Sugar mills in Pakistan

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    What IS SUGAR?Sugar is a vital ingredient inmost of out daily

    consumption articles. Forexample: Soft drinks juices,

    tea, biscuits, sweetmeats,bakery items deserts,pharmaceutical industry, etc.

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    Introduction

    The Sugar industry in Pakistan is the Secondlargest agro based industry after Textiles

    Pakistan is an important cane producing

    country and is ranked fifth in world cane

    acreage and 15th in sugar production

    Its share in value added of agriculture and GDP are 3.4percent and 0.7 percent, respectively .The sugar sector

    constitutes 4.2 per cent of manufacturing The Sugarindustry employs over 1.5 million people, includingmanagement experts, technologists, engineers,financial experts, skilled, semiskilled and unskilled

    workers.

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    HISTORYAt the time of independence in 1947, there were only two

    sugar factories in Pakistan. The output of these factories

    was not sufficient for meeting the domesticrequirements. The country started to import sugar fromother countries and huge foreign exchange was spent onthis item. the first sugar mill was established at Tando

    Muhammad Khan in Sindh province in the year 1961.During the year 1997-1998 there were 75 sugar mills.

    In the country and it produces 2.4 million metric tonssugar

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    In 2009 /10 Sugar cane is grown on over a millionhectares and provides the r aw material for Pakistans81 sugar mills. Sugarcane is an important industrialand cash crop in Pakistan & it produces numerousvaluable by products like, alcohol used bypharmaceutical industry, ethanol used as a fuel,bagasse used for paper and fuel.

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    NO. OF MILLS 81

    CONTRIBUTION TOECONOMY SHARE IN GDP : 0.7%EMPLOYMENT : 1.5MILLIONTOTAL INVESTMENT: PKR 100BILLION

    AVERAGE YIELD PER

    HECTOR

    46.8 TONNES

    TOTAL CANEPRODUCTION

    45.0-55.0 MILLION TONNES

    CANE AVAILABLE 30-43 MILLION TONNES

    PER CAPITACONSUMPTION

    25.8 KGS

    CRASHINGCAPACITY

    6.1 M ILLION TONNES

    CONTRIBUTION TO

    EXCHEQUER

    RS.12.16 BILLIONS

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    Manufacturing Process

    :

    Sampling.

    Cleaning.Slicing.Diffusion.Purification.Evaporation.Crystallization.

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    Production MY 2008/09, sugarcane production is estimated at 51.5

    MMT, a decrease of 19 percent over the previous yeardue to both a reduction in area harvested and yield.

    Pakistan's MY 2009/10 sugar production is forecast at3.65 million tonnes up about three per cent from thecurrent year estimate of 3.56 million tonnes,

    according to the USDA Foreign Agricultural Service.

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    CONSUMPTION MY 2008/09 sugar consumption is forecast at 4.2 MMT

    due to population increase and enhanced industrialuse.

    MY 2009/10 sugar consumption is forecast at 4.35

    MMT. Total per capita refined sugar consumption isestimated at 25 kilograms, based on improveddomestic supply and strong demand. imports at730,000 tonnes.

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    Production Policy The Government of Pakistan (GOP) is striving to

    achieve self-sufficiency and sustainability in sugarproduction by ensuring the availability of inputs andestablishing a sugarcane support price which isacceptable to all stakeholders. The sugar industry islooking for value added by-products, as well as reducingcosts and promoting cultivation of high sucrose cane.

    For MY 2009/10 the state Government of the Punjab hasenhanced the cane purchase price by 25 percent over theprevious year making it Rs.100 per 40 Kg ($31.25 perMT).

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    Sugarcane Area &

    Production By Province

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    Indicative Prices of

    sugarcane by province

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    Monthly Average

    Retail Prices Of Sugar

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    By-Product Of Sugar Cane Bagasse:

    It is produced in the mill house in a quantity of about30% of the crushed cane.

    The bagasse contains 50% moistureIt is used as a fuel for boilers (processing stage).Bagasse is also used for chip-board and papermanufacture.

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    Molasses:

    Molasses is a common ingredient in

    baking, often used in baked goods such asginger bread cookies.

    80% of total available molasses is

    exported

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    Ethanol: The Pakistan sugar sector has the capacity to

    produce over 2.5 million metric tons (MMT) ofmolasses available for processing into ethanol.

    Pakistans sugar industry produces more than halfa million tons of ethanol per annum from canemolasses, over 50 per cent of which is exported atan average price of about $500/MT. Main

    destinations include: Europe, Far Eastern (Korea,Japan, Taiwan and the Philippines) and MiddleEast (Dubai and Saudi Arabia).

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    Year Wise Molasses Production and

    Ethanol Export:

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    Trade MY 2009/10 sugar imports are forecast at 730,000 MT, andMY 2008/09 sugar imports estimated at 700,000 MT. Thegovernment has traditionally imported sugar through the

    Trading Corporation of Pakistan (TCP) in an effort tomoderate sugar prices.

    Imports of raw sugar are subject to a 25 percent importduty, a 16 percent sales tax, a 10 percent regulatory duty, a 2

    percent withholding tax, and a one percent central exciseduty (total tax = 54 percent).

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    Stocks

    MY 2009/10 stocks are forecast at 1.05 MMT, based onprojected supply-demand scenarios and tradeexpectations.

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    Sugar Crisis

    The country is facing the worst sugar crisis in itshistory with the price of sugar touching Rs. 54 per kgin the retail market and Rs. 52 per kg in the wholesale.

    Sugar prices have risen because of the demand-supplysituation. The supply in the market is not enough tomeet the current demand.

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    The main reason for the current rise in sugar prices arecreated by the hoarders, wholesalers and the millowners.

    Sweets which were earlier being sold at Rs150 to Rs180per kg are now being sold at Rs260 to Rs300 per Kg.

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    Due to flood 5 to 10 percent crop was affected so far due to the heavy

    floods and final figures would come after the end offloods. The meeting also decided that private sector

    would import the sugar at zero rated duty from thenext season, instead of Trading Corporation ofPakistan (TCP).Moreover it was not possible for the new sugar to enter

    the market before December 1, 2010 and supplementold stocks and as such 1.2 million tons of sugar importwill be continued as planned.

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    Recommendations

    The Government should facilitate improved varieties ofsugar cane having higher sucrose recovery throughAgriculture Research Institutes and more effectivemeasuresrequired for disease control and better pesticides used.

    Availability of adequate supply of water, appropriateuse of fertilizer and proper spraying of insecticides &

    pesticides can improve yield per hectare.

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    Improvement in procurement and storage to reducewastages.

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    Conclusion Sugar industry has a potential to achieve heights inPakistan if major steps are taken into consideration inthis regard.

    Other than sugar we can diversify and produceEthanol which has been proved to be very helpful in

    developing economies and ease our import bill.

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    ReferencesPSMA: Pakistan Sugar Annual Report

    2008/09 USDA Foreign Agricultural

    Service Gain Report.Sugar Crisis in Pakistan research

    paper

    www.nation.com