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Structural Steel. Structural Steel.

Structural Steel

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Page 1: Structural Steel

Structural Steel.Structural Steel.

Page 2: Structural Steel

Commercial QualityCommercial Quality

For general engineering work that does not For general engineering work that does not require specified mechanical properties.require specified mechanical properties.

Test certificate is available, stating Chemical Test certificate is available, stating Chemical Analysis, no mechanicals.Analysis, no mechanicals.

May be produced to SAE specs.May be produced to SAE specs. May be welded and subjected to “Moderate” May be welded and subjected to “Moderate”

forming.forming. What a customer usually wants when asking What a customer usually wants when asking

for “Mild Steel. for “Mild Steel.

Page 3: Structural Steel

Commercial QualityCommercial Quality

Should only be used where no specific Should only be used where no specific mechanical requirements exist.mechanical requirements exist.

Not recommended for structures where any Not recommended for structures where any danger of “catastrophic failure” exists.danger of “catastrophic failure” exists.

There is very little recourse to the mill in the There is very little recourse to the mill in the event of failures. event of failures.

Page 4: Structural Steel

Structural Steels.Structural Steels.

Used where chemical and mechanical Used where chemical and mechanical properties are required and specified.properties are required and specified.

Always supplied with test certificates.Always supplied with test certificates. Available in plate, sheet, sections, tube etc.Available in plate, sheet, sections, tube etc. May be grouped in Low, Medium and High May be grouped in Low, Medium and High

Strength structural steels. Strength structural steels.

Page 5: Structural Steel

Structural SteelsStructural Steels

Used where structural properties are Used where structural properties are required. Engineers can design, using these required. Engineers can design, using these properties.properties.

With correct design and guaranteed With correct design and guaranteed structural steel, failures should be avoided.structural steel, failures should be avoided.

Using steels of higher Yield and Toughness, Using steels of higher Yield and Toughness, allows thinner steel & hence, lighter allows thinner steel & hence, lighter structures. structures.

Page 6: Structural Steel

The New Specs.The New Specs.

BS 4360

SANS 1431

SANS50025EN10025

Page 7: Structural Steel

43A

300WA

S275JR50B

350WA

S355JR

GradesGrades

Page 8: Structural Steel

SteelSteel YieldYield TensileTensile ImpactImpact

43A43A 275275 430/580430/580

300WA300WA 300300 430/580430/580

S275S275 275275 430/580430/580

350WA350WA

350WC350WC

350350

350350

490/640490/640

490/640490/640 27J @ 2027J @ 20

50C50C

S355JRS355JR

350350

350350

490/640490/640

490/640490/640

27J @ 027J @ 0

27L@ 2027L@ 20

CortenCorten 350350 480480

Sup TMSup TM 190-500190-500 Up to Up to 560560

RT 700RT 700 700700 780/930780/930 27J@ -5027J@ -50

Page 9: Structural Steel

BS 4360: 1986BS 4360: 1986 EN 10025: 1993EN 10025: 1993 SANS 1431SANS 1431 SANS 50025 / EN SANS 50025 / EN 1002510025

Gr 40 AGr 40 A

S 235 JRS 235 JR 240WA240WA S 235 JR+ARS 235 JR+AR

Gr 40 BGr 40 B S 235 JR G2S 235 JR G2

Gr 40 CGr 40 C S 235 JOS 235 JO 240WC240WC S 235 JOS 235 JO

Gr 40 DGr 40 D S 235 J2 G3S 235 J2 G3 240WDD240WDD S 235 J2+NS 235 J2+N

Gr 43 AGr 43 A

Gr 43 BGr 43 B S 275 JRS 275 JR S 275 JR+ARS 275 JR+AR

Gr 43 CGr 43 C S 275 JOS 275 JO S 275 JOS 275 JO

Gr 43 DGr 43 D S 275 J2 G3S 275 J2 G3 S 275 J2+NS 275 J2+N

NONENONE NONENONE 300WA300WA NONENONE

Gr 50 AGr 50 A

Gr 50 BGr 50 B S 355 JR S 355 JR 350WA350WA S 355 JR+ARS 355 JR+AR

Gr 50 CGr 50 C S 355 JOS 355 JO 350WC350WC S 355 JOS 355 JO

Gr 50 DGr 50 D S 355 J2 G3S 355 J2 G3 350WDD350WDD S 355NS 355N

S 355 J2 G4S 355 J2 G4 (AR or N)(AR or N)

