Supplier Information Survey Pg

8/18/2019 Supplier Information Survey Pg

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311880048.xls Page 1 of 68 Print Date: 04/01/2016

John Deere Supplier Information Survey

INSTRUCTIONS1. Survey Purpose

This Supplier Inforation Sur!e" Pro#ess has the follo$ing o%&e#ti!es: '.

(. Pro!i)e Supplier *o)e of *on)u#t notifi#ation of non#oplian#e.*. Pro!i)e input regar)ing Supplier+s inforation to the ,ohn Deere -nterprise.D.

-.

2. Survey She!ule

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(.

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D.

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". Completin# the Survey

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(.

$. Storin# the Survey %Deere Internal Use&

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This Supplier Inforation Sur!e" is )esigne) to get inforation fro a potential )ire#t or in)ire#t aterial supplierto e!aluate their anageent finan#ial aterial #ontrol ualit" #o)e of #on)u#t engineering an) te#hni#alsupport pro#esses to )e#i)e if the" are #apa%le to %e #onsi)ere) as a potential supplier for ,ohn Deere. It is)esigne) to %e first #oplete) %" ailing the sur!e" uestionnaire to a potential supplier an) e!aluating theirresponses. It is also inten)e) to %e a $a" to #ouni#ate Deere+s expe#tations to a potential supplier.

To pro!i)e inforation on potential an) exsisting supplier+s a)eua#" of anageent finan#ialaterial #ontrol engineering an) te#hni#al support pro#esses.

Sur!e" results $ill %e use) to o%&e#ti!el" e!aluate Suppliers an) assist in fa#ilitating Supplier Sele#tionan) De!elopent. Sur!e" results $ill also %e use) to ipro!e the -nterprise suppl" %ase.

Thissur!e" is not inten)e) to #o!er the supplier+s or ,ohn Deere+s entire ualit" s"ste. To #on)u#t athorough re!ie$ of the supplier+s ualit" s"ste an au)it ust %e #on)u#te) an using the ,DS223Supplier ualit" S"ste 'u)it uestionnaire an) le) %" a ualifie) ea) 'u)itor. ' re!ie$ of ,ohnDeere+s ualit" s"ste is #on)u#te) $ith internal au)its %" traine) au)itors or #onsultants.

,ohn Deere suppl" anageent organiations shoul) use this Supplier Inforation Sur!e" to s#reenpotential suppliers.

' Supplier Inforation Sur!e" shoul) %e #on)u#te) prior to a supplier site !ist. This is )one %" sen)ingthe sur!e" uestionnaire to the supplier for a selfassessent. The sur!e" results are then re!ie$e) fora)eua#" prior to planning a site !isit or au)it.

The Supplier Inforation Sur!e" $as )e!elope) as a tool to assist in pro!i)ing a #onsistent !ie$ ofsupplier #apa%ilities. The" )o not #o!er pro)u#t spe#ifi# uestions su#h as )esign anufa#turingualit" or perforan#e #hara#teristi#s. Pro)u#t / pro#ess spe#ifi# topi#s ust %e a))resse) as nee)e)%" te#hni#all" #opetent au)itors.

5hen an onsite inforation sur!e" is #on)u#te) the Supplier Inforation Sur!e" Inforation shoul)%e in#lu)e) as a part of the final onsite sur!e" report.

The Supplier Inforation Sur!e" is generi# in nature an) in#lu)es uestions that $ill not al$a"s %eappli#a%le to a spe#ifi# supplier. uestions that are not appli#a%le or that $ere not #o!ere) )uring anonsite sur!e" a" %e note) as su#h on the final report.

or an onsite sur!e" the sur!e" report shoul) %e #oplete) an) share) $ith the Supplier %efore)eparture if possi%le. 't a iniu the Supplier shoul) %e a)!ise) of an" pro%les. *ontainentshoul) %e a))resse) if there are issues #on#erning the pro)u#tion of non#onforing aterial.

If #on)u#ting an onsite sur!e" pro!i)e the supplier fee)%a#7 )uring a #losing eeting. ollo$up $iththe final $ritten report $ithin t$o $ee7s.

'fter #opleting the sur!e" please sen) it to "our ,ohn Deere )i!ision ualit" au)it s"ste #oor)inatorto file in Supplier -!aluation Tra#7ing s"ste lo#ate) in ,D Suppl" et$or7. Delete the sur!e"

instru#tions #hange histor" an) an" other nonappli#a%le $or7sheets prior to filing the au)it.The list ofDeere eplo"ees that #an file "our sur!e" are liste) an) #an %e !ie$e) at the follo$ing lin7:http://$$$.90.)eere.#o/suppgt/%usinesspro#esses/strategi#sour#ingpro#ess/tools/suppliere!aluationtra#7ing/suppliere!aluationtra#7ingin)ex.ht an) sele#ting 'uthorie) ;sers for Data;ploa)ing.

'fter #opleting the sur!e" please uploa) the file to the Supplier -!aluation Tra#7ing s"ste lo#ate) in,D Suppl" et$or7. If "ou )o not ha!e a##ess to the S-T s"ste please #onta#t "our anager to gaina##ess.

'll #oplete) sur!e"s an) assessents #an %e !ie$e) in Supplier -!aluation Tra#7ing at this lin7:http://$$$.90.)eere.#o/suppgt/%usinesspro#esses/strategi#sour#ingpro#ess/tools/suppliere!aluationtra#7ing/suppliere!aluationtra#7ingin)ex.ht an) sele#ting 5e% 'ppli#ation.


