Mahlen & Dispergieren

www.netzsch.com

Subdivision Grinding and dispersion

World leader in the area ultrafine grinding

Kiev, 23.02.2012

www.netzsch.com

International business of the group

NETZSCH

Analysis & research

The program unites

thermoanalytical devices and

devices for defining

thermophysical properties of the

product

Establishment: 1873 Thomas and Christian Netch in Zelba Cash flow: about 340 mln. €

Employees: about 2500 all over the world

Branches: 130 all over the world and in 23 countries

Grinding &

Dispersion

Integrated program of equipment

for liquid and dry grinding,

intermixing, dispersion,

deaeration and separation used

in different industry branches

Pumps

Integrated program of pump

equipment for pumping a

product of worlwide famous

producer NEMO®

accentric screw pump

Erich NETZSCH

GmbH & Co. Holding KG

www.netzsch.com Vorstellung Geschäftsbereich M & D / 17/03/2009 Seite 2

Production structure

Grinding &Dispersion

NETZSCH

Fine Particle Technology, LLC.

Exton, Pennsylvania USA

NETZSCH

Indústria e Comércio de

Equipamentos de Moagem Ltda.

Pomerode, Santa-Katarina,Brazil

NETZSCH

España, S.A.

Terassa/Barcelona

Spain

NETZSCH

Mastermix Ltd.

Lihfield, Great Britain ZAO NETZSCH Tula

Tula, Russia

NETZSCH

(Shanghai) Machinery

and Instruments Co., Ltd.

Anting, Shanghai, China

NETZSCH

Feinmahltechnik GmbH

Zelb, Germany

NETZSCH

CONDUX Mahltechnik GmbH

Chanau, Germany

www.netzsch.com

NETZSCH-Feinmahltechnik GmbH

Specialist in the area of wet grinding and intermixing

Central office including

departments of development,

manufacturing, sale and

administrative department are in

Zelb

Fully stocked laboratory for

testing materials of clients is in

Zelb

Final assembly of machines and

installations for liquid grinding

and mixing is also at the plant of

Zelb

Center of assembling and

shipping is at the plant of the city

Tirschenroit – it manufactures

parts for assembly of lines

Zelb

Tirschenroit

Laboratory

Development,

manufacturing

,

sale

Production and delivery

Assembling

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Delicate separation

World leader in manufacturing grinding equipment

Systems/ Installations

Client-centered assembly of turn key

systems for dry and liquid grinding

Laboratory equipment

Laboratory installations for dry and

liquid grinding, mixing, dispersion,

deaeration and classification

Services

Qualified specialists and support in

dozens of world countries

Subdivision

Grinding and Dispersion

Dry grinding

Equipment for slight grinding

solid substances of any

solidity to desirable dispersity

Liquid grinding

Horizontal and vertical

bead mills for grinding to

nano-sizes

Mixing

Integrated program of

equipment for dispersion

of solid substances in

liquids

Dynamic air separator for

classification of a dry

substance in micron range

www.netzsch.com

Specialist for equipment in the area of dry and

liquid grinding

... To delivery of turn key

equipment the company

NETZSCH Mahlen &

Dispergieren Your reliable and qualified partner

Beginning from development of the concept or

idea

... Further defining a

technology of the process and working out a

project in detail...

... Using modern technologies in

machine building...

www.netzsch.com 6

Final offer- 3D

www.netzsch.com 7

Final offer- 3D

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Development of a project Guarantees

Confirmation and optimization of engineering solutions at the laboratories

NETZSCH

in Germany, the USA, Brazil, Japan and

Russia

Testing of chosen equipment in

a production process

Provision of guarantees on the basis of

received results in the course of testing

www.netzsch.com

Implemented projects NETZSCH

Product: Manufacturing engraving ink

25,000 tons (30,000 tons max.) a year at operating mode in two shifts, 240

days

www.netzsch.com

Implemented projects NETZSCH

Plant Engineering, January 2010

10

www.netzsch.com

Product: chocolate

Implemented projects NETZSCH

Plant Engineering, January 2010 11

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Implemented projects NETZSCH

Plant Engineering, January 2010

Product: industrial paints

Completely with CIP system for 4 colours

12

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Implemented projects NETZSCH

Product: Heat-set Ink

35,000 tons, 3 shifts 240 days/year

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Implemented projects NETZSCH

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Implemented projects NETZSCH

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Implemented projects NETZSCH

Product: NC/PU Sakata Inx Espana

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Implemented projects NETZSCH

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Implemented projects NETZSCH

