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STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF PROPYLENE OVER A COBALT OXIDE-MOLYBDENA-ALUMINA CATALYST THROUGH THE USE OF A RADIOACTIVE TRACER by Fred L. Woody Thesis submitted to the Graduate Faculty Virginia Polytechnic Institute in candidacy for the degree of MASTER OF SCIENCE in Chemical Engineering APPROVED: Dr. G. B. Wills, Chairman Dr. N. F. Murphy Dr. D. L. Michelsen November, 1968 Blacksburg, Virginia

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Page 1: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

STUDY OF THE MECHANISM OF THE

DISPROPORTIONATION OF PROPYLENE OVER A

COBALT OXIDE-MOLYBDENA-ALUMINA

CATALYST THROUGH THE USE OF A

RADIOACTIVE TRACER

by

Fred L. Woody

Thesis submitted to the Graduate Faculty

Virginia Polytechnic Institute

in candidacy for the degree of

MASTER OF SCIENCE

in

Chemical Engineering

APPROVED:

Dr. G. B. Wills, Chairman

Dr. N. F. Murphy Dr. D. L. Michelsen

November, 1968

Blacksburg, Virginia

Page 2: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

I.

II.

III.

-ll-

TABLE OF CONTENTS

INTRODUCTION ••••••••••••••••••••••••••••••••••

LITERATURE REVIEW•••••••••••••••••••••••••••••

Olefin Disproportionation by Molybdena-Alumina Catalysts

Mechanisms of Heterogeneous

• • • • • • • • • • • • • • •

Page

l

2

2

Catalytic Reactions ••••••••••••••••••••••• 4

Diffusion in Heterogeneous catalysis . . . . • . . . . . . . . . . . . . . . . • . . . . . . 4

Adsorption on Catalytic Surfaces ••••••••••••••••••••••••••••• 7

Reaction on Catalytic Surfaces • • • • • • • • • • • . • • . • • • • • • • • • • • • • • 10

Theory of Radioectivity • • • • • • • • • • • • • • • • • • • 12

Types of Radioactive Decay••••••••••• 13

Rate of Radioactive Decay•••••••••••• 16

Detection of Radioactivity by Ionization Instruments • • • • • • • • • • • •

The Use of Radioisotopes as Tracers • • • • • • •

The Effect of Isotopes on

17

20

·chemical Reactions ••••••••••••••••••• 21

Carbon -14 as a Tracer••••••••••••••• 22

EXPERIMENTAL ••••••• ti •••••••••••••••••••••••••• 23

Purpose of Investigation•••••••••••••••••• 23

Plan of Investigation••••••••••••••••••••• 23

Page 3: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-iii-

Page

Selection of Reaction System••••••••• 24

Preliminary Studies . . . . . . . . . . . . . . . . . . 24

Selection of Analysis System••••••••• 24

Materials

Apparatus

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Method of Procedure . . . . . . . . . . . . . . . . . . . . . . .

27

28

32

Operation of Reaction System••••••••• 32

Analysis of Reaction Products • • • • • • • •

Operation of Chromatographs • • • • • • • • • •

34

38

Operation of Proportional Counter •••••••••••••••••••••••••••••• 39

Controlled Conditions • • • • • • • • • • • • • • • • 39

Variables Studied•••••••••••••••••••• 40

Results • • 0 • • • • • • • • • • • • • • • • • • • • • • • Q • • • • • • • •

Effect of Temperature on Propylene Conversion and Selectivity of Reaction over Girdler Catalysts •••••••••••••••

Propylene Conversion Versus Time-on-Stream over Girdler Catalysts ......•.•... " ........•..•...

Response of Step Change to Reactor-Sampling Bomb System • • • • • • • • •

Radioactivity of Products from Propylene - 1 - Cl4 Dispropor-tionation over Girdler Catalysts • • • • •

Sample Calculations • • • • • • • • • • • • • • • • • •

41

41

41

42

42

72

Page 4: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

IV.

v. VI.

VII.

VIII.

-iv-

DISCUSSION•••••••••••••••••• • • • • • • • • • • • • • • • •

Page

78

Discussion of Experimental Procedures •••••••••••••••••••••••••••••••• 78

Reaction System • • • • • • 0 • • • • • • • • • • • • • • •

Preliminary Studies . . . . . . . . . . . . . . . . . . Analysis System • • • • • • • • • • • • • • • • • • • • • •

Discussion of Results • • • • • • • • • • • • • • • • • • • • •

Preliminary Stuuies • • • • • • • • • • • • • • • • • •

Final Studies • • • • • • • • • • • • • • • • • • • • • • • •

Analysis and Preparation of R~dioactive Propylene • • • • • • • • • • • • •

Recommendations • • • • • • • • • • • • • • • • • • • • • • • • • • •

Reaction System

Reaction Studies

• • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • •

Limitations • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Activation of Catalyst • • • • • • • • • • • • • • •

Reaction System . . . . . . . . . . . . . . . . . . . . . . Analysis Conditions ••••••••••••••••••

Preparation of Radioactive Samples ••••••••••••••• o ••••••••••••••

Analysis of the Radioactive Propylene •••••••••••••••••••••••••• • •

CONCLUSIONS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIBLIOGRAPHY • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

ACKNOWLEDGMENTS • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

78

79

80

81

81

82

83

86

86

86

87

87

87

87

88

88

89

90

92

96

Page 5: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

IX.

-v-

VITA ••••••••••••••••• • • • • • • • • • • • • • • • • • • • • • • • • •

APPENDIX ••••••••••••••••••••••••••••••••••••••

Experimental Data••••••••~••••••••••••••••

Effect of Temperature on Conversion and Selectivity

Propylene Conversion Versus

• • • • • • • • • • •

Time-on-Stream•••••••••••••••••••••••

Propylene - 1 - c14 Conversion over Girdler Catalysts •••••••••••••••

Page

97

99

100

100

100

100

Page 6: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

Table

I.

II.

III.

IV.

v.

VI.

VII.

VIII.

-vi-

LIST OF TABLES

Effect of Temperature on Propylene Conversion ove~ Commercial Girdler Catalyst of 10% Mo01 and 3.5% CoO on Alumina at 15 psig and W1ISV = 1. 3 for 15 min Sample ••••••••••••••••••••••

Effect of Temperature on Propylene Conversion over Com~ercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig and WHSV = 1.3 for 24 min Sample •••••••••••

Effect of Temperature on Selectivity of Reaction over Commercial Girdler Catalyst 0£ 10% Mo03 and 3.5% CoO on Alumina at 15 psig and WHSV = 1.3 for 15 min Sample ••••••••••••••••••••••

Effect of Temperature on Selectivity of Reaction over Commercial Girdler Catalyst of 10% Mo03 and 3o5% CoO on Alumina at 15 psig and W1ISV = 1. 3 for 24 min Sample•••••••••••••••••••••••

Propylene Conversion Versus Time over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig, 3000 F, and W1ISV = 1.3

Propylene Conversion Versus Time over Commercial Girdler Catalyst

• • • • •

of 10% Mo03 and 3.5% CoO on Alumina at 15 psig, 350° F, and W1ISV = 1.3 •••••

Response of Step Change of Dry Nitrogen Applied to Reactor-Sampling Bomb System at 350° F and O psig ••••••••••••

Propylene - l-Cl4 Conversion over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at O psig and W1ISV = 1.1 •••••••••••••••

Page

43

44

47

48

· 51

52

55

57

Page 7: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

Table

IX.

x.

XI.

XII.

XIII.

XIV.

-vii-

Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 300° F, vffiSV = 1. 1 Test I••••••••••"•••••••••••••••••••••••

Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - Cl4 Dispropor-tionation at O psig, 300° F, WHSV = 1.1, Test II •••••••••••••••••••••

Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 300° F, "\ffiSV = 1.1, Test III ••••••••••••••••••••

Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 350° F, WHSV = 1.1, Test I••••••••••••••••••••••

Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - Cl4 Dispropor-tionation at O psig, 3500 F, WHSV = l~l, Test II ••••••••••••••••••••••

Radioactivity Versus Time for Chromatograph Effluent from Prapylene - 1 - cl4 Dispropor-tionation at psig, 350° F, 1ffiSV = l• .. l, Test III •••o•e••••••••••••••

Page

58

59

60

61

62

63

XV. Radioactivity of Propylene -1 - cl4

XVI.

Disproportionation over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at O psig, 300° F, WHSV = 1.1, and Counter Flow= 37.5 ml/min. 70

Radioactivity of Propylene - 1 - c 14 Disproportionation over Commercial Girdler Catalyst of 10% Mo03 and . 3.5% CoO on Alumina at O psig, 350° F, WHSV= 1.1, and Counter Flow a 37.5 ml/min •••••••• 71

Page 8: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

Table

XVII.

XVIII.

XIX.

xx.

XXI.

XXII.

-viii-

Data for the Effect of Temperature on Propylene Conversion and Selectivity over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 15 psig and WHSV = 1.3

Page

for 15 min Sample ••••••••••••••••••••••• 101

Data· for the Effect of Temperature on Propylene Conversion and Selectivity over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 15 psig and 1vtlSV = 1. 3 for 24 min Sample • 102

Data for Propylene Conversion Versus Time over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 15 psig, 3000 F, and WHSV = 1.3 .•....• 103

Data for Propylene Conversion Versus Time over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 15 psig, 350° F, and WHSV = 1.3 ••••••• 104

Data for Propylene - 1 - c14 Conversion over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 0 psig, 300° F, and WHSV = 1.1 •••••••• 105

Data for Propylene - 1 - cl4 Conversion over Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 on Alumina at 0 psig, 3500 F, and WHSV = 1.1 ••••••••••• 106

Page 9: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

Figure

1.

2.

3.

-ix-

LIST OF FIGURES

Charge Versus Voltage in Ionization Instruments • • • • • • • • • • • • • • • • • •

Reactor ••••o••••••••••••••••••••••••••••••

Schematic Diagram Reaction System

of • • • • • • • • • • • • • • • • • • • • • • • • •

4. Schematic Diagram of

Page

18

26

33

Sampling System••••••••••••••••••••••••• 36

5. Proportional Counter•••••••••••••••••••••• 37

6. Effect of Temperature on Propylene Conversion over Commercial Girdler of 10% Mo03 and 3.5% CoO on Alumina at 15 psig and WHSV = 1.3 for 15 min Sample ••••••••••••••••••••••••••• 45

7. Effect of Temperature on Propylene Conversion over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig and WHSV = 1.3 for 24 min Sample ••••••••••••••••••••••• 46

8. Effect of Temperature on Selectivity of Reaction over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig and WHSV = 1.3 for 15 min Sample •••••••••••••••••••••••• 49

9. Effect of Temperature on Selectivity of Reaction over Commercial Girdler Catalyst of 10% Mo03 and 3o5% CoO on Alumina at 15 psig and WHSV = 1.3 for 24 min Sample ••••••••••••••••••••••• 50

10. Propylene Conversion Versus Time over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig, 300° F, and WHSV = 1.3 •••••••••••••••••• 53

Page 10: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-x-

Figure Page

11. Propylene Conversion Versus Time over Commercial Girdler Catalyst of 10% Mo03 and 3.5% CoO on Alumina at 15 psig, 3500 F, and WHSV = 1.3 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 54

12. Response of Step Change of Dry Nitrogen applied to Reactor-Sampling Bomb System at 3500 F and O psig •••••••••••••••••••••••••••••• 56

13. Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - Cl4 Dispropor-tionation at O psig, 300° F, WHSV = lol, Test I ••••••••••••••••••••••• 64

14. Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at 0 psig, 3000 F, WHSV = 1.1, Test II••••••••••••••••••••• 65

15. Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 300° E, WHSV = 1.1, Test III•••••••••••••••••••• 66

16. Radioactivity Versus Time for Chromatograph Effluent from Propylene-1 - cl4 Disproportionation at 0 psig, 350° F, W1ISV = 1.1, Test I • • • • • • • • • • • • • • • 67

17. Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 350° F, WHSV = 1.1, Test II • • • • • • • • • • • • • • • • • • • • • 68

18. Radioactivity Versus Time for Chromatograph Effluent from Propylene - 1 - cl4 Dispropor-tionation at O psig, 3500 F, WHSV = 1.1, Test III•••••••••••••••••••• 69

Page 11: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

I. INTRODUCTION

The use and importance of catalysts in the chemical

industry can easily be seen. Today catalysts have be-·

come a necessity in cracking processes, hydrogenation

processes, and thousands of other chemical and industrial

processes.

Although the action of catalysts has been investi-

gated and theories have been developed, the procedure of

selecting a specific catalyst for a certain chemical

process has remained largely a trial and error situation.

The great amount of time and money spent has not yet

given us definite knowledge as to the behavior of catalysts.

The development of a procedure for determining the effec-

tiveness of a catalyst for a specific situation would be

a great scientific breakthrough.

The purpose of this investigation was to study the

mechanism of the disproportionation of propylene over a

cobalt oxide - molybdena - alumina catalyst through the

use of radioactive tracers.

Page 12: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-2-

II. LITERATURE REVIEW

A review of the literature was conducted to obtain

information on the disproportionation of olefins by

molybdena-alu~.1ina catalysts, to review present theories

of heterogeneous catalysis, and to review existing con-

cepts of rediochemistry and isotopic trace analysis.