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'()*NT*+(NTO D( IN,OR+*-(S DO ,ORN(C(DOR JO/N D((R(

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? D;S:

;@ )o Site )a -presa: *argo ou PosiABo:

Departaento:

-n)ereAo )o orne#e)or: -ail )o orne#e)or:

*i)a)e/*-P:

Pa:

ora egal/Proprie)a)e:

Planta -spaAo ? un#ionFrios *apa#i)a)e/;tiliaABo '

Perfil )a -presa:

. Comunia03o1 uantas pessoas se #ouni#a e inglGsH

2 uantas pessoas se #ouni#a e inglGsH

C. Informa0es !e 4ereniamento

3

4

6

J

Integrantes )a -uipe )ePesuisa ,D:

oe )o *ontato )oorne#e)or:

ID )o orne#e)or ,ohn Deere =sehou!er>:

Eero )e Telefone )oorne#e)or:

Eero )e ax )oorne#e)or:

Porto Cais Prxio para@eessa )e -xportaABo:

Su%si)iFrias =#o lo#al espaAon? fun#ionFrios #apa#i)a)e>:

Ko#G te ua estrutura )e organiaABo )o#uenta)aH- #aso afirati!o forneAa.

Ko#G te u plano )e neg#ios )e L)io praoH- #aso afirati!o forneAa.

Ko#G te u plano )e neg#ios )e longo praoH- #aso afirati!o forneAa.

Se !o#G respon)eu MSiM a ualuer ua )as perguntas a#iae estF ipossi%ilita)o )e forne#er os )o#uentos soli#ita)ospo)eria )is#utir essas Freas #o a ,ohn DeereH

N plano )e neg#ios L u )o#uento foral ue in#lui:uestOes rela#iona)as ao er#a)oPlane&aento finan#eiroPro&eAOes )e #res#ientouestOes so%re planta instalaAOes e expansBoPro&eAOes )e !en)as =realN%&eti!os )e #ustoPro&eAOes )e !en)as =realDesen!ol!iento )e re#ursos huanosPro&eAOes )e PD

'!aliaABo )a #on#orrGn#iaPerforan#e #ontrola)o e e)i)oCLto)os forais )e atualiaABoilosofias )e operaABo e

Celhoria *ont

OutroEmpresa Estatal Públicoint Ventu IntegralPrivad

Interne EDI via WebE-mail EDI Outro

Bo


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'u)itoria=s>:

Integrantes )a -uipe )e

Pesuisa ,D:

D. Sistemas !e 5uali!a!e

9

*ertifi#aAOes )o Sistea )a uali)a)e

- #aso afirati!o infore as instituiAOes )e #re)en#iaento.

Data=s> )e !en#iento )o #ertifi#a)o

10

11

12 Taxa )e @epro!aABoInterna-xterna

13 ' sua epresa ofere#e garantia para os pro)utosH

14

(. Pessoal

1 Ko#G ofere#e prograas )e treinaentoH

16

1J

18

19 Ko#G )efine etas )e )esepenho in)i!i)uaisH

20

21

22 Eero )e fun#ionFrios =)iretos in)iretos assalaria)os>:

un#ionFrios Prieiro Turno Segun)o Turno Ter#eiro TurnDiretos

In)iretos 'ssalaria)os

23

Ko#G te u sin)i#atoH

24

uais sBos os seus re#ursos )e e)iABo e teste =por exeploCFuinas )e Ce)iABo por *oor)ena)a>H

Ns estBo)ispon

Ko#G a#eitarF #ustos e prograas )e o)ifi#aABo e #aporela#iona)os R falha )o seu pro)utoH

Ko#G ofere#e treinaento espe#


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'u)itoria=s>:


,.

2

' sua epresa L ua Frea )e fa%ri#aABoH

26Ko#G forne#e peAas )e ser!iAoH

2J

28 ue sBo seus prin#ipais #lientesH

oe )e Ken)as Kolu

29 uantos neg#ios !o#G &F te #o a ,ohn Deere se hou!erH

'uisiABo )e Di!isBo ,ohn Deere

30

31

S*N@-

'no

Per

- #aso afirati!o espe#ifiue to)as as #on)iAOes e suapolH

Prin#ipaisPro)utos

-xiste &oint !entures #ontratos )e neg#ios asso#iaAOes#ooperati!as ou #ontratos )e !en)as signifi#ati!os atuais oupen)entesH

orneAa )a)os finan#eiros )e exportaABo e )efun#ionFrios lista)os )os Eltios uatro anos.

@esponsa%ili)a)es 'tuais

@esponsa%ili)a)esTotais

PatriWnio


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'u)itoria=s>:


4. Instala0es7Pro!u03o

32 In)iue o taanho )as instalaAOes regiBo e i)a)e. Terra

33

34

3

36

3J - ue outras instalaAOes a sua epresa operaH

38

39

40

/. Sistema !e Custo

41 ual L sua faixa salarial =H

42

43

44

4

46 *oo !o#G #al#ula seus preAos #ota)osH

4J

I. Pro#ramas !e +elhoria Cont8nua !os Custos

48

49

J. Controle !e Impresses7(speifia0es

0

1

9. +anuseio7(m:ala#em !e +aterial

Taanho )as InstalaAOes =pLsua)ra)os>

Ns e)if


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Des#re!a o n


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'u)itoria=s>:


'. Invent;rio6 ue tipos )e #ontrole )e in!entFrio sBo usa)osH

J

8

9 ual L a rotati!i)a)e )o in!entFrio atual e ual L a etaH 'tual Ceta

+. Pro#rama03o60 *oo as prograaAOes )e pro)uABo sBo #on)ui)asH

61

62 uais sBo seus tepos )e exe#uABo noraisH

63 Ko#G te planos para re)uir o tepo )e exe#uABoH

64

N. 'o#8stia

6 o#ais:

