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Central Electricity Regulatory Commission Capital Cost Benchmarking for Transmission Sub-Station 765/400 kV

Substation Model 765 kV Public Comments 11th Jan-09 (1)

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Substation Model 765 kV Public Comments 11th Jan-09 (1)

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Page 1: Substation Model 765 kV Public Comments 11th Jan-09 (1)

Central Electricity Regulatory Commission

Capital Cost Benchmarking for Transmission Sub-Station 765/400 kV

Page 2: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost Benchmarking

Formatting of Headers / Dividers

Sheet Header 1 CERC SheetHeader1

Sheet Header 2 Capital Cost Benchmarking SheetHeader2Sheet Header 3 Transmission Substations SheetHeader3

Header 1 Header 1 Header1

Header 2 Header 2 Header2Header 3 Header 3 Header3

Inputs Divider Operational Assumptions Inputs_Divider

Table Heading 2 Table Heading 2 Table_Heading2Table Heading 3 Table Heading 3Table Heading 4 Table Heading 4

Individual Cell Assumptions

Standard Assumption 100 Assumptions

Offsheet Reference 100 Offsheet

Flex Cell 100 Assumption_Flex

Name Inputs Cost Type Technical_Input

Technical Input 1,000.00 Input

Empy Cell Empty_Cell

Background for Flag 0 Flag

Infrastructure

Sub-Total Sub-Total Sub-Total

Line Total 100.00 Line_Summary

Units USD Unit

Operation Line (Non-Addition) 100 Line_Operation

Operation (Addition / Total) 100 Line_Total

Closing Balance 100 Line_ClosingBal

Key Line 100 Line_Key

Development Styles

WIP W WIP

Page 3: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost Benchmarking

S.No. Description

1 The model for Transmission sub-station is meant to provide benchmark cost for selected configuration in terms of number of ICTs, reactors, bays etc.

2

765KV Lines 2765/400KV Transformer: 3X500 MVAR 3765KV Shunt Reactor: 3X80 MVAR 2765KV Bus Reactor: 3X80 MVAR 1No. of diameter 3400KV Lines 4400/220KV Transformer : 315 MVA 2400KV Shunt Reactor : 80 MVAR 2400KV Bus Reactor : 125 MVAR 0400KV Bus Reactor : 80 MVAR 0No. of diameter 5220KV Lines 4220KV TBC 1220KV BC 1No. of diameter 8

3 The user has to select the alternate that matches the configuration as given by petitioner using drop down list given in cell C8 of Computation_sheet

4

5 The benchmark cost shall get computed in the cell C63 of "Computation_Sheet"

6 The month and the year of escalation can be chosen from drop down list provided in cell D6

7

There are 3 standard configurations (called alternates here) provided in the model. The cost has been computed for each of the alternates.For example alternate-1 has configuration given below:-

In case none of the alternates matches the configuration given by petitioner, user has to select the closest alternate that matches the configuration. The user may then add/substract components as given in cells C34 to C44 of "Computation_Sheet" to match the required configuration.

The model can be updated by entering the value of indices in sheet named "Indices" for corresponding month and year. The user to refer to IEEMA publications for the same.

Page 4: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost BenchmarkingTransmission Substations

Choose Month and Year of Escalation Jan-09

Choose from Alternates given below Alt-3

Configurations for 765/400 kV Sub-Station

S.No Partculars CONFIGURATION Alt-1 Alt-2 Alt-3

1 765KV Lines 2 2 42 765/400KV Transformer: 3X500 MVAR 3 2 23 765KV Shunt Reactor: 3X80 MVAR 2 1 24 765KV Bus Reactor: 3X80 MVAR 1 1 15 No. of diameter 3 2.5 3.56 400KV Lines 4 2 87 400/220KV Transformer : 315 MVA 2 0 28 400KV Shunt Reactor : 80 MVAR 2 1 19 400KV Bus Reactor : 125 MVAR 0 0 210 400KV Bus Reactor : 80 MVAR 0 1 011 No. of diameter 5 3 712 220KV Lines 4 0 413 220KV TBC 1 0 114 220KV BC 1 0 115 No. of diameter 8 0 8

Not Required 0Add 1

S.No. Combination Particulars

1 Combination-1 765KV Line Ter. Bay with Shunt Reactor 2 Combination-2 765KV Line Ter. Bay without Sh. Reactor 3 Combination-3 765/400KV Transformer. Bay 4 Combination-4 765KV Bus Reactor bay 5 Combination-5 765KV Shunt Reactor (Add or Delete) 6 Combination-6 400KV Line Ter. Bay with Shunt Reactor 7 Combination-7 400KV Line Ter. Bay without Sh. Reactor 8 Combination-8 400KV Bus Reactor bay 9 Combination-9 400KV Shunt Reactor (Add or Delete)

10 Combination-10 220KV Line Ter. bay 11 Combination-11 400/220 kV ICT

Possible Combinations

S.No. Combination Name Add/Substract Values (INR Crore)

1 Combination-1 Not Required - Combination-22 Combination-1 Not Required - Combination-33 Combination-3 Not Required - Combination-44 Combination-1 Not Required - Combination-55 Combination-1 Not Required - Combination-66 Combination-1 Not Required - Combination-77 Combination-1 Not Required - Combination-88 Combination-3 Not Required - Combination-99 Combination-1 Not Required - Combination-1010 Combination-10 Not Required - 11 Combination-10 Not Required -

Total Cost of Sub-Station (INR Crores) 370.21

Chooose Combination to added/substracted (in case the none of the configuration matches the given configuration)

Page 5: Substation Model 765 kV Public Comments 11th Jan-09 (1)
Page 6: Substation Model 765 kV Public Comments 11th Jan-09 (1)
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Page 9: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERC eCapital Cost BenchmarkingTransmission Substations

Name of sub-station

Reference Numbers

Month and Year of LoA May-08 May-08 May-08 Sep-04 Aug-08 Aug-08 Nov-08 Nov-08 Sep-04 Nov-08 Jan-09

SUPPLY Unit

1 POWER TRANSFORMER (Single Phase Units)

i No 2052.42 2211.26 2171.30 1321.25

ii No 414.69

iii I.C.T 315 MVA, 3 Phase, 400/220/33 KV including Insulating Oil No 807.06

2 REACTOR & NGR i 110 MVAR, 765/Root3KV, Single Phase with oil No

ii 80 MVAR, 765/Root3KV, Single Phase with oil No 311.81

iii 50 MVAR, 765/Root3KV, Single Phase with oil No 320.17

iv NGR (Dry Core Type) for 765KV Reactor No 54.09

v Surge Arrestor for NGR - 765KV System No 1.19

vi 125MVAR, 400KV, 3Ph. Reactor with insulating Oil No 366.83

vii 80MVAR, 400KV, 3Ph. Reactor with insulating Oil No 360.39

ix 63MVAR, 400KV, 3Ph. Reactor with insulating Oil No 320.17

x 50MVAR, 400KV, 3Ph. Reactor with insulating Oil No 320.17

xi NGR for 400KV Reactor with insulating oil No 19.42

xii Surge Arrestor for NGR - 400KV System No 1.28

3 765 KV EQUIPMENTS

i 765 kV,3150KA,40KA Circuit Breaker with CR No 209.10 208.02 189.89 174.94 251.10 178.07

ii 765 kV,3150KA,40KA Circuit Breaker without CR No 169.81 166.65 142.62 142.17 186.29 148.20

iii 765 kV CTs 3000A, 40KA, 5-Core, No 31.75 31.73 47.12 27.45 25.43 27.15

iv 765 kV CVT 8800 PF No 22.04 22.03 20.04 14.50 11.79 15.11

v 765 kV,3150 A,40 kA Isolator 3-Phase with 1 E/S No 33.76 33.04 35.61 32.89 20.26 33.27

vi 765 KV,3150 A,40 kA Isolator 3-Phase with 2 E/S No 41.02 40.21 40.82 38.05 0.00

vii 765 kV, 2000A, 40KA, S-Phase Isolator with 1 E/S No 7.04 11.50

viii 765 kV 3 Phase E/S No 0.00

ix 624 kV Surge Arrestor No 10.81 10.79 10.40 10.34 6.66 9.58

4 765KV C & R PanelsCircuit Breaker panel with Auto Reclose 4.79 4.80 6.72 5.63 5.95

Circuit Breaker panel without Auto Reclose 5.48 5.25 5.68

Line protection panel 28.20 28.28 16.66 23.53 34.51 26.78

765/400KV Transf. protn. panel(both HV and MV) 14.04 14.08 11.39 16.34 22.94 12.92

Reactor Protection Panel 11.86 11.89 7.67 10.81 18.76 11.99

Bus Bar Protection Panel 39.82 44.21 65.12 176.67 0.00

5 420KV EQUIPMENTS420KV, 3150A, 40KA Breaker with CR 43.10 38.58 31.54 40.53 34.29 0.00

420KV, 3150A, 40KA Breaker without CR 32.25 28.90 27.80 26.50 32.10 27.36

420KV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating, 7.78 7.32 27.80 10.87 6.14 6.80

420 kV CVT 4400 PF 3.85 3.41 5.43 0.00

420 kV CVT 8800 PF 5.72 5.65 4.83 0.00

420 kV,3150 A,40 kA DB Isolator 3 Ph. with 1 E/S 4.36 9.62 8.08 10.10

420 kV,2000 A,40 kA Isolator 3 Ph. with 1 E/S 8.38 7.64 4.16 9.62 7.34 0.00

420 kV,2000A,40 kA Isolator 3 Ph. with 2 E/S 9.61 8.14 5.65 11.17 9.40 6.21

420 kV,2000 A,40 kA DB Isolator S Ph. with 1 E/S 2.98 0.00

390 kV Surge Arrestor 1.21 1.60 1.07 1.82 1.65 1.40

6 400KV C & P PanelsCircuit Breaker Panel with Auto Reclose 4.79 4.80 6.72 5.88 5.68

Circuit Breaker Panel without Auto Reclose 4.73 4.80 5.46 4.37

Line Protection Panel 15.90 13.45 34.5 0.00

Transf. Protn. Panel 11.39 32.2 12.92

Reactor Protection Panel 12.39 7.67 10.80 11.99

Bus Bar Protection Panel 43.56 90.49 77.88 164.86 37.60

7 245KV EQUIPMENTS

i 245 KV, 1600A, 40KA Class Circuit Breaker 12.83 15.27 -

ii 245 KV, 2500A 40KA Class Circuit Breaker 12.83 15.27 -

iii 245 KV,1600 A,40 kA ,5 core, CT with 120% extended current 3.74 2.81 -

iv 245 KV,1600 A,40 kA ,5 core, CT with 150% extended current 3.74 3.26 -

v 245 KV, CVT 4400 pf with 3 secondaries 2.99 2.92 -

vi 245 KV,1600A, 40 kA, 3Ph.Isolator DB Type - 1 E/S 1.72 3.55 -

vii 245KV,1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/S 2.29 4.21 -

viii 245KV,2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/S 2.65 4.54 -

ix 245KV, 1600A, 40 KA, 3 Ph.DB Tandem Type without E/S 1.15 3.23 -

xii 216 kV Surge Arrestors 0.43 -

8 220KV C & P Panelsi Circuit Breaker panel with Auto Recloseii Circuit Breaker panel without Auto Recloseiii Line Protection Panel 34.51

iv Bus Bar Protection Panel 63.39

9 COMMON EQUIPMENTSi C & P Panel.

Time Synchronisation Equipment

Special Relay Test Kit

Video Projection System(VPS) 67" size

170.00 159.87 48.71 76.28 410.66

ii LT Switchgear415V Main Switch Board 15.27 15.02 13.04 12.82 21.80

415V ACDB 16.10 15.28 11.68 13.22 20.71 12.34

415V MLDB 14.25 14.13 10.36 9.73 7.40 9.14

415V Emergency LDB 7.01 5.99 4.72 4.43 1.40 4.23

220V DCDB 3.86 3.71 3.36 2.50 5.21 4.66

50V DCDB 2.52 2.37 2.32 2.28 4.11 4.24

iii Battery & Battery Charger220V Battery 14.03 8.34 8.04 18.58 10.70 8.79

50V Battery 3.77 1.43 1.93 2.00 3.43 1.13

Battery Charger for 220V Battery 6.23 4.57 3.35 4.20 2.25 3.15

Battery Charger for 50V Battery 3.34 2.45 1.54 3.36 1.70 2.91

iv DG Set-250KVA with control panel 28.50 29.82 44.17 52.05 17.69 52.04

v High Wall Type Split AC unit of 2TR Capacity 0.38 0.37 0.33 0.49 0.82 0.44

vi Illumination 76.95 40.28 143.98 28.71 24.43 0.00

vii 72.5KV & 36 KV Equipments800KVA 33/.440 KV Distribution Transformer 15.05

72.5KV circuit breakers(3ph.) 5.35

72.5KV Isolator without Earthswitch 0.53 1.42

72.5KV Horn gap Fuse 0.30

630KVA, 33/.440 KV Distribution Transformer 6.95 12.29

33KV Horn gap Fuse 0.18 0.49 0.26

33KV Isolator without ES 1.74 0.51 1.15

33KV Surge Arrestor. 0.03 0.03 0.36

viii PLCC Equipments 142.63 65.49 107.23 54.10 239.74

3150A, 40KA,Line Trap(For 765KV)

3150A, 40KA, 1 mH Line Trap(for 400KV)

2000A, 40KA, 1 mH Line Trap(for 400KV)

1600, 40KA, 0.5 mH Line Trap(for 220KV)

Coupling device for 765KV

Coupling device for 400KV

Carr Eqpt (for speech+protection and speech+Data)-765KV

Carr Eqpt (for speech+protection and speech+Data)-400KV

Protection coupler-765KV

Protection coupler-400KV

HF Cable

EPAX(24/8) with 24 Telephones,Cables etc.,

Testing and Mainetance equipment

10 Mandatory Spares 369.05 405.09 486.52 241.85 222.86

11 ERECTION HARDWAREi 765 KV

450.82 635.94 721.27 360.45 300.34

765KV I Type Layout

Line bay

Transformer bay

Bus Reactor bay

Line Reactors

Bus(for one diameter)

ii 400 KV

264.01 221.56 506.88 389.10 205.37

400 KV I Type Layout

Line bay

Transformer bay

Re-oriented Line bay

Spare bay of half dia

Line Reactor

Bus for two diameters

iii 220 KV

135.04 100.81

220 KV DMT Type Layout

Line bay

Transformer bay

Main & Transfer Bus

Transfer bus coupler bay

Bus coupler bay

12 Visual Monitoring system for watch & ward

13 Fire Protection System 180.42 195.43 303.05 458.95 132.14

i

ii

iii

765KV S-Phase Transformer

400KV 3-Phase Transformer

765KV S-Phase Shunt Reactor

765KV S-Phase Bus Reactor

400KV 3-Phase Shunt Reactor

400KV 3-Phase Bus Reactor

iv Portable extinguishers (Set)v Smoke detection system(Set)

14 Illumination -- Indoor + Outdoor 143.98

i Switchyard Lighting 24.43

ii Street Lighting 28.71 60.38

15 Power & Control Cables : Per Km Rate Lump-Sum

i Power Cable - 1.47

ii Control Cable 1.1

Power & Control Cables : Total Price 252.12 333.16 212.42

Power Cable - 102.96

Control Cable 149.16 155.32

16 Main Earthmat - 40 mm MS Rod Rate Per Km 5.30 5.21 4.30 5.64 3.31

40mm MS Rods - 46KmMain Earthmat - 40 mm MS Rod : Total Price 204.41 101.42 217.75 155.32

17 Steel Structures (Rate Per MT)i MS 0.73 0.72 0.62 0.72 0.6

ii HT 0.78 0.60 0.83 0.8

Steel Structures Total price 1128.03

Lattice Type - : Total Price 923.51 0.72 295.60 413.86

H.T steel - Total Price 75.21 38.00 123.43

ERECTION1 POWER TRANSFORMER (Single Phase Units)

i No

ii No

iii I.C.T 315 MVA, 3 Phase, 400/220/33 KV including i Insulating Oil No

2 REACTOR & NGR i 110 MVAR, 765/Root3KV, Single Phase with oil No

ii 80 MVAR, 765/Root3KV, Single Phase with oil No

iii 50 MVAR, 765/Root3KV, Single Phase with oil No

iv NGR (Dry Core Type) for 765KV Reactor No

v Surge Arrestor for NGR - 765KV System No

vi 125MVAR, 400KV, 3Ph. Reactor with insulating Oil No

vii 80MVAR, 400KV, 3Ph. Reactor with insulating Oil No

ix 63MVAR, 400KV, 3Ph. Reactor with insulating Oil No

x 50MVAR, 400KV, 3Ph. Reactor with insulating Oil No

xi NGR for 400KV Reactor with insulating oil No

xii Surge Arrestor for NGR - 400KV System No

3 765 KV EQUIPMENTSi 765 Kv,3150KA,40KA Circuit Breaker with CR No

ii 765 Kv,3150KA,40KA Circuit Breaker without CR No

iii 765 kV CTs 3000A, 40KA, 5-Core, No

iv 765 kv CVT 4400 PF No

v 765 KV,3150 A,40 kA Isolator 3-Phase with 1 E/S No

vi 765 KV,3150 A,40 kA Isolator 3-Phase with 2 E/S No

vii 765KV, 2000A, 40KA, S-Phase Isolator with 1 E/S No

viii 765 KV 3 Phase E/S No

ix 624KV Surge Arrestor No

4 765KV C & R PanelsCircuit Breaker panel with Auto RecloseCircuit Breaker panel without Auto RecloseLine protection panel765/400KV Transf. protn. panel(both HV and MV)Reactor protection panelBus Bar Protection Panel

5 420KV EQUIPMENTS420KV, 3150A, 40KA Breaker with CR420KV, 3150A, 40KA Breaker without CR

