14
SUPSI Industry Day 2019 Overview on LeTID phenomenon and Industry Solutions to manage it Andrea Viaro | Head of Technical Service Europe, JinkoSolar | 08.11.2019

SUPSI Industry Day 2019...Overview on LeTID phenomenon and Industry Solutions to manage it. Andrea Viaro | ... Alison Ciesla née Wenham, Hydrogen-Induced Degradation,UNSW, 7th world

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

  • SUPSI Industry Day 2019Overview on LeTID phenomenon and Industry Solutions to manage it

    Andrea Viaro | Head of Technical Service Europe, JinkoSolar | 08.11.2019

    http://www.jinkosolar.com/http://www.jinkosolar.com/

  • Mechanism postulate 1: Metal-Induced Degradation

    2

    MID – Metal Induced Degradation:Metal Ions in silicon gather at the grain borders to form stable defects acting as recombination centers

    Jinko Solution: Reduce the ratio of Metal Ion impurity in mono-crystal ingotsby optimizing production process and parameters

    Source: Mallory A. Jensen, MIT,IEEE JOURNAL OF PHOTOVOLTAICS, 2018

    Source: Klaus Ramspeck,27th European Photovoltaic Solar Energy Conference and Exhibition,861-865

  • Mechanism postulate 2: Hydrogen-Induced Degradation

    3

    Fermi Energy Level

    HID – Hydrogen Induced Degradation:Hydrogen Atoms diffuse into the silicon and combine with positive ions into more stable state, which reduces the PV cell activity

    Jinko Solution: Optimal Hydrogen content and fine-tuning of equipment employed in mass production (also in cooperation with external R&D centers e.g. UNSW)

    Source: Alison Ciesla née Wenham, Hydrogen-Induced Degradation, UNSW, 7th world conference on photovoltaic energyconversion, P1-8, 2018.

  • Mechanism Study: Mono VS Poly

    4

    Poly PERC Mono PERCMID Higher content of metal

    impurities→higher MIDLower content of metal impurities→lower MID

    HID Same effect on poly and mono, relative to cell process

    Source: Daniel Macdonald, AIST, JOURNAL OF APPLIED PHYSICS 97, 033523 2005

    Source: E. Garcia Goma, Eternal Sun Group and UNSW, 35th European Photovoltaic Solar Energy Conference and Exhibition,

    Brussels, Belgium 2018

  • LeTID mitigation: Possible Strategies

    5

  • Solution Technology: Advanced Recipe

    6

    Crystal Growing

    Slicing wafer

    Mono PERC Cell

    Module

    Process fields Controlling Technology

    Impurities Controlling Technology

    LIR Technology

    Decrease the content of Metal Impurities

    and Oxygen

    Decrease the content of impurities and

    defect in stable level

    Control the Hydrogen content to reduce LID

    (insufficient H) and LeTID (excessive H)

  • Solution Technology: Monocrystal Pulling Control Tech.

    7

    The technology developed by Jinko R&D can reduce Metal and Oxygen atoms by optimizing the different process phases parameters

    Stress field

    Thermal field

    Magnetic field

    Velocity

    Flow

    Concentration

    7

  • Solution Technology: Impurities Controlling & LIR tech.

    8

    Texturing

    High resistance diffusion

    Passivation Layer

    ARC coating

    Laser

    Metallization

    LIR Light-Induced Regeneration

    Design specific process parameters (e.g. Temp.) to:

    1. Remove effectively impurities from the surface

    2. Reduce metal impurities diffusion into the silicon

    3. Decrease probability of forming stable defects

    4. Reduce energy consumption and CO2 emission

    1. Optimize Hydrogen content to Control both

    • LID caused by insufficient hydrogen

    • LeTID caused by excessive hydrogen

    2. LIR single-cell, in-line stabilization is more

    effectively in mass production, compared to CIR

    stacked-batch processing

  • Light Induced Regeneration (LIR)

    9

    • Illumination of mono cz. P-type solar cells Eff. reduction up to 5% abs

    • Main cause: recombination of active Boron–Oxygen complexes (B-O),

    especially in highly Boron-doped & Oxygen-rich silicon

    • Light-induced Hydrogen Passivation (LiHP) can dramatically reduce LID,

    i.e. improve regeneration process

    • Key parameters to deactivate Boron–Oxygen complex (Passivation):

    Temperature, carrier injection, Hydrogen diffusion

  • Mass Production Control: long-term test of samples

    10

    300 kWh LeTID test result on Mono PERC Modules

    After 60Kwh regeneration starts

    0.90%

    1.03%

    0.0%

    0.2%

    0.4%

    0.6%

    0.8%

    1.0%

    1.2%

    1.4%

    10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 220 240 250 270 280 300

    60Kwh

    Testing temperature:75±5℃(surface)Light source:1Kw(steady)

    Pow

    er D

    egra

    datio

    n

    Mono PERC Sample No.1Mono PERC Sample No.2

  • Mass Production Control: third-party test result

    11

    LeTID test at 75±5℃ with CID procedure Result from mass production (average -0.6% Pmpp) Jinko Mono Perc Modules (2018)

    Current: 9.9A(Imp)Test Period: 162h

    Chart1

    Sample.1

    Sample.2

    Sample.3

    Sample.4

    Sample.5

    Sample.6

    系列 1

    Power Degradation Ratio

    0.006

    0.008

    0.004

    0.007

    0.006

    0.007

    Sheet1

    系列 1

    Sample.10.60%

    Sample.20.80%

    Sample.30.40%

    Sample.40.70%

    Sample.50.60%

    Sample.60.70%

  • Mass Production Control: sampling data

    12

    60Kwh LeTID test result of Mono Perc Modules (throughout 2018) LID test 1kW (steady) with Temperature raised to 75±5℃ Simulating extreme environment → Similar to LeTID

    0.85%

    0.97% 1.00%

    1.12%1.20% 1.17%

    1.03% 0.99% 0.99% 0.98%1.05%

    0.00%

    0.20%

    0.40%

    0.60%

    0.80%

    1.00%

    1.20%

    1.40%

    2018-1 2018-2 2018-3 2018-4 2018-5 2018-6 2018-7 2018-8 2018-9 2018-10 2018-11

  • Conclusions: management control integration

    13

    Advantage of complete value-chain

    vertical integration

    Manufacturer efforts in L(eT)ID reductionenable to effectively reduces risk in PV investments

    IEC Standard ,under development, will give an accurate approach to evaluate the phenomenon

    Ingot purity, wafer processing and cell stabilization are key to control L(eT)ID effect in mass-production

    PV cell and module regeneration strictly dependon temperature and light/current intensity

    High silicon quality and optimized manufacturing lead to reliable PV modules

  • Thank You!

    Diapositiva numero 1Diapositiva numero 2Diapositiva numero 3Diapositiva numero 4Diapositiva numero 5Diapositiva numero 6Diapositiva numero 7Diapositiva numero 8Diapositiva numero 9Diapositiva numero 10Diapositiva numero 11Diapositiva numero 12Diapositiva numero 13Diapositiva numero 14