66 o#ais:

6J ual L o seu sistea )e logH

Ko#G te u sistea )e )istri%uiABo no exteriorH- #aso afirati!o espe#ifiue os lo#aisH

Ko#G te araenaento no exteriorH- #aso afirati!o espe#ifiue os lo#aisH

Ko#G )ispOe )e u pro#e)iento para #ontrolar o )esepenhoreal na entrega so%re uanti)a)es )e pe)i)os e praos #orelaABo ao )esepenho )ese&a)o pelo #lienteH

Ko#G te algu sistea )e forne#iento ,ustInTie e/ou )eponto )e usoH

ue tipo )e ferraenta )e inter#Q%io )e )a)os !o#G usa #oos #lientes existentesH

ue tipo )e sistea )e Pro&eto 'uxilia)o por *oputa)or=*'D> !o#G usaH

ue suporte tL#ni#o/)e engenharia po)e ser forne#i)o parapro&eto apli#aABo resoluABo )e pro%leas e testesH iste ossuportes lo#ais e #orporati!os.

XF in#enti!o para a #ouni#aABo )ireta )a engenharia )o#liente/forne#e)orH

uais pro#essos )e pro&eto utilia tL#ni#as )e anFliseante#ipa)a )e pro&eto Y por exeplo 'nFlise )e -feitos eCo)os )e alha =C-'> Des)o%raento )a unABouali)a)e =D>H

pro)utos sBo )esen!ol!i)osH- #aso afirati!o uais )is#iplinas estBo in#luH

+I,O,I,O 'leat

EDI,'.VD' ODE$$ Outro/ especi01u

I2ES#S$Pro#E 3nigrap4ic Outro/ especi01u

'uto.' .atia 5en4um

67PE7P Outro/ especi0

Outro/ especi01


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'u)itoria=s>:


P. Testes !e Pro!utos66 **Preencha se você possui o projeto para o produto que a John Deere deseja adq

80

81

82

83 Ko#G te )a)os )e apli#aAOes para seus pro)utosH

84

8

86

8J

88

89

90

91

92

93

94

5. Conformi!a!e Re#ulat=ria

9

96

Ko#G te instalaAOes )e testes internas para realiar testes )e#oponentesH

KFrias fontes )e entra)a =isto L '!aliaABo )e @is#os )e*onfia%ili)a)e e Desepenho InforaAOes )e SatisfaABo )o*liente et#.> sBo #onsi)era)as no )esen!ol!iento )o plano )eKerifi#aABo e XoologaABo )e Pro)utos =PKK>H

Ko#G in#orpora os reuisitos e as inforaAOes )o #i#lo )eser!iAo )o #liente na ati!i)a)e )e PKKH

Ko#G L #apa )e )eonstrar os reuisitos )e #onfia%ili)a)e)esepenho e !i)a Etil )o pro&eto )os seus #oponentesH

Ko#G atualia o pro#e)iento PKK #o %ase nas falhas)ete#ta)as )urante o uso )o #lienteH

Ko#G fa o %en#har7 )e sua perforan#e #onfia%ili)a)euali)a)e e #ustos e relaABo aos seus #on#orrentesH

Ko#G forne#e peAas )e prottipoH- #aso afirati!o in)iue o tepo )e exe#uABo.

Tepo )e-xe#uABo:

Des#re!a sua #apa%ili)a)e )e realiar anFlises relatrios )eto)os os testes apli#F!eis )e perforan#e )o pro)uto epre!isOes pre#isas )a !i)a Etil )o pro)uto no a%iente )ousuFrio =por exeplo !i)a Etil e a#eleraABo #aposeguranAa>H

ontes externas )e testes )e )esepenho sBo usa)asH- #aso afirati!o #oo elas sBo onitora)asH

*oo SBoConitora)as:

Ns fatores )e a#eleraABo )e testes )e la%oratrio fora)eterina)os por #orrelaABo )e )a)os )e testes e la%oratrioe e #apoH

Des#re!a seu pro#e)iento para anFlise )e falhas )e retorno)e #apo.

Des#re!a suas pol ue estaos#onsi)eran)oH- #aso afirati!o )es#re!a.

@ei!in)i#aABo=Oes> )e@esponsa%ili)a)e )o Pro)uto:

Ko#G )etL a patente/)ireito autoral ou li#enAa apropria)a ueperite pro)uir legalente o pro)uto ou utiliar o pro#esso )eanufatura ue a ,ohn Deere )ese&a #oprarH

Ko#G te a )o#uentaABo para #opro!ar ue !o#G )etL ouestF li#en#ia)o para usar os Direitos )e Proprie)a)e Intele#tualreuisita)osH

$estes .ompletos de Sist

$estes de Sistemas em umOutro:


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'u)itoria=s>:


R. C=!i#o !e Con!uta !o ,ornee!or

9J - #aso afirati!o infore as instituiAOes )e #re)en#iaento.