Olefin Disproportionation by Molybdena-Alumina

Catalysts

Through a search of the literature, three publications

were found that pertained to this topic, two by Banks and

Bailey (2 , 3 )and one by Bradshaw, Howman, and Turner (ll)

Banks and Bailey described reactions in which linear

olefins could be converted to homologs of both longer and

shorter carbon chains with catalysts comprising molybdenum

compounds supported on alumina. Disproportionation con-

versions near equilibrium were obtained at temperatures

of about 200 to 400° F. Propylene could be disproportion-

ated to ethylene and n-butenes at conversions as high as

40 per cent with efficiencies of 95 per cent. In all

cases, approximately equal molar quantities of linear

olefins having chains longer and shorter than the feed

were produced.

Page 13: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

..., -.)-

Bradshaw, Howman, and Turner studied the conversion

of n-butenes into olefins of lower and higher carbon

number. All the results obtained supported the theory

that reaction occurs via a "g_uasi-cyclobuta:c1.e 11 inter-

mediate formed by alignment of the double bonds of two

reacting olefins. Applied to the n-butenes, with allow-

ance for the isomerization of butene - 1 to butene - 2,

the reaction of butene - 1 is pictured as follows:

C • • ·C-C-C . . . . C • ••C-C-C

C II C

C • • • C-C-C C : : Ii . .

C-C • • •C-C C-C

C-C-C ii C-C-C

C-C-C Ii C-C

The reaction or two mol~cules of butene - 2 would not

produce a new olefin species

C-C=C-C C-C C-C ii Ii

C-C=C-C c~c C-C

Recently, however, infrared spectroscopy studies indicate

that delocalization of the double bond in olefins may

occur to some extent upon adsorption, depending upon

the preparation of the catalyst (IS).

Page 14: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-4-

Also, an unpublished dissertation by Lewis ( 33 ), who

studied the kinetics of the disproportionation of propy-

lene, concluded that the rate of reaction is controlled

by a surface mechanism. His experimental results strongly

indicate that the surface mechanism is a dual-site mecha-

nism, and that the mechanism is independent of temperature

in the range studied.

Mechanisms of Heterogeneous Catalytic Reactions

The overall process in a fluid-solid catalytic sys-

tem can be broken down into five steps (46 ):

1. Transport of the reactants from the bulk-fluid

phase to the solid-fluid interface.

2. Adsorption of reactants on the solid surface.

3. A surface reaction on the solid catalyst.

4. Desorption of products from the surface to the

fluid-solid interface.

5. Transport of the products from the interface

to the bulk-fluid stream.

Fortunately, in many fluid-solid catalytic reactions,

certain of the resistances associated with the five steps

are negligible and need not be considered in formulating

a rate expression.

Diffusion in Heterogeneous Catalysis. The ~ransport

of reactants and products to and from the surface of the

Page 15: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-5-

catalyst occurs by diffusion, diffusion here being under-

stood as including the effects due to turbulence or the

mixing influence of the packing, as well as ordinary

molecular diffusion and the convective mixing due to

temperature differences (2o). For porous catalysts,

both internal or porous diffusion and external diffusion

usually occur.

For external diffusion (3s), data on mass transfer

from fluid to solid are commonly expressed in terms of a

mass transfer coefficient k, defined by C

where:

N = k (C - C ) C O S

N = diffusional flux

C = concentration at the surface s C = concentration in ambient fluid.

0

(1)

In gas systems, the potential is taken to be the partial

pressure of the diffusing substance, and it is convenient

to define a coefficient k by g N = k (P - P) g O S

(2)

where k = k /RT. g C

For internal or pore diffusion, the net rate of flow

of molecules past a given cross-section of pore depends on (49) three factors :

1. The magnitude of the pore radius as compared to

the length of the mean free path of molecules between

intermolecular collisions.

Page 16: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-6-

2. The presence or absence of total pressure dif-

ferences along the pore.

3. The presence of physically adsorbed layers of

the pore wall.

Pore diffusion may occur by one or more of three

mechanisms ( 37 ): ordinary diffusion, Knudsen diffusion,

and surface diffusion. In a gas-solid system, if the

pores are large and the gas relatively dense, the process

is that of bulk, or ordinary, diffusion. If the gas

density is low, or if the pores are quite small, or both,

the molecules collide with the pore wall more frequently

than with each other. This is known as Knudsen diffu-

sion. Evidently, the molecules hitting the wall are

momentarily adsorbed and then given off in random directions.

Molecules adsorbed on solid surfaces evidence considerable

mobility. Transport by movement of molecules over a sur-

face is known as surface diffusion. It contributes little

to overall transport through a porous mass unless appre-

ciable adsorption occurs.

The effect of total pressure on the diffusion of gases

in pores obviously depends on the relative importance of

Knudsen and ordinary diffusion. The former is independ-

ent of pressure; the latter is inversely proportional to

pressure (39). As for the effect of temperature,. the Knudsen

Page 17: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-7-

diffusion coefficient increases as the square root of the

temperature, whereas the ordinary diffusion coefficient (40) increases moderately fast with temperature

Adsorption on Catalytic Surfaces. It is now generally

accepted that two main types of adsorption on catalytic

surface may occur, namely, physical adsorption and chemi-

sorption. Physical adsorption is sometimes called van der

Waals adsorption since the forces involved are of the same

type as the van der Waals forces that produce condensation

in liquids ( 35 ). The typical physical adsorption takes

place at low temperatures and is governed principally by

the available surface area. The heat evolved is of tna

order of magnitude of the heat evolved in the process of

condensing the gas, and the amount adsorbed may correspond

to several monolayers (l 2 , 19 , 50).

Also, it is not highly dependent upon the irregular-

ities in the nature of the surface but is usually directly

proportional to the amount of surface (44 ). Relative to

chemisorption, physical adsorption is rapid and involves

low heats of adsorption.

There are two distinct uses of physical adsorption:

(1) measurement of the surface areas of finely divided

catalysts; and, (2) measurement of pore size catalytic

materials ( 2 i, 44 ). The first use involves measuring the

Page 18: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-8-

adsorption isotherms of suitable gaseous adsorbates at

temperatures close to their boiling points and in deter-

mining, by appropriate p:ots, the points on the adsorption

isotherms corresponding to the volume of gas required to

form a monolayer on the adsorbent. The second applica-

tion first received attention from Barrett, Joyner, and

Halenda ( 22 ), who measured the pore distribution from

desorption isotherms. Wheeler (21) pioneered the theory

of the influence of pore size on many characteristics,

such as the catalytic reaction order 9 the fraction of

surface participating in the catalytic reaction, and the

specificity of the catalyst.

Chemisorption involves forces much stronger than

those in physical adsorption. According to Langmuir, the

adsorbed molecules are held to the surface by valence

forces of the same type as those occurring between atoms

in rr~olecules. This idea is often presented as indicating

the formation of an activated complex, or intermediate

temporary chemical compound, which is formed slowly and . (34) (6 47) determines the velocity of the reaction • Taylor '

a~tributed the greatest catalytic action to the most un-

saturated atoms and the least catalytic action to the most

saturated atoms in the surface of the catalyst. Smekal

and Zwicky ( 6 ) went even further, for they considered

Page 19: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-9-

every irregularity in crystal growth appearing on the

surface as an area of greater catalytic activity.

Chemisorption, unlike physical adsorption, is specific,

with no more than a monolayer being adsorbed, and it in-

volves relatively high heats of adsorption. Because of the

high heats of adsorption, the energy possessed by chemi-

sorbed molecules can be considerably different from that

of the molecules by themselves. Hence, the energy of

activation for reactions involving chemisorbed molecules

can be considerably less than that for reactions involving

the molecules alone ( 32 , 44 ).

There are also two main applications of chemisorption

in the study of catalysis: (1) measuring the fraction of

a catalytic surface which consists of a catalyst active

component compared to the portion which consists of a

material that either acts as a support or as a promoter to

the principal catalyst and (2) determining the way in which

chemisorption can be related to the mechanism of a catalytic

reaction, and also the amount of chemisorption that occurs

on the surface ( 2 l). In order to treat these quantitatively,

adsorption isotherms are used. Many theories of adsorption

have been developed, but most developments are based upon

the work of Langmuir and Freundlich.

The Langmuir isotherm ( 45 ) is the most suitable methou

upon which to base the kinetics of solid catalytic reactions.

Page 20: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-10-

Langmuir's derivations may be carried out by using as a

measure of the amount adsorbed either the fraction of the

surface covered or the concentration of the fluid adsorbed

on the surface. Also, several assumptions are used: (1) all the surface of the catalyst has the same activity for

adsorption, (2) there is no interaction between adsorbed

molecules, and (3) all the adsorption occurs by the same

mechanismo

m1he F dl . h t. ( 19 ) . t · reun 1c equa ion is some 1mes more success-

ful than the Langmuir equation from the empirical stand-

point. The Freundlich isotherm can be derived assuming

a heterogeneous surface with adsorption on each class of

sites obeying the Langmuir equation. According to the

Freundlich equation, the amount adsorbed increases inde-

finitely with increasing concentration or pressure. There-

fore, this equation is unsatisfactory for high coverages.

Reaction on Catalvtic Surfaces. It is now generally

recognized that at least one of the reactants in any

catalytic reaction must chemisorb or chemically interact

with the surface of the catalyst prior to reaction taking

place ( 23 ). The theory of active centers, that is,

surface sites that are more active than others, has been

demonstrated experimentally (lo, 42 ), .and it is known that

chemical processes occur predominantly on these sites.

Page 21: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-11-

Since the general expression for the kinetics of a

chemical reaction is

where: V = rate of reaction

c1 , etc.= concentration of reactant

k = reaction rate constant,

(3)

the definition of catalytic action is that it involves ·an

increase in the rate by the presence of a substance which

increases either k or e's ( 24 ). Since the reaction rate

constant (4 l) is usually represented as

where:

k = Z • e -q/RT

Z = number of collisions per unit time

q = activation energy

T = absolute temperature,

(4)

it is evident that the rate of reaction increases not only

because of increased collisions which lead to the formation

of products, but also to a lowering of the activation energy,

or the minimum energy a molecule must have to react. For

gas-solid systems, Langmuir pointed out that the essential

difference between catalyzed and non-catalyzed reactions from

an energetic point of view is due to the fact that colli-

sions between gaseous molecules and a solid differ from

Page 22: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-12-

ordinary kinetic collisions in a homogeneous gas phase in

being comparatively inelastic. The colliding gas molecule

remains on the catalytic surface for an interval of time

which is long in comparison to that in ordinary gaseous

collisions; therefore, a greater opportunity is given for

activation·to occur (7 ,s). As stated before, the activa-

tion energy for reactions involving chemisorbed molecules

can be considerably less than that for reactions involving

the molecules alone because of the high heat of adsorp-

tion (44 ).

As for the general mechanisms of bimolecular surface

reactions, the Langmuir-Hinshelwood mechanism (3 l) and

the Rideal-Eley mechanism ( 9 ) are the most popular. Accord-

ing to Langmuir and Hinshelwood, such reactions proceed

through the adsorption of two molecules on adjacent sites,

followed by their interaction and the desorption of the

product (s)°. Rideal and Eley, however, suppose that it

it only necessary for one of the two molecules to be

adsorbed, and that reaction occurs on collision of the

second molecule, coming from the gas phase, with the surface.

Theory of Radioactivity

Radioactive elements undergo spontaneous transfor-

mations from one chemical element into another. These

Page 23: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-13-

transformations are not affected by temperature, pressure,

physical state, etco, and are accompanied by energetic

radiations which interact with the atoms and molecules in

matter (l 6 ) o Unlike chemical reaction energy, which is

produced as a consequence of a rearrangement of the atoms

of elements taking part in the reaction, atomic energy

results from rearrangements within the interior of the atom

·t lf ( 23 ) 1 se •

Types of Radioactive Decav. Radioactive nuclides

break down spontaneously in three principal ways: alpha

decay, beta decay, and gamma emission. In passing through

matter, these radiations interact with atoms and molecules,

by which they lose their energy and produce ion-pairs or . . t· (16) 1on1za ion • Of course, the number of ion-pairs pro-

duced depends upon the various types of radiation. The

essential nature of the rays is the same, the alpha part-

icle always being a doubly-charged helium atom, the beta

particle an electron, and the gamma ray an electromagnetic

wave. However, the specific properties of the radiation,

such as the velocity of the alpha particle and beta part-

icle, their power and penetrability of ionizing gases, and

t~e wave length of the gamma rays, vary with the particular

radioactive element from which they originate ( 23 ).

Alpha particles travel approximately one-tenth the

speed of light and, in passing through matter, give up

Page 24: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-14-

their energy and become neutral helium atoms. Since they

are much heavier than· electrons, they are deflected ve~y

slightly·and therefore travel very short ranges in rela-

tively straight lines. Alpha particles belong to a limited

number of energy groups and therefore are not emitted with

a continuous energy distribution ( 26 ).

Beta particles travel with a maximum velocity ranging

from about 25 to 99 per cent of the speed of light ( 3o). Since the masses of beta particles and orbital electrons

are equal, the former can lose a large fraction of its

energy in a single collision; consequently, beta particles

are scattered out of the beam path all along its length.

