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JBS Group (Scotland) Ltd & JBS Fabrication Ltd, South View, Dales Industrial Estate, Peterhead, Scotland UK.
Tel: +44 (0)1779 479742 www.jbsgroupglobal.com
Subsea Presentation for Sea Axe Controlled / Mass
Flow Excavation Equipment
Jan 2021
➢ Established over 50 years ago. Operations in the Scotland, UK and Fort Lauderdale, USA.
➢ Global Services include:
➢ Design, manufacture, installation and commissioning of screw conveyor assemblies for operation in hazardous
environments.
➢ Steel fabrication from design, Finite Element Analysis (FEA) to manufacture and Installation.
➢ Subsea excavation using our patented next generation Sea Axe Controlled/Mass flow excavation equipment.
➢ Blast containment for ballistic, blast, frag, fire and arc flash protection using our BlastTac patented fabrics.
➢ Manufacture of nano and 5th dimensional structures though our USA based manufacturing plant in Fort Lauderdale Fl.
➢ JBS has developed from being a local North East of Scotland business to an international business. Currently working
in 80+ countries across the following sectors: Oil & Gas, Power Generation, Defence, Renewable Energy, Space and
Construction.
➢ Certification includes all major international accreditations to include DNV 2.7.1 & 2.7.3, Lloyds, BV, ASME,
NORSOK, CE and ATEX IECEx, ISO 9001:2015, BS OHSAS 18001:2007
Company Overview
Jan 2021 - www.jbsgroupglobal.com
Products Lines
➢Defence - arc flash protection for T26 Global Combat
Ships HMS Glasgow, Cardiff and Belfast.
➢Oil & Gas - screw conveyors, fabrication & engineering,
subsea excavation, blast, frag, fire and arc flash
protection fabrics.
➢Renewable Energy - PLAT I floating tidal energy
platform, wind energy subsea excavation, wave energy
subsea excavation and fabrication.
➢Power Generation - New York Power Authority blast,
frag and fire protection. Fabrication with Scottish &
Southern Energy.
➢Space – SpaceX, European Space Agency, Orbital
blast & fire containment.
Sectors
• The Sea-Axe is an advanced hybrid non-intrusive tool
• Cassette built design for easy shipment & maintenance
• Based on Mass/Controlled Flow Excavation (MFE/CFE)
• Low pressure, High volume
• Instantaneous & controllable vertical water column fluidizes the
seabed at a velocity ˃10 meters per second
MFE/CFE system offers the following advantages over other dredging
techniques:
- No physical contact with the seabed or seabed assets
- No need to dispose of spoil
- Real-time sonar imaging of the work site and progress
- Continuously variable power
- Utilisation from small, economic vessels
- Effective on a wide range of substrates, including sand, rock dump and clays.
Overview - Sea Axe Controlled Flow Excavation System
Personnel
• JBS use experienced, competent, skilled operatives for all subsea excavation activities.
• During a 12 hour shift we utilize 1x Supervisor and 2x Technicians.
• Soil strength from 80 to 200kPa, ancillary jetting equipment and one additional technician per shift is added.
• Sea Axe can remain submerged in water for up to 72 hours and requires minimal maintenance.
• 100% spares/redundancy supplied in our DNV 2.7.1 control room/spares container.
Tidal – can operate when propeller is submerged and there is enough clearance between the nozzle and the product.
Weather Limitations
Workability
Operation Sig Wave
Height
Wind
Speed
(kts)
Current
(kts)
Max Soil Strength
(kPa)
Deployment 2.0m 25 2.5 -
Recovery 2.0m 25 2.5 -
Operating 1.5m 25 2.5 200kPa (1m stand off,
jet assisted)
Sonar grab showing
excavated area
approx. 16 mtrs wide
for divers to work on
and secure located
subsea cable.
Sea Axe is deployed with
a hydraulic umbilical
securely fastened to
crane wire every few
metres. Close
communication with the
deck and bridge is
maintained at all times.
Sea Axe is lowered
through the splash
zone.
Deployment
Various Exit Nozzle Diameters
• These are set prior to deployment according to the project. A large
nozzle is used for sand and softer materials. A smaller nozzle is
used for harder soils.
Ancillary Agitation Lances
• Built as standard and utilized for breaking cohesive surface
materials in up to 200kPa shear strength.
Added Controllability
• Our patented twin chamber body section reduces torque and
assists with stability which means the Sea Axe can direct the water
column more productively over the target.
Sea Axe is capable of:
• Removing harder materials
• Creating narrower trenches
• Reducing the number of pass’s to achieve client specification.