Data=s> )e !en#iento )o #ertifi#a)o

98

ual L a i)a)e )o seu fun#ionFrio ais &o!eH

99

100

101

102

103

104

10

106

10J

108

109

*ertifi#aAOes )e Sisteas '%ientais e/ou )e SaE)e eSeguranAa

Ko#G te u sistea para garantir #onfori)a)e #o a nora!igente )e i)a)e H

Ko#G o%te!e ou ante!e to)as as perissOes e registrosa%ientais ue se apli#a Rs suas instalaAOes operaAOes epro)utos in#luin)o o relatrio )e o%rigaAOes )e a#or)o #o asleis e noras apli#F!eisH

Ns resKo#G te u prograa para i)entifi#ar a!aliar e #ontrolar as

exposiAOes no lo#al )e tra%alho a agentes u para pre!enir a#i)entes #o os tra%alha)oresH

Ko#G te u prograa para forne#er e exigir o uso )eeuipaento )e proteABo pessoal uan)o os ris#os RseguranAa e as exposiAOes no lo#al )e tra%alho nBo pu)ere

ser #ontrola)os por outros eiosHKo#G po)e forne#er taxas )e afastaento por a#i)entefreuGn#ia )e )oenAas e in#i)entes gra!esH

ISO "ISO "& Outra

Si


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'u)itoria=s>:


S. (>uipamento

111

Ton./ Taanho uanti)a

T.

Resumo !a Pes>uisa?

orneAa ua lista )e euipaentos. In#lua os prin#ipaiseuipaentos )e anufatura e teste in)i#an)o )iensOesi)a)e ar#a e #on)iABo.

Des#riABo )aCFuina

a%ri#ante )aCFuina

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311880048.xls Page 11 of 68 Print Date: 04/01/2016

John Deere Supplier Information Survey

C/*N4( /ISTOR@Date Division Aho +a!e Chan#es Reason for Chan#e

8'ug08 * @i#h @aser Propose) or4Sep08 'g Caril"n Duolien oratte) or11Car09 *orp Zuang Zu *hange) *onta#t Info an) )elete file lin7s14De#09 *orp Zuang Zu Transfer into Portugese


12/68

Deere B CompanyDeere Supply +ana#ement 'oation ?

Supplier Profile *lumini

Proesses+anufaturin# proess Current t7a JD t7a +a t7a/i#hpressure !ie astin#

'oEpressure permanent mol!

4ravity permanent mol!

San! astin#

Fin astin#

+ol!in#/i#hpressure !ie astin#

+anufaturer Clampin#,ore

Other +ol!s+anufaturer Pourin# SiGe

,urnae

'en#th Ai!th

Core +aHin#

Core loEer 5uantity SiGe

in liter

Core Dryin#

*!!itional Treatment

Opt.piee

Eei#ht

Opt.Surfae

area


13/68

Xar)ening

Ca#hiningIpregnation

5uality

Spe7tru@a)iograph" 'nal"sis

Caterials3DCeasuringTesting

'utoati#rin)ing

Prie*oating

inal*oating

%a#7 to general inforations

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Proess

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Optimal piee

Eei#ht

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Co2


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16/68

Deere B Company Up!ate!? JunDeere Supply +ana#ement 'oation ?

Supplier Profile elts

n Pro!uts

!ut Name? *nnual volume%>ty&? (stimate! annual volume%K&

nufaturin# proess? Notes

materials use! for JDerial *nnual volume%>ty&? (stimate! annual volume%K&

ential syner#ies throu#h om:ine! sourin#erial *nnual volume%>ty&? soure

(nou#h apaityfor lar#e series L

7 to general inforations

large

large

small

small

large

large

small

small



17/68


Supplier Profile Castin#s

Capaity7 +aterial? +aterial Spes *nnual Tonna#e *nnual JD Tonna#era" Iron

o)ular IronNther SteelTotal

5eight range

Proesses?+ahine +anufaturer 'en#th Ai!th /i#h

upper loEer Col)ing Pro#ess

San)

Celting

*ore pro#ess

*leaning

Seon!ary Operations Capa:ilities @es No If @es Provi!e *!!itional Desription

Painting =InXouse>Painting =Thir) Part">Ca#hiningXeat treatentNther =)es#ri%e>

W4at is ;our#urrent lea) tieH


automatic

,las< 3nit=and 6oldin

2reen Sand ,uran Sand

.upola Electric induction

=ot >o? .old >o?

Sand >last .4amber

W4eelabrating .reeper band cleani

=and .leaning

ot4er



18/68


Supplier Profile (letrials

+ain Pro!utsPro!utname? Cate#ory

Uni>ue a:ilities

Ahat are your uni>ue a:ilities L 77 Ahat seperates you from the ompetition L

Capaity?Do "ou ha!e enough #apa#it" for large series anufa#turing HStarters Airin# /arnesses(letri +otors atteries'i#hts SEithes

Relais *Htuators*lternators

(letri +otorsRotor !iameter ax: in:9A value ax: in:

9in! of oil tehnolo#y L

'i#hts

olors of li#hts? #olore) $hite #olore)

12 ) an! 7 or 2$ )? %oth 12K 24K

a: interior li#htin# L

9in! of enapsulatetehnolo#y L

type of li#hts %hea!li#htsMin!iatorsM ...&

urrent manufaturin# of '(Ds L


19/68

SEithes

Relais

Starters

+anufaturin# proesses an! apa:ilities?SoftEare for "D mo!elin# 5hi#h:Desi#n apa:ility L+etho!s for measurin# omp.

Ultra Soni Ael!in#Tool Shop inhouse outsour#e)aept eistin# toolin#(DIProet +ana#ement5uality +ana#ementservie part :usinnes L




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Up!ate!? Jun

4eneral

*nnual volume%>ty&? (st. annual volume%K&

Airin# /arnesses

omple Eirin# harn. L

types of tests L4rimp monitorin# L

atteries

pins properly seate! inharness onnetors L


22/68

*lternators

*Htuators

*utomatisation5hat per#entage of "our asse%l" is anual or automanual?automati

notes

none


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24/68

;p)ate or: 16/ Ca"/ 04

Date Supplier Information?