420KV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating,

420 kv CVT 4400 PF420 kv CVT 8800 PF420 KV,2000 A,40 kA DB Isolator 3 Ph. with 1 E/S 420 KV,3150A,40 kA Isolator 3 Ph. with 1 E/S420 KV,3150A,40 kA Isolator 3 Ph. with 2 E/S420 KV,2000 A,40 kA DB Isolator S Ph. with 1 E/S 390KV Surge Arrestor

6 400KV C & P PanelsCircuit Breaker panel without Auto RecloseCircuit Breaker panel without Auto RecloseLine protection panel400/220KV Transf. protn. panel(both HV and MV)Reactor protection panelBus Bar Protection Panel

7 245KV EQUIPMENTSi 245 KV, 1600A, 40KA Class Circuit Breaker ii 245 KV, 2500A 40KA Class Circuit Breaker iii 245KV,1600 A,40 kA ,5 core, CT with 120% extended currentiv 245KV,1600 A,40 kA ,5 core, CT with 150% extended currentv 245KV, CVT 4400 pf with 3 secondariesvi 245KV,1600A, 40 kA, 3Ph.Isolator DB Type - 1 E/Svii 245KV,1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/Sviii 245KV,2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/S

ix 245KV, 1600A, 40 KA, 3 Ph.DB Tandem Type without E/S

x 245KV,1600A, 40kA S Ph. Isolator DB Type - 1E/Sxi 245KV,1600A, 40kA S Ph. Isolator DB Type w/o E/Sxii 216 kV Surge Arrestors

8 220KV C & P Panelsi Circuit Breaker panel with Auto Recloseii Circuit Breaker panel without Auto Recloseiii Line protection panel

iv Bus Bar Protection panel

9 COMMON EQUIPMENTSi C & P Panel.

Time Synchronisation Equipment

Special Relay Test Kit

Video Projection System(VPS) 67" size

ii LT Switchgear415V Main Switch Board

415V ACDB

415V MLDB

415V Emergency LDB

220V DCDB

50V DCDB

iii Battery & Battery Charger220V Battery

50V Battery

Battery Charger for 220V Battery

Battery Charger for 50V Battery

iv DG Set-250KVA with control panelv High Wall Type Split AC unit of 2TR Capacityvi Illumination (Indoor)vii 72.5KV & 36 KV Equipments

800KVA 33/.440 KV Distribution Transformer

72.5KV Isolator without Earthswitch

72.5KV Horn gap Fuse

630KVA, 33/.440 KV Distribution Transformer

33KV Horn gap Fuse

33KV Isolator without ES

33KV Surge Arrestor.

viii PLCC Equipments3150A, 40KA,Line Trap(For 765KV)

3150A, 40KA, 1 mH Line Trap(for 400KV)

2000A, 40KA, 1 mH Line Trap(for 400KV)

1600, 40KA, 0.5 mH Line Trap(for 220KV)

Coupling device for 765KV

Coupling device for 400KV

Carr Eqpt (for speech+protection and speech+Data)-765KV

Carr Eqpt (for speech+protection and speech+Data)-400KV

Protection coupler-765KV

Protection coupler-400KV

HF Cable

EPAX(24/8) with 24 Telephones,Cables etc.,

Testing and Mainetance equipment

10 Mandatory Spares

11 ERECTION HARDWAREi 765 KV

765KV I Type Layout

Line bay

Transformer bay

Bus Reactor bay

Line Reactors

Bus(for one diameter)

ii 400 KV

400 KV I Type Layout

Line bay

Transformer bay

Re-oriented Line bay

Spare bay of half dia

Line Reactor

Bus for two diameters

iii 220 KV

220 KV DMT Type Layout

Line bay

Transformer bay

Main & Transfer Bus

Transfer bus coupler bay

Bus coupler bay

12 Visual Monitoring system for watch & ward

13 Fire Protection System

i

ii

ii

765KV S-Phase Transformer

Auto Transformer Package T4 for Fatehpur and Agra Sub-Station

765 KV Auto Transformer Package T3 for Balia Sub-Station

765 KV Auto Transformer T3 for Lucknow Sub-Station

765/400/220KV S/S, Seoni

765KV/400KV Lucknow (New) Sub-Station and Extension of 400 kV Lucknow Sub- Station

Upgradation of 400KV Balia Sub-Station to 765 kV Sub-Station

765/400 KV S/S-Fatehpur

765/400 KV S/S-Agra

765KV Seoni Sub-Station & 765 kV Sipat Transmission System

Up Gradation of 400/220KV Wardha Sub-Station to 765/400/220 kV Voltage Level

LOA NO.:C-14807-S016-3/LOA-I/2790 DT:29-12-08

LOA NO.:C-14803-S016-3/LOA-I/2787 DT: 29-12-2008

LOA NO.:C-14803-S016-3/LOA-I/2787 DT: 29-12-2008

Ref : C-32209-S016-7/LOA -1/ 1636 Dated 31-03-2005,

REF.:C-14804-S019A-3/LOA-I 2981 Dated 06/03/2009

REF.:C-14803-S019 A-3/LOA-I/2963 Dated 05/03/09

Ref No.C-14807-S019A-3/LOA-I/3020 DATED 26/03/2009

Ref No.C-14808-S019A-3/LOA-I/3022 DATED 26/03/2009

Ref. : C-32209-S019A-7/LOA-III/1653 Dated 04/04/2005

Ref.: RN/JKN/3006-07

I.C.T 500 MVA, Single Phase, 765/Root3 / 400/Root3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating Oil

Complete Substation automation system for 765/400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Aut

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

I.C.T 500 MVA, Single Phase, 765/Root3 / 400/Root3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating Oil

Complete Substation automation system for 400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Automat

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

Page 10: Substation Model 765 kV Public Comments 11th Jan-09 (1)

400KV 3-Phase Transformer

765KV S-Phase Shunt Reactor

765KV S-Phase Bus Reactor

400KV 3-Phase Shunt Reactor

400KV 3-Phase Bus Reactor

iii Portable extinguishers (Set)iv Smoke detection system(Set)

14 Illumination(Outdoor)i Switchyard Lightingii Street Lighting

15 Power & Control Cables - Total

i 1.1KV Power Cables1C 630Sq.mm(XLPE)

1C 300Sq.mm(XLPE)

3.5C 300Sq.mm(XLPE)

1C 150Sq. Mm(PVC)

3.5C 70 Sq.mm(PVC)

ii 1.1KV Power Cables(PVC) for 765KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

2C 6Sq.mm

iii 1.1KV grade control cables(PVC) 765KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

iv 1.1KV Power Cables(PVC) for 400KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

2C 6Sq.mm

v 1.1KV grade control cables(PVC) 400KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

vi 1.1KV Power Cables(PVC) for 220KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

vii 1.1KV grade control cables(PVC) 220KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

viii HT Cable - 33KV Cable(Single Core)

Erection Rate Per Km

16 Main Earthmat - 40 mm MS Rod 46Km- Total Erection Rate Per Km

17 Steel Structures (MT)i Lattice Type - Rate Per MTii Pipe Type - Rate Per MT

Lattice Type - Total Price

Pipe Type - Total Price

CIVIL WORKS1 Control room cum Administrative Building 70.00

2 DG & FFPH Building 120.00

3 Water supply & Sanitary System 30.00

4 Foundation765KV I.C.T 500 MVA, Single Phase(Complete)765KV Shunt Reactor with NGR & SA(Complete)765KV Bus Reactor (Complete)Gantry structures(RCC Portion)Equipment support structures(RCC Portion)

5 Roads/Tracks 0.02

Road cum Rail Track (from edge of road to edge of Tr. Foundn)Road cum Rail Track (from edge of road to edge of Rtr.Foundn)Roads inside Switchyard (3.75M & 7.0M) with crossings

6 Cable Trenches (including Buried) 0.03

7 Site Surfacing & Antiweed Treatment 0.00

8 Storm water Drains with culverts 0.02

9 Switchyard Fencing 0.00

10 Rain water Harvesting11 Land Scaping12 Parking Shed 35.00

Total

Foundations Foundation - 765KV S Phase Transformer 20.00 Foundation - 400/220 KV 3 Phase Transformer 15.00 Foundation - 400/220 KV S Phase Transformer 15.00 Fire wall between the Transformers 2.00

Foundation for 765KV Shunt Reactor 10.00 Foundation for NGR & SA of 765KV System 3.00 Foundation for 400KV Reactor with NGR & SA 10.00 Fire wall between the Shunt Reactors 1.00

Foundation for 765KV S Phase Bus Reactor 10.00 Foundation for 400KV 3 Phase Bus Reactor 10.00 Fire wall between the Bus Reactors 1.00

1000.00

Erection,Testing & Commissioning of Common Equipments

3.00

Station D.C Batteries 220 V System 0.25 Station D.C Batteries 48 / 50 V System 0.10 Battery Charger for 220 V DC Battery System 0.20 Battery Charger for 48 / 50 V DC Battery System 0.15

10.00

Visual Monitoring System 3.00 Power cables 0.20 Control cables 0.20 Earth mat formation 15.00 Diesel Generator set with AMF panel 250 kVA 1.00 Air Conditioning and Ventilation 1.00 Fire Fighting System 24.00 Illumination System - Indoor & outdoor 10.00 PLCC Equipments (Total for the Sub - Station) 2.00

Erection,Testing & Commng -765KV S Phase Transformer 10.00 Erection,Testing & Commng-400/220KV 3 Phase Transf 6.00 Erection, Testng & Commng-400/220KV S Ph. Transformer 6.00

Erection, Testng & Commng - 765KV Shunt Reactor 4.00Erection, Testng & Commng - NGR & SA of 765KV Shunt Reactor 4.00

Erection, Testng & Commng - 400KV Reactor with NGR & SA 1.00

Erection, Testng & Commng - 765KV, S Phase Bus Reactor 4.00 Erection, Testng & Commng - 400KV 3 Phase Bus Reactor 4.00

Erection Testing & commisioning of 765KV Equipments 765KV Circuit breakers 0.93 765KV Isolators 0.87 765KV Current Transformers 0.50 765KV CVT 0.50 624KV Surge Arrestor 0.25 Bus Bars formation etc. 60.00 Control & Protection panels 765KV CB relay Panel with Auto Reclosure 0.20 765KV CB relay Panel without Auto Reclosure 0.20 765KV Line Protection Panel 0.20 765-400/33KV Transformer Protection Panel 0.20 765KV Reactor Protection Panel 0.20 Duplicate Bus Bar Protection Panel - 765KV 0.80

Erection Testing & commisioning of 400 kV Equipments 420 KV Circuit breakers 0.30 420KV Isolators 0.20 420 KV Current Transformers 0.06 420KV CVT 0.06 390KV surge Arrestors 0.03 Bus Bars formation etc 30.00 C & P panels 400KV CB relay Panel with Reclosure 0.30 400KV CB relay Panel without Auto Reclosure 0.90 400KV Line Protection Panel 0.55 400-220/33KV Transformer Protection Panel 0.10 400KV Reactor Protection Panel 1.60 400KV Bus Bar Protection panelPanel 1.25

245 KV Circuit breakers 0.20245 KV Isolators 0.15245 KV Current Transformers 0.05245 KV CVT 0.05216 KV surge Arrestors 0.03220 kV Bus Bars formation etc 15.00220KV C & P Panels Circuit breaker relay panel 0.25Line protection panel 0.66Single Bus Bar protection panel 2.00

Lattice Type 0.02 Tubular Type 0.02

Cables with associated accessories likeclamps, glands, lugs and straight joints etc.,(LS)

Foundations for Gantries, Equipments (Other than ICTs 7 Reactors) and Equipment Support Structures (Lumpsum)

Auxiliary Transformers, LT Switchgear, AC & DC Panels. 72.5 kV, 33kV, 11 kV equipments etc

Sub-Station Automation including Hardware, software, Remote Control Station, DMT scheme, Time Synchronising equipment, A/C kiosks etc.,

Page 11: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost Benchmarking

S.No. Particulars Units Jan-06 Feb-06 Mar-06 Apr-06 May-06 Jun-06 Jul-06 Aug-06 Sep-06 Oct-06 Nov-06 Dec-06 Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07 Oct-07 Nov-07 Dec-07 Jan-08 Feb-08 Mar-08 Apr-08 May-08 Jun-08 Jul-08 Aug-08 Sep-08 Oct-08 Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09

1 LT Transformeri Copper wire bars 234065.00 257714.00 259846.00 321694.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 343064.00 310398.00 327855.00 350128.00 340897.00 291788.00 271169.00 298979.00 384365.00 3,56,028 374688.00 3,78,574 3,78,065 3,79,097 3,42,410 3,49,353 254789.00 20148.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00 308032.00

ii Electrical Steel Sheets 200074.00 195894.00 194855.00 221331.00 204827.00 203822.00 212009.00 210100.00 209593.00 200334.00 203675.00 198712.00 200218.00 195011.00 196183.00 191168.00 182565.00 185109.00 219073.00 198404.00 209701.00 215120.00 192092.00 195575.00 188296.00 194326.00 231172.00 1,95,118 203869.00 2,12,968 2,15,227 2,25,373 2,29,721 2,43,082 238764.00 230946.00 226040.00 213066.00 214251.00 204758.00 202337.00 184752.00 178393.00 177277.00 170233.00

iii Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.00 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

iv Insulating Materials 286.83 288.92 300.68 309.05 308.45 307,52 306.86 303.78 302.10 290.46 287.38 286.94 286.94 286.94 286.94 282.48 282.48 282.48 331.53 275.40 305.11 281.76 281.17 286.55 302.69 311.55 375.31 365.31 373.30 374.56 389.66 411.88 406.98 399.71 392.28 390.17 387.81 363.11 359.59 384.24 373.24 381.53 392.25 407.77 408.76

v Transformer Oil 34017.00 34017.00 36127.00 38018.00 38018.00 40350.00 40655.00 42602.00 42241.00 43946.00 41113.00 38995.00 38779.00 38562.00 38661.00 38183.00 36487.00 35573.00 35704.00 35269.00 37131.00 49950.00 35827.00 35827.00 36319.00 38599.00 39304.00 39304.00 40182.00 45215.00 49538.00 56272.00 59080.00 56642.00 54287.00 53145.00 52986.00 47221.00 32138.00 32681.00 28067.00 26595.00 45300.00 47250.00 58950.00

vi Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

2 Power Transformersi Copper 234065.00 257714.00 259846.00 321694.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 343064.00 310398.00 327855.00 350128.00 340897.00 291788.00 271169.00 298979.00 384365.00 356028.00 374688.00 378574.00 3,78,065 379097.00 342410.00 3,49,353 254789.00 20148.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00 308032.00

ii Electrical Lamination Steel 200074.00 195894.00 194855.00 221331.00 204827.00 203822.00 212009.00 210100.00 209593.00 200334.00 203675.00 198712.00 200218.00 195011.00 196183.00 191168.00 182565.00 185109.00 219073.00 198404.00 209701.00 191920.00 192092.00 195575.00 188296.00 194326.00 231172.00 195118.00 203869.00 212968.00 2,15,227 225373.00 229721.00 2,43,082 238764.00 230946.00 226040.00 213066.00 214251.00 204758.00 202337.00 184752.00 178393.00 177277.00 170233.00

iii Contruction Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.40 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

iv Insulating Material 286.83 288.92 300.68 309.05 308.45 307.52 306.86 303.78 302.10 290.46 287.38 286.94 286.94 286.94 286.94 282.48 282.48 282.48 331.53 275.40 305.11 281.76 281.17 286.55 302.69 311.55 365.31 365.31 373.71 374.56 389.66 411.88 406.98 399.71 392.28 390.17 387.81 363.11 359.59 384.24 373.24 381.53 392.25 407.77 408.76

v Oil 34017.00 34017.00 36127.00 38018.00 38018.00 40350.00 40655.00 42602.00 42241.00 43946.00 41113.00 38995.00 38779.00 38562.00 38661.00 38183.00 36487.00 35573.00 35269.00 32484.00 36007.00 49950.00 35827.00 35827.00 36319.00 38599.00 39304.00 39304.00 40182.00 45215.00 49538.00 56272.00 59080.00 56642.00 54287.00 53145.00 52986.00 49375.00 46625.00 46250.00 45500.00 44125.00 45300.00 47250.00 58950.00

vi Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

3-A Circuit Breaker(From India)i Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 267.20 268.70 268.30 217.22 276.70 277.30 277.90 280.13 280.60 280.60 287.40 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

ii Copper 245956.00 257714.00 259846.00 326199.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 327276.00 343064.00 328486.00 350128.00 299451.00 283695.00 302578.00 340650.00 384365.00 356028.00 374688.00 378574.00 3,78,065 379097.00 342410.00 3,49,353 254789.00 20148.00 155954.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00

iii Alluminium 140300.00 146300.00 147800.00 148800.00 161800.00 161800.00 153300.00 153800.00 155300.00 154800.00 166300.00 162300.00 166300.00 162900.00 162900.00 160400.00 159400.00 155900.00 152900.00 155900.00 148900.00 145900.00 147400.00 144900.00 141400.00 143400.00 141317.00 163400.00 167400.00 175400.00 1,74,400 178400.00 167400.00 159465.00 151836.00 14398.00 131900.00 128400.00 128400.00 128400.00 131400.00 126900.00 132400.00 144650.00 150650.00

iv Insulator 168.00 168.00 168.00 168.00 168.00 168.00 180.00 180.00 180.00 180.00 180.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 198.00 188.00 188.00 188.00 188.00 188.00 188.00 188.00

v Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

4-A Current Transformer (From India)i Copper wire bars 234065.00 257714.00 259846.00 321694.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 343064.00 310398.00 327855.00 350128.00 340897.00 291788.00 271169.00 298979.00 384365.00 356028.00 374688.00 378574.00 3,78,065 379097.00 342410.00 3,49,353 254789.00 20148.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00 308032.00

ii Electrical Steel 200074.00 195894.00 194855.00 221331.00 204827.00 203822.00 212009.00 210100.00 209593.00 200334.00 203675.00 198712.00 200218.00 195011.00 196183.00 191168.00 182565.00 185109.00 219073.00 198404.00 209701.00 215120.00 192092.00 195575.00 188296.00 194326.00 231172.00 195118.00 203869.00 212968.00 2,15,227 225373.00 229721.00 2,43,082 238764.00 230946.00 226040.00 213066.00 214251.00 204758.00 202337.00 184752.00 178393.00 177277.00 170233.00