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Implemented projects NETZSCH

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Development of the technique of liquid grinding

1896 1958 1963

1974 1985 1995

1974 1991 2000

www.netzsch.com

Vertical Max-Shear rotor-stator mixer

Straight-line disperser Max-

Shear

Intensive mixer type PMD / PMD-VC

Planetary mixer Type PMH / PML

Wide range of equipment for mixing and

deaeration

Dissolver MASTERMIX®

Built-in disperser type Y-MIX®

Mixing/deaeration

NETZSCH-vacuum deaerator type DA / DA-VS

Sectional feeder

Ball valve/Sleeve valve

Mixing unit

Face seal

Mounting component with rotation gear

Drive component of vee belt

Control unit BAT S/W

Delivery tube for hydraulic cyclone

Ψ-MIX Components

3

2

1

4

Process flow Ψ-MIX®

Air pumping- overspray -

Plunge- hydraulic wetting

Process time is measured in

fractions of a second.

Dry components

break in vacuum.

Capillary air is extracted from

components due to vacuum.

Separate particles enter liquid

and get moistened.

Liquid is hydraulically

compressed into capillaries

1

2

3

4

Ψ-MIX Principle

Ψ-MIX Better by far

Ausführung

Equipment for

dispersive paints

10 t per hour

65% TiO2 or

55% CaCO3

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Horizontal disk mill

systemTRINEX®

type LME / LMK

Vertical disk mill type KE

Our integrated production program on liquid grinding

Circulatory mill system

ZETA® type LMZ

Nano-mill ZETA® RS

Liquid grinding

Mill with submerged

basket TOPMILL

ISAMILL

Colloid mill type PCM Mill with submerged basket

MASTERMILL

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System TriNEx with grinding plates Type

LME

Machine characteristics

Long, thin milling container

Assignment for movement to milling bodies

with the help of milling washers

Milling compartment id along with the direction of

product movement

Separation of product from grinding bodies

at the end of milling compartment

with the help of meshy patron

Mode of operation

As a rule one or two-pass remaking a

product depending on the required

quality

Area of use

Printing inks; coatings; pigments; colourants; magnetic evaporation; paper coating; toxic chemicals; ore; minerals; ceramics; pharmaceutics; cosmetics; food products; biotechnologies

www.netzsch.com

System ZETA circulatory mill Type LMZ

Machine characteristics

Horizontal performance

Assignment for movement to milling bodies with the help of agitator pegs

Separation of product from grinding bodies inside milling compartment with

the help of meshy patron

Mode of operation Circulatory as a rule

Area of use

Printing inks; coatings; colourants; pigments; fillers; toxic chemicals;

magnetic coatings; high-technology products: abrasives for electrical

components; pharmaceutics; cosmetics; cellulose and paper

production

www.netzsch.com

Nano-mills

Type ZETA® RS 2 ZETA® RS 4 ZETA® RS 10 ZETA® RS 25

Drive power [kW] 7,5 15 25 55

Rotation frequency [minutes-1] 500 - 3500 300 - 2000 250 - 1600 250 - 1500

Zone of grinding [l] 2 4 10 25

Diameter of grinding bodies

[µm] 50 - 300

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TOPMILL

It is a machine with continuous operation mode that

is successfully used for many years for processing

paints and coatings and pigments.

In TOPMILL the milling basket rotates and it is an

essential advantage in comparison with the other

mills with static milling baskets.

Advantages....

- Sediment is not formed

- Due to centrifugal process of a final product minimal

loss of products is provided

- Cleanability

- With the help of easily replaceable fins possibility

for variation of product viscosity is achieved

TOPMILL TM 50

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Mill Mastermill

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Range of our products: laboratory equipment for liquid

and dry grinding, mixers, sorting machines

Submerged mill PE 075

Dissolver SHEARMASTER

Planetary mixer PMH 1/PML 1

Straight-line disperser MICRO Ψ-MIX®

Separating mill CSM Deaerator MINIVAC

Sorting machine

Mill LABSTAR Mill series MICRO /MINI

LABTOPMILL® MINIZETA

Jet-type mill CGS

Spiral jet-type mill CONJET®

Universal mill CUM

High-efficiency sorting machine

Laboratory submerged mill

MASTERMILL 3,7

Laboratory disperser model 50

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LabStar

Universal laboratory machine.

Scale-up and transfer of

laboratory success on

products.

Disc milling system TriNEx

and Circulatory milling

system Zeta

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Netzsch production in Tula

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Laboratory in Tula