25/68

ati# H


26/68


27/68

Supplier Profile 'I4/TS

". Pro!ution +etho!s an! (n#ineerin# Support

".1 Ahat type of li#hts !o you manufatureL

".2 Ahat manufaturin# apa:ilities you !o haveL

"." Do you urrently manufature an!7or sell any '(D li#htin#L

@es No

If yesM Ehat speifi types of '(D li#htin# !o you manufature an!7or sellL

".Q Ahat perenta#e of your assem:ly is manual or automatiL

Canual: 0 'utoati#: 0

". Do you have inhouse metho!s for measurin# omponentsL

@es No +etho!s?

". Ahat softEare is use! for "D mo!elin# an! pro!uin# !raEin#sL

SoftEare use!?

If not Pro7eM !o you have the a:ility to EorH Eith Pro7( parts an! !raEin#sL

@es No Comments?

". Do you have !esi#n apa:ilityL

@es No

".1 Do you have a tool shop in houseL

@es No Comments?

".11 If no tool shopM !o you have the resoures :y Ehih you an outsoure tool fa:riationL

@es No Comments?

".12 *re you #enerally a:le to aept eistin# toolin# an! a!apt to your mf#. proessL


28/68


29/68

,ohn Deere 'gri#ultural -uipent Di!ision311880048.xlsPage 29 of 68


".1 Do you urrently pro!ue speial !esi#ne! motor @es No

".2 Ahat test metho!s !o you use to ensure >uality

"." Ahat is the maimum Rotor !iameter you an han!el manual or automatiL

"."1 Ahat is the minimum Rotor !iameter you an han!el manual or automatiL

"."2 Ahat is the maimum 9A value you an han!el manual or automatiL

"."" Ahat is the minimum 9A value you an han!el manual or automatiL

"."$ Ahat Hin! of stan!ar! an! speial enapsulate tenolo#ie !o you useL

"." Ahat Hin! of stan!ar! an! speial oil tenolo#ie !o you useL

"."Q

"." Do you urrently perform ultrasoni Eel!in#L

".$ Ahat perenta#e of your assem:ly is manual or automatiL



@es No +etho!s?

".Q Ahat softEare is use! for "D mo!elin# an! pro!uin# !raEin#sL

SoftEare use!?


Ahat Hin! of stan!ar! motors you manufature *C 7 DC 7 threephase operation 7:rushlessL


30/68


@es No Comments?

". Do you have harness !esi#n apa:ilityL

@es No

If @esM are you Eillin# to provi!e onsite resi!ent en#ineerin# support at John Deere fatoriesL

@es No


31/68


". Do you have a tool shop in houseL

@es No Comments?

". If no tool shopM !o you have the resoures :y Ehih you an outsoure tool fa:riationL

@es No Comments?


".11 Ahat is the urrent perenta#e rate of pro!ution apaity %72$&L

Perenta#e?

".12 *re all of your failities fully (DI apa:leM inlu!in# eletroni fun!s transferL

@es No Comments?

".1" 5uote your avera#e manufaturin# lea! time %yle time from first operationthrou#h final inspetion&.

".1$ Ahat resoures an!7or systems !o you have in plae for proet mana#ementL


32/68


$ 5uality *ssurane7(nvironment

$.1 *re there stan!ar! performane tests use! for neE part >ualifiationL

@es No Comments?

$.1.2 Ahat types of tests are you apa:le of ompletin#L

$.2 Is the plant ertifie! aor!in# to? @7N

ISO 1 ISO 2

ISO " 5S

ISO 1$1

$." Ahih institution performe! the ertifiationL

Institution?

(>uipment


33/68

Supplier Profile Aire /arness B attery Ca:les


".1 Do you urrently manufature :oth Eire harnesses an! :attery a:lesL

@es No

".2 Ahat manufaturin# apa:ilities you !o haveL

"." Ahat perenta#e of your assem:ly is manual or automatiL


".$ Ahat automate! manufaturin# apa:ilities to your have %i.e.M arouselM splieM terminate&L


@es No +etho!s?

".Q Ahat softEare is use! for "D mo!elin# an! pro!uin# !raEin#sL

SoftEare use!?


@es No Comments?

". Do you have !esi#n apa:ilityL

@es No

". Do you have a tool shop7:oar! fa:riation in houseL

@es No Comments?

". If no tool shopM !o you have the resoures :y Ehih you an outsoure tool fa:riationL

@es No Comments?


".11 Ahat is the urrent perenta#e rate of pro!ution apaity %72$&L

Perenta#e?

".12 *re all of your failities fully (DI apa:leM inlu!in# eletroni fun!s transferL

@ N


34/68


35/68


Supplier Profile ,or#in#sM Shafts

Capaity7 +aterial? +aterial Spes *nnual Tonna#e *nnual JD Tonna#e

Aei#ht ran#e

Proesses [es o Part Die Part aalies Diensions open #apa#it"*lose) DieNpen Die@ing @olle)

;pest orgingXaer orgingPre#ision orgingXeat TreatentCi#roallo"

W4at is ;our current lead time@

+aterial? +aterial *nnual Tonna#e *nnual JD Tonna#e

@a$ Caterial Sour#es +aterial annual >uantity Soures usa#e annual uantit" e.g. in tonnage

+ahines [es oX")rauli# Press

Ce#hani#al PressS#re$t"pe Press

Xate%ur Ca#hinig

,or#er Typ [es o

' S"etri#al ength / outsi)e )ia. less than 4 \ Press Xaer( S"etri#al ength / %ar )ia. greater than 4 ;psette* 'xis"etri#al ength less than18 in#hes \ Press XaerD 'xis"setri#al ength greater than 18 in#hes \ Press Xae- 's"etri#al an) *oplex Shapes Xaer