In beta decay, there is a small change in mass, with the

decrease in mass appearing principally as the kinetic

energy of the products (l 6 ). The beta particles are emitted

with a continuous energy distribution ( 3o) corresponding

to

where:

E = energy of beta particle

M = rest mass of electron 0

C = velocity of light

V initial speed of beta particle.

(5)

The average beta energy is approximately one-thir~ the

maximum beta energy Emax• This distribution is explained

Page 25: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-15-

in that a second particle, the neutrino ( 5 , 16 ), is emitted

along with the electron, and that the sum of the energies

of both equals Emax• . Many attempts have been made to

formulate an empirical relation between the range of beta

particles and their energy. No satisfactory equation

has yet been developed, but the following seems to apply

for a beta particle of average energy

R = 542 E - 133 max max where R equals the maximum range in milligrams of mass max per square centimeter (43 )_

A gamma ray, since it has no mass or charge, penetrates

great thicknesses of matter before being absorbed. The

number of ion-pairs produced in a given path by a gamma

ray is only one to ten per cent of that produced by a beta

particle of the same energy (l 6 ). Gamma rays result when

a nucleus undergoes a transition from a state of higher

energy to one of lower energy. The energy Eis equivalent

to

E = he/A (7)

where:

h = Planck's constant

c = velocity of light

n =wavelength of radiation (5) •

Page 26: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-16-

Rate of Radioactive Decay. The probability that a

radioactive atom will decay in a given time is a constant,

independent of temperature, pressure, chemical change,

gravity, magnetic or electric fields, or the decay of

neighboring atoms ( 25 ). The disintegration of individual

atoms is a statistically independent event and is subject

to random fluctuations. In a large number of atoms, how-

ever, the fluctuations average out, and the fraction which

decays in unit time is a constant and is numerically equal

to·the probability that a single atom will decay in that

time. This rate of radioactive decay is known as the

decay constant A (4 )_ Since the number of atoms which

decay in a given time is proportional to the number present,

as shown experimentally, radioactive decay is a first order

reaction. If N is the number of atoms present at time t,

dN = - r1t. dt

Integrating, - I\ t N =·Ne

0

where N equals the number of atoms originally present. 0

Defining the half-life, ti, as the time required for an 2

(8)

(9)

initial number of atoms to be reduced to half that number

by transformations, N

t1 = 0.693/?i 2

= N /2 at t = ti, or 0 2

(10)

Page 27: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-17-

The usual procedure isj however, to determine the activity

A, which is proportional to ?i N, or

A Cf\ N (4)

where C is the detection coefficient ( 25 ) and depends on

the nature of the detection instrument. The decay law now

becomes

where A is the original activity. By plotting log A 0

(12)

versus t, one may find~, or the slope of the straight

line.

Detection of Radioactivity by Ionization Instruments.

Since the interaction of the various types of radiation

with matter is accompanied by ionization, the obvious

method of detecting the radiation is by collecting the

ions produced. The essential features of such a device

are an electrode system, in which the ions may be col-

lected, and a circuit through which the current passes

when ions are attracted to the charged electrodes. A

gas is usually used as a medium, and the magnitude of

the charge produced from ionization of the gas will de-

pend on two factors (29) in particular: (1) the initial

number of ion-pairs produced and (2) the applied voltage.

Figure 1 shows a plot of the charge collected as a

function of the applied voltage.

Page 28: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

< 0 w

0

0 w 0 u _J 0 (.)

0

10· '

I l B

FIGURE

-18-

PROPO!~TIONA L

COUtJTiE:R

,. \,, .;.\V

f';;.,:,: ... ~-o('

10·

I l I !

VOLTAGE -1 CHARGE VERSUS VOLTAGE IN IONIZATION I •

IN"STRU}'IENTS Overman,R. T. ::;,nd I-I. M. Cla,rk: "Radioisotopo

Technic::_ues 11 ) pp. 25-29. McG-rm,·-Hill Book Co., Inc., New York, 1960.

Page 29: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-19-

The three main types of ionization instruments are the

ionization chamber, the proportional counter, and the Geiger-

Muller counter, with the primary difference being the voltage

at which each is operated. At very small voltages only a

fraction of' the ions formed in the de-liector may be collected

because the weak electrostatic field allows some of the ions

to recombine. As the voltage is increased, the field in-

creases proportionally, and all the ions produced are col-

lected. This is shown by a leveling off of both curves so

that they represent the collection of a constant charge with

increasing voltage, as indicated by BC and B 1 C 1 in Figure 1.

The ionization chamber is used in this region, with the

voltage range over which the charge is constant depending

upon many factors ( 29 ) 1 such as the nature and pressure

of the gas and the spacing and shape of the electrodes. In

each case, this constant charge continues as the voltage is

increased until the primary ions are accelerated to the

electrodes so that they produce secondary ionizations.

The result is that more ions reach the electrodes than

were formed in the original collisions, and the amount of

charge collected increases as the voltage is increased.

However, for a given voltage, the charge collected is

proportional to the initial number of ions produced ( 27 , 36 );

hence, the proportional counter is used in the r~gions

Page 30: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-20-

CD and C 1 D 1 • A further voltage increase causes all ions,

primary or secondary, to be accelerated so fast that an

avalanche of ions is created; therefore, the charge again

becomes approximately constant, shown as EF. A voltage

increase beyond this region causes a continuous discha~ge

of electricity, Que to the very high potential, so that

counting becomes impossible ( 29 ).

The Use of Radioisotopes as Tracers

There are two assumptions implicit in the use of

isotopes as tracers. It is assumed that radioactive iso-

topes are chemically identical with stable isotopes of the

same element (i 3 ,i 7 , 43 ); that is, neither the type or

strength of the chemical bonds nor the physical properties

are affected. The difference in mass between the various

isotopes does cause some changes in these properties, but

this effect is rather small and is exceedingly difficult

to detect in most cases. The second assumption is that

the radioactive nature of the isotope does not change the

chemical or physical properties (i 7 )_ As the rate of dis-

integration increases, the release of energetic radiations

may cause secondary effects~ However, the level of radio-

activity is usually not high enough to produce radiation

effects which are noticeable.

Page 31: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-21-

The Effect of Isotopes on Chemical Reactions~ Dif-

ferent isotopic species of the same elecent may differ

significantly in chemical reactivity. The mass of the atoms

in·a molecule affects both the volocity and the vibrational

energy of the molecule. If isotopic molecules of the same

temperature are considered, the heavier molecule has the

lower velocity and therefore suffers fewer collisions. This

effect is proportional to the square root of the ratio of

the masses of the molecules. The heavier molecule also has

less vibrational energy than the lighter molecule and there-

fore requires more energy to excite it to the activated

transition state, that is, more energy for dissociation (48)

These energy differences are usually small, however. Isotopic

substitutions can show up markedly in the rate of reaction

when the isotope bond to the molecule is formed or broken

in the rate-determining step, or, in the equilibrium reached

d . . t . t. ( 13) uring iso opic reac ions •

There are various advantages (l 4 ) in using isotopic

labeling instead of substituent labeling in the study of

chemical reactions. The presence of a substituent group

exerts a considerable influence on the energy levels of the

parent molecule, thus possibly changing the nature of the

reaction~ The substituent group may have a great effect

on the entropy change in the reaction. Also, the substituent

group may easily participate in the reaction taking place.

Page 32: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-22-

Carbon - 14 as a Tracer. Carbon -14 has many ad-

vantages in being used as a radioactive tracer in chemical

reaction studies. It decays by the reaction (i 5 )

cl4-? Nl4 + 6 7 /3 (14)

where)S represents a beta particle or an electron. The

beta particle emitted is sufficiently energetic to make

measurements fairly simple but weak enough to make shield-

ing unnecessary. Carbon -14 also has a half-life of 5568

years, making it suitable for counting purposes over a

very long period of time. Also, in most tracer studies,

the isotope effects are rather small and usually difficult

to detect. In chemical reactions, as stated before, the

bonds formed by the isotopes of an element will in general

be broken or formed at different rates. The c12 - c14

bond is stronger than the c12 - c12 bond, thus causing bond

breaking of the c12 - c14 bond to be slower. This effect

can cause a difference in the reaction rate of six to

ten per cent (14)

Page 33: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-23-

III. EXPERIMENTAL

The fellowing section consists of the purpose and

plan of the investigationj listings of the materials a~d

apparatus used, data collected and results calculated,

and sample·calculations showing how the results were

obtained.

Purpose of Investigation

The purpose of this investigation was to study the

mechanism of the disproportionation of propylene over a

cobalt oxide-molybdena-alumina catalyst through the use

of a radioactive tracer.

Plan of Experimentation

The plan of experimentation followed in this inves-

tigation first consisted of a review of the literature

on the general concepts of heterogeneous catalysis and

radioactive tracer theory. Based upon the information

obtained during the literature review, a reactor system

and an analysis system were chosen.

Preliminary studies on the reactor system were then

carried out. This led to the approximate optimum temper-

atures at which the reaction should be operated. Also,

Page 34: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-24-

a sampling procedure for the analysis of the reaction

products was developed.

Selection of Reaction System. The system chosen

for study was the disproportionation of propylene over

a cobalt oxide-molybdena-alumina catalyst. Radioactive

propylene labeled in the one position with carbon -14, 14 c3H6-l-C , was employed as a tracer. Temperatures of

300 and 350° Fat atmospheric•pressure were employed in

a tubular reactor (Figure 2, page 26). A feed flow rate

of one milliliter per second was used, which corresponded

to a weight hourly space velocity of approximately 1.1

gram of feed per hour per gram of catalyst.

Perliminary Studieso In the preliminary studies of

the reaction system, non-radioactive propylene was used

in order to determine the temperatures at which the re-

actor should be operated for achieving both high conver-

sion and high selectivity. Both propylene and nitrogen

were used to determine the time at which sampling should

be made for obtaining representative results.

Selection of Analysis Systemo Since the reactor

effluent to be analyzwd was gaseous and consisted of three

or more olefins, gas chromatography was selected as the

method of separation for the various olefins. Dimethyl-

sulfolane on chromosorb W, which separates light_olefins

Page 35: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-25-

very efficiently, was selected for the chromatograph

column.

Since the radioactive propylene emitted soft beta

particles, a proporiional counter equipped with an ampli-

fier was used for the determination of radioactivity.

Page 36: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

THERMOCOUPLE

WELL PREHEATER IMPl::RIAL FIT TING

,~,tc\=,-=:Dfflli~~======>ri c::=,_~:;;_-./ \;~~~.:.--k~ .) !, .J I I ,, • ; ;; } :: l : ;; li : :: : : : ,'-''-'·;;.=-,..,.-.,:-..:,=m.-,)'">"~~y;J1J" _-,-- l:l,;:;.·c~,,.~-

i ~f---~b-_, -----14"---~ I II

I './8

-----------·- _____ J

I N (J\ I

Page 37: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-27-

Materials

This section contains the uses and specifications

for the various materials used in this investigation.

Alumina, Activated. Granular, 8-14 mesh, lot 7-574,

catalog no. A-541. Obtained from Fisher Scientific Com-

pany, Fair Lawn, N. J. Used to dry the propylene feeds.

Catalyst. Cobalt Molybdenum on Alumina, 3.5 per cent

cobalt oxide and 10.0 per cent molybdena, one-eighth inch

pellets. Obtained from Girdler Catalysts Dep't., Louisville,

Kty.

Dimethylsulfolane. 20 per cent dimethylsulfolane

supported on Chromosorb W, 30-60 mesh. Obtained from

Hewlett-Packard, Avondale, Pa. Used as chromatograph

column packing for separation of olefins.

Helium. One size 1-A cylinder of commercial grade

helium. Obtained from Industrial Supply Company, Bluefield,

W. Va. Used as carrier gas in chromatograph and as dilut-

ing agent in preparing radioactive samples.

Nitrogen, Dry. One size l~A cylinder of commercial

grade dry nitrogen. Obtained from Industrial Supply

Compa.ny, Bludfield, W. Va. Used to dry and activate catalyst.

Pr~nylene. One no. 2 cylinder of C.P. grade propylene,

minimum purity 99.0 per cent. Obtained from Matheson Com-

pany, East Rutherford, N. J. Used as feed to th& reactor.

Page 38: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-28-

Propylene, Radioactive. One lecture bottle cylindar

f 1 , c14 1 t 468 021 o propy ene - i - , o no. - • Five liters (STP)

with a concentration of 0.2 me/liter. Obtained from New

England Nuclear Corp., Boston, Mass. Used as feed to the

reactor.

Apparatus

Amplifier. Model 530, University II series amplifier.

Obtained from Baird Atomic Corporation, Cambridge, Mass.

Used for amplifying the radioactive pulses before being

counted.

Ealance. Seeder-Kohlbusch, dial reading chainomatic

with notched beam and magnetic damper, 100 grams capacity,

0.0001 gram increments. Obtained from Phipps and Bird, Inc.,

Richmond, Va. Used for weighing catalyst.

Balance Weights. Checked against each other for

consistency. Obtained from Fisher Scientific Company,

Pittsburgh, Pa. Used with balance to weigh catalyst.