iii Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.00 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

iv Aluminium 140300.00 146300.00 147800.00 148800.00 161800.00 161800.00 153300.00 153800.00 155300.00 154800.00 166300.00 162300.00 166300.00 162900.00 162900.00 160400.00 159400.00 155900.00 152900.00 155900.00 148900.00 145900.00 147400.00 144900.00 141400.00 143400.00 141317.00 163400.00 167400.00 175400.00 1,74,400 178400.00 167400.00 159465.00 151836.00 14398.00 131900.00 128400.00 128400.00 128400.00 131400.00 126900.00 132400.00 144650.00 150650.00

v Insulator 133.93 133.93 133.93 144.79 144.79 144.79 144.79 144.79 144.79 167.71 148.21 161.94 167.71 169.90 161.94

vi Transformer Oil 34017.00 34017.00 36127.00 38018.00 38018.00 40350.00 40655.00 42602.00 42241.00 43946.00 41113.00 38995.00 38779.00 38562.00 38661.00 38183.00 36487.00 35573.00 35704.00 35269.00 37131.00 49950.00 35827.00 35827.00 36319.00 38599.00 39304.00 39304.00 40182.00 45215.00 49538.00 56272.00 59080.00 56642.00 54287.00 53145.00 52986.00 47221.00 32138.00 32681.00 28067.00 26595.00 45300.00 47250.00 58950.00

vii Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

5-A Capacitive Voltage Transformer (From India)i Copper wire bars 234065.00 257714.00 259846.00 321694.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 343064.00 310398.00 327855.00 350128.00 340897.00 291788.00 271169.00 298979.00 384365.00 356028.00 374688.00 378574.00 3,78,065 379097.00 342410.00 3,49,353 254789.00 20148.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00 308032.00

ii Electrical Steel 200074.00 195894.00 194855.00 221331.00 204827.00 203822.00 212009.00 210100.00 209593.00 200334.00 203675.00 198712.00 200218.00 195011.00 196183.00 191168.00 182565.00 185109.00 219073.00 198404.00 209701.00 215120.00 192092.00 195575.00 188296.00 194326.00 231172.00 195118.00 203869.00 21968.00 2,15,227 225373.00 2,29,721 2,43,082 238764.00 230946.00 226040.00 213066.00 214251.00 204758.00 202337.00 184752.00 178393.00 177277.00 170233.00

iii Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.00 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

iv Insulator 133.93 0.00 0.00 133.93 0.00 0.00 0.00 0.00 0.00 0.00 0.00 133.93 0.00 0.00 0.00 0.00 0.00 0.00 144.79 144.79 144.79 144.79 144.79 144.79 0.00 0.00 0.00 0.00 167.71 148.21 161.94 167.71 0.00 0.00 169.90 0.00 161.94 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

v Transformer Oil 34017.00 34017.00 36127.00 38018.00 38018.00 40350.00 40655.00 42602.00 42241.00 43946.00 41113.00 38995.00 38779.00 38562.00 38661.00 38183.00 36487.00 35573.00 35704.00 35269.00 37131.00 49950.00 35827.00 35827.00 36319.00 38599.00 39304.00 39304.00 40182.00 45215.00 49538.00 56272.00 59080.00 56642.00 54287.00 53145.00 52986.00 47221.00 32138.00 32681.00 28067.00 26595.00 45300.00 47250.00 58950.00

vi Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

6-A Isolators (From India)i Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.00 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

ii Copper 234065.00 257714.00 259846.00 321694.00 401541.00 367411.00 396727.00 396250.00 388127.00 377445.00 349767.00 331319.00 321137.00 266730.00 268199.00 300799.00 341326.00 331023.00 343064.00 310398.00 327855.00 350128.00 340897.00 291788.00 271169.00 298979.00 384365.00 356028.00 374688.00 378574.00 3,78,065 379097.00 342410.00 3,49,353 254789.00 20148.00 166808.00 175396.00 207578.00 232254.00 240138.00 258090.00 271982.00 314505.00 308032.00

iii Alluminium 140300.00 146300.00 147800.00 148800.00 161800.00 161800.00 153300.00 153800.00 155300.00 154800.00 166300.00 162300.00 166300.00 162900.00 162900.00 160400.00 159400.00 155900.00 152900.00 155900.00 148900.00 145900.00 147400.00 144900.00 141400.00 143400.00 141317.00 163400.00 167400.00 175400.00 1,74,400 178400.00 167400.00 159465.00 151836.00 14398.00 131900.00 128400.00 128400.00 128400.00 131400.00 126900.00 132400.00 144650.00 150650.00

iv Insulator 168.00 168.00 168.00 198.00 198.00 198.00 198.00 198.00 198.00 170.33 198.00 198.00 170.33 198.00 198.00

v Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

7-A Surge Arrester (FROM INDIA)i Zinc 107100.00 124500.00 121500.00 140200.00 171900.00 197900.00 166200.00 175300.00 181600.00 180500.00 212300.00 228800.00 221500.00 176500.00 178000.00 160400.00 174000.00 166300.00 157800.00 163500.00 144500.00 136700.00 131100.00 111100.00 109800.00 104200.00 107300.00 107300.00 98000.00 97700.00 90300.00 88700.00 83657.00 76145.00 72134.00 68926.00 63400.00 68900.00 67900.00 80700.00 88400.00 88200.00 91000.00 98900.00 106900.00

ii Cobalt 1756.49 1566.66 1436.71 1545.07 1716.50 1794.76 1698.04 1655.52 1985.91 2203.03 1996.81 2024.60 2889.92 2725.73 2762.56 3064.45 2954.22 2806.47 2665.83 2550.15 2443.39 2662.27 2764.57 3038.87 3632.43 4203.70 4570.15 4784.31 4726.05 4772.21 4495.37 4035.76 3827.61 33143.28 2892.46 22637.34 1677.63 2003.71 1748.72 1602.87 1850.25 1721.26 1642.20 2023.92 2210.95

iii Alluminum 140300.00 146300.00 147800.00 148800.00 161800.00 161800.00 153300.00 153800.00 155300.00 154800.00 166300.00 162300.00 166300.00 162900.00 162900.00 160400.00 159400.00 155900.00 152900.00 155900.00 148900.00 145900.00 147400.00 144900.00 141400.00 143400.00 141317.00 1,63,400 1,67,400 1,75,400 1,74,400 178400.00 1,67,400 159465.00 151836.00 14398.00 131900.00 92267.00 96267.00 96250.00 96250.00 96433.00 98100.00 105600.00 115433.00

iv Bismuth 1575.00 1575.00 1575.00 1575.00 1575.00 1675.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1725.00 1846.00 1893.00 1975.00 1975.00 1975.00 2025.00 2025.00 2025.00 2275.00 2275.00 2275.00

v Ball Clay 550.99 538.49 535.53 465.31 516.54 517.64 505.75 511.61 526.80 555.84 649.34 690.01 792.79 916.72 978.70 1108.54 1402.73 1671.45 1723.64 1658.22 1664.86 1469.70 1315.72 1272.41 1236.55 1103.05 1158.03 1416.12 1525.07 1433.90 1287.77 1158.00 1148.83 1182.67 1136.94 1185.26 1066.29 1073.42 1114.50 1086.91 972.94 873.21 798.12 763.51 780.47

vi Fuel 312.40 310.70 311.00 313.50 314.70 316.80 319.70 320.10 326.50 328.90 331.40 329.60 326.70 322.40 322.30 320.70 319.60 320.30 322.00 321.90 321.80 322.40 321.70 323.70 326.50 334.40 334.20 334.20 334.20 334.20 334.20 334.20 334.20 334.20 334.20 334.20 350.20 331.80 329.50 323.50 321.00 322.60 325.20 327.10 338.40

vii Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

8

i PVC Compound 77250.00 77250.00 77250.00 77250.00 73500.00 73500.00 74750.00 80750.00 84000.00 84000.00 82000.00 82750.00 83750.00 84000.00 84000.00 82650.00 83650.00 83650.00 83650.00 86000.00 89000.00 87000.00 87000.00 87500.00 87500.00 88000.00 89000.00 89000.00 91000.00 92000.00 97000.00 97000.00 97000.00 95000.00 92650.00 85280.00 80250.00 83000.00 84000.00 84500.00 84500.00 84500.00 87600.00 88000.00 91500.00ii Metal 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 58000.00 70200.00 63900.00 78600.00 89100.00 86100.00 96200.00 102100.00 114800.00iii Aluminium 123200.00 131133.00 128567.00 132733.00 161800.00 161800.00 153300.00 153800.00 155300.00 154800.00 166300.00 162300.00 147900.00 144500.00 144500.00 142167.00 137167.00 133000.00 130000.00 131667.00 125333.00 112467.00 147400.00 144900.00 141400.00 143400.00 141317.00 1,63,400 167400.00 1,75,400 1,74,400 1,78,400 1,67,400 159465.00 151836.00 14398.00 131900.00 104150.00 104150.00 104150.00 104150.00 104267.00 105933.00 113433.00 123267.00iv Copper 253217.00 265322.00 267517.00 335829.00 409628.00 374811.00 404717.00 404230.00 395943.00 385046.00 356811.00 337991.00 287323.00 279653.00 315666.00 361752.00 346886.00 337667.00 356255.00 340050.00 341598.00 350128.00 299451.00 283695.00 302578.00 340650.00 384365.00 3,56,028 374688.00 3,78,574 3,78,065 3,79,097 3,42,410 3,49,353 254789.00 20148.00 185521.00 192169.00 222863.00 254794.00 255759.00 274252.00 276648.00 335659.00 337892.00

9

i Steel Angle 30161.00 30161.00 30180.00 30113.00 32444.00 32255.00 32444.00 32160.00 32538.00 32633.00 32538.00 32538.00 33153.00 38889.00 33209.00 33587.00 33681.00 33587.00 33681.00 33153.00 33775.00 35286.00 35900.00 36245.00 37567.00 38889.00 41323.00 46434.00 46675.00 48117.00 49269.00 49632.00 50305.00 50498.00 50594.00 50794.00 50867.00 49471.00 49894.00 49766.00 49806.00 46835.00 47030.00 47030.00 47360.00ii Zinc 107100.00 124500.00 121500.00 140200.00 171900.00 197900.00 166200.00 175300.00 181600.00 180500.00 212300.00 228800.00 221500.00 176500.00 178000.00 160400.00 174000.00 166300.00 157800.00 163500.00 144500.00 136700.00 131100.00 111100.00 109800.00 104200.00 107300.00 107300.00 98000.00 97700.00 90300.00 88700.00 83657.00 76145.00 72134.00 68926.00 63400.00 68900.00 67900.00 80700.00 88400.00 88200.00 91000.00 98900.00 106900.00iii Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00

10

i Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00ii Ex-works field Labour 0.00 Not applicable 0.00 0.00

11

i Diesel Oil 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 449.50 449.50 449.50 449.50 449.50 449.50 449.50 451.50 451.50 451.50 465.80 465.80 465.80 465.80 465.80 478.90 478.90 478.90 478.90 478.90 482.30 451.10 452.20 452.20 452.20 452.20 481.40 481.40 481.40ii Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00iii Iron & Steel 257.90 256.90 233.40 243.30 226.20 243.30 243.90 243.40 250.80 253.50 254.90 258.90 259.30 259.20 259.90 260.10 261.20 266.20 268.30 276.70 276.70 217.22 276.70 277.30 277.90 280.10 280.60 280.60 287.00 357.10 354.60 357.90 353.67 348.92 341.61 338.67 330.60 322.70 319.10 286.10 289.00 286.00 286.20 286.70 286.40

12 FOR CONCRETINGi Diesel Oil 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 418.00 449.50 449.50 449.50 449.50 449.50 449.50 449.50 451.50 451.50 451.50 465.80 465.80 465.80 465.80 465.80 478.90 478.90 478.90 478.90 478.90 482.30 451.10 452.20 452.20 452.20 452.20 481.40 481.40 481.40ii Labour 130.07 129.12 129.60 130.77 130.77 130.77 131.71 133.83 135.00 135.00 136.18 138.30 138.30 138.30 138.30 139.39 138.30 139.39 132.01 133.01 133.01 144.88 144.83 145.92 145.92 145.92 138.01 147.01 149.19 150.28 151.37 152.46 147.25 149.31 150.34 150.34 147.01 147.00 148.00 148.00 148.00 150.64 160.00 162.00 162.00iii Non-metallic Mineral products 186.20 191.20 191.20 211.70 211.70 211.70 211.70 211.70 211.70 219.40 219.40 219.40 219.40 219.40 219.40iv Cement 191.20 191.20 191.20 191.20 191.20 191.20 191.20 191.20 191.20 191.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.20 220.30 220.50 220.60 220.80 220.80 220.80 220.80 220.80 220.80 220.80 220.80 220.80 221.40 221.40 222.70 224.50 227.70 227.70 227.70 230.90 230.50 228.10

13 For Erection Price & Civil Works Component

i 0.00 0.00 0.00 0.00

Month and Year of Escalation

Month and Year of Escalation Jan-09

S.No. Particulars Units

1 LT Transformerii Copper wire bars 166,808.00

iii Electrical Steel Sheets 226,040.00

iv Iron & Steel 330.60

v Insulating Materials 387.81

vi Transformer Oil 52,986.00

vii Labour 147.01

2 Power Transformersi Copper 166,808.00

ii Electrical Lamination Steel 226,040.00

iii Contruction Steel 330.60

iv Insulating Material 387.81

v Oil 52,986.00

vi Labour 147.01

3-A Circuit Breaker(From INDIA)ii Iron & Steel 330.60

iii Copper 155,954.00

iv Alluminium 131,900.00

v Insulator 198.00

vi Labour 147.01

3-B Circuit Breaker(From ABROAD)i Steelii Copperiii Alluminiumiv Labour

4-A Current Transformer (FROM INDIA)i Copper wire bars 166,808.00

ii Electrical Steel 226,040.00

iii Iron & Steel 330.60

iv Alluminum 131,900.00

v Insulator 161.94

vi Transformer Oil 52,986.00

vii Labour 147.01

-

4-B Current Transformer (FROM ABROAD) -

i Alluminium -

ii Electric Energy -

iii Copper -

iv Vacuum Gas Oil -

v Labour -

-

5-A Capacitive Voltage Transformer (From INDIA) -

i Copper wire bars 166,808.00

ii Electrical Steel 226,040.00

iii Iron & Steel 330.60

iv Insulator 161.94

v Transformer Oil 52,986.00

vi Labour 147.01

-

5-B -

i Alluminium -

ii Insulator -

iii Copper -

iv Crude Oil -

v Labour -

-

6-A ISOLATORS (FROM INDIA) -

i Iron & Steel 330.60

ii Copper 166,808.00

iii Alluminium 131,900.00

iv Insulator 198.00

v Labour 147.01

-

6-B ISOLATORS (FROM ABROAD) -

i Electrolytic Copper Wire / bars -

ii Bus Bar Grade Aluminium -

iii Structural Steel -

iv Procelian -

v Labour - -

7-A Surge Arrester (FROM INDIA) -

i Zinc 63,400.00

ii Cobalt 1,677.63

iii Alluminum 131,900.00

iv Bismuth 1,975.00

v Ball Clay 1,066.29

vi Fuel 350.20

vii Labour 147.01

-

7-B Surge Arrester (FROM ABROAD) -

i Zinc -

ii Cobalt -

iii Bismuth -

iv Ball Clay -

v Labour -

-

8 -

i PVC Compound 80,250.00 ii Metal 58,000.00 iii Alliminium 131,900.00 iv Copper 185,521.00 v weight in MT of metal KM -

-

9 -

i Steel Angle 50,867.00 ii Zinc 63,400.00 iii Labour 147.01

10 -

i Labour 147.01 ii Ex-works field Labour -

-

11 -

i Diesel Oil 482.30 ii Labour 147.01 iii Iron & Steel 330.60

-

12 FOR CONCRETING -

i Diesel Oil 482.30 ii Labour 147.01 iii Non-metallic Mineral products 219.40 iv Cement 221.40

13 For Erection Price & Civil Works Component -

i -

-

-

1.1 kV PVC/XLPE Insulated power and control cables

Sub-Station Structures [Lattice Steel Structures & Pipe Structures(including bolts & nuts, Washers & foundation bolts)]

ERECTION PRICE COMPONENT (INCLUDING CIVIL WORKS BUT EXCLUDING 'SUPPLY & PLACEMENT OF REINFORCEMENT STEEL' AND 'CONCRETING'

SUPPLY & PLACEMENT OF REINFORCEMENT STEEL

Indian field Labour (F) Expatriate Field labour (EF)b+c*=0.75*- In case of Indian Bidder,'c' shall be equal to zero)

Note : The exchange correction factor for material and labour (i.e., F) for all the equipments shall be equal to 1

Capacitive Voltage Transformer (From ABROAD)

1.1 kV PVC/XLPE Insulated power and control cables

Sub-Station Structures [Lattice Steel Structures & Pipe Structures(including bolts & nuts, Washers & foundation bolts)]

ERECTION PRICE COMPONENT (INCLUDING CIVIL WORKS BUT EXCLUDING 'SUPPLY & PLACEMENT OF REINFORCEMENT STEEL' AND 'CONCRETING'

SUPPLY & PLACEMENT OF REINFORCEMENT STEEL

Indian field Labour (F) Expatriate Field labour (EF)b+c*=0.75*- In case of Indian Bidder,'c' shall be equal to zero)

Note : The exchange correction factor for material and labour (i.e., F) for all the equipments shall be equal to 1

LT Transformer

P1 = Po x { 0.15 x (A1/Ao) + 0.26 x (B1/Bo) + 0.08x (C1/Co) + 0.05 x (D1/Do) + 0.11 x (E1/Eo) + 0.12 x (L1/Lo)} – Po

Auto Transformer

P1 = Po x { 0.15 + 0.23 x (A1/Ao) + 0.26 x (B1/Bo) + 0.07 x (C1/Co) + 0.05 x (D1/Do) + 0.15 x (E1/Eo) + 0.12 x (L1/Lo)} – Po

