Sub Systems Presentation (2 2 12)

stacosystemsOne Step Ahead

Thank you for attending.

The following is a brief introduction to Staco’s

Sub-Systems Division…

About Staco Systems

Sub-Systems Division

Core Competencies

Example Sub-Assemblies


About Staco Systems

3/19/2012 2StacoSystems Confidential


• Founded in Costa Mesa, California in 1958

3/19/2012 StacoSystems Confidential 3

The CompanyWho We Are

We have the experience and qualified resources to

support any size project you may have.

We invest the time and effort to get to know you, your

business, and goals.

• Name change from Staco Switch to Staco Systems in 2008 to reflect expanding

product offerings.

• Staco Systems’ home is now a modern 40,000 sq ft facility in the City of Irvine.

• Proudly serves the aerospace, military, law enforcement, public safety, industrial

markets, and nuclear power industry in the US and worldwide.



The CompanyProduct Time Line

1960 1962 1967 1978 1986

Series 30, 1M

Fokker F-27

Series 40

Lockheed P3

Custom Multi-Pole

Switches

McDonnell Douglas

F-4

Series 50

Boeing E-3A

Series 93, 99

British Aerospace

Hawk 200

1988 1989 1991-92 1995-98 2009-2010

Series 97 Matrix

Northrop B2

Series 80, 90

Aeritalia AMX

Series 90

Boeing E-8C

Lockheed F-22

Digital Dimming

Module

Keypads

Keyboards

Series 100

Series 200

Sub-Systems


Switch Products DivisionData Entry Solutions

DivisionSub-Systems

Division


The CompanyOrganization







In response to frequent customer requests for

value-added assemblies, the Sub-Systems Division

was established in 2009 and leverages Staco’s

core competencies, developed over 50 years of

electro-mechanical and optical design and

manufacturing experience.

WHY SUB-SYSTEMS




We have the design, manufacturing and supply

chain management expertise to coordinate and

integrate the numerous components that sub-

assemblies require, allowing you to focus on your

core competences, and keeping your production on

time, and on budget.

VALUE PROPOSITION


Core Competencies



• Engineering, design and development resources

and services include…

• SolidWorks 3-D CAD Software

• Optics Engineering for NVIS/Custom Lighting

• Electrical & Mechanical Engineering

• Human Factors Engineering

• Optics Design Laboratory

• Environmental Test Laboratory

• ATP/ATR, QTP/QTR Development

• Field PDR/CDR/Install Support


Core CompetenciesEngineering, Design & Development


All activities are consolidated under one roof in

our new 40,000 square foot facility, including

the following manufacturing processes…

• Machine shop, including modern CNC

equipment

• Mold Shop

• Paint Shop

• Optical Laboratory for chromaticity and NVIS

in-process testing

• Cell based manufacturing structure

• Automated testing

This vertical integration provides Staco with full

control of the production cycle


Core CompetenciesManufacturing


• All sub-assemblies are prototyped and subjected to thorough design testing

to prove compliance with customer’s specifications before release to

production. Comprehensive Design Test Reports are provided on request.

Production units are 100% tested to custom ATP’s before shipping.

• Staco Systems’ long pedigree of QPL Certification and continued

compliance testing is the basis of our infrastructure for providing all of your

custom test needs.

• Staco Systems is capable of performing most testing in-house. Specialized

testing is performed by local test lab partners.


Core CompetenciesTesting

Optics Testing


Staco Systems is a manufacturer of high-

reliability, precision electro-mechanical and optical

products and assemblies. As such, we are ISO 9001:2000

and AS9100:2004 Rev.C Certified and we routinely

manufacture products that comply with the following

military, industry and customer standards and practices:


Core CompetenciesQuality Assurance

• MIL-S- 22885

• MIL-STD-45662A

• MIL-STD-7788G

• IPC-A-610

• MIL-I-45208

• Certified and calibrated light labs for MIL-L-85762A, MIL-STD-3009, MIL-C-25050 (SAE-AS25050) measurements

• Customer certification/source approvals, Gulfstream, ARINC, Raytheon, BAE Systems, EADS Eurocopter

• QPL Approvals to all branches of the US Armed Forces



Sub-Systems DivisionAssemblies and LRUs

• Build-to-Print & Custom Designs

Typical Features..

Metal and Illuminated Faceplates

NVIS and Commercial Lighting

COTS Components, Including…

Electromechanical switches and controls

Integrated keyboard/keypad functions

Annunciators (warning/caution/advisory)

Harnessing/Cabling/Connectors

Enclosed or Open Frame

• Industry Standard Interfaces

Integrated electronics for electrical interface and data

bussing within a new or existing system

RS232

RS422

ARINC 429 MIL-STD-1553


Example Sub-Assemblies





Switching Panel with Illuminated Faceplate and NVIS-Compatible Legends

Toggle Switches (MSxxxxx as req’d)

Data Port

Rotary Switch(MIL-DTL-3786)

Lighted PB Switches

(MIL-PRF-22885)

Prewired to Rear Connector

(eg: Sub-D, MIL3899, etc.)