Chromatographs. Two types of chromatographs were

used in the investigation. The first used was a F. and M.

Scientific Corporation model 810-R research chromatograph,

with a dimethylsulfolane column. The second was a glass

column gas chromatograph, model 811 revised to a model

821. Obtained from Perkin-Elmer Corporation, Nor¼alk,

Conn. Both chromatographs used to analyze reactor effluent.

Page 39: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-29-

Column. Glass. One-fourth inch glass tubing coiled.

Consisted of approximately a 30 feet length of tubing.

Obtained from Glass Shop, Chemistry Department, V.P.I.

Used. as column in glass column gas chromatograph.

Counter, Proportional. Model 530, University II series

proportional counter. Obtained from Baird Atomic Corp.,

Cambridge, Mass. Used for measuring radioactivity of

samples.

Electric Furnace. Band type electric furnace, type

70, 115 V, 750W, range up to 1850° F., Manufactured by

Heavey Duty Electric Company, Milwaukee, Wisc. Used to

supply heat to reactor and preheatero

Manometer. U-tube manometer filled with mercury.

Model 10AA25WM, 30 inch range. Obtained from The Meriam

Instrument Co., Cleveland, Ohio. Used to determine pressure

of sampling system.

Powerstat. Variable transformer, type 116, 115 V, i .. 50-60 cy, ac, output range zero to 135 V, 7- 2 amp, maximum.

Obtained from Fisher Scientific Company, Pittsburg, Pa.

Used to control current to the electric furnace surround-

ing the reactor.

Preheate~. Constructed from 1/8 inch stainless steel

tubing. Consisted of a six foot length of tubing coiled

into a one inch diameter coil 3-½ inches long. Ufied to

preheat feed to reactor.

Page 40: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-30-

Pressure Gage. Test gage with one pound subdivisions.

Obtained from Ametek, Inc., U.S. Gauge Division, Sellers-

ville, Pa. Used to determine reactor pressure.

Pump. Vacuum. W. M. Welch, Duo Seal type, with General

Electric motor; model 115 V, 60 cy, ac, 1725 rpm. Used to

evacuate sample loop on chromatograph and to evacuate

sample traps.

Reactor. A tubular reactor constructed frou a 13 inch

length of 3/8 inch stainless steel tubing. A six foot coil

of 1/8 inch stainless steel tubing was brazed to one end

to serve as a preheater. The other end was fitted with

an imperial fitting. Details are shown in Figure 2, page 26.

Rotameter. Gas rotameter, 0 to 1 standard cubic foot

per hour of air. Manufactured by F. W. Dwyer Manufacturing

Company, Michigan City, Mich. Used to measure nitrogen

flow rate to the reactor during catalyst activation.

Sample Cylinder. Five, Hoke 304 stainless steel low

pressure cylinders with Hoke 1/4 inch NPT male brass bellows

seal valves, vee stem point. Obtained from Fogleman Com-

pany, Inc., South Charleston, W. Va. Used for collecting

and storiJg gas samples.

Sample trap. Two glass sample traps prepared using

glass tubing and three-way stopcocks. Constructed so

that sample volume was approximately ten millilit~rs.

Page 41: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-31-

Prepared by Glass Shop, Chemistry Department, V.P.I. Used

for collecting radioactive samples.

Stopcocks. Four, three-way, hollow plug, T-bore

stopcocks. Spring-loaded for use at high pressure, three

mm. bore. Obtained from Eck and Kreb.s, Inc., Long Island

City, N. Y. Used for making sample traps.

Therraocouple. Made up of 30 gage iron and constan-

tan wire and calibrated individually. Iron and constan-

tan wire manufactured by Leeds and Northrup Company,

Philadelphia, Pa. Used to determine reactor temperature.

Tygon tubing. Three-fourth inch diameter tygon

tub:._:..g. Obtained from Fisher Scientific Company, Silver

Spring, Md. Used for collecting reactor effluent samples

for purpose of determining sampling system time constant.

Page 42: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-32-

Method of Procedure

The following section describes the procedures used

in this investigation. It covers operation of the re-

action system and the procedures used for the non-radio-

active preliminary studies and the final studies with

radioactive propylene.

Operation of Reaction System. The first step in

the procedure for operation of the reaction system in-

volved randomly packing the catalyst pellets into the

reactor. The catalyst bed was located approximately

1/2 inch below the feed inlet to the reactor. The re-

actor, with the preheater, was then placed in a band-

type electric furnace, with the inlet and outlet lines

being attached. In order to dry and activate the cat-

alyst, dry nitrogen was then passed through the reactor

with the temperature of the furnace being raised to

1000° F. The dry nitrogen was allowed to flow over the

catalyst for approximately six hours at 1000° F.

After activation of the catalyst, the reactor was

allowed to cool to the temperature at which the reaction

was to occur. The dry nitrogen flow was then stopped

and the propylene was fed to the reactor viaanalumina

dryer. The propylene flow-rate was controlled by needle

valve F, shown in Figure 3, page 33, to give a flow of

Page 43: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

f'rj H

A ORY NITROGEfl !;lj

0 PRO PY LENE tr:J w • C RADIOACTIV~ PROr>YLEME

Ul .<j 0 ROTAf.1E TER 0

F~

t:c: t:tj E DRYr::R (ALUUINA) r- -7 > t-3 I IG F NEEDLE VALVE H 0 I I t:J D H G ELECTRIC FURNACE H I I > I I H P REHEATER Q !;lj E

I I I REACTOR 0 L_ _.J l'rj J PnESSURE GAGE I w t_rj ·-0 J K SAMP Llf~G BOMB w > I 0 t-3 H

L NEEDLE VALVE 0 z L w 1-<j w t-3

. D

A B C

K

Page 44: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-34-

one milliliter per second. The pressure could be controlled

by valve L, and the temperature was measured by a thermo-

couple with a bare junction in contact with the gas and

catalyst. This procedure gave conversion of propylene to

ethylene and 2-butene.

For all preliminary studies, only propylene was used,

with the procedure being that described above. For final

studies, both propylene and radioactive propylene were

used. The procedure was altered only in that the propy-

lene gas flow was i~~errupted after steady-state was

achieved and the flow of radioactive propylene was started

immediately. The flow rate was reset to one milliliter

per second by controlling valve F. The only difference

in the reactor effluent was that it contained radioactivity.

Analysis of Reaction Products. Analysis of the

reaction products was carried out differently for pre-

liminary and final studies. In the preliminary studies,

the F and M chromatograph, described in the apparatus

section, was used. The reaction products were allowed

to flow continuously from the reactor outlet through the

chromatograph sampling loop, by which injection of the

sa~ple takes place. The product stream could thus be

analyzed at any desired time during the reaction.

Page 45: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-35-

The amount of each component in the product sample

was determined by taking the ratio of each peak area to

the sum 6f the peak areas. This method, shown in a

sample calculation later, gives a good approximation to

the weight per cent of each component present.

For the final studies, the reactor products were

passed through a Hoke gas sampling bomb in order that

a relatively large sample might be collected at any de-

sired time. However, after changing the feed from propy-

lene to radioactive propylene, there was a time lag

associated with the sampling; that is, a certain quantity

of effluent resulting from the previous propylene feed

would still be present for a certain length of time.

In order to determine the proper time lag before col-

lecting a sample that was representative of the system,

the time constant for the reactor and the sampling bomb

in series was determined. The procedure for doing this

involved applying a step change to a steady-state propy-

lene flow of one milliliter per second with the reactor

temperature approximately 350° F and the reactor pressure

atmospheric, similar to the conditions of the actual final

studies. The step change involved reducing the propylene

flow to 1/3 milliliter per second and passing dry nitrogen

through the reactor at a flow rate of 2/3 millili~er per

Page 46: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-35-

second at an instant of time. Thus, the flow rate, the

temperature, and the total pressure was approximately the

same as before. A length of tygon tubing was then attached

to the outlet of the bomb. A sample could be taken by

clamping both ends of the tubing at a certain time.

Samples were taken at two, four, six, eight, and 15

minutes after the step change. The samples were analyzed

by the F & M chromatograph. The increase in the nitrogen

peak height versus time gave an approximation to the time

constant of the sampling bomb system, as shown in Figure 12, rr page JO.

The determination of the time constant of the sampl-

ing bomb system, althougD only an approximation, gave an

estimate of the response time for the system. At first,

a portable radioactive counter was employed for determin-

ing the response time, but it was found to be insensitive

to the soft beta rays emitted by the radioactive propylene.

From these results a time lag of about 5 minutes was

judged appropriate for sampling.

After the radioactive propylene had passed through

the reactor approximately five minutes, the bomb was closed

and removed from the system. A portion of the gas sample

was then transferred to a sample trap by using a vacuum

pump to evacuate the sampling system, shown in Figure 4,

page 36.

Page 47: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

1-rj H

t_rj

.r:,. •

U2 0 ::tl t_rj :s:: > 1-3 H 0

t::I A H E > Q

I \.,J

°' A SAMPLING BOMB I 0 1-rj

U2 B MANOMETER

C VACUUM PUMP 1-d t-1

D HELIUM H z D

TRAP Q B E SAMPLING U2

U2 1-3 C

.

Page 48: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-37-

FIGURE 5. PROPORTIONAL COUNTER

Page 49: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-38-

The sample trap was filled with approximately 2.5 milli-

liters of radioactive sample and 7.5 milliliters of helium.

The sample trap was ihen used for transferring the sample

into the glass chromatograph for the separation

of its components. Having passed through the chromatograph

and separated, the components immediately passed through

the proportional counter, Figure 5, page 37, where the

radioactivity of each componaat was determined. The pro-

cedure for calculating the radioactivity is shown later

in the sample calculation section.

Operation of Chromatographs. The F and M chromato-

graph was operated at room temperature, approximately

25° C. Helium tank pressure was maintained at 40 pounds

per square inch, gage, with a 3.5 reading being maintained

on the rota~eters, corresponding to a carrier gas flow

rate of approximately 80 milliliters per minute. The

detector bridge was operated at 250 milliamperes. A

polarity setting of "A" was used with the attenuation

varying from "16" to "64". The chart speed was set on

"10 x 2", corresponding to a chart speed of 1/2 inch per

minute.

The glass column chromatograph was operated with

oven and detector cell temperature set at 25° c. Helium

tank pressure was approximately 20 pounds per square inch,

Page 50: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-39-

gage, with a 3~0 reading being maintained on the rota-

meters, corresponding to a carrier flow ~ate of approximately

37. 5 milliliters per mi::rnte o The attenuation was set at

"16" and the chart speed corresponded to one inch per

minuteo

Operation of Proportional Counte~. The proportional

counter was operated at a voltage of 2285 volts, with a

background count ranging from 20 - 30 counts per ten

seconds. The flow through the counter stayed approximately

constant at 37.5 milliliters per minute. Accumulated

counts during intervals of ten seconds were printed out.

Controlled Conditions. For each test made in this

investigation, catalyst pellets as descr'ibed in the mate-

rials section were used. The catalyst was dried and

activated at a temperature of approximately 1000° F. for

six hours while dry nitrogen was passed over it.

The conditions for the operation of the reactor were

not controlled with extreme accuracy, since high precision

was not a necessary factor in the investigationo The

ihermocouple was calibrated to plus or minus five degrees

Fahrenheit, and so the reactor temperature measured should

be reasonably accurate.

The pressure of the reactor was measured by a pres-

sure gage. For the tests at 15 pounds per square inch,

Page 51: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-40-

gage, an accuracy of p:us or ~inus one pound per square

inch was maintained. For tests at atmospheric pressure,

no deflection of the pressure gage needle was recorded.

All flow rates were accurate within a range of plus or

minus one milliliter.

For all preliminary tests, the catalyst charge was

approximately five grams, with an accuracy of about plus

or minus 0.1 gram. For all final tests, the catalyst

charge was increased to six grams, with the accuracy

remaining the same.

During the final tests, the radioactive propylene

flow was started after the propylene had been on stream

approximately 15 minutes. The radioactive flow then

continued for five minutes, wi~h a sampling bomb introduced.

After ihe sample had been transferred from the bomb to

the trap and diluted with helium, the volume of radioactive

sample and helium corresponded to 2.5 and 7.5 milliliters,

respectively? with an accuracy of plus or minus 0.5

milliliterso

Variajles Studied. The only variable studied was

that of temperature with respect to propylene conversion

and selectivity. Deactivation of catalyst was studied at

temperatures of 300 and 350° F over a period of 75 minutes.

Page 52: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-41-

Results

The results obtained from this investigation are

presented in the following section. The data from which

the reaction results were calculated are presented in

the Appendix.

E:.:fed; of Temperature on Pro-pylene Conversion and

Selectivity of Reaction over Girdler Cataivsts. Reactions

were carried out over commercial Girdler catalysts of

3.5 per cent cobalt oxide and ten per cent molybdena at

15 pounds per square inch, gage, and a feed flow rate of

one milliliter per second, corresponding to a weight

hourly space velocity of 1.3 grams of feed per hour per

gram of catalyst, to determine the effect of temperature

on conversion and selectivity.

Results for the effect of temperature on conversion

are given in Tables I and II, and they are illustrated

graphically in Figures 6 and 7~ Results for the effect

of temperature on selectivity are given in Tables III and

IV, and they are illustrated graphically in Figures 8 and 9.