@olle) @ing an) @olle) (ar Pre#ision orging Xot an) *ol)


36/68


37/68


Supplier Profile 4ears %spurM helialM strai#ht B Spiral evel&

Capaity7 +aterial? +aterial Spes *nnual Tonna#e *nnual JD Tonna#e

5eight range

Proesses?+ahine +anufaturer Tonna#e SiGe /i#h

'A upper loEer orging

Turning

ear *utting

Xeat treatent

rin)ing pro#ess

Nther pro#ess

W4at is ;our#urrent lea) tieH


=ammer

Press

Spur#=elical

Straig4t >evel

Spiral >evel

.arburiAing

Press *uenc

.arbo-5itrid

Internal#E?t

Involute



38/68


Supplier Profile /y!rauli Cylin!ers

1. Capaity UtiliGation %list type an! siGe ran#e of ylin!ers&?

*"lin)er T"pe =5el)e) Tie @o) et#.> Sie @ange =piston )ia.> Stro7e @ange 5or7ing Pressure @ange Sales =]> *

2. ,orei#n ustomers or ountries you eport ylin!ers to%list first five in or!er of !ereasin# sales in eah&

*opan"/*ountr" *"lin)er T"pe=s> ualit" PPC

". Proess Capa:ilities %'ist maor ylin!er omponents an! !esri:e level of pro!ution&*oponent Canufa#ture=[es/o> Pur#hase=[es/o> Des#ri%e *apa%ilities

4. What is your current lead time (Prototypes/Production)?

. ,aility %De!iate! to ylin!er pro!ution&Total u%er of eplo"ees:

Canufa#turing -ngineers:Design -ngineers:ualit" -ngineers:u%er of Shifts:

Total 'rea for *"lin)er Pro)u#tion:Total *o!ere) 'rea:

Q. +arHets @ou Provi!e Cylin!ers to @es7No of Total

'utooti!e 'gri#ultural -uipent

In)ustrial -uipent@e#reational/Sporting Pro)u#ts

a$n an) roun)s *are 'erospa#e

*onsuer Pro)u#ts

. Testin# Capa:ilities

. Paintin# Capa:ilitiesD i% i i %ili i

'nnual Sales=Cillions ]>

Des#ri%e testing #apa%ilities=%oth for )esign !erifi#ation an)

pro)u#tion>:


39/68


40/68


Supplier Profile /y!. Plum:in# %/oses&

Priniple pro!uts? Types of /y!r. Plum:in# *nnual volume %>ty&Xose 'sse%lies

')apters etri# ')apters englishNther ')aptersCol)e) Xose(ul7 XoseTu%e =Steel ine>

1. Capaity UtiliGation %list type an! siGe ran#e of hy!rauli plum:in#&?

h")rauli# plu%ing T"pe Sales =]>

2. ,orei#n ustomers or ountries you eport hy!rauli plum:in# to%list first five in or!er of !ereasin# sales in eah&

*opan"/*ountr" ualit" PPC

". Proess Capa:ilities %'ist maor hy!rauli plum:in# omponents an! !esri:e level of pro!ution&

*oponent Pur#hase =[es/o> Des#ri%e *apa%ilities


. ,aility %De!iate! to hy!rauli plum:in# pro!ution&Total u%er of eplo"ees:



Pressure @ating=ax>

Pressure @ating=#ontinuous>

*apa#it" = ofTotal>

X")rauli#plu%ing T"pe=s>


Canufa#ture=[es/o>


41/68


Supplier Profile ,ittin#s

+ain pro!uts?Name of pro!uts *nnual volume %>ty& spare apaity

Typial manufaturin# proesses? Notes

What is your current lead time

+aterial?

+aterial *nnual Tonna#e *nnual John Deere Tonna#e

RaE +aterial Soures B annual >uantity+aterial *nnual 5uantity Soures Usa#e

e.g. in tonnage




42/68

Up!ate!? Jun


43/68

Deere B Company Up!ate!? Deere Supply +ana#ement 'oation ?

Supplier Profile /y!r. Pumps an! +otors

Priniple pro!uts? Typles of pumps7motors *nnual volume %>ty&pups / otors gear pups / otors !anepups / otors piston open looppups / otors piston #lose) loop

1. Capaity UtiliGation %list type an! siGe ran#e of pumps7motors&?

Pup/Cotor T"pe Sales =]>

Spe#ial #apa%ilities for noise re)u#tion

if "es please explain

2. ,orei#n ustomers or ountries you eport pumps7motors to%list first five in or!er of !ereasin# sales in eah&

*opan"/*ountr" Pup/Cotor T"pe=s> ualit" PPC

". Proess Capa:ilities %'ist maor pump7motor omponents an! !esri:e level of pro!ution&

*oponent Des#ri%e *apa%ili


. ,aility %De!iate! to pump7motor pro!ution&Total u%er of eplo"ees:



Q. +arHets @ou Provi!e Pumps7+otors to @es7No of Total

'utooti!e

Displa#eent=##>

Pressure @ating=ax>

Pressure @ating=#ontinuous>

@ate) Spee)=rp>


Canufa#ture=[es/o>

Pur#hase=[es/o>

e 5


44/68


Supplier Profile /y!r. )alves

Priniple pro!uts? Types of /y!rauli )alves *nnual volume %>ty&Spool !al!es Cono%lo#7 =)ire#tional #ontrol>Spool Kal!es Se#tional =)ire#tional #ontrol>*artri)ge Kal!es