Exit Nozzle Diameter Variables
Equipment Footprint: 2m x 2m x 2.5m (h)
Spread deck footprint: 10m x 8m
Self-Weight: 8 Ton, for ROV operation we can reduce
the weight to 4 tons
Nozzles: Variable exit diameter
Standard working depths: 3.5m to 500m+
Minimum Water Depth: 2 meters
Deployment: Self Deployment, Vessel crane, A Frame
Impeller Speed: 500 rpm
Maximum Torque: 6000Nm
Working Pressure: 350 bar
Max Oil Feed Flow Rate: 500 ltr / min
Flow Rate: ˃10000 ltr/s
Exit Water Column Speed: ˃10 m/s
Up-thrust: 4.0 Ton
Sonar: Project specific - 2D or 3D
Technical Specification
Standard Equipment Spread (Soils from 60 to 80kPa) and Typical Deck Layout Plan
Ancillary Jetting Equipment Spread for Soils from 80 to 200kPa (Clay, Very Stiff to Hard)
Sonar – 3D Multibeam real time image of Sea Axe operations. Super imposed on nav screen with vessel stand-off above.
Both Survey & DP officers have slave monitors to ensure effective and efficient communication in real time.
Sea Axe Sonar Operation from Control Room
Sectors
• Renewables
• Decommissioning
• Oil & Gas
• Civils
Sea-Axe Control Flow Excavation System
Applications• Pipe/Cable Burial
• Pipe/Cable Deburial
• Seabed Preparation
• Freespan Correction
• Sand Wave Levelling
• Salvage/Recovery
• IRM
Sea Axe is Manufactured by JBS in the UK
Sea-Axe Applications
Decommissioning/Mattress Burial & Deburial
J-Tube Entry & Monopile Access Free-Span Correction Sand-Wave Levelling
Wind Farm Excavation
Soil Sample Analysis - Example
Soil density and soil strength are affected by the principal soil mechanics of particle size,
leading to cohesion and therefore shear strength. Particle sizes visible to the eye and larger
are categorised as sands or coarser sediments (e.g. gravel, cobbles etc.).
These particle sizes have less cohesion, except temporary cohesion through quick
deformation. The particle size affects settlement (sedimentation) velocity, where particle
sizes of approximately 0.2 mm or larger start to hamper jet trenching. Particle size not visible
to the eye are categorised as Silts and Clays, i.e. particle sizes of approximately 0.06 mm
and smaller.
These much smaller grain sizes infer much more friction and increase the shear strength of
the soil.
Sample Projects (1) of (2)
1. Exposing Access for Maersk Tyra
Client: Subsea 7 / I Tech Services and Maersk Oil and Gas
Location: Maersk Tyra Field, Offshore Denmark
Depth: 50m
Soils: Mixed medium strength sands and clay up to 3m depth below natural seabed. Pipelines buried 1.5m below natural seabed
Vessel; Rock dump vessel Pompeii
Scope of Work: The operational procedure was to assist the client to excavate areas over 8”, 12” & 26” gas pipelines and create safe access exposing the
Gas pipelines for diver access.
2. Post Trenching Cable Transitions for Nordergrunde Offshore Windfarm
Client: NSW
Location: Nordergrunde Wind Farm, Offshore Germany
Water Depth: 6m – 20m. Tidal
Soils: Mixed medium strength clay up to 3m depth below natural seabed with extremely hard cohesive materials from 3–5m at more than 70kPa
plus shear strength.
Vessel: MSV Pegasus
Scope of Work: The Operational procedure was to assist the client and to ascertain the position of cables transiting from 70m out from and up to the
Individual monopiles. Proof of cable lay and acceptable required protection depths of these cables were essential. In total there were 19
monopiles - 38 cables. Data recorded by Fugro and our own Sea-Axe multi beam information was combined to produce the final proven
survey report for client.
Sea MFE/CFE – What makes us Different ?
Stability, Accuracy, Power and Controllability - Sea Axe is the most powerful single prop available resulting in the ability to trench using less passes to reduce vessel time and increase project efficiency.
• Sea Axe uses a single impeller. The impeller is bottom mounted with the exit nozzle directly below. This allows Sea Axe to be deployed in both shallow and deep water - One tool for multiple applications.
• The JBS patented inner vortex chamber makes Sea Axe the most stable MFE/CFE unit available. Sea Axe directs the water column over the target area more accurately and can cut deeper in single passes. This removes the need for additional excavation runs resulting in less vessel time and increased operational efficiency.
• Sea Axe harnesses the seawater and controls the flow exiting the nozzle to cut the seabed materials. This is comparable to natural erosion rather than dumping large quantities of water which create lunar landscapes. Sea Axe provides a uniformed and controlled excavation area.
• Minimum deck space required for complete spread, 10 square mtrs. Environmental biodegradable oils for motive power. Highly motivated and competent personnel with years of excavation experience and a willingness to utilise client personnel to train as the Sea-Axe team thereby reducing overall cost.
• Can be operated with an ROV and in very shallow waters (2 meters).
JBS Group Clients
Head Office
JBS Fabrication Ltd
South View
Dales Industrial Estate
Peterhead AB42 3GZ
Scotland
UNITED KINGDOM
UK Tel: +44 (0) 1779 479742
USA Tel: + 1 713 203 0631
www.jbsgroupglobal.com
Contact Information
Sea Axe - Shaping the
Future of Seabed Excavation