Pronylene Conversion Versus Time-on-Stream over Girdler

Catalysts. Reactions were carried out over commercial

Girdler catalysts of 3.5 per cent cobalt oxide and ten

per cent molybdena at 15 pounds per square inch, gage, a

weight hourly space velocity of 1.3, and temperatures of

Page 53: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-42-

300 and 350° F to observe the deactivation of the catalysts

with time-on-stream.

Results for the reactions are given in Tables V and

VI 1 and they are illustrated graphically in Figures 10

and 11.

Response of Step Change to Reactor-Sanpling Bomb

System. A step change of dry nitrogen was applied to

a steady-state propylene disproportionation over a com-

mercial Girdler catalyst at 350° F and atmospheric pressure

to determine the reactor-sampling bomb system time con-

stant and response time.

Results for the step change are given in Table VII,

and they are illustrated graphically in Figure 120 · 14 Radioactivity of Products from Propylene-1-C

Disproportionation over Girdler Catalysts. Reactions 14 with propylene-1-C were carried out over commercial

Girdler catalysts at atmospheric pressure, a weight hourly

space veloci~y of 1.1, and temperatures of 300 and 350° F.

Results for the radioactivity of the chromatograph

effluent of the reaction products versus time are given

in Tables IX through XIV, and they are illustrated graphi-

cally in Figures 13 through 18. Results for the per cent

radioactivity of each reactor product, as well as the male

per cent concentration of each in the reactor effJuent, are

given in Tables XV and XVI.

Page 54: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-43-

TABLE I

Effect of Temperature .Q.!! Propylene Co~version

over Commercial Girdle1~ Catalvst of 1 C%

Mo03 and 3.5% CoO ,2_g Alumina at 12. psig

and WHSV = 1.3 for 12. min Samnle

Temperature Ethylene Propylene 2-Butene Propylene Conversion

OF mole % mole% mole% %

200 11 • 50 75.80 12 .. 62 24.3

250 12. 90 70.90 15.88 29.2

300 15.22 66.50 17 .05 33.5

325 17.06 62.05 19.24 37.9

350 19.70 61 .05 17. 21 38.9

375 18.65 58.65 19.82 41.3

400 19.98 57.80 18.77 42.2

450 20.00 60.60 16. 63 39.4

500 16. 70 66 .. 65 14. 54 32 .1

Page 55: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-44-

TABLE II

Effect of Temperature g_g Propylene Co:c:.ve1~sion

Commercial Girdler Catalyst of 10%

Mo03 and 3.5% CoO g_g Alumina at 12. £.§i.g

and WHSV = 1.3 for 24 min Sample

Temperature Ethylene Propylene 2-Butene Propylene Conversion

OF mole% mole% mole% %

200 11 .oo 76.50 12.40 23.5

250 13.47 70.25 15.73 29o7

300 15 .. 38 65 .. 50 17 .85 34 .. 3

325 17.45 60.75 19.63 39.2

350 18 .. 60 59.50 19. 61 40.6

375 18080 58 .. 90 19. 55 41.0

400 21 • 19 58.10 18.04 42.0

450 19. 31 62.00 16. 18 38 .. 0

500 15.80 68 .. 10 13.83 30 .. 5

Page 56: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

z o 40 (/) 0:: w > z 0 (.) 30

w z w ...J 20 >-a.. 0 0:: a..

10 ..e

200 250 300 350 400 450 500

TEMPERATURE, °F FIGURE 6. EFFECT OF TEMPERATURE ON PROPYLENE CONVERSION OVER COMMERCIAL

GIRDLER CATALYST OF 10% MoO3 AND 3.5% CoO ON ALUMINA AT 15 PSIG AND WHSV = 1.~ FOR 15 MIN SAMPLE

I ..i:,. \J1 I

Page 57: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

z 40 0 (/) a:: w > z 30 0 u w z w 20 ..J >-a. 0 a:: a.

10 0

200 250 300 350 400 450 500

TEMPERATURE' °F FIGURE 7. EFFECT OF TEMPERATURE ON PROPYLENE CONVERSION OVER COMMERCIAL

GIRDLER CATALYST OF 10% MoO3 AND 3.5% CoO ON ALUMINA AT 15 PSIG AND WHSV = 1.3 FOR 24.MIN SAMPLE

I

I

Page 58: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-47-

TABLE III

Effect of Temperature Qg Selectivity of Reaction

.QE£ Commercial Girdler Catalyst of 10% Mo03 and 3.5% Co0 Qg Alumina at ll psig and

WHSV = 1.3 for ll min Sample

Temperature Ethylene+ 1-Butene Propylene 2-Butene

OF mole% mole % mole%

200 24.12 0.15 75.80

250 28.78 0.46 70.90

300 32.27 1.22 66.50

325 36.30 1 • 65 62.05

350 36.91 2.03 61 .05

375 38.47 2.79 58.65

400 38.75 3.38 57.80

450 36.63 2.78 60.60

500 31.24 2.10 66.65

Page 59: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-48-

TABLE IV

Effect of Temperature .Q.£ Selectivity of Reaction

~· Commercial Girdler Catalyst of 10% ~oo 3

and 3~5% CoO .Q.£ Alumina at jj_ and

WRSV = 1.3 for 24 min Sample

Temperature Ethylene+ 1-Butene Propylene 2-Butene

OF mole % mole% mole%

200 23.40 0.14 76.50

250 29.20 0.46 70.25

300 33.23 1.08 65.50

325 37.08 2.12 60.75

350 38. 21 2.48 59.50

375 38.35 2.69 58.90

400 39.23 2.70 58.10

450 35.49 2.51 62.00

500 29.63 2.22 68.10

Page 60: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

t-0 ::::> 0 0 a: Q.

z w z w t-::::> m •

0

5

4

3

2

0L----.L------1L...-----J1..----'----____. ___ _.:.,..._ ___ _

200 250 300 350 400 450 500

TEMPERATURE, °F FIGURE 8. EFFECT OF TEMPERATURE ON SELECTIVITY OF REACTION OVER COMMERCIAL

GIRDLER CATALYST O_F 10% Mo03 AND 3. 5% CoO ON ALUMINA AT 15 PSIG AND WHSV J.3 FOR 15 MIN SAMPLE

I .i:,..

'° I

Page 61: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

4 .,_ (.) ::, 0 0 0:: 3 a.. z w z w 2 I-::> 0)

::,!? 0

200 250 300 350 400 450 500

TEMPERATURE, ° F FIGURE 9. EFFECT OF TEMPERATURE ON SELECTIVITY OF REACTION OVER COMMERCIAL

GIRDLER CATALYST OF 1O%.MoO3 AND 3.5% CoO ON ALUMINA AT 15 PSIG AND WHSV = 1.3 FOR 24 MIN SAMPLE

I Vl 0 I

Page 62: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-51-

TABLE V

Propylene Conversion Versus Time~ Commercial

Girdler Catalyst of 10% Mo03 and 3.5% CoO 0 £!! Alumina at ll psig. 300 E., &nd

WHSV = 1.3

Time Ethylene Propylene 2-Butene Propylene Conversion

min mole % mole% mole% %

5 1 5. 12 65.65 17 .67 34.4

15 15.22 66.50 17 .05 33.5

24 15.38 66.50 17. 85 34.3

29 16.70 64~60 19 .17 36.6

37 16.06 63.90 18. 70 36.1

45 15 .so 64.75 18.29 35.3

53 15.92 64.45 18.50 35.7

61 16.48 65.00 17. 35 35.1

75 15. 77 65 .. 15 17 .81 34.8

Page 63: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-52-

TABLE VI

Propylene Conversion Versus Time~ Commercial

Girdler Catalyst of 10% Mo03 and 3o5% CoO 0 .2.£ Alumina at 12. I>.§i&, 350 ,E, and

vmsv = 1 8 3

Time Ethylene Propylene 2-Butene Propylene Conversion

min mole % mole % mole% %

5 17. 98 60.10 19. 11 40.0

15 19.70 61 .05 17. 21 38.9

24 18.60 59.50 19. 61 40.6

30 18.20 59.10 20.57 41 .o 39 19. 65 57.70 20.30 41.0

48 18.95 60.32 18. 77 39.8

57 19.20 60.00 18. 81 40.0

66 19 .14 60.75 18.40 39.3

75 19 .41 59.75 18. 75 40.2

Page 64: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

50

z 40 0 en a:: w > z 30 0 0

w z w 20 _J

>-Q. ·o a:: Q.

10

0

Q 0 0 0 0 0 0-

0

10 20 30 40 50 60 70 80 TIME, MINUTES

FIGURE 10, PROPYLENE CONVERSION VERSUS TIME OVER COMMERCIAL GIRDLER CATALYST OF 10% Mo03 AND 3,5% CoO ON ALUMINA AT 15 PSIG, 300 F, AND WHSV = 1,3

I \J1 \,,) I

Page 65: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

50

40 0 0 0 ::.--- 0 0 0 z 0 0 0 (J) a:: w > 30 z 0 0

w z w 20 ...J I

\JJ >- +>--Cl. I 0 0:: Cl.

10 0

0 10 20 30 40 50 60 70 80 TIME, MINUTES

FIGURE 11. PROPYLENE CONVERSION VERSUS TIME OVER COMMERCIAL GIRDLER CATALYST OF 10% Mo03 AND 3.5% CoO ON ALUMINA AT 15 PSIG, 350 F, AND WHSV = 1.3

Page 66: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-55-

TABLE VII

Response of Step Change of l)U Nitrogen Applied

to Reactor-Sampling Bomb System

at 350°~ and Q psig

Time Nitrogen Peak Height

min in.

0 1 • 53

2 2.94

4 4o30

6 4.15

8 4.76

1 5 4.90

Page 67: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

1-:r: (!)

w :r:

<t w Q.

N z

w > 1-

5

4

3

<t 2 _J w a:::

I

0

I I I I I TIME CONSTANT= 3 MIN

1/ 0 2 4 6 8 10 12

TI ME., MINUTES FIGURE 12. RESPONSE OF STEP CHANGE OF DRY NITROGEN APPLIED TO REACTOR-

SAMPLING BOMB SYSTEM AT 350 F ANDO PSIG

I V1

°' I

14

Page 68: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-57-

TABLE VIII

Propylene-1-c 14 Conversion~ Commercial Girdler

Catalyst of 10% Mo03 and 3.5% CoO ,Qg Alumina

at Q and WHSV = 1.1

Temperature Test Prcpylene Conversion

OF No %

300 I 3108

II 34.8

III 31. 6

350 I 39 .1

II 38.7

III 38.8

Page 69: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-58-

TABLE IX

Radioactivity Versus~!£!: Chromatograph Effluent from Propylene-i-c 14

Disproportionation~ Q ~, 300 F, WHSV = l.l, Test I

Time Radioactivity

Sec Counts

0 27 10 763 20 3073 30 3870 40 3495 50 2893 60 2490 70 5054 80 6848 90 7802

lOO 7364 110 6751 120 5760 130 4701 140 4025 150 3345 160 2665 170 2323 180 1792 190 1548 200 1212 210 994 220 793 230 691 240 587 250 577 260 521 270 488 280 451 290 368 300 331 310 482 320 660 330 764 340 755 350 677 360 605 370 570 380 584 390 573 400 574 410 472 420 399 430 325 440 323 450 228 460 232 470 179 480 lll 490 124 500 118 510 66 520 67 530 42 540 44 550 37 560 36 570 29

Page 70: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-59-

TABLE X

Radioactivity Versus Time for Chromatograph Effluent from Propylene-1-c 14

Disproportionation at Q Jlliig, 300 E, WHSV = 1.1, Test II

Time Radioactivity

Sec Counts

0 27 10 49 20 600 30 1759 40 2093 50 1995 60 1551 70 1261 80 1605 90 3339

100 4186 110 4141 120 3837 130 3182 140 2607 150 2079 160 1761 170 1442 180 1139 190 988 200 815 210 680 220 553 230 473 240 376 250 286 260 276 270 253 280 277 290 241 300 197 310 167 320 180 330 286 340 385 350 388 360 374 370 324 380 307 390 303 400 338 410 319 420 300 430 242 440 215 450 191 460 161 470 113 480 105 490 102 500 76 510 50 520 61 530 38 540 55 550 46 560 36 570 29 580 26

Page 71: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-60-

TABLE XI

Radioactivity Versus~ fQ£ Chromatograph Effluent~ Propylene-i-c 14

Disproportionation~ Q ~, 300 F, WHSV = l.l, Test III

Time Radioactivity

Sec Counts

0 27 10 40 20 652 30 1704 40 2112 50 1923 60 1587 70 1354 80 1416 90 2992

100 4122 110 4392 120 4202 130 3669 140 3246 150 2674 160 2220 170 1799 180 1570 190 1£91 200 1149 210 907 220 746 230 595 240 534 250 433 260 318 270 338 280 305 290 296 300 293 310 230 320 217 330 196 340 232 350 303 360 401 370 466 380 413 390 403 400 313 410 349 420 333 430 326 440 305 450 279 460 236 470 203 480 193 490 133 500 117 510 125 520 78 530 85 540 67 550 56 560 46 570 39 580 30