)ire#tional #ontrol pressure or flo$ #ontrol

e#hani#all" operate)ele#tri#all" on / off ele#tri#all" proportional

Canifol) $ith #artri)ge !al!es(ra7e !al!es

Steering !al!es

1. Capaity UtiliGation %list type an! siGe ran#e of valves&?

Kal!e T"pe Sales =]>

2. ,orei#n ustomers or ountries you eport valves to%list first five in or!er of !ereasin# sales in eah&

*opan"/*ountr" !al!e T"pe=s> ualit" PPC

". Proess Capa:ilities %'ist maor valve omponents an! !esri:e level of pro!ution&

*oponent Des#ri%e *apa%ilities


. ,aility %De!iate! to valve pro!ution&Total u%er of eplo"ees:



T"pi#al flo$=l/in gp>

Pressure @ating=ax>

Pressure@ating

*apa#it" = ofTotal>


Canufa#ture=[es/o>

Pur#hase=[es/o>


45/68

Deere B Company

Deere Supply +ana#ement 'oation ?

Supplier Profile /)*C

/)*C +*NU,*CTURIN4 C*P*I'ITI(S

IN/OUS( C*P*I'ITI(S

,UNCTION IN/OUS(

*opressor *on)enser @e#ei!er Dr"er -!aporator *oreXeater *oreo$/Xigh Pressure S$it#h

Therostat S$it#h-xpansion Kal!e '/* ines =Soft> '/* ines =Xar)>Xoses =)rain>Xeater Xoses5ater Kal!e(lo$ers5ire Xarness*ontrols =s$it#hes>

*a%les 'ir iltersou!ersIn&e#tion Col)e) Parts

T(ST (5UIP+(NT IN /OUS(

PURC/*S(D

SP(CI*'+*NU,*CTURIN4 ORPROC(SSIN4

(5UIP+(NT %(SP(CI,IC&

OUT O,/OUS(

SP(CI,IC(5UIP+(NT


46/68

S"ste #apa#it" 'ir lo$*ol) @ooXui)it"Ki%ration

-n!ironentalCotor an) -le#tri#al =list all>ea7 Testsilter TestsPressuriationoiseNperator *ontrols5ar @oo5in) Tunnel

Referene Stan!ar!s

'S'- 2 'gri#ultural *a%s \ -n!ironental 'ir ualit"

o!9J

DT5 1046 Tu%e an) Xose ittings 'ir *on)itioner @efrigera

DT5 11J9 'ir *on)itioner @efrigerant *oponent *leanline

--* 86/41 Tra#tors a#hiner" for agri#ulture an) forestr" peuipent S"%ols for operator #ontrols an) ot

ISN 3J6J1 Tra#tors Ca#hiner" for 'gri#ulture an) orestr"

ar)en -uipent S"%ols for Nperator *ontro

Displa"s Part 1: *oon S"%ols

ISN 14269 Tra#tors an) selfpropelle) a#hines for agri#ultu

Nperator en#losure en!ironent.

,DCX2 ui)elines for I)entifi#ation of Plasti# Caterials

Parts for @e#"#ling

,D 3.2 -n!ironental Design Testing of -le#troni# -l

,DSD0 Design ui)elines for -le#tri#al 5ire @outing

,DS138 S"%ols for Nperator *ontrols an) Displa"s on ,

Deere -uipent


47/68

,DS13 5iring Xarnesses

,DS169 *leanliness *lassifi#ations of Parts 'sse%lies

S'- ,638 Cotor Kehi#le Xeater Test Pro#e)ure

'pr93

S'- ,1012 Nperator -n#losure Pressuriation S"ste Test P

S'- ,1344 Car7ing of Plasti# Parts

S'- ,1362 raphi# S"%ols for Nperator *ontrols an) Displ

SelfPropelle) 5or7 Ca#hines

S'- ,103 Perforan#e Test for 'ir *on)itione) Xeate) anSelfPropelle) 5or7 Ca#hines

S'- ,13 Perforan#e Test for 5in)shiel) Defrosting S"st

'ug96 for Nff@oa) SelfPropelle) 5or7 Ca#hines

S'- ,2064 @134a @efrigerant 'utooti!e 'ir *on)itioning X

,un93


48/68

Up!ate!? Jun

CO++(NTS

CO++(NTS


49/68

nt

s

o$ere) la$n an) gar)ener )ispla"s

o$ere) a$n an)

ls an) Nther

re an) forestr" \

Car7ing of Plasti#

le#tri#al *oponents

hn


50/68

n) lui)s

ro#e)ure

"s on Nff@oa)

) Kentilate) Nff @oa)

s

se


51/68


Supplier Profile 9nives

Priniple pro!uts? Name of pro!uts

Typial manufaturin# proesses?


+aterial? +aterial *nnual Tonna#e

@a$ Caterial Sour#es +aterial *nnual 5uantity annual uantit" e.g. in tonnage




52/68

Up!ate!? Jun

*nnual volume %>ty&

*nnual Joh Deere Tonna#e

Soures Usa#e


53/68


Supplier Profile Steel +ahinin# %mahine! steel :arstoHM tu:in#M for#in#sM et.&

Capaity7 +aterial? +aterial *nnual Tonna#e *nnual JD Tonna#e

5eight range

Proesses?

type featuresOD

mahine manufaturer >uantity min ma** lathes

ODV spin!les mahine manufaturer >uantity min ma

S#re$ a#hines

featuresOD

mahine manufaturer >uantity min ma

Kerti#le turning lathe

featuresOD

mahine manufaturer >uantity min maKerti#le a#hining #enter

pallet siGe >uantitymahine manufaturer Xoriontal a#hining #enter

Seon!ary operationsSa$ingH*"lin)ri#al rin)ingH*enterless rin)ingH

Surfa#e rin)ingHDrillingHTappingH(roa#hingHXo%%ingH5ashingHXeat TreatentHIn)u#tion Xar)eningH5el)ingH