Circuit Breakers

P1 = Po x { 0.15 + 0.15 x (C1/Co) + 0.23 x (A1/Ao) + 0.22 x (Al1/Alo) + 0.15 x (D1/Do) + 0.20 x (L1-Lo)/Lo)} – Po

Current Transformer & Capacity Voltage Transformer

P1 = Po x { 0.15 + 0.13 x (A1/Ao) + 0.12 x (B1/Bo) + 0.11 x (C1/Co) + 0.23 x (D1/Do) + 0.06 x (E1/Eo) +0.20 x (L1-Lo)/Lo)} – Po

Isolators

P1 = Po x { 0.15 + 0.17 x (C1/Co) + 0.18 x (A1/Ao) + 0.25 x (Al1/Alo) + 0.05 x (D1/Do)+ 0.20 x (L1-Lo)/Lo)} – Po

Surge Arrestor

P1 = Po x { 0.15 + 0.20 x (Zn1/Zno) + 0.20 x (CO1/COo) + 0.15 x (Bi1Bio) + 0.10 x(Ba1/Bao)+ 0.20 x (L1-Lo)/Lo)} – Po

11 kV XLPE/PVC Insulated Power and Control Cables

P1 = Po x { 0.85 + 0.15 x (PVC1/PVCo) } – Po + (M1- Mo)

Sub-station Structures {Lattice Steel structures& Pipe Structures (Including Bolts and Nuts, washers & Foundation Bolts)

P1 = Po x { 0.15 + 0.58 x (Sa1/Sao) + 0.16 x (Zn1/Zno) + 0.11 x (L1)/Lo)} – Po

For Indian Rupee portion of Erection Price

ER1 = ERo x (0.20 + 0.80 x (L1/Lo)

Switchyard Fencing

P1= Po x { (0.30 + 0.50 x (C1/Co) + 0.20 x (L1/Lo) }

Bus-Bar Materials

P1= Po x { (0.15 + 0.60 x (Al1/Alo) + 0.15 x (D1/Do) + 0.10 x (L1/Lo) }

P1 = Price Adjustment amount, expressed in currency of bid Po =Ex-work price of main equipment in currency of Bid

A = Copper Prices as published by IEEMAB = CRGO Electrical SheetsC= Iron and SteelD= Insulating MaterialE= Transformer Oil Base StockI = InsulatorCO= CobaltBi = BismuthBa= Ball ClayAl = AluminumM= Weight in MT per km of Cable x Published Index of metal converted into currency (For Power Cable: Aluminum, For Control Cable : Copper)Zn = ZincINS= Index INSTRSa = Steel AngleL = Labour Index

Page 12: Substation Model 765 kV Public Comments 11th Jan-09 (1)

Oct-09 Nov-09 Dec-09 Jan-10 Feb-10 Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 Apr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12 Jul-12 Aug-12 Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13 Jan-14 Feb-14 Mar-14

Page 13: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost BenchmarkingTransmission Substations

Name of sub-station -

Reference Numbers -

Month and Year of LoA - May-08 May-08 May-08 Sep-04 Aug-08 Aug-08 Nov-08 Nov-08 Sep-04 Nov-08 Jan-09

SUPPLY Unit

1 POWER TRANSFORMER (Single Phase Units)

i No 1,895.44 2,042.13 2,005.23 1,966.23

ii No 414.69

iii No 807.06

2 REACTOR & NGR i 110 MVAR, 765/Root3KV, Single Phase with oil No

ii 80 MVAR, 765/Root3KV, Single Phase with oil No 464.03

iii 50 MVAR, 765/Root3KV, Single Phase with oil No 320.17

iv NGR (Dry Core Type) for 765KV Reactor No - 80.49

v Surge Arrestor for NGR - 765KV System No - 1.19

vi 125MVAR, 400KV, 3Ph. Reactor with insulating Oil No 366.83

vii 80MVAR, 400KV, 3Ph. Reactor with insulating Oil No 360.39

ix 63MVAR, 400KV, 3Ph. Reactor with insulating Oil No 320.17

x 50MVAR, 400KV, 3Ph. Reactor with insulating Oil No 320.17

xi NGR for 400KV Reactor with insulating oil No 19.42

xii Surge Arrestor for NGR - 400KV System No 1.28

3 765 KV EQUIPMENTS

i 765 kV,3150KA,40KA Circuit Breaker with CR No 170.91 170.03 168.45 155.19 280.98 157.96

ii 765 kV,3150 KA,40 KA Circuit Breaker without CR No 138.80 136.21 126.51 126.12 208.46 131.46

iii 765 kV CTs 3000A, 40KA, 5-Core, No 25.95 25.93 41.80 24.35 28.46 24.08

iv 765 kVCVT 8800 PF No 18.02 18.01 17.78 12.86 13.19 13.40

v 765 kV,3150 A,40 kA Isolator 3-Phase with 1 E/S No 27.60 27.01 31.59 29.18 22.67 29.52

vi 765 kV,3150 A,40 kA Isolator 3-Phase with 2 E/S No 33.53 32.87 36.21 33.75 - -

vii 765 kV, 2000A, 40KA, S-Phase Isolator with 1 E/S No 7.88 10.21

viii 765 kV 3 Phase E/S No

ix 624 kV Surge Arrestor No 8.65 8.64 9.22 9.17 7.30 8.50

4 765KV C & R PanelsCircuit Breaker panel with Auto Reclose 4.79 4.80 6.72 5.63 - 5.95

Circuit Breaker panel without Auto Reclose - - 5.48 5.25 - 5.68

Line protection panel 28.20 28.28 16.66 23.53 34.51 26.78

765/400KV Transf. Protn. Panel(both HV and MV) 14.04 14.08 11.39 16.34 22.94 12.92

Reactor Protection Panel 11.86 11.89 7.67 10.81 18.76 11.99

Bus Bar Protection Panel 39.82 44.21 65.12 - 176.67 -

5 420KV EQUIPMENTS420 kV, 3150A, 40KA Breaker with CR 35.23 31.53 27.98 35.95 38.37 -

420 kV, 3150A, 40KA Breaker without CR 26.36 23.62 24.66 23.51 35.92 24.27

6.36 5.98 24.66 9.64 6.87 6.03

420 kV CVT 4400 PF - - 3.41 3.02 6.08 -

420 kV CVT 8800 PF 4.68 4.62 - - 5.40 -

420 kV,3150 A,40 kA DB Isolator 3 Ph. with 1 E/S - - 3.91 8.63 9.16 9.06

420 kV,2000 A,40 kA Isolator 3 Ph. with 1 E/S 5.86 5.35 3.10 7.19 7.22 -

420 kV,2000A,40 kA Isolator 3 Ph. with 2 E/S 6.72 5.69 4.22 8.35 9.24 4.64

420 kV,2000 A,40 kA DB Isolator S Ph. with 1 E/S - - - - 2.93 -

390 kV Surge Arrestor 0.97 1.28 0.95 1.61 1.80 1.24

6 400KV C & P PanelsCircuit Breaker panel with Auto Reclose 4.79 4.80 6.72 5.88 - 5.68

Circuit Breaker panel without Auto Reclose 4.73 4.80 5.46 - - 4.37

Line protection panel 15.90 - 13.45 - 34.51 -

Transf. protn. Panel - - 11.39 - 32.17 12.92

Reactor protection panel - 12.39 7.67 10.80 - 11.99

Bus Bar Protection Panel 43.56 - 90.49 77.88 164.86 37.60

7 245KV EQUIPMENTSi 245 KV, 1600A, 40KA Class Circuit Breaker - - 11.38 - 17.09 -

ii 245 KV, 2500A 40KA Class Circuit Breaker - - 11.38 - 17.09 -

iii 245KV,1600 A,40 kA ,5 core, CT with 120% extended current - - 3.32 - 3.15 -

iv 245KV,1600 A,40 kA ,5 core, CT with 150% extended current - - 3.32 - 3.65 -

v 245KV, CVT 4400 pf with 3 secondaries - - 2.66 - 3.27 -

vi 245KV,1600A, 40 kA, 3Ph.Isolator DB Type - 1 E/S - - 1.54 - 4.03 -

vii 245KV,1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/S - - 2.05 - 4.77 -

viii 245KV,2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/S - - 2.38 - 5.14 -

ix 245KV, 1600A, 40 KA, 3 Ph.DB Tandem Type without E/S - - 1.04 - 3.66 -

xii 216 kV Surge Arrestors - - 0.32 - - -

8 220KV C & P Panelsi Circuit Breaker panel with Auto Reclose - - - - - - - - - -

ii Circuit Breaker panel without Auto Reclose - - - - - - - - - -

iii Line protection panel - - - - - - - - 34.51 -

iv Bus Bar Protection panel - - - - - - - - 63.39 -

9 COMMON EQUIPMENTSi C & P Panel.a Time Synchronisation Equipment

b Special Relay Test Kit

c Video Projection System(VPS) 67" size

d - - - - - -

ii LT Switchgeara 415V Main Switch Board 15.27 15.02 13.04 12.82 21.80 -

b 415V ACDB 16.10 15.28 11.68 13.22 20.71 -

c 415V MLDB 14.25 14.13 10.36 9.73 7.40 -

d 415V Emergency LDB 7.01 5.99 4.72 4.43 1.40 -

e 220V DCDB 3.86 3.71 3.36 2.50 5.21 -

f 50V DCDB 2.52 2.37 2.32 2.28 4.11 -

iii Battery & Battery Chargera 220V Battery 14.03 8.34 8.04 18.58 10.70 8.79

b 50V Battery 3.77 1.43 1.93 2.00 3.43 1.13

c Battery Charger for 220V Battery 6.23 4.57 3.35 4.20 2.25 -

d Battery Charger for 50V Battery 3.34 2.45 1.54 3.36 1.70 -

iv DG Set-250KVA with control panel 28.50 29.82 44.17 52.05 17.69 -

v High Wall Type Split AC unit of 2TR Capacity 0.38 0.37 0.33 0.49 0.82 -

vi Illumination 76.95 - 116.30 - - -

vii 72.5KV & 36 KV Equipmentsa 800KVA 33/.440 KV Distribution Transformer

72.5KV circuit breakers(3ph.)

b 72.5KV Isolator without Earthswitch

c 72.5KV Horn gap Fuse

d 630KVA, 33/.440 KV Distribution Transformer

e 33KV Horn gap Fuse

f 33KV Isolator without ES

g 33KV Surge Arrestor.

viii PLCC Equipments 142.63 65.49 107.23 54.10 239.74 -

3150A, 40KA,Line Trap(For 765KV)

3150A, 40KA, 1 mH Line Trap(for 400KV)

2000A, 40KA, 1 mH Line Trap(for 400KV)

1600, 40KA, 0.5 mH Line Trap(for 220KV)

Coupling device for 765KV

Coupling device for 400KV

Carr Eqpt (for speech+protection and speech+Data)-765KV

Carr Eqpt (for speech+protection and speech+Data)-400KV

Protection coupler-765KV

Protection coupler-400KV

HF Cable

EPAX(24/8) with 24 Telephones,Cables etc.,

Testing and Mainetance equipment

10 Mandatory Spares 369.05 405.09 486.52 241.85 222.86 -

11 ERECTION HARDWAREi 765 KV

- 534.21 662.85 - - -

765KV I Type Layout

a Line bay

b Transformer bay

c Bus Reactor bay

d Line Reactors

e Bus(for one diameter)

ii 400 KV

- - 465.82 357.59 - -

400 KV I Type Layout

a Line bay

b Transformer bay

c Re-oriented Line bay

d Spare bay of half dia

e Line Reactor

f Bus for two diameters

iii 220 KV

124.10 - 112.10

220 KV DMT Type Layout

a Line bay

b Transformer bay

c Main & Transfer Bus

d Transfer bus coupler bay

e Bus coupler bay

12 Visual Monitoring system for watch & ward

13 Fire Protection System - - 303.05 458.95 - -

i

ii

iii

765KV S-Phase Transformer

400KV 3-Phase Transformer

765KV S-Phase Shunt Reactor

765KV S-Phase Bus Reactor

400KV 3-Phase Shunt Reactor

400KV 3-Phase Bus Reactor

iv Portable extinguishers (Set)v Smoke detection system(Set)

14 Illumination -- Indoor + Outdoor - - - - - - 143.98 - -

i Switchyard Lighting 24.43

ii Street Lighting 28.71 60.38

15 Power & Control Cables : Per Km Rate Lump-Sum

i Power Cable 1.47

ii Control Cable 1.1

Cables with associated accessories likeclamps, glands, lugs and straight joints etc.,(LS)

i 1.1KV Power Cablesa 1C 630Sq.mm(XLPE)

b 1C 300Sq.mm(XLPE)

c 3.5C 300Sq.mm(XLPE)

d 1C 150Sq. Mm(PVC)

e 3.5C 70 Sq.mm(PVC)

ii 1.1KV Power Cables(PVC) for 765KV S/Sa 3.5C 35Sq.mm

b 4C 16Sq.mm

c 4C 6Sq.mm

d 2C 6Sq.mm

iii 1.1KV grade control cables(PVC) 765KV S/Sa 5C 2.5Sq.mm

b 7C 2.5Sq.mm

c 10C 2.5Sq.mm

d 14C 2.5Sq.mm

e 19C 2.5Sq.mm

f 27C 2.5Sq.mm

iv 1.1KV Power Cables(PVC) for 400KV S/Sa 3.5C 35Sq.mm

b 4C 16Sq.mm

c 4C 6Sq.mm

d 2C 6Sq.mm

v 1.1KV grade control cables(PVC) 400KV S/Sa 5C 2.5Sq.mm

b 7C 2.5Sq.mm

c 10C 2.5Sq.mm

d 14C 2.5Sq.mm

e 19C 2.5Sq.mm

f 27C 2.5Sq.mm

vi 1.1KV Power Cables(PVC) for 220KV S/Sa 3.5C 35Sq.mm

b 4C 16Sq.mm

c 4C 6Sq.mm

vii 1.1KV grade control cables(PVC) 220KV S/Sa 5C 2.5Sq.mm

b 7C 2.5Sq.mm

c 10C 2.5Sq.mm

d 14C 2.5Sq.mm

e 19C 2.5Sq.mm

f 27C 2.5Sq.mm

Power & Control Cables : Total Price

Power Cable -

viii Control CableControl Cable

16 Main Earthmat - 40 mm MS Rod Rate Per Km 5.38 5.28 4.31 5.65 4.92 -

40mm MS Rods - 46KmMain Earthmat - 40 mm MS Rod : Total Price

17 Steel Structures (Rate Per MT)i MS 0.6

ii HT 0.8

ERECTION1 POWER TRANSFORMER (Single Phase Units)

i No

ii No

iii No

2 REACTOR & NGR i 110 MVAR, 765/Root3KV, Single Phase with oil No

ii 80 MVAR, 765/Root3KV, Single Phase with oil No

iii 50 MVAR, 765/Root3KV, Single Phase with oil No

iv NGR (Dry Core Type) for 765KV Reactor No

v Surge Arrestor for NGR - 765KV System No

vi 125MVAR, 400KV, 3Ph. Reactor with insulating Oil No

vii 80MVAR, 400KV, 3Ph. Reactor with insulating Oil No

ix 63MVAR, 400KV, 3Ph. Reactor with insulating Oil No

x 50MVAR, 400KV, 3Ph. Reactor with insulating Oil No

xi NGR for 400KV Reactor with insulating oil No

xii Surge Arrestor for NGR - 400KV System No

3 765 KV EQUIPMENTSi 765 Kv,3150KA,40KA Circuit Breaker with CR No

ii 765 Kv,3150KA,40KA Circuit Breaker without CR No

iii 765 kV CTs 3000A, 40KA, 5-Core, No

iv 765 kv CVT 4400 PF No

v 765 KV,3150 A,40 kA Isolator 3-Phase with 1 E/S No

vi 765 KV,3150 A,40 kA Isolator 3-Phase with 2 E/S No

vii 765KV, 2000A, 40KA, S-Phase Isolator with 1 E/S No

viii 765 KV 3 Phase E/S No

ix 624KV Surge Arrestor No

4 765KV C & R PanelsCircuit Breaker panel with Auto RecloseCircuit Breaker panel without Auto RecloseLine protection panel765/400KV Transf. Protn.Panel (both HV and MV)Reactor Protection PanelBus Bar Protection Panel

5 420KV EQUIPMENTS420KV, 3150A, 40KA Breaker with CR420KV, 3150A, 40KA Breaker without CR

420 kv CVT 4400 PF420 kv CVT 8800 PF420 KV,2000 A,40 kA DB Isolator 3 Ph. with 1 E/S 420 KV,3150A,40 kA Isolator 3 Ph. with 1 E/S420 KV,3150A,40 kA Isolator 3 Ph. with 2 E/S420 KV,2000 A,40 kA DB Isolator S Ph. with 1 E/S 390KV Surge Arrestor

6 400KV C & P PanelsCircuit Breaker panel without Auto RecloseCircuit Breaker panel without Auto RecloseLine protection panel400/220KV Transf. protn. panel(both HV and MV)Reactor protection panelBus Bar Protection Panel

7 245KV EQUIPMENTSi 245 KV, 1600A, 40KA Class Circuit Breaker ii 245 KV, 2500A 40KA Class Circuit Breaker

iii 245KV,1600 A,40 kA ,5 core, CT with 120% extended current

iv 245KV,1600 A,40 kA ,5 core, CT with 150% extended current

v 245KV, CVT 4400 pf with 3 secondariesvi 245KV,1600A, 40 kA, 3Ph.Isolator DB Type - 1 E/Svii 245KV,1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/Sviii 245KV,2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/Six 245KV, 1600A, 40 KA, 3 Ph.DB Tandem Type without E/Sx 245KV,1600A, 40kA S Ph. Isolator DB Type - 1E/Sxi 245KV,1600A, 40kA S Ph. Isolator DB Type w/o E/Sxii 216 kV Surge Arrestors