Page 72: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-61-

TABLE XII

Radioactivity Versus Time for Chromatograph Effluent from Propylene-1-c 14

Disproportionation at Q 12.§.ig, l, WHSV = l.l, Test I

Time Radioactivity

Sec Counts

0 28 10 119 20 655 30 1128 40 1217 50 1208 60 1046 70 938 80 1612 90 2204

100 2389 110 2309 120 2195 130 1827 140 1625 150 1365 160 1103 170 840 180 732 190 558 200 501 210 436 220 332 230 282 240 233 250 211 260 224 270 216 280 219 290 209 300 185 310 206 320 279 330 306 340 372 350 389 360 376 370 321 380 349 390 351 400 343 410 316 420 283 430 268 440 224 450 161 460 138 470 121 480 104 490 82 500 80 510 60 520 46 530 45 540 41 550 38 560 24 570 31 580 30 590 23

Page 73: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-62-

T.ABLE XIII

Radioactivity Versus Time !Qr. Chromatograph Effluent from Propylene-1-c 14

Disproportionation at Q .P.§ig, L2Q l, WHSV = 1.1, Test II

Time Radioactivity

Sec Counts

0 22 10 74 20 452 30 811 40 902 50 790 60 644 70 577 80 1032 90 1673

100 1798 110 1782 120 1475 130 1301 140 1029 150 835 160 677 170 589 180 450 190 391 200 298 210 231 220 205 230 168 240 156 250 161 260 158 270 153 280 146 290 134 300 117 310 125 320 157 330 241 340 299 350 271 360 274 370 247 380 221 390 231 400 254 410 196 420 197 430 161 440 145 450 147 460 112 470 76 480 74 490 67 500 65 510 52 520 53 530 38 540 42 550 44 560 24 570 25 580 24

Page 74: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-63-

TABLE XIV

Radioactivity Versus~ for Chromatograph Effluent~ Propylene-1-c 14

Disproportionation at Q .J2.§.ig, 222. ~' WHSV = l.l, Test III

Time Radioactivity

Sec Counts

0 24 10 30 20 355 30 704 40 701 50 615 60 527 70 487 80 764 90 1365

100 1601

110 1519 120 1319 130 1070

140 876

150 749 160 602 170 513 180 398 190 344 200 268 210 232 220 182

230 180

240 136 250 105 260 122 270 152 280 125 290 126 300 lOl

310 102 320 151 330 216 340 249 350 229 360 216

370 200 380 207 390 198 400 223 410 194 420 165 430 134 440 138 450 95 460 105 470 72 480 93 490 65 500 55 510 47 520 37 530 37 540 46 550 31 560 20

570 27 580 25

Page 75: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

8000-

6000

U)

I- 4000 2 ::)

0 0

2000

0 •=-··· ~-' ---·"L .. ,·-__ ....,;_·-· ~-~.. . . 1 ___ --~-0=2--0--:.L

100 200 300 400 500 600

TIME, SECONDS FIGURE 13. RADIOACTIVITY VERSUS TIME FOR CHROMATOGRAPH EFFLUENT FROM PROPYLENE-

1-C14 DISPROPORTIONATION AT O PSIG, 300 F, WHSV = 1.1, TEST I

I (J'\

+"-I

Page 76: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

(j) ._

4000

3000

PROPYLENE

ETMYL[NE

- 2000 .,,_ ::> 0 (..)

1000 -

~UT~N~S

---!.--~--- L . ~~=±. 0 100 200 300 400 500 600

TIME, SECONDS FIGURE 14. RADIOACTIVITY VERSUS TIME FOR CHROMATOGRAPH EFFLUENT FROM PROPYLENE-

1-C14 DISPROPORTIONATION AT O PSIG, 300 F, WHSV = 1.1, TEST II

I

°' Vl I

Page 77: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

en ._

4000

3000

z 2000 ::., 0 0

1000

PROPYLENE

l

ETHYLENE

L 0 100 200 300 400 600 600

TIME,· SECONDS FIGURE 1.5. RADIOACTIVITY VERSUS TINE FOR CHROMATOGRAPH EFPLUENT FROM PROPYLENE-

1-C'l 4 DISPROPORTIONA'rION AT O PSIG, 300 P, WHSV = 1 • 1 , 'l'EST III

I 0\ 0\ I

Page 78: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

Cl)

I-z ::, 0 (.)

2000

PROPYLEME

1500

I OO Q _ ETHYLE~JE

500

-··'". ~-=--'==---=-__!_ -----•--· --· __,_, __ __ _1t _.:::,,~~:2::: .. J_

0 100 200 300 t'.1,.0Q 500 600

TIME , SECONDS PIGURE 16. RADIOACTIVITY VERSUS TIME FOR CHROMATOGRAPH EFFLUENT FROM PROPYLENE-

1-C14 DISPROPORTIONATION AT O PSIG, 350 P, WHSV == 1 .1, TEST I

I (J\ --l I

Page 79: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

en 1-

2000

r 500

z 1000 ::)

0 0

500

ETMYLEME

_) 0 100

PROPYLENE

2-BUTEMES

0 I ~--o-o- I

200 300 400 500 600

TIME, SECONDS FIGURE 17. RADIOACTIVITY VERSUS TIME li'OR CHROMATOGRAPH EFFLUEN'l' FROM PROP'r:LENE-

1-C14 DISPIWPORTIONATIO~ AT O PSIG, 350 F, WHSV :::: 1 .1, '.rEST II

I 0\ 00 I

Page 80: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

(I')

1-z :::> 0 0

2000

1500

1000

500

ETHVLEJH~

0 100 200 300 400 500 600

TIME, SECOl\!DS FIGUF?E ·1 8. RADI0ACTJVI'.rY VERSUS THIE FOR. cmw: 11ATOGRAPH EFI~LUEN'r FRO\J PROPYLE:\1~-

1-C14 DISPROPORTIONATION AT O PSlG, 350 F, WJlSf = 1 .1, TEST III

I Cl"\

'° I

Page 81: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-70-

TABLE XV

14 Radioactivity of Propylene-1-C Disproportionation

Commercial Girdler Catalyst of 10% Mo03

and 3.5% Co0 Q,g Alumina at Q E.§i.g, 300°~,

WHSV = 1~1, and Counter Flow= 37.,5 ml/min

Test Product Per Cent Absolute Per Cent * Concentration Counts Radioactivity

I Ethylene 20.52 127,779 18.0

Propylene 68.20 516,234 72.8

2-Butene 10.98 65,294 9.2

II Ethylene 22.90 70i,928 19. 2

Propylene 65.20 265,643 71. 7

2-Butene 11 • 58 33; 561 9. 1

III Ethylene 19 .16 71,448 17. 2

Propylene 68.50 305;591 73.4

2-Butene 12. 12 39,321 9.4

* Based on only Ethylene, Propylene, and 2-Butene as

Reaction Products

Page 82: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-71-

TABLE 1.'VI

R t P A 1LL ~adioactiYi yo:= ropylene-1-C · Dispropor-tior:.ation

Commercial Girdler Catalyst of 10% Mo03

and 3 .. 5% CoO .Q.g Alumina at O psig, 350°]:?

WHSV = 161, and Co"t:.nter Flow= 37 .. 5 ml/min

Test Product Per Cent Concentration

Absolute Counts

Per Cent· ->E-

Radioactivity

I

II

III

*

Ethylene

Propylene

2-Butene

Ethylene

Propylene

2-Butene

Ethylene

Propylene

2-Butene

20.40

16. 50

21.50

61 .45

15 .08

22 .12

61. 10

15004

47,553

164,647

35,703

31,882

112,494

25,254

25,302

96,309

22,003

Eased on only Ethylene, Propylene, 2-Butene as

Reaction Product5

19.2

66.4

14.4

18. 8

67 .1

15 "3

Page 83: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-72-

Sample Calculations

The following section contains the method of cal-

culation used to arrive at propylene conversions and

peT cent radioactivity values found throughout the

results section. Unless otherwise stated, this method

was used to calculate all of the results obtained.

Considering the method of calculating the propy-

lene conversion during a reaction, the weight per cents

of ethylene, propylene, and 2-butene were calculated

using the following equations:

%W A (100) = e e A + A + Ab + Al e p

% w A (100) = p A+ A +Ab+ Al e p

% Wb = Ab (100) A + A +Ab+ Al e p

where:

% w = wt % ethylene e % w = wt % propylene p % Wb = wt% 2,..butene

A = ethylene peak area, sq in. e A = propylene peak area, sq in. p

Ab = 2 .... butene peak area, sq in.

Al = 1-butene peak area, sq in.

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-73-

To obtain the results of Table 1, page 43, for 200° F,

the data may be substituted from Table XVII, page 101

for 200° F. % W = 0.159 (100) = 7 65

e 0.159 + 1.569 + 0.348 + 0.004 •

la569 (100) = % WP= 0.159 + 1.569 + 0.348 + 0.004 75 •45

% 0.348 (100) 0 Wb = 0.159 + 1.569 + 0.348 + 0.004 = 16 • 72

Weight per cents were convertec:. to mole per cents by the

following equation (given for ethylene):

where:

% w = wt % ethylene e %W = wt % propylene p % W- = wt % 2-butene b

% w 1 = wt % 1-butene

MW = molecular wt of etl1.ylene e MW = molecular wt of propylene p MW_ = molecular wt of 2-butene

D

MW1 = molecular wt of 1-butene

%M = mole % ethylene e %M = mole % propylene p

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-7':--

% M. =mole% 2-butene D

% M1 =mole% 1-butene

For ethylene,

%M e = 7.65/28 + 75.45/42 + 16.72/56 + 0.19/56

%M e = 11.50,

Similarly,

% M p = 75.80

% M, = 12.62 D

% Ml = 0.15

To obtain the propylene conversion, PC, the following

equation was used:

Substituting the above results gives=

PC= 11.50 + 12~62 + 0.15 = 24~3%

In order to calculate the per cent radioactivity

of each reaction product, s method of calculation des-

cribed by Ache and Finn (l) was used. The net counts

for ethylene, propylene, or 2-butene occurring during

flow through the proportional counter were calculated

by the following equation:

N e

N p

-n e

=(Pl+ D +•••P) .,_2 n p -n

B

B p

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-75-

where:

N = net e counts for ethylene

N = net p counts for propylene

Nb = net counts for butene

n = ethylene counter time, 10 sec e intervals

n = propylene counter time, 10 sec p intervals

nb = 2-butene counter time, 10 sec intervals

(Pl+P2+•••Pn) = sum of counts recorded during e ethylene flow

(Pl+P2+ •••Pn) = sum of counts recorded during p propylene flow

(Pl+P2+ •••Pn) b = sum of counts recorded during 2-butene flow

B = background counts, 10 sec interval

To obtain the results of Table x:v, page 70, for Test I

at 300° F, the data from Table IX, page 58, for Test I

at 300° F. may be substituted. For ethylene,

N = (763 + 3073 + 3870 + 3495 + 2893 + 2490) -e 6 (27)

N = 16,422 counts. e Similarly,

N = 66,353 counts p

Nb = 8,393 counts.

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The absolute counts for ethylene, propylene, and

2-butene are calculated from the net counts by each of

the following:

.A N (F/C) e e

.A = N (F/C) p p

Ab = N, 0

(F/C)

whe:re:

A = absolute counts of ethylene e A = absolute counts of propylene p A, = absolute counts of 2-butene

D

F = counter flow rate in ml/min

C = counter constant

Therefore,

A = 16,422 (37.5 / 40824) e A = 66,353 (37a5 / 40824) p

= 127,779 counts

516,234 counts

Ab= 8,393 (37.5 / 4.824) = 65,294 counts

Fi:..1.ally, the per cent radioactivity was calculated

each of the products by the following equations:

A % R e = A A + Ab e + e p

A %R = A A + Ab p + e p

% Rb Ab

= A A + Ab + e p

for

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-77-

where:

R = radioactivity of ethylene e R = radioactivity of propylene p

Rb = radioactivity of 2-butene

Substituting,

% R 127.778 = 127,778 + 516,233 ' 65,294 e T

% R = 18.0% e Similarly,

% R = 72.8% p

% Rb ·- 9.2%

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IV. DISCUSSION

This section contains a discussion of the pro-

cedures used in this investigation, a discussion of

the results obtained, a listing of the limitations

imposed upon this investigation, e,:r.a. :reccrr,rr,endations

for further Etudiese

Discussion of Experimental Procedures

A discussion of the experimental proce&ure followed

in this investigation is presented in the following

paragraphs.

Reaction System. A detailed drawing of the reactor

is given on page 26, and a schematic drawing of the re-

action system is given on page 33. Throughout the in-

vestigation this reaction performed very well, giving

data that could be reproduced within certain limitations.

The data collected from the reaction system ~hould

not be considered as highly precise. Since the reactor

was heated by a band-type electric furnace, unequal

temperatures along the reactor were probable. There-

fore, the thermocouple reading, although calibrated

within a range of plus or minus five degrees Fahrenheit,

was indicative of only one point in the reactor.

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The reactor pressure and the feed flow rates were

controlled as accurately as possible with needle valves.