Aluminum Enclosure

(Sealed if Req’d)




Customer ConceptualRequirement

Staco Systems Conceptual

Arrangement

Chaff & Flare Dispense Control

UnitArrangement of

COTS components wired to rear

Mil Spec Connector




Power Select Module for a new Laptop Docking

Station for Airbus A320 EFB System

Custom momentary (dome) switch with LED illuminated keys

Pushbutton keys and face plate legends illuminated to stringent Airbus

ABD0023 requirements

Electrical, mechanical and environmental performance to customer and Mil

Spec requirements

Custom light plate mounted wire switch guard

Very low power consumption when fully lit (< 80mA at 12Vdc)

All components (switches, indicators, electronic components and rear

connector) connected directly to internal PCB for hi-reliability performance




Broadband Control Panel for In-Flight Wi-Fi

Connectivity System

Build-to-Print




Datalink Panel for Airborne Communication

System

• Illuminated Faceplate and NVIS-Compatible Legends

• Toggle Switches (MIL Spec)

• Prewired to Rear Connector (MIL Sub D)

• Enclosed







19” Rack Mount Illuminated Switching

Panels with NVIS-Compatible Faceplates

and Legends




Control Panel for Laser Imaging System on EC-145

Helicopter




Pod Control Panel for Laser Imaging System


25

•Bell 206

•Bell 407

•BK-117

Caution & Warning Indicator Panel





ECS Panel for Bell 206 Helicopter

Part of STC Package

Metal

Bezel, NVIS Keys

for

Military Aircraft




Upper Console Panels

for UH-60M Blackhawk Trainer


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StacoSystems Confidential


Engine Order Telegraph (EOT) Panels for Nimitz-Class Nuclear Powered Aircraft Carriers

With Series 200Switches

With Series 50Switches


29

Bridge Manual Pump Controller Panels for Nimitz-Class Nuclear Powered Aircraft Carriers





Cabin Monitoring Panels

for

Commercial Regional Aircraft


31

Pakistan Air Force

•SAAB MFI-17 Trainer

•Lighted Pushbutton Switching Assembly



32

Fujitsu

Operation Panel

Project:P-3C (Maritime patrol aircraft, designed by Lockheed)

Application:FLIR(AN/AAS-36) recording system (re-design)



33

• Lighted faceplate with integrated custom keypad

• Indicator lights (3) sunlight readable and NVIS ‘Friendly’

• 20-Character dot-matrix alphanumeric display

• Interconnecting PCB with edge-connector (for flex cable by others)

• Indicator lights will be one each NVIS Green ‘A’, NVIS Green ‘B’ and NVIS ‘Blue’ (aka ‘Air Force Blue’)

• Indicator light legends (NUM, LET and COM) always lit

• Supply voltage (lighting): 5Vdc

• Toggling of indicators to be implemented by Karem (ie; logic connecting indicators to NUM/LETTR/COMM key)

• Logic control signals to dot-matrix display to be provided by Karem

• Display readout = Lat/Long to 5 decimal places

• 5/8‛ square keys OK

• Keypad, indicator lights and display to be connected to a PCB with traces to an edge connector

• DZUS fasteners required, location TBD



34

•A •B •C •D •E

•F •G •H •I •J

•K •L •M •N •O

•P •Q

•U

•D

•T•S•R

•W •X

•Z

•Y•V

•/ •DEL

•1 •2 •3

•4 •5 •6

•7 •8 •9

•0 •±•. •SPC

•ENT

•F1

•F2

•F3

•F4

•WORKSTATION CONTROL PANEL

•BASIC REQUIREMENTS

• USB INTERFACE WITH D-SUB OR CIRCULAR CONNECTOR

• NVIS COMPLIANT

• DO-160 COMPLIANT

• OPERATING TEMPERATURE -40 C TO +70 C PER MIL-STD-810.

• TSO NOT REQUIRED

•RUBBERIZED PAD

•BACKLIT KEYPAD

•5.75‛ STANDARD DZUS FORM FACTOR

•‚X-BOX STYLE‛ POINTING DEVICE

Sierra Nevada Corporation

Korean A/F Project



35

Driessen Aerospace

Airbus Galley Power Distribution and Protection Panel

•Redesign Project



36

Helicopter A/C Relay Panels

Build-to-Print



37

• Lighted faceplate (1)

• Single Phase Thermal Circuit Breakers (6)

• Mil38999 41-Pin Circular Military Connectors (5)

• Sub-D 9-Pin Connector (1)

• Interconnecting Wiring (assume all connector pins populated for ROM pricing)

• Enclosure (unsealed)

• Lighting to be sunlight readable (non-NVIS)

• Supply voltage (lighting): 28Vdc

• Mounting holes for surface mounting (under seat)

• Overall dimensions of panel TBD (‘as small as possible’)

• No EMI/RFI Shielding requirements

L-3 Wescam: Algeria Project



38

Komatsu America, Inc.

Camera Control Panel

Mining Equipment





• Build-to-Print & Custom Designs

ARINC 429

MIL-STD-1553

To Summarize…

Typical Features..

Metal and Illuminated Faceplates

NVIS and Commercial Lighting

COTS Components, Including…

Electromechanical switches and controls

Integrated keyboard/keypad functions

Annunciators (warning/caution/advisory)

Harnessing/Cabling/Connectors

Enclosed or Open Frame

• Industry Standard Interfaces

Integrated electronics for electrical interface and

data bussing within a new or existing system

RS232

RS422


Thank You

Documents

Sub Systems Presentation (2 2 12)