8 220KV C & P Panelsi Circuit Breaker panel with Auto Recloseii Circuit Breaker panel without Auto Recloseiii Line protection paneliv Bus Bar Protection panel

9 COMMON EQUIPMENTSi C & P Panel.

Time Synchronisation Equipment

Special Relay Test Kit

Video Projection System(VPS) 67" size

ii LT Switchgear415V Main Switch Board

415V ACDB

415V MLDB

415V Emergency LDB

220V DCDB

50V DCDB

iii Battery & Battery Charger220V Battery

50V Battery

Battery Charger for 220V Battery

Battery Charger for 50V Battery

iv DG Set-250KVA with control panelv High Wall Type Split AC unit of 2TR Capacityvi Illumination (Indoor)vii 72.5KV & 36 KV Equipments

800KVA 33/.440 KV Distribution Transformer

72.5KV Isolator without Earthswitch

72.5KV Horn gap Fuse

630KVA, 33/.440 KV Distribution Transformer

33KV Horn gap Fuse

33KV Isolator without ES

33KV Surge Arrestor.

viii PLCC Equipments3150A, 40KA,Line Trap(For 765KV)

3150A, 40KA, 1 mH Line Trap(for 400KV)

2000A, 40KA, 1 mH Line Trap(for 400KV)

1600, 40KA, 0.5 mH Line Trap(for 220KV)

Coupling device for 765KV

Coupling device for 400KV

Carr Eqpt (for speech+protection and speech+Data)-765KV

Carr Eqpt (for speech+protection and speech+Data)-400KV

Protection coupler-765KV

Protection coupler-400KV

HF Cable

EPAX(24/8) with 24 Telephones,Cables etc.,

Testing and Mainetance equipment

10 Mandatory Spares

11 ERECTION HARDWAREi 765 KV

765KV I Type Layout

Line bay

Transformer bay

Bus Reactor bay

Line Reactors

Bus(for one diameter)

ii 400 KV

400 KV I Type Layout

Line bay

Transformer bay

Re-oriented Line bay

Spare bay of half dia

Line Reactor

Bus for two diameters

Auto Transformer Package T4 for Fatehpur and Agra Sub-Station

765 KV Auto Transformer Package T3 for Balia Sub-Station

765 KV Auto Transformer T3 for Lucknow Sub-Station

765/400/220KV S/S, Seoni

765KV/400KV Lucknow (New) Sub-Station and Extension of 400 kV Lucknow Sub- Station

Upgradation of 400KV Balia Sub-Station to 765 kV Sub-Station

765/400 KV S/S-Fatehpur

765/400 KV S/S-Agra

765KV Seoni Sub-Station & 765 kV Sipat Transmission System

Up Gradation of 400/220KV Wardha Sub-Station to 765/400/220 kV Voltage Level

LOA NO.:C-14807-S016-3/LOA-I/2790 DT:29-12-08

LOA NO.:C-14803-S016-3/LOA-I/2787 DT: 29-12-2008

LOA NO.:C-14803-S016-3/LOA-I/2787 DT: 29-12-2008

Ref : C-32209-S016-7/LOA -1/ 1636 Dated 31-03-2005,

REF.:C-14804-S019A-3/LOA-I 2981 Dated 06/03/2009

REF.:C-14803-S019 A-3/LOA-I/2963 Dated 05/03/09

Ref No.C-14807-S019A-3/LOA-I/3020 DATED 26/03/2009

Ref No.C-14808-S019A-3/LOA-I/3022 DATED 26/03/2009

Ref. : C-32209-S019A-7/LOA-III/1653 Dated 04/04/2005

Ref.: RN/JKN/3006-07

I.C.T 500 MVA, Single Phase, 765/Root3 / 400/Root3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating OilI.C.T 315 MVA, 3 Phase, 400/220/33 KV including i Insulating Oil

420 kV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating,

Complete Substation automation system for 765/400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Aut

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

I.C.T 500 MVA, Single Phase, 765/Root3 / 400/Root3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating Oil

I.C.T 315 MVA, 3 Phase, 400/220/33 KV including i Insulating Oil

420KV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating,

Complete Substation automation system for 400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Automat

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Page 14: Substation Model 765 kV Public Comments 11th Jan-09 (1)

iii 220 KV

220 KV DMT Type LayoutLine bay

Transformer bay

Main & Transfer Bus

Transfer bus coupler bay

Bus coupler bay

12 Visual Monitoring system for watch & ward

13 Fire Protection System

i

ii

ii

765KV S-Phase Transformer

400KV 3-Phase Transformer

765KV S-Phase Shunt Reactor

765KV S-Phase Bus Reactor

400KV 3-Phase Shunt Reactor

400KV 3-Phase Bus Reactor

iii Portable extinguishers (Set)iv Smoke detection system(Set)

14 Illumination(Outdoor)i Switchyard Lightingii Street Lighting

15 Power & Control Cables - Total

i 1.1KV Power Cables1C 630Sq.mm(XLPE)

1C 300Sq.mm(XLPE)

3.5C 300Sq.mm(XLPE)

1C 150Sq. Mm(PVC)

3.5C 70 Sq.mm(PVC)

ii 1.1KV Power Cables(PVC) for 765KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

2C 6Sq.mm

iii 1.1KV grade control cables(PVC) 765KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

iv 1.1KV Power Cables(PVC) for 400KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

2C 6Sq.mm

v 1.1KV grade control cables(PVC) 400KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

vi 1.1KV Power Cables(PVC) for 220KV S/S3.5C 35Sq.mm

4C 16Sq.mm

4C 6Sq.mm

vii 1.1KV grade control cables(PVC) 220KV S/S5C 2.5Sq.mm

7C 2.5Sq.mm

10C 2.5Sq.mm

14C 2.5Sq.mm

19C 2.5Sq.mm

27C 2.5Sq.mm

viii HT Cable - 33KV Cable(Single Core)

Erection Rate Per Km

16 Main Earthmat - 40 mm MS Rod 46Km- Total Erection Rate Per Km

17 Steel Structures (MT)i Lattice Type - Rate Per MTii Pipe Type - Rate Per MT

Lattice Type - Total Price

Pipe Type - Total Price

CIVIL WORKS1 Control room cum Administrative Building 70

2 DG & FFPH Building 120

3 Water supply & Sanitary System 30

4 Foundation765KV I.C.T 500 MVA, Single Phase(Complete)765KV Shunt Reactor with NGR & SA(Complete)765KV Bus Reactor (Complete)Gantry structures(RCC Portion)Equipment support structures(RCC Portion)

5 Roads/Tracks 0.0189419

Roads inside Switchyard (3.75M & 7.0M) with crossings

6 Cable Trenches (including Buried) 0.03

7 Site Surfacing & Antiweed Treatment 0.000522

8 Storm water Drains with culverts 0.0155991

9 Switchyard Fencing 0.00072

10 Rain water Harvesting11 Land Scaping12 Parking Shed 35.00

Total

Foundations Foundation - 765KV S Phase Transformer 20.00 Foundation - 400/220 KV 3 Phase Transformer 15.00 Foundation - 400/220 KV S Phase Transformer 15.00

Fire wall between the Transformers 2.00

Foundation for 765KV Shunt Reactor 10.00

Foundation for NGR & SA of 765KV System 3.00

Foundation for 400KV Reactor with NGR & SA 10.00

Fire wall between the Shunt Reactors 1.00

Foundation for 765KV S Phase Bus Reactor 10.00

Foundation for 400KV 3 Phase Bus Reactor 10.00

Fire wall between the Bus Reactors 1.00

1,000.00

3.00

Station D.C Batteries 220 V System 0.25

Station D.C Batteries 48 / 50 V System 0.10

Battery Charger for 220 V DC Battery System 0.20

Battery Charger for 48 / 50 V DC Battery System 0.15

10.00

Visual Monitoring System 3.00

Power cables 0.20

Control cables 0.20

Earth mat formation 15.00

Diesel Generator set with AMF panel 250 kVA 1.00

Air Conditioning and Ventilation 1.00

Fire Fighting System 24.00

Illumination System - Indoor & outdoor 10.00

PLCC Equipments (Total for the Sub - Station) 2.00

Erection,Testing & Commng -765KV S Phase Transformer 10.00

Erection,Testing & Commng-400/220KV 3 Phase Transf 6.00

Erection, Testng & Commng-400/220KV S Ph. Transformer 6.00

Erection, Testng & Commng - 765KV Shunt Reactor 4.00

4.00

Erection, Testng & Commng - 400KV Reactor with NGR & SA 1.00

Erection, Testng & Commng - 765KV, S Phase Bus Reactor 4.00

Erection, Testng & Commng - 400KV 3 Phase Bus Reactor 4.00

Erection Testing & commisioning of 765KV Equipments

765KV Circuit breakers 0.93

765KV Isolators 0.87

765KV Current Transformers 0.50

765KV CVT 0.50

624KV Surge Arrestor 0.25

Bus Bars formation etc. 60.00

Control & Protection panels -

765KV CB relay Panel with Auto Reclosure 0.20

765KV CB relay Panel without Auto Reclosure 0.20

765KV Line Protection Panel 0.20

765-400/33KV Transformer Protection Panel 0.20

765KV Reactor Protection Panel 0.20

Duplicate Bus Bar Protection Panel - 765KV 0.80

Erection Testing & commisioning of 400 kV Equipments

420 KV Circuit breakers 0.30

420KV Isolators 0.20

420 KV Current Transformers 0.06

420KV CVT 0.06

390KV surge Arrestors 0.03

Bus Bars formation etc 30.00

C & P panels -

400KV CB relay Panel with Reclosure 0.30

400KV CB relay Panel without Auto Reclosure 0.90

400KV Line Protection Panel 0.55

400-220/33KV Transformer Protection Panel 0.10

400KV Reactor Protection Panel 1.60

400KV Bus Bar Protection panelPanel 1.25

245 KV Circuit breakers 0.20

245 KV Isolators 0.15

245 KV Current Transformers 0.05

245 KV CVT 0.05

216 KV surge Arrestors 0.03

220 kV Bus Bars formation etc 15.00

220KV C & P Panels -

Circuit breaker relay panel 0.25

Line protection panel 0.66

Single Bus Bar protection panel 2.00

Lattice Type 0.02

Tubular Type 0.02

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

Cables with associated accessories likeclamps, glands, lugs and straight joints etc.,(LS)

Road cum Rail Track (from edge of road to edge of Tr. Foundn)

Road cum Rail Track (from edge of road to edge of Rtr.Foundn)

Foundations for Gantries, Equipments (Other than ICTs 7 Reactors) and Equipment Support Structures (Lumpsum)

Erection,Testing & Commissioning of Common Equipments Auxiliary Transformers, LT Switchgear, AC & DC Panels. 72.5 kV, 33kV, 11 kV equipments etc

Sub-Station Automation including Hardware, software, Remote Control Station, DMT scheme, Time Synchronising equipment, A/C kiosks etc.,

Erection, Testng & Commng - NGR & SA of 765KV Shunt Reactor

Page 15: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost Benchmarking

Transmission Substations

SUPPLY Unit Rate

1 POWER TRANSFORMER (Single Phase Units)

i No 1,977.26

ii No 414.69

iii No 807.06

2 REACTOR & NGR i 110 MVAR, 765/Root3KV, Single Phase with oil No -

ii 80 MVAR, 765/Root3KV, Single Phase with oil No 464.03

iii 50 MVAR, 765/Root3KV, Single Phase with oil No 320.17

iv NGR (Dry Core Type) for 765KV Reactor No 80.49

v Surge Arrestor for NGR - 765KV System No 1.19

vi 125MVAR, 400KV, 3 Ph. Reactor with insulating Oil No 366.83

vii 80MVAR, 400KV, 3 Ph. Reactor with insulating Oil No 360.39

ix 63MVAR, 400KV, 3 Ph. Reactor with insulating Oil No 320.17

x 50MVAR, 400KV, 3 Ph. Reactor with insulating Oil No 320.17

xi NGR for 400KV Reactor with insulating oil No 19.42

xii Surge Arrestor for NGR - 400KV System No 1.28

3 765 KV EQUIPMENTSi 765 KV, 3150 KA, 40 KA Circuit Breaker with CR No 183.92

ii 765 KV,3150 KA, 40 KA Circuit Breaker without CR No 144.59

iii 765 KV CTs 3000A, 40 KA, 5-Core, No 28.43

iv 765 KV CVT 8800 PF No 15.54

v 765 KV,3150 A,40 kA Isolator 3-Phase with 1 E/S No 27.93

vi 765 KV,3150 A,40 kA Isolator 3-Phase with 2 E/S No 34.09

vii 765 KV, 2000A, 40KA, S-Phase Isolator with 1 E/S No 9.04

viii 765 KV 3 Phase E/S No -

ix 624 KV Surge Arrestor No 8.58

4 765 KV C & R PanelsCircuit Breaker Panel with Auto Reclose 5.58

Circuit Breaker Panel without Auto Reclose 5.47

Line Protection Panel 26.33

765/400KV Transf. Protn. Panel (both HV and MV) 15.29

Reactor Protection Panel 12.16

Bus Bar Protection Panel 81.46

5 420 KV EQUIPMENTS420KV, 3150A, 40KA Breaker with CR 33.81

420KV, 3150A, 40KA Breaker without CR 26.39

9.93

420 KV CVT 4400 PF 4.17

420 KV CVT 8800 PF 4.90

420 KV,3150 A,40 kA DB Isolator 3 Ph. with 1 E/S 7.69

420 KV,2000 A,40 kA Isolator 3 Ph. with 1 E/S 5.74

420 KV,2000A,40 kA Isolator 3 Ph. with 2 E/S 6.48

420 KV,2000 A,40 kA DB Isolator S Ph. with 1 E/S 2.93

390 KV Surge Arrestor 1.31

6 400KV C & P PanelsCircuit Breaker panel with Auto Reclose 5.58

Circuit Breaker panel without Auto Reclose 4.84

Line protection panel 21.28

Transf. protn. Panel 18.83

Reactor protection panel 10.72

Bus Bar Protection Panel 82.88

7 245KV EQUIPMENTS

i 245 KV, 1600A, 40KA Class Circuit Breaker 14.23

ii 245 KV, 2500A 40KA Class Circuit Breaker 14.23

iii 245KV,1600 A,40 kA ,5 core, CT with 120% extended current 3.23

iv 245KV,1600 A,40 kA ,5 core, CT with 150% extended current 3.48

v 245KV, CVT 4400 pf with 3 secondaries 2.96

vi 245KV,1600A, 40 kA, 3Ph.Isolator DB Type - 1 E/S 2.79

vii 245KV,1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/S 3.41

viii 245KV,2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/S 3.76

ix 245KV, 1600A, 40 KA, 3 Ph.DB Tandem Type without E/S 2.35

xii 216 kV Surge Arrestors 0.32

8 220KV C & P Panelsi Circuit Breaker panel with Auto Reclose 8.12

ii Circuit Breaker panel without Auto Reclose 6.45

iii Line protection panel 18.18

iv Bus Bar Protection panel 63.39

9 COMMON EQUIPMENTSi C & P Panel.a Time Synchronisation Equipment -

b Special Relay Test Kit -

c Video Projection System(VPS) 67" size -

d

250.00

ii LT Switchgear415V Main Switch Board 15.59

415V ACDB 15.40

415V MLDB 11.17

415V Emergency LDB 4.71

220V DCDB 3.73

50V DCDB 2.72

iii Battery & Battery Chargera 220V Battery 11.41

b 50V Battery 2.28

c Battery Charger for 220V Battery 4.12

d Battery Charger for 50V Battery 2.48

iv DG Set-250KVA with control panel 34.45

v High Wall Type Split AC unit of 2TR Capacity 0.48

vi Illumination 96.63

vii 72.5KV & 36 KV Equipments -

a 800KVA 33/.440 KV Distribution Transformer -

72.5KV circuit breakers(3ph.) -

b 72.5KV Isolator without Earthswitch -

c 72.5KV Horn gap Fuse -

d 630KVA, 33/.440 KV Distribution Transformer -

e 33KV Horn gap Fuse -

f 33KV Isolator without ES -

g 33KV Surge Arrestor. -

viii PLCC Equipments 121.84

3150A, 40KA,Line Trap(For 765KV) -

3150A, 40KA, 1 mH Line Trap(for 400KV) -

2000A, 40KA, 1 mH Line Trap(for 400KV) -

1600, 40KA, 0.5 mH Line Trap(for 220KV) -

Coupling device for 765KV -

Coupling device for 400KV -

Carr Eqpt (for speech+protection and speech+Data)-765KV -

Carr Eqpt (for speech+protection and speech+Data)-400KV -

Protection coupler-765KV -

Protection coupler-400KV -

HF Cable -

EPAX(24/8) with 24 Telephones,Cables etc., -

Testing and Mainetance equipment -

10 Mandatory Spares 345.08

11 ERECTION HARDWARE -

i 765 KV

598.53

765KV I Type Layout -

Line bay -

Transformer bay -

Bus Reactor bay -

Line Reactors -

Bus(for one diameter) -

-

ii 400 KV

411.70

400 KV I Type Layout -

Line bay -

Transformer bay -

Re-oriented Line bay -

Spare bay of half dia -

Line Reactor -

Bus for two diameters

iii 220 KV

118.10

220 KV DMT Type Layout -

Line bay -

Transformer bay -

Main & Transfer Bus -

Transfer bus coupler bay -

Bus coupler bay

12 Visual Monitoring system for watch & ward -

13 Fire Protection System 381.00

i -

ii -

iii -

765KV S-Phase Transformer -

400KV 3-Phase Transformer -

765KV S-Phase Shunt Reactor -

765KV S-Phase Bus Reactor -

400KV 3-Phase Shunt Reactor -

400KV 3-Phase Bus Reactor -

iv Portable extinguishers (Set) -

v Smoke detection system(Set) -

14 Illumination -- Indoor + Outdoor 143.98

i Switchyard Lightingii Street Lighting

15 Power & Control Cables : Per Km Rate Lump-Sum

i Power Cable - 1.47

ii Control Cable 1.10

i 1.1KV Power Cables

1C 630Sq.mm(XLPE) -

1C 300Sq.mm(XLPE) -

3.5C 300Sq.mm(XLPE) -

1C 150Sq. Mm(PVC) -

3.5C 70 Sq.mm(PVC) -

ii 1.1KV Power Cables(PVC) for 765KV S/S

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

2C 6Sq.mm -

iii 1.1KV grade control cables(PVC) 765KV S/S

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

iv 1.1KV Power Cables(PVC) for 400KV S/S

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

2C 6Sq.mm -

v 1.1KV grade control cables(PVC) 400KV S/S

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

vi 1.1KV Power Cables(PVC) for 220KV S/S

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

vii 1.1KV grade control cables(PVC) 220KV S/S

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

Power & Control Cables : Total Price -

Power Cable - -

viii Control CableControl Cable -

16 Main Earthmat - 40 mm MS Rod Rate Per Km 5.11

40mm MS Rods - 46Km -

Main Earthmat - 40 mm MS Rod : Total Price -

17 Steel Structures (Rate Per MT)i MS 0.60

ii HT 0.80

ERECTION1 POWER TRANSFORMER (Single Phase Units)