Reactor pressure was maintained within plus or minus

one pound per square inch for tests at 15 pounds per

square inch gage. For tests at atmospheric pressure,

no deflection of the pressure gage indicator could be

observed. The feed flow rates were controlled within

plus or minus 0.1 milliliter per second for all tests.

The packing of the catalyst was the same for each

test, and this should not have been a factor in the

results obtained. The effectiveness of the alumina

drier to remove moisture from the feed was not deter-

mined, but faster deactivation of the catalyst would

probably have occurred if a noticeable amount of mois-

ture had entered the catalyst bed.

Preliminary Studies. Preliminary studies led to

the approximate optimum temperatures at which the final

studies would be made and to the development of a

sampling procedure for analysis of the reaction products.

Results showing the optimum temperatures were

obtained by using a pressure of 15 pounds per square

inch, gage, and a feed flow rate of one milliliter per

second. The flow rate was low enough for a relatively

long contact time between propylene and catalys~, but

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-80-

not too low for flow control to become difficult. The

pressure was used for easy control, also.

Preliminary studies were also made to develop an

approximate sampling procedure for tµe reaction products.

Dry nitrogen was used as a substitute for radioactive

propylene in a step change to obtain the time constant

and response time of the sampling bomb and reactor in

series. All conditions were duplicated as nearly as

possible to the conditions at which the final studies

would be made.

Analysis System. The analysis used for both pre-

liminary and final studies was both simple and reason-

ably accurate. Data were reproducible within certain

limitations~ Due to the data being considered, precise

calibration of the chromatographs or the proportional

counter was unnecessary.

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Discussion of Results

The following is a discussion of the results obtained

during this investigation, including comparison with pub-

lished information.

Preliminary Studies. The results of the preliminary

studies showed an increase in propylene conversion with

increasing temperature from 200 to 400° F and a decrease

in conversion above 400° F. The maximum conversion with

the greatest selectivity occurred in the 300 to 400° F

temperature range. From these results, it was decided

that final studies would be made at 300 and 350° F.

Propylene conversion at 300 and 350° F showed only a slight

decrease with time-on-stream over a period of 75 minutes

(Figures 10 and 11, pages 53 and 54 ).

Banks and Bailey ( 2 ) reported an increase in con-

version with increasing temperature from 200 to approxi-

mately 400° F and decreasing conver~ion with increasing

temperature above 400° F. Their results also showed

the highest conversion to occur in the 300 to 400° F

temperature range. Banks and Bailey's investigation also

indicated a gradual deactivation of the catalyst with

time-on-stream.

No studies were made as to the change in conversion

of selectivity with pressure, since the results of

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"R ' " B . 1 ( 3 ) . " . ' d , . 'tl "" t " ~anKs and ai ey inaica~e ~iu e e1Iec or pressure

upon propyle~e conversion. They reported conversion to

be essentially equal at 20 ~nd 450 pounds per square

inch, gage.

The results of the preliminary studies also showed

that the time constant for the sampling bomb and reactor

in series was about three minutes. From Figure 12, page

56, it was decided that a radioactive sample that was

representative of the system could be collected after

approximately five minutes of radioactive propylene flow.

Final stuaies, The results of the final studies

show that during the disproportionation of radioactive

propylene, radioactivity is observed in 00th the ethylene

and 2-b~tene products. Approximately equal amounts of

radioactivity are observed for equal molar quantities of

ethylene and 2-butene, both at 300 anQ 350° F.

Bradshaw, Howman, and Turner (ll) reported that

the 11quasi-cyc1o·butane" theory described very well the

mechanism for the disproportionation of n-butenes, and

they suggested that it could be extended to other olefins.

However, if this theory is applied to the disproportionation

of propylene, it appears only partially correct. Assuming

that it is rigorously applicable, the radioactivity found

in the ethylene and 2-butene products should appear only

in the ethylene, pictured as follows:

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-'k ,,..~ C = C - C C .. 0 ° C C C C C ---• .. -- I' ll -.::-- . . tl_)f ct"= c~,., . --C C .. o "C - C c· C - C

The reaction of two molecules of radioactive propylene

would produce no new olefins, nor would this change

the labeled carbon position. That is, -!f

C C - C C O "' .. C --~ -'L ..... -c - C = C~ C 0 " ,, " o o-)t

- C 0 •"C

C --c c* IJ C

C - C IJ

Since the results of this investigation show con-

siderable radioactivity appearing in the 2-butene pro-

duct as well as the ethylene product, reaction occurs

not only by the "quasi-cyclobutane" theory but also by

delocalization of the double bond in propylene while

adsorbed on the ~atalyst surface. This result is not

completely unexpected, however, since recent infrared

spectroscopy studies (IS) indicate that delocalization

of the double bond in certain olefins may occur upon

adsorption.

Analysis and Preparation of Radioactive Propylene.

The radioactive propylene used ·l;h:..~oughout this investi-

gation was an~lyzed for its purity by the method of

chromatography. No analysis was made as to the labeled

carbon position, however, and it was assumed that only

the one- carbon position was labeled, as stated by the

vender.

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The radioactive propylene was prepared by a method

in which ethyl chloride was first reacted with magnesium

in the pr~sence of ether to form the Grignard reagent

ethylmagnesium iodide.

The Grignard reagent w~s reacted with labeled carbon

dioxide to form the magnesium salt of a carboxylic acid,

from which the free acid was liberated by treatment with

mineral acid.

The carboxylic acid was reacted with lithium aluminum

hydride to form propyl alcohol.

Propyl alcohol was next reacted with hydrogen iodide to

give propyl iodide, which was reacted with trimethyl

amine to form the trimethyl propylammonium iodide salt.

CH3cH2cH2I + (CH3 ) 3N -> (CH3 ) 3NCH2CH2CH~I

The ammonium salt was reacted with silver oxide to produce

trimethyl-n-propylammonium hydroxide.

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The ammonium hydroxide was then decomposed by a pyrolysis

reaction to produce labeled propylene.

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Recommendations

On the basis of this investigation, the following

recommendations are made for future studies on the

disproportionation of propylene over a cobalt oxide-

molybdena-alumina catalyst.

Reaction System. For further studies, it is recom-

mended that the reaction system be more accurately con-

trolled. Feed control coula be improved by instal~ing

differential pressure controllers or automatic flow

controllers. The reactor temperature could be controlled

by using a constant temperature jacket to surround the

reactor.

Reaction Studies. It is also recommended that

results be obtained by carefully controlled conditions

in order that quantitative data might be obtained on

the relative amounts of products formed by localization

or delocalization of the double bond in olefins.

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Limitations

This section contains the limitations of the

experimental procedures used in this investigation,

both for preliminary and final studies.

Activation of Catalyst. Each catalyst used during

the investigation was dried and activated at approxi-

mately 1000° F for approximately six hours. Dry

nitrogen was passed over the catalyst throughout the

drying and activation.

Reaction System. The reactor was operated at

tb;:peratures ranging from 200 to 50~° F at a pressure

of 15 pounds per square inch, gage, and a flow rate

of one milliliter per second for all preliminary

studies. Also, approximately five grams of catalyst

was used for each reaction. For the final studies,

temperatures of 300 and 350° F were used at atmospheric

pressure and a flow rate of one milliliter per second.

Analysis Conditions. For the preliminary studies,

the F and M chromatograph was operated at room tempera-

ture (approximately 25° C) with a carrier gas flow

~ate of 80 milliliters per minute. For the final studies, 0 the glass column chromatograph was operated at 25 C

with a carrier gas flow of 37.5 milliliters per minute.

The proportional counter was operated at a voltage of

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2285 volts and a counter flow of 37.5 milliliters per

minute, with the background ranging from 20 to 30 counts

per ten seconds.

Prenaration of Radioactive Samples. All the

radioactive samples used for analysis were prepared by

mixing approximately 2.5 milliliters of the radioactive

effluent collected after five minutes of radioactive

propylene flow with approximately 7.5 milliliters of

helium.

Analysis of the Radioactive Propylene. No analysis

was made as to the l~beled carbon position in the radio-

active propylene used throughout the investigation. It

was assumed that only the one-carbon position was

labeled, as stated by the vender.

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V. CONCLUSIONS

Based upon the results obtained during this

investigation, the following conclusions were reached.

1. The highasi conversion and selectivity of

reaction was achieved in the temperature range from

300 to 400° F.

2. The cobalt oxide-molybdena-alumina catalysts

deactivated only $lightly with time-on-st·rea,n at 300

and 350° F over an interval of 75 minutes.

3. The mechanism of the disproportionation of

propylene over a cobalt oxide-molybdena-alumina catalyst

:proceeds not only by the "quasi-cyclobutane" theory

but also by the delocalization of the double bond in

propylene upon adsorption.

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VI. SFI'-'i:MARY

An investigation was unde~taken to study the

mechanism cf t~e aispr~portionation of propylene over

a cobslt oxide-molyb~ena-alumina catalyst. For the

investigation propylene - l - c14 was used as the

feeQ. A reaction system consisting of a tubular

reac-tor was employed, with a commercia:;_ Girdler

catalyst of 3.5 per cent cobalt oxide and ten per cent

molybdena being used. The catalyst was activated at

approximately 1000° F for six hours, and dry nitrogen

was passed over it throughout activation. The reactor

was operated at atmospheric pTessure at both 300 and 350°F

with a feed llow rate of one milliliter per second,

corresponding to a weight hourly space velocity of

approximately :.1 gram of feed per hour per gram of

ca-l:,alysto At these two ·0emperatures? high conversion

and selectivity of raction was obtained, and the

catalyst ~eactivated slightly with time-on-stream over

a period of 75 minutes~

Radioactive samples were collected in Hoke sampling

cylinders after the propylene-1 - c14 had oeen on

stream five min~tes. 14 Befo~e the propylene -1-C was

fed to the reactor, propylene had been passed over the

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catalyst 15 minutes. From the sampling cylinde~s,

the samples were traLsferred to sample traps for

analysis.

The analysis of the s~mple consisted prirr.arily

of using a proportional counter attached to a gas

C:-1:comatograph. Thus, the radioactivity of each reactor

proQuct could be determined after separation by the

chromatographo This procedure permitted a one-step

analysis.

Results showea considarable radioactivity in both

ethylene and 2-butene productso The "g_uasi-cyclobutane 11

theory on the mechanism of the disproportionation of

olefins, which would re~uire radioactivity to appear

only in the et~ylene, thus does not rigorously apply.

It can therefore be concluded that delocalization of

the double bond in propylene occurs to some extent

upon adsorption.

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1. ,,, H· dR .n.cne, • an • 28, 1968,

-92-

VII. BIBLIOGRAPHY

Finn: Personal Communication, August Va. Poly. Inst., Blacksburg, Va.

2. Banks, R. L. and G. C$ Bailey: Olefin Dispropor-tionation, IndJ Enga Chem., Prod. Res. and Develop., 2, 170-173 (1964).

3. ----,-,----,---,-and-~,----- Olefins Dispropor-tionated by New Catalytic Process, Chem. Eng. News, 70-71, April 20, 1964.

4. Benedict, M. and T. H. Pigford: "Nuclear-Chemical Engineering", pp .. 6-7. McGraw-Hill Book Co., Inc., New York, N. Y., 1957.

5. ibid, pp. 25-28.

6. Berkman, s., Jr°' c. Mo1'rell, and G. Egloff: "Catalysis", p. 95. Reinhold Publishing Corp., New York, N. Y., 1940.

7. ioid, pp. 140-146.

8. Bond 9 G. C.: "Catalysis by Metals", p. 3. Academic Press, New York, N. Y., 1962.

9. ibid, pp. 128-129.

10. Boundart, M. J. and G. Par~avano: Heterogeneous Catal;ysis, Ind. Eng. Chem., 50, no. 3, 486-488-

. ( l 958).

11. Bradshaw 9 C. P. C., E. J. Howman, and L. Turner: Olefin Dismutation: Reactions of Olefins on Cobalt Oxide-Molvbdenum Oxide-Alumina, J. Catalysis, 1, 269-276 (1967).

12. Brunnauer, s. J., P~ H. Emmett? and E. Teller: Adsorption of Gases in Multicomponent Layers, Jour. Am. Chem. Soc., 60, 309-314 (1938).

Page 104: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

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13. Burr, J. G.J Jr.: "Tracer Applications for the Study of Organic Reactio11.s, 11 pp. 1-12. Inter science Publishers, Inc., ~ew York, N. Y., 1957.

14. Ca ten, J. R.: 11Carbon -14 Compounds, 11 p. 68. Butterworth and Co., Washington, D.C., 1961.

15. ibid, p. 89.

16. C:-1.oppin, G. R.: "Nuclei and Radioactivity, 11 pp. 17-46. W~ A. Benjamin, Inc~, New York, N. Y., 1964.

17. ioid, p. 114.

18. Cvetanovic, R. J. and. Y. Amenomiya :. Application of

19.

a Temperature-Programmed Deso:;.~:ption Technique to Catalvst Studies" in "Advances in Ca·c,alysis" (D.D.Eley 1 et 2L, Editors), 17 , pp. 103-149 (1967L

Daniels, F. and R. Pl'• 607-612a N. Y., 1963.

