metal-Induced Degradation
2
MID – Metal Induced Degradation:Metal Ions in silicon gather at the grain borders to form stable defects acting as recombination centers
Jinko Solution: Reduce the ratio of Metal Ion impurity in mono-crystal ingotsby optimizing production process and parameters
Source: Mallory A. Jensen, MIT,IEEE JOURNAL OF PHOTOVOLTAICS, 2018
Source: Klaus Ramspeck,27th European Photovoltaic Solar Energy Conference and Exhibition,861-865
Mechanism postulate 2: Hydrogen-Induced Degradation
3
Fermi Energy Level
HID – Hydrogen Induced Degradation:Hydrogen Atoms diffuse into the silicon and combine with positive ions into more stable state, which reduces the PV cell activity
Jinko Solution: Optimal Hydrogen content and fine-tuning of equipment employed in mass production (also in cooperation with external R&D centers e.g. UNSW)
Source: Alison Ciesla née Wenham, Hydrogen-Induced Degradation, UNSW, 7th world conference on photovoltaic energyconversion, P1-8, 2018.
Mechanism Study: Mono VS Poly
4
Poly PERC Mono PERCMID Higher content of metal
impurities→higher MIDLower content of metal impurities→lower MID
HID Same effect on poly and mono, relative to cell process
Source: Daniel Macdonald, AIST, JOURNAL OF APPLIED PHYSICS 97, 033523 2005
Source: E. Garcia Goma, Eternal Sun Group and UNSW, 35th European Photovoltaic Solar Energy Conference and Exhibition,
Brussels, Belgium 2018
LeTID mitigation: Possible Strategies
5
Solution Technology: Advanced Recipe
6
Crystal Growing
Slicing wafer
Mono PERC Cell
Module
Process fields Controlling Technology
Impurities Controlling Technology
LIR Technology
Decrease the content of Metal Impurities
and Oxygen
Decrease the content of impurities and
defect in stable level
Control the Hydrogen content to reduce LID
(insufficient H) and LeTID (excessive H)
Solution Technology: Monocrystal Pulling Control Tech.
7
The technology developed by Jinko R&D can reduce Metal and Oxygen atoms by optimizing the different process phases parameters
Stress field
Thermal field
Magnetic field
Velocity
Flow
Concentration
7
Solution Technology: Impurities Controlling & LIR tech.
8
Texturing
High resistance diffusion
Passivation Layer
ARC coating
Laser
Metallization
LIR Light-Induced Regeneration
Design specific process parameters (e.g. Temp.) to:
1. Remove effectively impurities from the surface
2. Reduce metal impurities diffusion into the silicon
3. Decrease probability of forming stable defects
4. Reduce energy consumption and CO2 emission
1. Optimize Hydrogen content to Control both
• LID caused by insufficient hydrogen
• LeTID caused by excessive hydrogen
2. LIR single-cell, in-line stabilization is more
effectively in mass production, compared to CIR
stacked-batch processing
Light Induced Regeneration (LIR)
9
• Illumination of mono cz. P-type solar cells Eff. reduction up to 5% abs
• Main cause: recombination of active Boron–Oxygen complexes (B-O),
especially in highly Boron-doped & Oxygen-rich silicon
• Light-induced Hydrogen Passivation (LiHP) can dramatically reduce LID,
i.e. improve regeneration process
• Key parameters to deactivate Boron–Oxygen complex (Passivation):
Temperature, carrier injection, Hydrogen diffusion
Mass Production Control: long-term test of samples
10
300 kWh LeTID test result on Mono PERC Modules
After 60Kwh regeneration starts
0.90%
1.03%
0.0%
0.2%
0.4%
0.6%
0.8%
1.0%
1.2%
1.4%
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 220 240 250 270 280 300
60Kwh
Testing temperature:75±5℃(surface)Light source:1Kw(steady)
Pow
er D
egra
datio
n
Mono PERC Sample No.1Mono PERC Sample No.2
Mass Production Control: third-party test result
11
LeTID test at 75±5℃ with CID procedure Result from mass production (average -0.6% Pmpp) Jinko Mono Perc Modules (2018)
Current: 9.9A(Imp)Test Period: 162h
Chart1
Sample.1
Sample.2
Sample.3
Sample.4
Sample.5
Sample.6
系列 1
Power Degradation Ratio
0.006
0.008
0.004
0.007
0.006
0.007
Sheet1
系列 1
Sample.10.60%
Sample.20.80%
Sample.30.40%
Sample.40.70%
Sample.50.60%
Sample.60.70%
Mass Production Control: sampling data
12
60Kwh LeTID test result of Mono Perc Modules (throughout 2018) LID test 1kW (steady) with Temperature raised to 75±5℃ Simulating extreme environment → Similar to LeTID
0.85%
0.97% 1.00%
1.12%1.20% 1.17%
1.03% 0.99% 0.99% 0.98%1.05%
0.00%
0.20%
0.40%
0.60%
0.80%
1.00%
1.20%
1.40%
2018-1 2018-2 2018-3 2018-4 2018-5 2018-6 2018-7 2018-8 2018-9 2018-10 2018-11
Conclusions: management control integration
13
Advantage of complete value-chain
vertical integration
Manufacturer efforts in L(eT)ID reductionenable to effectively reduces risk in PV investments
IEC Standard ,under development, will give an accurate approach to evaluate the phenomenon
Ingot purity, wafer processing and cell stabilization are key to control L(eT)ID effect in mass-production
PV cell and module regeneration strictly dependon temperature and light/current intensity
High silicon quality and optimized manufacturing lead to reliable PV modules
Thank You!
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