i No -

ii No -

iii No -

-

2 REACTOR & NGR -

i 110 MVAR, 765/Root3KV, Single Phase with oil No -

ii 80 MVAR, 765/Root3KV, Single Phase with oil No -

iii 50 MVAR, 765/Root3KV, Single Phase with oil No -

iv NGR (Dry Core Type) for 765KV Reactor No -

v Surge Arrestor for NGR - 765KV System No -

vi 125MVAR, 400KV, 3Ph. Reactor with insulating Oil No -

vii 80MVAR, 400KV, 3Ph. Reactor with insulating Oil No -

ix 63MVAR, 400KV, 3Ph. Reactor with insulating Oil No -

x 50MVAR, 400KV, 3Ph. Reactor with insulating Oil No -

xi NGR for 400KV Reactor with insulating oil No -

xii Surge Arrestor for NGR - 400KV System No -

-

3 765 KV EQUIPMENTS -

i 765 Kv,3150KA,40KA Circuit Breaker with CR No -

ii 765 Kv,3150KA,40KA Circuit Breaker without CR No -

iii 765 kV CTs 3000A, 40KA, 5-Core, No -

iv 765 kv CVT 4400 PF No -

v 765 KV,3150 A,40 kA Isolator 3-Phase with 1 E/S No -

vi 765 KV,3150 A,40 kA Isolator 3-Phase with 2 E/S No -

vii 765KV, 2000A, 40KA, S-Phase Isolator with 1 E/S No -

viii 765 KV 3 Phase E/S No -

ix 624KV Surge Arrestor No -

-

4 765KV C & R Panels -

Circuit Breaker panel with Auto Reclose -

Circuit Breaker panel without Auto Reclose -

Line protection panel -

765/400KV Transf. protn. panel(both HV and MV) -

Reactor protection panel -

Bus Bar Protection Panel -

-

5 420KV EQUIPMENTS -

420 KV, 3150A, 40KA Breaker with CR -

420 KV, 3150A, 40KA Breaker without CR -

-

420 KV CVT 4400 PF -

420 KV CVT 8800 PF -

420 KV,2000 A,40 kA DB Isolator 3 Ph. with 1 E/S -

420 KV,3150A,40 kA Isolator 3 Ph. with 1 E/S -

420 KV,3150A,40 kA Isolator 3 Ph. with 2 E/S -

420 KV,2000 A,40 kA DB Isolator S Ph. with 1 E/S -

390 KV Surge Arrestor -

-

6 400KV C & P Panels -

Circuit Breaker panel without Auto Reclose -

Circuit Breaker panel without Auto Reclose -

Line Protection Panel -

400/220KV Transf.Protn.Panel (both HV and MV) -

Reactor Protection Panel -

Bus Bar Protection Panel -

-

7 245KV EQUIPMENTS -

i 245 KV, 1600A, 40KA Class Circuit Breaker -

ii 245 KV, 2500A 40KA Class Circuit Breaker -

iii 245KV,1600 A,40 kA ,5 core, CT with 120% extended current -

iv 245KV,1600 A,40 kA ,5 core, CT with 150% extended current -

v 245KV, CVT 4400 pf with 3 secondaries -

vi 245KV, 1600A, 40 kA, 3-Ph.Isolator DB Type - 1 E/S -

vii 245KV, 1600A, 40 kA, 3-Ph.Isolator DB Type - 2 E/S -

viii 245KV, 2500A, 40 kA, 3-Ph. Isolator DB Type 2 E/S -

ix 245KV, 1600A, 40 kA, 3 Ph.DB Tandem Type without E/S -

x 245KV, 1600A, 40 kA S Ph. Isolator DB Type - 1E/S -

xi 245KV,1600A, 40 kA S Ph. Isolator DB Type w/o E/S -

xii 216 kV Surge Arrestors -

-

8 220KV C & P Panels -

i Circuit Breaker panel with Auto Reclose -

ii Circuit Breaker panel without Auto Reclose -

iii Line protection panel -

iv Bus Bar Protection panel -

9 COMMON EQUIPMENTSi C & P Panel.

Time Synchronisation Equipment -

Special Relay Test Kit -

Video Projection System(VPS) 67" size -

-

ii LT Switchgear415V Main Switch Board -

415V ACDB -

415V MLDB -

415V Emergency LDB -

220V DCDB -

50V DCDB -

iii Battery & Battery Charger220V Battery -

50V Battery -

Battery Charger for 220V Battery -

Battery Charger for 50V Battery -

iv DG Set-250KVA with control panel -

v High Wall Type Split AC unit of 2TR Capacity -

vi Illumination (Indoor) -

vii 72.5KV & 36 KV Equipments800KVA 33/.440 KV Distribution Transformer -

72.5KV Isolator without Earthswitch -

72.5KV Horn gap Fuse -

630KVA, 33/.440 KV Distribution Transformer -

33KV Horn gap Fuse -

33KV Isolator without ES -

33KV Surge Arrestor. -

viii PLCC Equipments -

3150A, 40KA,Line Trap(For 765KV) -

3150A, 40KA, 1 mH Line Trap(for 400KV) -

2000A, 40KA, 1 mH Line Trap(for 400KV) -

1600, 40KA, 0.5 mH Line Trap(for 220KV) -

Coupling device for 765KV -

Coupling device for 400KV -

Carr Eqpt (for speech+protection and speech+Data)-765KV -

Carr Eqpt (for speech+protection and speech+Data)-400KV -

Protection coupler-765KV -

Protection coupler-400KV -

HF Cable -

EPAX(24/8) with 24 Telephones,Cables etc., -

Testing and Mainetance equipment -

-

10 Mandatory Spares -

-

11 ERECTION HARDWARE -

i 765 KV -

-

765KV I Type Layout -

Line bay -

Transformer bay -

Bus Reactor bay -

Line Reactors -

Bus(for one diameter) -

-

ii 400 KV -

-

400 KV I Type Layout -

Line bay -

Average Rates

I.C.T 500 MVA, Single Phase, 765√3 / 400√3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating Oil

I.C.T 315 MVA, 3 Phase, 400/220/33 KV including Insulating Oil

420KV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating,

Complete Substation automation system for 765/400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Aut

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

Cables with associated accessories likeclamps, glands, lugs and straight joints etc.,(LS)

I.C.T 500 MVA, Single Phase, 765/Root3 / 400/Root3 / 33 KV class including insulating Oil

I.C.T 167 MVA, Single Phase, 400/Root3 / 220/Root3 / 33 KV class including insulating Oil

I.C.T 315 MVA, 3 Phase, 400/220/33 KV including i Insulating Oil

420 KV, 3000A, 40KA CT, 5 Core Current Transformer with 120% current rating

Complete Substation automation system for 400/230kV S/S including hardware and software for remote control station alongthwith associated equipments and Kiosks for the following bays ( bays as defined in the teechnical specification, Sec-Substaion Automat

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Page 16: Substation Model 765 kV Public Comments 11th Jan-09 (1)

Transformer bay -

Re-oriented Line bay -

Spare bay of half dia -

Line Reactor -

Bus for two diameters -

-

iii 220 KV -

-

220 KV DMT Type Layout -

Line bay -

Transformer bay -

Main & Transfer Bus -

Transfer bus coupler bay -

Bus coupler bay -

-

12 Visual Monitoring system for watch & ward -

-

13 Fire Protection System -

i -

ii -

ii -

765KV S-Phase Transformer -

400KV 3-Phase Transformer -

765KV S-Phase Shunt Reactor -

765KV S-Phase Bus Reactor -

400KV 3-Phase Shunt Reactor -

400KV 3-Phase Bus Reactor -

iii Portable extinguishers (Set) -

iv Smoke detection system(Set) -

-

14 Illumination(Outdoor) -

i Switchyard Lighting -

ii Street Lighting -

-

15 Power & Control Cables - Total -

-

i 1.1KV Power Cables -

1C 630Sq.mm(XLPE) -

1C 300Sq.mm(XLPE) -

3.5C 300Sq.mm(XLPE) -

1C 150Sq. Mm(PVC) -

3.5C 70 Sq.mm(PVC) -

ii 1.1KV Power Cables(PVC) for 765KV S/S -

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

2C 6Sq.mm -

iii 1.1KV grade control cables(PVC) 765KV S/S -

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

iv 1.1KV Power Cables(PVC) for 400KV S/S -

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

2C 6Sq.mm -

v 1.1KV grade control cables(PVC) 400KV S/S -

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

vi 1.1KV Power Cables(PVC) for 220KV S/S -

3.5C 35Sq.mm -

4C 16Sq.mm -

4C 6Sq.mm -

vii 1.1KV grade control cables(PVC) 220KV S/S -

5C 2.5Sq.mm -

7C 2.5Sq.mm -

10C 2.5Sq.mm -

14C 2.5Sq.mm -

19C 2.5Sq.mm -

27C 2.5Sq.mm -

viii HT Cable - 33KV Cable(Single Core) -

Erection Rate Per Km -

-

16 Main Earthmat - 40 mm MS Rod 46Km- Total -

Erection Rate Per Km -

-

17 Steel Structures (MT) -

i Lattice Type - Rate Per MT -

ii Pipe Type - Rate Per MT -

Lattice Type - Total Price -

Pipe Type - Total Price -

-

CIVIL WORKS -

1 Control room cum Administrative Building 70.00

2 DG & FFPH Building 120.00

3 Water supply & Sanitary System 30.00

4 Foundation -

765KV I.C.T 500 MVA, Single Phase(Complete) -

765KV Shunt Reactor with NGR & SA(Complete) -

765KV Bus Reactor (Complete) -

Gantry structures(RCC Portion) -

Equipment support structures(RCC Portion) -

5 Roads/Tracks 0.02

-

-

Roads inside Switchyard (3.75M & 7.0M) with crossings -

6 Cable Trenches (including Buried) 0.03

7 Site Surfacing & Antiweed Treatment 0.000522

8 Storm water Drains with culverts 0.015599

9 Switchyard Fencing 0.00072

10 Rain water Harvesting11 Land Scaping -

12 Parking Shed 35.00

Total -

Foundations Foundation - 765KV S Phase Transformer 20.00 Foundation - 400/220 KV 3 Phase Transformer 15.00 Foundation - 400/220 KV S Phase Transformer 15.00 Fire wall between the Transformers 2.00

Foundation for 765KV Shunt Reactor 10.00 Foundation for NGR & SA of 765KV System 3.00 Foundation for 400KV Reactor with NGR & SA 10.00 Fire wall between the Shunt Reactors 1.00

Foundation for 765KV S Phase Bus Reactor 10.00 Foundation for 400KV 3 Phase Bus Reactor 10.00 Fire wall between the Bus Reactors 1.00

1,000.00

Erection,Testing & Commissioning of Common Equipments

3.00

Station D.C Batteries 220 V System 0.25 Station D.C Batteries 48 / 50 V System 0.10 Battery Charger for 220 V DC Battery System 0.20 Battery Charger for 48 / 50 V DC Battery System 0.15

10.00

Visual Monitoring System 3.00 Power cables 0.20 Control cables 0.20 Earth mat formation 15.00 Diesel Generator set with AMF panel 250 kVA 1.00 Air Conditioning and Ventilation 1.00 Fire Fighting System 24.00 Illumination System - Indoor & outdoor 10.00 PLCC Equipments (Total for the Sub - Station) 2.00

Erection,Testing & Commng -765KV S Phase Transformer 10.00 Erection,Testing & Commng-400/220KV 3 Phase Transf 6.00 Erection, Testng & Commng-400/220KV S Ph. Transformer 6.00

Erection, Testng & Commng - 765KV Shunt Reactor 4.00 4.00

Erection, Testng & Commng - 400KV Reactor with NGR & SA 1.00

Erection, Testng & Commng - 765KV, S Phase Bus Reactor 4.00 Erection, Testng & Commng - 400KV 3 Phase Bus Reactor 4.00

Erection Testing & commisioning of 765KV Equipments 765KV Circuit breakers 0.93 765KV Isolators 0.87 765KV Current Transformers 0.50 765KV CVT 0.50 624KV Surge Arrestor 0.25 Bus Bars formation etc. 60.00 Control & Protection panels 765KV CB relay Panel with Auto Reclosure 0.20 765KV CB relay Panel without Auto Reclosure 0.20 765KV Line Protection Panel 0.20 765-400/33KV Transformer Protection Panel 0.20 765KV Reactor Protection Panel 0.20 Duplicate Bus Bar Protection Panel - 765KV 0.80

Erection Testing & commisioning of 400 kV Equipments 420 KV Circuit breakers 0.30 420KV Isolators 0.20 420 KV Current Transformers 0.06 420KV CVT 0.06 390KV surge Arrestors 0.03 Bus Bars formation etc 30.00 C & P panels - 400KV CB relay Panel with Reclosure 0.30 400KV CB relay Panel without Auto Reclosure 0.90 400KV Line Protection Panel 0.55 400-220/33KV Transformer Protection Panel 0.10 400KV Reactor Protection Panel 1.60 400KV Bus Bar Protection panelPanel 1.25

245 KV Circuit breakers 0.20 245 KV Isolators 0.15 245 KV Current Transformers 0.05 245 KV CVT 0.05 216 KV surge Arrestors 0.03 220 kV Bus Bars formation etc 15.00 220KV C & P Panels - Circuit breaker relay panel 0.25 Line protection panel 0.66 Single Bus Bar protection panel 2.00

Lattice Type 0.02 Tubular Type 0.02

Bus post insulators & insulator strings, Disc Insulators, Hardware, Spacers, ACSR Brersimis Conductor, Bus Bar material, Cable Trays, Bay MB, Clamps, Connectors including equipment connectors, Junction box, Earthwire, Earthing material, Risers, Auxiliary

Pumping arrangement forHVW system and Hydrant System, complete with all piping, valves, fittings etc., inside pump House (Set)

Hydrant system, complete U/G and O/G piping and accessories etc., outside the the pump House for(Set)

HVW Sprray system complete with U/G and O/G pipeing and accessories etc out side the pump house along with one hydrant point for each of the following

Cables with associated accessories likeclamps, glands, lugs and straight joints etc.,(LS)

Road cum Rail Track (from edge of road to edge of Tr. Foundn)

Road cum Rail Track (from edge of road to edge of Rtr.Foundn)

Foundations for Gantries, Equipments (Other than ICTs 7 Reactors) and Equipment Support Structures (Lumpsum)

Auxiliary Transformers, LT Switchgear, AC & DC Panels. 72.5 kV, 33kV, 11 kV equipments etc

Sub-Station Automation including Hardware, software, Remote Control Station, DMT scheme, Time Synchronising equipment, A/C kiosks etc.,

Erection, Testng & Commng - NGR & SA of 765KV Shunt Reactor

Page 17: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost BenchmarkingTransmission Substations

SUB - STATIONS

S. No Description Unit Rate ALT-765 / 1 ALT-765 / 2 ALT- 765 / 3 765KV Line Ter. Bay with Shunt Reactor 765KV Line Ter. Bay without Sh. Reactor 765/400KV Transformer. Bay 765KV Bus Reactor bay 765KV Shunt Reactor (Add or Delete) 400KV Line Ter. Bay with Shunt Reactor 400KV Line Ter. Bay without Sh. Reactor 400KV Bus Reactor bay 400KV Shunt Reactor (Add or Delete) 220KV Line Ter. bay 400/220 kV ICT

Quantity Amount - INR Quantity Amount - INR Quantity Amount - INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR Qnty Amount INR

1 Common General Works 1-A Land devolopment & Civil engineering worksa) Soil Investigation (lump Sum) No 10.00 1.00 10.00 1.00 10.00 1.00 10.00

b) No

150.00 1.00 150.00 1.00 150.00 1.00 150.00

c) Ant weed treatment & Site Surfing Cost per Meter Sq mt 0.00052 362,676.00 189.30 342,676.00 178.86 362,676.00 189.30

e) Road work (Cost per Meter) Metre 0.01894 350.00 6.63 320.00 6.06 350.00 6.63

d) Metre 0.00 500.00 0.36 500.00 0.36 500.00 0.36

e) Switch yard fencing Metre 0.00072 3,000.00 2.16 2,900.00 2.09 3,000.00 2.16 f) DG room & Fire fighting Room (FFPH) No 70.00 1.00 70.00 1.00 70.00 1.00 70.00 g) Control room with cable vaults No 120.00 1.00 120.00 1.00 120.00 1.00 120.00 h) Cable ducts Metre 0.03 4,000.00 120.00 3,500.00 105.00 3,500.00 105.00 0.20 0.01 0.20 0.01 0.30 0.01 0.20 0.01 0.15 0.00 0.20 0.01 0.20 0.01 0.20 0.01 0.10 0.00 0.15 0.00 600.00 18.00

i) No 30.00 1.00 30.00 1.00 30.00 1.00 30.00

j) No 35.00 1.00 35.00 1.00 35.00 1.00 35.00

Sub-Total -1-A 733.45 707.37 718.45 0.01 0.01 0.01 0.01 0.00 0.01 0.01 0.01 0.00 0.00 600.00 18.00 1-B Electrical works

a)