A. Albe1,ty: "Physical Chemistry", John Wiley and Sons, Inc., New York,

20. Denbigh, K.: "Chemical Ree,ctor Theory", p. 42. Cambridge University Press, 1965.

21. Ernmet·t, P. H.,: Adsorpticn and Catal:zsis 9 J. Phys. Che;:-,1., 63, no. 4, 449-455 (19591.

22. ________ , P. Sabatier, and E~ E~ Reid: "Catalysis Then and Now," PPo 12-17. Franklin Publishing Co., Inc., Englewood, N. J., 1965.

23. ibid, p. 25.

24. Falk 1 K. G.: "Catalytic Action, 11 Pa 210 Chemical Catalog Co., Inc., New York, N. Y., l922.

25a Friedlande:r G. &nd Jo I-To Ke:..~necly: nrntroduc-bion to Raciiochemist:ry, 11 pp. 8-9 o John Wiley a:n.d Sons, Inc~J New York, N. Y., 1949.

26. i~id, p. 124.

27. Glascock, R. F.,: "Isotonic Gas Analvsis for Biochemists:1" pp. 48-86. Academic Press, In~., New York, N. Y., 1954.

Page 105: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

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28. Glassto:.::.e) S.: nso:n·cebook of Atorr:ic Energy 9 11

D. Van Nostrand Cc., Inc., Princeton, N.

29. ibid, ?P• 138-149.

30. ibid, y. 177.

31. Laidler 9 K. J. : "Chemical Kinetics" 7 pp. 265-276. McGraw-Hill Book Co., New York, N. Y., 1965.

32. Lever..spiel, O.: "Chemical Reaction Engin8ering") pp. 426-430. John Wiley and Sons, Inc., New Yoc~l- NT y 1c,,,..2

..ch, ·• •, ..t..:10 0

33. Lewis, M. J.: Kinetics of Propylene Disproportion&~ion oveY: a Cobalt Oxide-Molybdena-Alur,:Iina Catalyst. Unpublished PHaD. Thesis, Library, Va~ Poly. Inst., Blacksburg, Va., (1967).

34. Lohse:• H. W.: "Catalytic Chemistry 11 , p. 1. Chemical Publishing Company, Inc., Brooklyn, N. Y., 1945.

35. M$,ntell, Ce L.: ".Adsorption," p. 2. McGraw-Hill Book Co~, Inc., New York, N. Y. 9 1951a

36. Overman, R. T. and HD M., Clark: 11Radioisotope Tech-niques", pp. 25-29. McG:;,.~aw-Rill Book Coo, Inc., New York, N. Y., 1960.

37. Satterfield :1 C. N. a:ad T. K. Sherwood: 11The Role of Diff·..ision in Catalysis, 11 p. 12. Addison-Wesley Publishing Co., Inc., Reading, Mass., 1963.

38. i0id, pp. 21-22.

39. ibid, p. 26.

4L Schw2-b, G. M., H. s. Tayler, and R~ Spence: 11Ca,talysis 11 ,

p. 10. D. Van Nostrand Co., Inc., New York, N.Y., 1937.

42. ibid? p. 280.

43. Schweitzer, G. K~ and I@ BQ Wl1itney: "Radioactive Tracer Techniq_ues 11, p. 102. D. Van Nos~rand Co., Inc., New Ycrk, N. Y., 1949

Page 106: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

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44. Smith, J.M.: "Chemical Engineering Kinetics", pp. 206-208. McGraw-Hill Book Co., Inc., New York, N.Y., 1956.

45. ibid, p. 211.

46. ibid, pp. 231-232.

47.

48.

49.

50.

Taylor, H. S.: The Mechanism of CatalJtic Action, J. Phys. Chem., 30, 145-158 (1926).

Wahl, A. C.: "Radioactivity Applied to Chemistry", pp. 1-3. John Wiley and Sons, Inc., New York, N. Yo, 19510

Wheeler, A.: Reaction Rates and Selectivity in Catalyst Pores, in "Advances in Catalysis" (W. G. Frankenberi?, et al., Editors), l, pp. 249-327 (1951).

Wolkenstein, T.: The Electron Theory of Catalysis on Semiconductors, in "Advances in Catalysis" (D. D. Eley, et al., Editors), 12, pp. 189-195 (1960).

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VIII. A8KKOWLELGMENTS

The author woult like to express his appreciation

to Dr. G. B. Wills, his thesis advisor, and to Dr. M. J.

Lewis, both of whom provided guidance end advice through-

out this investigation. He also expresses thanks to Dr.

Rans Acl-ie, M:..·. Ronald Finn, and Mr. H. L. Whitaker, Jr.,

for thGir assistance and aavice during t~is investigation.

The author also wishes to express his appreciation

to Texaco a~d the Department of Chemical Engineering for

providing financial assistance in the form of a fellow-

ship.

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APPENDIX

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E::perimental Dat,a.

The :eaction data obtained during this investigation

are presented in the following section. These data con-

sist of chromatogram peak areas for the various components

of the reaction effluent.

Effect of Temperature on Conversion and Selectivity.

Data for propylene conversion and selectivity of reaction

over commercial Girdler catalysts at te~peratures from

200 to 500° F and 15 pounds p0r square incn, gage, are

presented in Tables 1.'"VII and XVIII. Results calcuiated

from these data are given in Tables I through IV, pages

43 through 48.

Proµ:y:ene Conversion Yersus Time-on-Stream. Data for

propylerre conversion versus time-on-stream at 300 and

350° F and 15· pounds per squa?e inch, gage, over commer-

cial Girdler catalysts are presented in Tables XIX and

XX. Results calculated from these data are given in

Tables V ana VI, pages 51 and 52.

Propylene - l - c14 Conversion over Girdler Catalysts.

D t f l 1 ClL!- . . l a·a or propy ene - - conversion over commercia

Girdler catalysts at temperatures of 300 and 350° F and

atm0s,heric pressure are presented in Tables XXI and XXII.

Results calculated from these data are given in Tables VIII,

XV-, and XVI, pages 57, 70, and 71.

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TABLE 1..'VII

Effect of Te:npe:::·atur-e on P:;_~opylene Conversion and

Selectivi-bv Co~nme:rcial Gi:rdler Catalyst

of 1 0% MoO~ and. 3" 5% CoO o:n Alumina at 1 5 --:; -- --- -- - - -

Temperature Ethylene P:copylene 2-Bute:ne 1-Bu-tene Peak Area Peak Area Peak Area Peak Area

OF sq ino sq_ in. sq_ in" sq in~

200 0 .. 159 1 o 569 0 Q 3Lj-8 OQ004

250 0.182 1.500 0.448 00013

300 0.220 1.445 0.493 0.035 ~, ') -.) .;., '.) 0~222 1 .. 210 0 .. 499 0.043

350 0.306 1.422 00535 C.063

375 00226 1.067 0.480 0.068

400 0.303 1.314 0 .. 570 o. 103

450 0.272 1.237 0.453 0.076

500 0~246 1 .470 0.427 0.062

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-102-

TABLE XVIII

-r- n_o I .,0 ry1 l p - ("\ • .i!.iIJ:ec-c O.L ... empe:;:sa-cure .Q.£ ropylene vonversion and

Selectivi tv Commercial Girdle:c· Catalvst

nsig and _W1_ri_SV_= __ -: _. 3_ for 24 min Sam-ple

Temperature Et:hylene Propyle:ae 2-Bu-~ene 1-Butene Peak Area Peak Area Peak Area Peak Area

OF sq_ in. sq_ in, sq in. sq_ ij.J..

200 0.159 1. 650 0.359 0.004

250 0. 191 1.497 0.446 0.013

300 0~227 1 .450 Ov427 0.032

325 0.234 1 • 2: 6 0.524 0.057

350 0.292 1. 392 0.614 0.075

375 0.228 1.069 0.473 0.065

4~00 0.334 1.375 0.,569 0.085

450 0.266 1.278 0.444 0.069

500 0.214 1 • 381 0.374 0.060

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-103-

T.ABLE XIX

Propylene Conv"ersion Versus Tine~ Com:nercial

Girdler Catalvst of 10% Mo03 and 3.5% CoO

_.QQ Alumina at 15 -osiP-, 300°f, and

1THSV = 1 a 3

'lime Ethylene Propylene 2-Butene 1-Butene Peak Area Peak Area Peak A:.~ea Pe.:1k Area

min sq_ in. sq_ in. sq_ ll'lo sc1 in.

5 0.213 1.389 0.496 0,045

1 5 0.220 1 .. 445 0.493 0.035

24 0.227 1a450 0.427 0.032

29 0.235 1 365 0.540 0.0-!:-4

37 0.233 1. 390 0.543 0.038

~-5 OJ238 1.462 G~550 0.036

53 0.238 1.445 0.553 0.036

61 0.240 1 • 421 0.505 0.035

7~ .'.) 0. 22"-~ 1.513 0.586 0.038

Page 115: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

-104-

TABLE XX

Propylene Conversion Versus Time .QZ§£_ Co~mercial

Girdler Catalyst of 10% Mo03 and 3.5% CoO

.Q.g Alur;1i11a at 12. :2.§.ig, 350 °,E, &-nd

l'i1ISV = 1. 3

Time Et~1ylene Propylene 2-Butene 1-Butene Peak Area Peak Area Paak Area Peak Area

min sq in. sq ino sq in. sq in.

5 0.254 1 .. 270 0.539 0.080

15 0.306 1.422 0.535 0.063

24 0.292 1.392 0.614 0.075

30 0.,269 1 • 313 0.609 0.067

39 0.291 1.280 0.600 0.072

48 0.288 1 .. 378 0.570 0.062.

57 0.294 1. 378 0.580 0.063

66 o. 291 1.388 0.564 0.053

75 0.295 1.,360 0.569 0.063

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-105-

TABLE XXI

Propylene-1-C 14 Conversion~ Commercial Girdler

Catalyst of 10% Mc03 and 3a5% CoO .Q:Q Alumina

at Q J?.§i.g, 300 °,E., and \'lliSV = 1 o 1

Test Ethylene Propylene 2-Butene 1-Butene Peak Area Peak Area Peak Area Peak Area

No sq in. sq in. sq in. sq in.

I 1.457 7.255 1.558 0.038

II 1.660 70080 1. 676 0.048

III 1 .479 8.970 1.870 0.043

Page 117: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

""/ /"",/" -.Luo-

TABLE XXII

-P - -1 c14- r. • C . 1 G. , -- rony1.ene- 1 - vonversio::~ ommer~ i2, irQl.er

Ca talvst of 'i 0% Mo03 and 3 5% CoO 52..f:. Alumina

at .Q psi r; , 3 5 0 °,!, and W1ISV = 1 1

Test. Ethylene Peak Area

Propylene Peak Area

2-But0ne Peak .Area

1-Bi.:..tene Peak Area

No sq_ i:..1~ sq_ ino sq_ in_ sq_ in.

I 2. 6L'.-O ;1,.800 4 .. 268 o. 571

II 1. 786 7.655 2.508 0c350

III 1 .. 504 6.230 2.044 Oe231

Page 118: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

ABSTR) .. CT

STJDY CF THE }~l~CHANISM OF THE

DISPRO?ORTION=TIO~ OF PROPYLENE CVER A

COBALT OXIDE-YOLYBDENA-kLillIINA

CATALYST THROGGH THE USE OF A

:2ADIOACTIVE TR~\CER

by

Fred. L. Woody

An investigaiion was u.n.dertaken to study the

@ectanism of the dispro~ortionation of propylene over

a cob~lt oxide-molyodena-alumina catalysto For the

. . . _,_. 1 c14 - 'h invest1gav1on propy ene - l - was used as~ e

leed. A reaction syst0m consisting of a ~ubular

rcac~or was employed, with a commercial Girdler

catalyst of 3.5 per cent cobalt oxide and ten per cent

~olybdena being usedo The catalyst was activated at

approx~~ately 1000° for six hours, and dry nitrogen

was pass8d over it throughout activation. The reactor

was operated at atmospceric pressure at both 300 and 350°P

with a fee~ 1low rate of one milliliter per second,

corresponding to a weight hourly space velocity of

ap?roxi~a~ely 1.: gram of feed per hour par gram of

catalyst. At these two temperatures, high conv~rsion

Page 119: STUDY OF THE MECHANISM OF THE DISPROPORTIONATION OF

and selectivity of reaction was obtained, and the

catalyst deactivated slightly with time-on-stream over

a period of 75 minutes.

Radioactive samples were collected in Hoke sampling

cylinders after the propylene - l - c14 had been on

Cl4 st~eam five minutes. Before the propylene - 1 - was

fed to the rea, -::,or, propyle::ie had been :passed over the

catalyst 15 minutes. From the sampl,ing cylinders,

the samples were transferred to sample traps for

ana:i.ysis.

The analysis of the sample consisted primarily

of ~sing a proportional counter attached to a gas

chromatograph. Thus, the radioactivity of each reactor

prod~ct could be determined after separation by the

chromatograpn. This procedure permitted a one-step

ana:...ysis.

Results showed considerable ~adioactivity in both

t}1e ethylene and 2-butene products. The "quasi-cyclo-

butane II theory on ·the mechanism of the disproportionation

of olefins, which would. require radioactivity to appear

only in the ethylene, thus does not rigorously apply.

It can therefore be coccluded that delocalization of

the do~ble bond in propylene occurs to some extent

upon adsorption.