'utoati# 5el)ingH@o%oti# 5el)ingHPaintingH*lass ' PaintingH

'sse%l"HPlatingHDe%urringHSpline @ollingH

Threa)ingHPa#7agingHixturingHlae #uttingHPlasaHaserHCar7ingHTool rin)ingH5ater&etH(alan#erHXoningH(ar *o)ingH

>arBee.4uc<

Internal E?terna 5ot ava

live too sub-spi multi-Bulive too sub-spi multi-Bu

live too

pallet c4

%) m

C

& m

m

InternalInternalInternalInternalInternal

InternalInternal

InternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternalInternal

E?terna

E?ternaE?terna

E?terna

E?ternaE?ternaE?ternaE?ternaE?ternaE?ternaE?ternaE?ternaE?terna

E?ternaE?terna

E?terna

E?ternaE?ternaE?ternaE?terna

E?terna

E?ternaE?ternaE?ternaE?ternaE?ternaE?ternaE?ternaE?terna

E?ternaE?terna

5ot ava

5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava

5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava

5ot ava

5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava5ot ava


54/68

Deere B Company Up!ate!? Deere Supply +ana#ement 'oation ?

Supplier Profile Plastis B Composites

What is your current new part lead time?

What is your current existing part lead time?

Provide full costs disclosure upon request? ote: ull )is#losure reuires #opletion of ,ohn Deere uote o

Plasti Proess Capa:ility @es No V of +ahines P

In&e#tion Col)@otational Col)(lo$ Col)

@ea#tion In&e#tion Col) =@IC>Therofor*opression Col)@esin Transfer Col)ing =@TC>Xan) a"up Spra" ;p et#. =@P>Nther: Des#ri%e

+ol!in# (>uipment *#e +anufaturer Desription

'ist speifi mahine information.

*!! lines if neessary.

Top 1 Resins in Pro!ution? Resin Type an! 4ra!e *nnual Usea#e '

Total *nnual Resin Usea#e %':s.&

Seon!ary Operations Capa:ilities @es No If @es Provi!e *!!itional DesriptionPainting =InXouse>Painting =Thir) Part">Pa) PrintingXot Staping

5el)ing

inishing Nperations =)es#ri%e> 'sse%l"Nther =)es#ri%e>

Other +ol!in# Capa:ilities [es o If @es Provi!e *!!itional DesriptionT$o Shot Col)SoftTou#hInCol) De#orating/raphi#s

N!er Col)ingas 'ssist

*oIn&e#tion

+ahine Ran#e%tonna#eM shot siGeMrosssetionM et&

Total OpenCapaity

+ahineSiGe

Resin+anufaturer

Resin Country ofOri#in


55/68


Supplier Profile Ru::er Parts

Proesses Pro#ess a!aila%ilit" Cax. part sie Cax part $eightCol)ing-xtrusion ^ !ul#anisationpun#hing / #uttingNthers:


Parts familiesDaping eleents =in#l ru%%erCetal parts>Col)e) hoses

-xtru)e) hoseslat aterial =#ut> =li7e seals #urtains ...>Cis#ellaneous

+aterial? +aterial *nnual Tonna# *nnual Joh De

@a$ Caterial Sour#es +aterial *nnual 5uantit Soures annual uantit" e.g. in tonnage




56/68

Up!ate!? Jun

*oent

re Tonna#e

Usa#e


57/68


Supplier Profile Sheet metal

Pro!ut Information?Prinipal Pro!utsPro!utname? *nnual volume%>ty&? (stimate! annual volume%K&

+anufaturin# proess? Notes 7 et tona#e 7 mahine :ran! 7 aStampin#Ael!in#sen!in#sTu:e :en!in#Deep !raEn*ssem:lyPaintin#.................

raE materials use! for JD+aterial *nnual volume%>ty&? (stimate! annual volume%K&

potential syner#ies throu#h om:ine! sourin#+aterial *nnual volume%>ty&? soure

large

large

small

small


58/68




59/68

Up!ate!? Jun

aity

(nou#h apaity forlar#e series L


60/68


61/68


Supplier Profile Sprin#s

Pro!ut Information?Prinipal Pro!utsPro!utname? *nnual volume%>ty&? (stimate! annual volume%K&

+anufaturin# proess? Notes

.................

raE materials use! for JD+aterial *nnual volume%>ty&? (stimate! annual volume%K&

potential syner#ies throu#h om:ine! sourin#+aterial *nnual volume%>ty&? soure

large

large

small

small


62/68




63/68

Up!ate!? Jun

(nou#h apaityfor lar#e series L


64/68


65/68

Deere B CompanyDeere Supply +ana#ement 'oaion ?

Supplier Profile Toolin#s

1. Tools ma!e for ?Sheet +etalPlasti +oul!in#Inetion +oul!in#*luminium Castin#Castin# Patterns

2. Desi#n SoftEare use! ?Pro(

I4(S7ST(P

C*TI*UNI4R*P/IC

*UTO C*D

+*4+*

D('C*+

DI( (DI,IC(

". +ahinin# ,ailities ? +aHe +o!el Capaity+ahinin# Centers

/+C)+C

CNC +ahines(D+

$. /eat Treatment ? In/ouse Outsoure!

. Customers ? Domesti usiness Overseas usiness

Q. Installe! Capaity 7 availa:le ?

. Delivery Time ?


66/68

. 5uality System ? ISO 5S TS 1Q$ Other


67/68

Up!ate!? Jun


68/68

Documents

Supplier Information Survey Pg