No 80.00

1.00 80.00 1.00 80.00 1.00 80.00

b) Station D.C Batteries 220 V, 500 AH 11.41 2.00 22.83 2.00 22.83 2.00 22.83 c) Station D.C Batteries 50 V, 500 AH 2.28 2.00 4.56 2.00 4.56 2.00 4.56

d) 4.12 2.00 8.24 2.00 8.24 2.00 8.24

e) Set 2.48 2.00 4.96 2.00 4.96 2.00 4.96

f) LumpSum 250.00

1.00 250.00 0.90 225.00 1.00 250.00 0.10 25.00 0.10 25.00 0.15 37.50 0.10 25.00 0.10 25.00 0.10 25.00 0.10 25.00 0.25 62.50

g) Visual Monitoring System Set 26.00 1.00 26.00 1.00 26.00 1.00 26.00 h) Power Cables Km 1.47 62.00 91.14 52.00 76.44 120.00 176.40 12.00 17.64 10.00 14.70 16.00 23.52 10.00 14.70 5.00 7.35 8.00 11.76 10.00 14.70 8.00 11.76 4.00 5.88 6.00 8.82 10.00 14.70 i) Control Cables Km 1.10 55.00 60.50 45.00 49.50 110.00 121.00 12.00 13.20 10.00 11.00 16.00 17.60 10.00 11.00 5.00 5.50 8.00 8.80 10.00 11.00 8.00 8.80 4.00 4.40 6.00 6.60 8.00 8.80 j) Earth mat - 40mm dia MS rods Km 5.11 50.00 255.35 46.00 234.92 60.00 306.42 10.00 51.07 10.00 51.07 15.00 76.60 10.00 51.07 8.00 40.86 8.00 40.86 8.00 40.86 7.50 38.30 k) Set 34.45 1.00 34.45 1.00 34.45 1.00 34.45

l) No 0.48 19.00 9.07 19.00 9.07 19.00 9.07

m) Fire fighting system(Lumpsum) Set 200.00 1.00 200.00 0.85 170.00 1.20 240.00 0.05 10.00 0.05 10.00 0.05 10.00 0.05 10.00 0.05 10.00 0.05 10.00 0.05 10.00 0.05 10.00 n) Set 96.63 1.00 96.63 0.91 87.93 1.00 96.63 - o) Mandatory spares No 330.07 1.00 330.07 0.85 280.56 1.20 396.09 p) PLCC Equipments (Total for the Sub - Station) Set 135.93 1.00 135.93 0.75 101.94 1.40 190.30 0.20 27.19 0.20 27.19 0.20 27.19 0.20 27.19

Sub Total -1-B 1,609.71 1,416.40 1,966.93 144.09 128.95 165.22 111.77 22.85 123.60 118.74 96.42 20.28 15.42 25.80 134.30

1-C

a) SetSet 3.00 1.00 3.00 1.00 3.00 1.00 3.00

b) Station D.C Batteries 220 V System No 0.25 2.00 0.50 2.00 0.50 2.00 0.50 c) Station D.C Batteries 48 / 50 V System No 0.10 2.00 0.21 2.00 0.21 2.00 0.21 d) Battery Charger for 220 V DC Battery System No 0.20 2.00 0.40 2.00 0.40 2.00 0.40 e) Battery Charger for 48 / 50 V DC Battery System No 0.15 2.00 0.30 2.00 0.30 2.00 0.30

f) Set 10.00

1.00 10.00 0.90 9.00 1.40 14.00 0.10 1.00 0.10 1.00 0.15 1.50 0.10 1.00 0.10 1.00 0.10 1.00 0.10 1.00 0.05 0.50 0.25 2.50

g) Visual Monitoring System Set 3.00 1.00 3.00 1.00 3.00 1.00 3.00

h) Power cables KM 0.20 62.00 12.40 53.00 10.60 124.00 24.80 0.20 0.04 0.20 0.04 0.25 0.05 0.20 0.04 0.10 0.02 0.10 0.02 0.10 0.02 0.10 0.02 0.06 0.01 0.10 0.02 10.00 2.00 i) Control cables Set 0.20 55.00 11.00 46.75 9.35 120.00 24.00 0.20 0.04 0.24 0.05 0.20 0.04 0.10 0.02 0.10 0.02 0.10 0.02 0.10 0.02 0.06 0.01 0.10 8.00 1.60 j) Earth mat formation Set 15.00 1.00 15.00 0.90 13.50 1.20 18.00 0.20 3.00 0.20 3.00 0.90 13.50 0.90 13.50 0.90 13.50 1.50 22.50 k) Diesel Generator set with AMF panel 250 kVA No 1.00 1.00 1.00 1.00 1.00 1.00 1.00 - l) Air Conditioning and Ventilation Set 1.00 19.00 19.00 19.00 19.00 19.00 19.00 0.05 0.05

m) Fire Fighting System Set 24.00 1.00 24.00 0.85 20.40 1.20 28.80 0.15 3.60 0.15 3.60 0.05 1.20 - 0.05 1.20 0.05 1.20 0.05 1.20 n) Illumination System - Indoor & outdoor Set 10.00 1.00 10.00 1.00 10.00 1.00 10.00 o) PLCC Equipments (Total for the Sub - Station) Set 2.00 1.00 2.00 0.75 1.50 1.60 3.20 0.20 0.40 0.20 0.40 0.20 0.40 0.20 0.40

Sub Total -1-C 111.81 101.76 150.21 8.04 1.48 5.20 5.28 0.04 16.14 14.94 15.74 1.22 0.52 28.65 Total -1 (1-A+1-B+1-C) 2,454.97 2,225.52 2,835.59 152.14 130.44 170.43 117.06 22.89 139.75 133.69 112.16 21.51 15.94 180.95

2 ICTs

a) No 1,977.26 10.00 19,772.57 7.00 13,840.80 7.00 13,840.80 - 3.00 5,931.77

b) No 807.06 2.00 1,614.12 - - 2.00 1,614.12 1.00 807.06

c) No 414.69

d) No 10.00 10.00 100.00 7.00 70.00 7.00 70.00 3.00 30.00

e) No 6.00 2.00 12.00 2.00 12.00 2.00 12.00

f) No 6.00 1.00 6.00

g) Foundation - 765KV S Phase Transformer No 20.00 10.00 200.00 7.00 140.00 7.00 140.00 3.00 60.00 h) Foundation - 400/220 KV 3 Phase Transformer No 15.00 2.00 30.00 - - 2.00 30.00 1.00 15.00 i) Foundation - 400/220 KV S Phase Transformer No 15.00

j) Fire wall between the Transformers No 2.00 7.00 14.00 4.00 8.00 4.00 8.00 2.00 4.00 Total : 2 21,742.69 14,070.80 15,714.92 - - 6,025.77 - - - - - - - 828.06

3 REACTORs3A Shunt Reactora) 765KV, 110MVAR, S-Phase Shunt Reactor No

b) 765KV, 80MVAR, S-Phase Shunt Reactor No 464.03 7.00 3,248.19 4.00 1,856.11 7.00 3,248.19 3.00 1,392.08 3.00 1,392.08 c) NGR for 765kv Shunt Reactor No 80.49 2.00 160.99 1.00 80.49 2.00 160.99 1.00 80.49 1.00 80.49 d) Surge Arrestor for NGR - 765KV System No 1.19 2.00 2.38 1.00 1.19 2.00 2.38 1.00 1.19 e) 420KV, 80MVAR, 3-Phase Shunt Reactor No 366.83 2.00 733.66 1.00 366.83 1.00 366.83 1.00 366.83 1.00 366.83 f) 420KV, 63/50MVAR, 3-Phase Shunt Reactor No 318.03

g) NGR for 400kv Shunt Reactor No 19.42 2.00 38.83 1.00 19.42 1.00 19.42 1.00 19.42 1.00 19.42 h) Surge Arrestor for NGR - 400KV System No 1.28 2.00 2.55 1.00 1.28 1.00 1.28 1.00 1.28

i) No 4.00 7.00 28.00 4.00 16.00 7.00 28.00 3.00 12.00 3.00 12.00

j) Set 4.00 2.00 8.00 1.00 4.00 2.00 8.00 1.00 4.00 1.00 4.00

k) Set 1.00 2.00 2.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

l) Foundation for 765KV Shunt Reactor No 10.00 7.00 70.00 4.00 40.00 7.00 70.00 3.00 30.00 3.00 30.00 m) Foundation for NGR & SA of 765KV System No 3.00 2.00 6.00 1.00 3.00 2.00 6.00 1.00 3.00 1.00 3.00 n) Foundation for 400KV Reactor with NGR & SA No 10.00 2.00 20.00 1.00 10.00 1.00 10.00 1.00 10.00 1.00 10.00 o) Fire wall between the Shunt Reactors No 1.00 4.00 4.00 2.00 2.00 4.00 4.00 2.00 2.00 2.00 2.00

Sub-Total : 3A 4,324.60 2,401.31 3,926.08 1,524.76 - - - 1,523.57 397.24 - - 398.52 - - - 3B Bus Reactora) 765KV, 110MVAR, S-Phase Bus Reactor Set

b) 765KV, 80MVAR, S-Phase Bus Reactor Set 464.03 3.00 1,392.08 3.00 1,392.08 3.00 1,392.08 3.00 1,392.08 c) 420KV, 125MVAR, 3-Phase Bus Reactor Set 366.83 2.00 733.66 1.00 366.83 d) 420KV, 80MVAR, 3-Phase Bus Reactor Set 360.39 1.00 360.39 e) 420KV, 63/50MVAR, 3-Phase Bus Reactor Set 318.03

f) Set 4.00 3.00 12.00 3.00 12.00 3.00 12.00 3.00 12.00

g) Set 4.00 1.00 4.00 2.00 8.00 1.00 4.00

h) Foundation for 765KV S Phase Bus Reactor Set 10.00 3.00 30.00 3.00 30.00 3.00 30.00 3.00 30.00 i) Foundation for 400KV 3 Phase Bus Reactor Set 10.00 1.00 10.00 2.00 20.00 j) Fire wall between the Bus Reactors No 1.00 2.00 2.00 2.00 2.00 4.00 4.00 2.00

Sub-Total : 3B 1,436.08 1,810.47 2,199.74 - - - 1,434.08 - - - 370.83 - - - - Total : 3 - (3A+3B) 5,760.67 4,211.78 6,125.81 1,524.76 - - 1,434.08 1,523.57 397.24 - 370.83 398.52 - - -

4 765KV Bays & Equipments4-A 765KV Equipments a) 765 KV,3150KA,40KA Circuit Breakers with CR No 183.92 4.00 735.68 4.00 735.68 8.00 1,471.36 2.00 367.84 2.00 367.84 2.00 367.84

b) 765 KV,3150KA,40KA Circuit Breakers without CR No 144.59 5.00 722.97 4.00 578.37 3.00 433.78 2.00 289.19

c) 765 KV CTs 3000A, 40KA, 5-Core, No 28.43 27.00 767.58 24.00 682.29 33.00 938.15 6.00 170.57 6.00 170.57 3.00 85.29 6.00 170.57 d) 765 KV CVT 4400 PF No 15.54 12.00 186.50 12.00 186.50 18.00 279.75 3.00 46.63 3.00 46.63

e) 765 KV,3150 A,40 kA Isolators 3-Phase with 1 E/S No 27.93 14.00 390.96 13.00 363.03 19.00 530.58 5.00 139.63 4.00 111.70 3.00 83.78 3.00 83.78

f) 765 KV,3150 A,40 kA Isolators 3-Phase with 2 E/S No 34.09 6.00 204.54 5.00 170.45 7.00 238.63 1.00 34.09 1.00 34.09 1.00 34.09 1.00 34.09

g) 765 KV, 2000A, 40KA, S-Phase Isolator with 1 E/S No 9.04 20.00 180.87 14.00 126.61 17.00 153.74 3.00 27.13 3.00 27.13 3.00 27.13 3.00 27.13

h) 624 KV Surge Arrestors No 8.58 24.00 205.96 18.00 154.47 27.00 231.71 6.00 51.49 3.00 25.75 3.00 25.75 3.00 25.75 3.00 25.75 Sub-Total : 4A 3,395.05 2,997.40 4,277.70 837.38 756.57 623.87 630.50 52.88 - - - - - - -

4B 765KV C&P Panels a) Circuit Breaker panel with Auto Reclose No 5.58 4.00 22.31 4.00 22.31 8.00 44.63 2.00 11.16 2.00 11.16 b) Circuit Breaker panel without Auto Reclose No 5.47 5.00 27.35 4.00 21.88 3.00 16.41 - 2.00 10.94 2.00 10.94 c) Line protection panel No 26.33 2.00 52.65 2.00 52.65 4.00 105.30 1.00 26.33 1.00 26.33

d) L/S 15.29 3.00 45.86 2.00 30.57 2.00 30.57 1.00 15.29

e) Reactor protection panel No 12.16 3.00 36.49 2.00 24.33 3.00 36.49 1.00 12.16 - 1.00 12.16 1.00 12.16 f) Bus Bar Protection Panel No 65.17 1.00 65.17 1.00 65.17 1.00 65.17

Sub-Total : 4B 249.83 194.60 253.94 38.49 26.33 26.23 23.10 12.16 - - - - - - -

4Ca) 4.5" Nominal diametre IPS Aluminium Tube No 598.53 1.00 598.53 0.90 538.68 1.80 1,077.36 0.35 209.49 0.30 179.56 0.30 23.52 0.30 14.70 0.20 7.35 b) AAC Bull / ACSR Bersimis

c)

d)

e)

f)

g) 765KV Class Bus post insulators h) BPI Clamps for 765KV Class

i)

j)

k)

l) PG Clamps

m) Spacer Clamps for Quad AAC Bull / ACSR Bersimis

n) Spacer Clamps for Twin AAC Bull / ACSR Bersimis o) Ground wire with accessories

Sub Total - 4-C 598.53 538.68 1,077.36 209.49 179.56 23.52 14.70 7.35 - - - - - - -

4-Da) 765KV Circuit breakers No 0.93 9.00 8.37 8.00 7.44 11.00 10.23 2.00 1.86 2.00 1.86 2.00 1.86 2.00 1.86 b) 765KV Isolators No 0.87 40.00 34.80 32.00 27.84 43.00 37.41 9.00 7.83 5.00 4.35 7.00 6.09 7.00 6.09 3.00 2.61 c) 765KV Current Transformers No 0.50 27.00 13.50 24.00 12.00 33.00 16.50 6.00 3.00 6.00 3.00 3.00 1.50 3.00 1.50 d) 765KV CVT No 0.50 12.00 6.00 12.00 6.00 18.00 9.00 3.00 1.50 3.00 1.50 e) 624KV Surge Arrestor No 0.25 24.00 6.00 18.00 4.50 27.00 6.75 6.00 1.50 3.00 0.75 3.00 0.75 3.00 0.75 3.00 0.75 f) Bus Bars formation etc. L/S 60.00 1.00 60.00 0.90 54.00 1.80 108.00 0.35 21.00 0.30 18.00 0.30 18.00 0.30 18.00 0.20 12.00

Control & Protection panels - - g) 765KV CB relay Panel with Auto Reclosure No 0.20 4.00 0.80 4.00 0.80 8.00 1.60 2.00 0.40 2.00 0.40 h) 765KV CB relay Panel without Auto Reclosure No 0.20 2.00 0.40 4.00 0.80 3.00 0.60 - 2.00 0.40 2.00 0.40 i) 765KV Line Protection Panel No 0.20 2.00 0.40 2.00 0.40 4.00 0.80 1.00 0.20 - j) 765-400/33KV Transformer Protection Panel No 0.20 1.00 0.20 2.00 0.40 2.00 0.40 - 1.00 0.20 k) 765KV Reactor Protection Panel No 0.20 3.00 0.60 2.00 0.40 3.00 0.60 - 1.00 0.20 1.00 0.20 l) Duplicate Bus Bar Protection Panel - 765KV No 0.80 1.00 0.80 1.00 0.80 1.00 0.80 -

Sub Total - 4-D 131.87 115.38 192.69 37.29 29.86 28.80 28.80 15.56 - - - - - - - Total - 4 (4A+4B+4C+4D) 4,375.28 3,846.06 5,801.69 1,122.64 992.32 702.41 697.10 87.95 - - - - - - -

5 400 kV Bays & Equipments5A 400KV Equipmentsa) 420 kV, 3150A, 40KA Breakers with CR No 33.81 8.00 270.51 3.00 101.44 13.00 439.57 - 2.00 67.63 2.00 67.63 b) 420 kV, 3150A, 40KA Breakers without CR No 26.39 7.00 184.73 6.00 158.34 8.00 211.12 - 2.00 52.78 2.00 52.78 2.00 52.78

c) No 9.93 45.00 446.65 30.00 297.76 72.00 714.63 - 3.00 3.00 29.78 3.00 29.78 3.00 29.78 3.00 29.78

d) 420 kV CVT 4400 PF No 4.17 6.00 25.03 6.00 25.03 6.00 25.03 - - d) 420 kV CVT 8800 PF No 4.90 12.00 58.78 6.00 29.39 24.00 117.56 - 3.00 14.70 3.00 14.70 - f) No 7.69 32.00 246.08 18.00 138.42 45.00 346.05 - 3.00 23.07 4.00 30.76 3.00 23.07 4.00 30.76 1.00 7.69 5.00 38.45 g) 420 kV,3150A,40 kA Isolators 3-Phase with 1 E/S No 5.74 4.00 22.98 2.00 11.49 8.00 45.96 - 1.00 5.74 1.00 5.74 - h) 420 kV,3150A,40 kA Isolators 3-Phase with 2 E/S No 5.74 2.00 11.49 2.00 11.49 2.00 11.49 - 1.00 5.74 1.00 5.74 1.00 5.74 1.00 5.74 - i) No 2.93 10.00 29.31 7.00 20.52 7.00 20.52 - 3.00 8.79 3.00 8.79 - k) 390 kV Surge Arrestors No 1.31 33.00 43.22 18.00 23.57 45.00 58.93 - 6.00 7.86 3.00 3.93 3.00 3.93 3.00 3.93

Sub-Total : 5A 1,338.78 817.46 1,990.87 - - 90.39 - - 162.21 150.59 127.86 11.62 - 13.00 124.94 5B 400KV C & P Panelsa) Circuit Breaker panel with Auto Reclose No 5.58 8.00 44.61 3.00 16.73 13.00 72.48 2.00 11.15 2.00 b) Circuit Breaker panel without Auto Reclose No 4.84 7.00 33.90 6.00 29.06 8.00 38.74 2.00 9.69 2.00 9.69 2.00 9.69 c) Line protection panel No 21.28 4.00 85.14 2.00 42.57 6.00 127.70 1.00 21.28 1.00 -

d) No 18.83 2.00 37.66 2.00 37.66 2.00 37.66 1.00 18.83 1.00 18.83

e) Reactor protection panel No 10.72 2.00 21.43 1.00 10.72 3.00 32.15 1.00 10.72 1.00 10.72 1.00 10.72 f) Double Bus Bar protection panel No 82.88 1.00 82.88 1.00 82.88 1.00 82.88

Sub-Total : 5B 305.60 219.60 391.61 - - 28.51 - - 43.15 - 20.40 10.72 - 3.00 28.51 5-C Bus Bar & Hard ware materials for 400 kV a) 4.5" Nominal dia IPS Alluminium Tube Metre 411.70 1.00 411.70 0.80 329.36 2.00 411.70 0.25 0.60 0.25 102.93 0.28 115.28 0.25 102.93 0.10 41.17 0.30 123.51 b) 4" Nominal dia IPS Alluminium Tube Metre

c) Moose ACSR Metre

e) Set

f) Set

g) 400 KV Class Bus post insulators No

h) BPI Clamps No

i) Tee Clamps Twin Moose to Twin Moose No

j) Tee Clamps Twin Moose to IPS Al Tube 4.5"dia No

k) Tee Clamps Twin Moose to IPS Al Tube 4" dia No

l) PG Clamps m) Spacer Clamps for Twin Moose ACSR n) Ground wire with Accessories L/S

Sub Total - 5-C 411.70 329.36 411.70 - - 0.60 - - 102.93 115.28 102.93 41.17 - 0.30 123.51

5-D

a) 420 KV Circuit breakers No 0.30 15.00 4.50 9.00 2.70 21.00 6.30 2.00 0.60 2.00 0.60 2.00 0.60 2.00 0.60 2.00 0.60 b) 420KV Isolators No 0.20 48.00 9.60 29.00 5.80 62.00 12.40 7.00 1.40 6.00 1.20 5.00 1.00 5.00 1.00 1.00 0.20 5.00 1.00 c) 420 KV Current Transformers No 0.06 45.00 2.70 30.00 1.80 72.00 4.32 3.00 0.18 6.00 0.36 6.00 0.36 6.00 0.36 3.00 0.18 e) 420KV CVT No 0.06 18.00 1.08 12.00 0.72 30.00 1.80 3.00 0.18 3.00 0.18 f) 390KV surge Arrestors No 0.03 33.00 0.99 18.00 0.54 45.00 1.35 3.00 0.09 6.00 0.18 3.00 0.09 3.00 0.09 3.00 0.09 3.00 0.09 g) Bus Bars formation etc L/S 30.00 1.00 30.00 1.00 30.00 2.00 60.00 0.25 7.50 0.28 8.40 0.25 7.50 0.10 3.00 0.30 9.00

C & P panels - h) 400KV CB relay Panel with Reclosure No 0.30 8.00 2.40 3.00 0.90 13.00 3.90 2.00 0.60 2.00 0.60 i) 400KV CB relay Panel without Auto Reclosure No 0.90 7.00 6.30 6.00 5.40 8.00 7.20 2.00 1.80 2.00 1.80 2.00 1.80 j) 400KV Line Protection Panel No 0.55 4.00 2.19 2.00 1.09 8.00 4.37 1.00 0.55 1.00 0.55 - k) 400-220/33KV Transformer Protection Panel No 0.10 2.00 0.19 2.00 0.19 2.00 0.19 1.00 0.10 l) 400KV Reactor Protection Panel No 1.60 4.00 6.39 1.00 1.60 3.00 4.80 1.00 1.60 - 1.00 1.60 1.00 1.60

m) 400KV Bus Bar Protection panelPanel No 1.25 1.00 1.25 1.00 1.25 1.00 1.25 Sub Total - 5-D 67.59 51.99 107.88 - - 4.07 - - 12.76 11.78 12.95 4.89 - 12.77 Total - 5 (5A+5B+5C+5D) 2,123.68 1,418.41 2,902.07 - - 123.57 - - 321.05 277.64 264.13 68.39 - 289.73

6 220 kV Bays & Equipments6-A 245 kV equipments a) 245KV Circuit Breakers, 1600A, 40KA No 14.47 7.00 101.26 7.00 101.26 1.00 14.47 1.00 14.47 b) 245KV Circuit Breakers, 2500A, 40KA No 14.86 1.00 14.86 1.00 14.86 -

c) No 3.07 21.00 64.51 21.00 64.51 3.00 9.22 3.00 9.22

e) No 3.28 3.00 9.83 3.00 9.83 -

f) 245 Kv CVT 8800pF, No 3.10 12.00 37.20 12.00 37.20 3.00 9.30 -

g) 245 Kv CVT 4400pF, No 2.78 6.00 16.65 6.00 16.65 -

h) No 3.74 7.00 26.20 7.00 26.20 1.00 3.74 1.00 3.74

i) No 3.17 7.00 22.18 7.00 22.18 1.00 3.17 1.00 3.17

j) No 2.83 13.00 36.81 13.00 36.81 2.00 5.66 2.00 5.66

k) No 3.93 2.00 7.85 2.00 7.85 -

l) 1600A, 40 kA, DB Type Isolator, S Phase with E/S 1.41 - - - -

m) 216 kV Surge Arrestors No 0.58 18.00 10.46 18.00 10.46 3.00 1.74 3.00 1.74

Sub Total - 6-A 347.81 - 347.81 - - - - - - - - - 47.30 38.00 6-B 220KV C & P Panels b Circuit breaker relay panel With Auto reclosure No 8.02 4.00 32.09 4.00 32.09 1.00 8.02 c) Circuit breaker relay panel Without Auto reclosure No 6.45 4.00 25.81 4.00 25.81 1.00 6.45 d) Line protection panel No 18.18 4.00 72.73 4.00 72.73 1.00 18.18 e) Single Bus Bar protection panel No 63.46 1.00 63.46 1.00 63.46

Sub Total - 6-B 194.09 - 194.09 - - - - - - - - - - 26.21 1.00 6.45

6-C Bus Bar & Hard ware materials for 220 kV

a) Set 118.10

1.00 118.10 1.40 165.34 0.20 23.62 0.25 29.52

b) Set

c) Set

d) Set

e) 220KV Bus post I nsulators No

f) 4" EH-IPS Alluminium Tube(OD- 114.2, ID-97.18) Metre

g) Moose ACSR Metre

h) Tee Clamps Quad Moose to Twin Moose No

i) No

j) No

k) Spacer Clamps for Quad Moose ACSR No

l Spacer Clamps for Twin Moose ACSR No

j) PG Clamps No

k) Ground wire with Accessories Lump Sum

Sub Total - 6-C 118.10 - 165.34 - - - - - - - - - 23.62 29.52

6-Da) 245 KV Circuit breakers No 0.20 8.00 1.60 8.00 1.60 1.00 0.20 1.00 0.20 b) 245 KV Isolators No 0.15 29.00 4.35 29.00 4.35 4.00 0.60 4.00 0.60 c) 245 KV Current Transformers No 0.05 24.00 1.20 24.00 1.20 3.00 0.15 3.00 0.15 e) 245 KV CVT No 0.05 18.00 0.90 18.00 0.90 3.00 0.15 - f) 216 KV surge Arrestors No 0.03 18.00 0.54 18.00 0.54 3.00 0.09 3.00 0.09 g) 220 kV Bus Bars formation etc Set 15.00 1.00 15.00 1.00 15.00 0.20 3.00 -

220KV C & P Panels - - - i) Circuit breaker relay panel No 0.25 4.00 1.00 8.00 2.00 1.00 0.25 j) Line protection panel No 0.66 4.00 2.64 4.00 2.64 1.00 0.66 - k) Single Bus Bar protection panel No 2.00 1.00 2.00 1.00 2.00

Sub Total - 6-D 29.23 - 30.23 - - - - - - - - - 4.85 1.29 Total - 6 (6A+6B+6C+6D) 689.22 - 737.46 - - - - - - - - - 101.97 75.27

7 Steel Structurals 7-A Lattice Type i) M.S. Steel MT 0.60 1,100.00 660.00 750.00 450.00 1,900.00 1,140.00 80.00 48.00 80.00 48.00 110.00 66.00 72.00 43.20 - 58.00 34.80 58.00 34.80 49.00 29.40 15.00 113.85 68.31 ii) High Tension Steel MT 0.80 60.00 48.00 50.00 40.00 70.00 56.00 - - - iii) M.S. Tubular Steel MT 0.80 150.00 120.00 100.00 80.00 205.00 164.00 15.00 12.00 13.00 10.40 20.00 16.00 15.00 12.00 3.00 2.40 15.00 12.00 17.00 13.60 13.00 10.40 4.00 3.20 8.00 26.15 20.92

Sub Total - 7-A 828.00 570.00 1,360.00 60.00 58.40 82.00 55.20 2.40 46.80 48.40 39.80 3.20 - 140.00 89.23 7-B Erection of Steel Structures a) Lattice Type MT 0.02 1,160.00 23.08 800.00 15.92 1,970.00 39.20 80.00 1.59 80.00 1.59 110.00 2.19 72.00 1.43 58.00 1.15 58.00 1.15 49.00 0.98 15.00 113.85 2.27 b) Tubular Type MT 0.02 150.00 3.45 100.00 2.30 205.00 4.72 15.00 0.35 13.00 0.30 20.00 0.46 15.00 0.35 3.00 0.07 15.00 0.35 17.00 0.39 13.00 0.30 4.00 0.09 4.00 26.15 0.60

Sub Total - 7B 26.53 18.22 43.92 1.94 1.89 2.65 1.78 0.07 1.50 1.55 1.27 0.09 - 2.87 Total -7 (7A+7B) 854.53 588.22 1,403.92 61.94 60.29 84.65 56.98 2.47 48.30 49.95 41.07 3.29 - 92.10

8 Civil Works

1,000.00 1.00 1,000.00 0.75 700.00 1.50 1,500.00 0.20 200.00 0.20 200.00 0.35 350.00 0.10 100.00 - 0.20 200.00 0.20 200.00 0.20 200.00 - 0.20 200.00 0.30 300.00

Total - 8 1,000.00 700.00 1,500.00 200.00 200.00 350.00 100.00 - 200.00 200.00 200.00 - 200.00 0.30 300.00

Total Sub-station Cost 39,001.05 27,060.80 37,021.45 3,061.48 1,383.05 7,456.84 2,405.22 1,636.89 1,106.34 661.27 988.20 491.71 317.92 0.30 1,766.10

9 4,566.26 3,142.77 4,254.80 346.93 144.26 873.19 279.52 196.45 110.41 56.23 96.48 59.53 14.14 176.77

10 43,567.31 30,203.57 41,276.26 3,408.41 1,527.32 8,330.03 2,684.74 1,833.33 1,216.75 717.50 1,084.68 551.24 332.06 1,942.87

BOQ FOR 765 / 400 / 220 KV SUB - STATION : ALT - 765 / 1, ALT - 765 / 2 AND ALT - 765 / 3

Intial Civil Engineering Works like Levelling,Retaining walls,Appoch Road,Peripheral Fencing etc (lump Sum)

Storm water drain, Road culverts drain crossing, cable trench crossing

Providing water supply including drinking water & water for fire fighting system and sewage system Parking sheds,Rain water Harvesting systems & land scaping etc.,

LT Switch Gear consisting of 415 V main switch board, ACDB, MLDB, Emergency LDB, A/C DB, 220 V DCDB, 50V DCDB, 1 trasformer each of rating 630KVA, 11kV/440V and 800KVA, 33KV/440V,72.5KV Isolator, CT, PT, CB/Fuse 33KV and 11KV Isolator, fuse, SA

Battery Charger System 220 V, 70A / 50 A Float cum Boost

Battery Charger System 50 V, 70 A / 50 A Float cum Boost

Sub-Station Automation including Hardware, software, Remote Control Station, DMT scheme, Time Synchronising equipment, A/C kiosks etc.,

Diesel Generator set along with AMF panel 250 kVA

A/C and ventilation - High Valve Type split AC unit of 2TR capacity

Illumination System - Indoor and Outdoor(Lumpsum)

Erection,Testing & Commissioning of Common Equipments Auxiliary Transformers, LT Switchgear, AC & DC Panels. 72.5 kV, 33kV, 11 kV equipments etc

Sub-Station Automation including Hardware, software, Remote Control Station, DMT scheme, Time Synchronising equipment, A/C kiosks etc.,

500 MVA, 765/400/33 KV, S-Phase, Auto Transformer 315 MVA, 400/220/33 KV, 3-Phase, Auto Transformer I.C.T 167 MVA, S-Phase, 400/220/33 kV ( Single Ph. 167 MVA Units)

Erection,Testing & Commng -765KV S Phase Transformer

Erection,Testing & Commng-400/220KV 3 Phase Transformer Erection, Testng & Commng-400/220KV S Ph. Transformer

Erection, Testng & Commng - 765KV Shunt Reactor Erection, Testng & Commng - NGR & SA of 765KV Shunt Reactor Erection, Testng & Commng - 400KV Reactor with NGR & SA

Erection, Testng & Commng - 765KV, S Phase Bus Reactor

Erection, Testng & Commng - 400KV 3 Phase Bus Reactor

765/400KV Transformer protection panel(both HV and MV)

Bus bar & Hard ware materials for 765 kV Switchyard

Anti Fog Disc Iinsulator string - 4 Nos with Tension Hardware for Quad AAC Bull / ACSR Bersimis. Anti Fog Disc Iinsulator string - 2 Nos with Suspension Hardware for Quad AAC Bull / ACSR Bersimis. Anti Fog Disc Iinsulator string -2 Nos with Tension Hardware for Twin AAC Bull / ACSR Bersimis

Antifog Disc insulator string - 1 No, with suspension Hardware for Twin AAC Bull / ACSR Bersimis

Tee Clamps Quad AAC Bull / ACSR Bersimis to Twin AAC Bull Tee Clamps Twin AAC Bull / ACSR Bersimis to IPS Al Tube 4.5"Nom. dia

Tee Clamps Twin AAC Bull / ACSR Bersimis to Twin AAC Bull / ACSR Bersimis

Erection Testing & commisioning of 765KV Equipments

420 kV, 3000A, 40 kA, 5 Core CT with 120% current rating,

420 kV,2000 A,40 kA DB Isolators 3-Phase with 1 E/S

420 kV, 3150 A,40 kA DB Isolators S-Phase with 1 E/S

400/220KV Transformer protection panel (both400 & 220 kV)

Anti Fog Type Disc Iinsulator string - 2 Nos with Tension Hardware for Twin Moose

Anti Fog Type Disc Iinsulator string - 1 No with suspension Hardware for Twin Moose

Erection Testing & commisioning of 400 kV Equipments

245KV CT,1600 A, 40 kA , 5 core, with 120% extended current

245KV CT,1600 A, 40 kA , 5 core, with 150% extended current

1600A, 40 kA, DB Type Isolator, 3 Phase with two E/S 1600A, 40 kA, DB Type Isolator, 3 Phase with one E/S 1600A, 40 kA, DB, Tandem Type Isolator, 3Phase without E/S 2500A, 40 K, DB Type Isolator, 3Phase with Two E/S

Disc Iinsulator string - 4Nos; with Tension Hardware for Quad Moose (220KV Main Bus &220KV Bus Coupler))

Disc Iinsulator string - 2Nos; with Suspension Hardware for Quad Moose (220KV Main Bus &220KV Bus Coupler))

Disc Iinsulator string - 2Nos, with Tension Hardware for Twin Moose (220KV Transfer Bus and Jack Bus exceptfor Bus Coupler))

Disc Iinsulator string - 2Nos, with Suspension Hardware for Twin Moose (220KV Transfer Bus and Jack Bus exceptfor Bus Coupler))

Tee Clamps Twin Moose to Twin Moose - 220kv side

Tee Clamps Twin Moose to 4' IPS Al Tube - 220kv side

Erection,Testing & commissioning of 220 kV Equipments

Foundations for Gantries, Equipments (Other than ICTs 7 Reactors) and Equipment Support Structures (Lumpsum)

Taxes and Duties for Jan-09 at ED-10%,cess at 3 on Duty and CST at 2% on cost including ED,Totalling 12.51%

Total cost of sub-station including Taxes & Duties

Page 18: Substation Model 765 kV Public Comments 11th Jan-09 (1)

CERCCapital Cost Benchmarking

Transmission Substations

Alternates

S.No. Unit Alt-1 Alt-2 Alt-3

1 INR Crore 390.01 270.61 370.21

Combinations

S.No. Unit Combination-1 Combination-2 Combination-3 Combination-4 Combination-5 Combination-6 Combination-7 Combination-8 Combination-9 Combination-10 Combination-11

1 INR Crore 30.61 13.83 74.57 24.05 16.37 11.06 6.61 9.88 4.92 3.18 17.66

765KV Line Ter. Bay with

Shunt Reactor

765KV Line Ter. Bay without Sh.

Reactor

765/400KV Transformer.

Bay

765KV Bus Reactor bay

765KV Shunt Reactor (Add or

Delete)

400KV Line Ter. Bay with

Shunt Reactor

400KV Line Ter. Bay without Sh.

Reactor

400KV Bus Reactor bay

400KV Shunt Reactor (Add or

Delete)

220KV Line Ter. bay

400/220 kV ICT