Gr 50 DDGr 50 DD S355 K2 G3S355 K2 G3 S355NLS355NL

Specification Comparison

Page 10: Structural Steel

Impact RequirementsImpact Requirements

JR = 20degC (or none)JR = 20degC (or none) JO = 0 degCJO = 0 degC J2G3 = -20 degC.J2G3 = -20 degC. N = Normalised.N = Normalised. E (Prefix) Engineering Grade.E (Prefix) Engineering Grade.

Page 11: Structural Steel

Strength of SteelsStrength of Steels

0

100

200

300

400

500

600

700

800

900

43A 50B TM380 TM500 RoqTuf

Yield S

Tens. S

Domex.S275 S355

S700MC

Page 12: Structural Steel

WHAT IS COR-TENWHAT IS COR-TEN®® ? ?

• Description Cor-Ten® is a high strength low alloy weathering steel conforming to ASTM A242 Type 1. It derives improved corrosion resistance compared with carbon steel by the formation of a stable, adherent patina of corrosion product under suitable exposure conditions, inhibiting further corrosion attack.Cor-Ten® is a registered trademark of USX Corporation

Steel C Si Mn P S Cr Ni Cu V Nb Al

Cor-Ten® 0.06-0.10

0.30-0.40

0.30-0.50

0.08-0.10

0.01 0.75-0.90

0.45-0.50

0.30-0.35

0.01 - 0.02-0.04

300 WA 0.22 0.50 1.60 0.05 0.05 - - 0.35 0.10 0.10 0.10

WR50 0.1-0.19

0.15-0.50

0.90-1.25

0.04 0.05 0.40-0.70

- 0.25-0.40

0.02-0.10

- 0.01-0.06

Page 13: Structural Steel

Pressure Vessel GradesPressure Vessel Grades

SANS50028 EN10028 Replaces BS1501SANS50028 EN10028 Replaces BS1501

Grade 430A = P265GH, Grade 430A = P265GH,

Also P235GH, P265GH & P295GHAlso P235GH, P265GH & P295GH

Page 14: Structural Steel

High Strength, formable, sheetHigh Strength, formable, sheet

There is a great deal of development around hot There is a great deal of development around hot rolled thermo-mechanically rolled, inclusion shape rolled thermo-mechanically rolled, inclusion shape controlled sheet, in thickness 2mm –12mm. controlled sheet, in thickness 2mm –12mm.

From hot strip mills, and particularly for the motor, From hot strip mills, and particularly for the motor, materials handling and trailer industry.materials handling and trailer industry.

Grades from 400 –700Mpa Yield Strength.Grades from 400 –700Mpa Yield Strength. These steels give mass saving advantages and These steels give mass saving advantages and

are very formable and weldable. are very formable and weldable.

Page 15: Structural Steel

AdvantagesAdvantages

Mass reduction possibleMass reduction possible Possibility of replacing more expensive Possibility of replacing more expensive

Quenched and Tempered plate (up to Quenched and Tempered plate (up to 10mm)10mm)

Steel available with better resistance to Steel available with better resistance to mechanical damage. mechanical damage.

Page 16: Structural Steel

Supraform –Spec. ChangesSupraform –Spec. ChangesSupraform TM290 and TM340 to be replaced by S315MC

Supraform TM380 to be replaced by S355MC

Supraform TM460 to be discontinued.

Supraform TM500 to be replaced by S460MC.

Supraform TM600 to be replaced by S550MC

S700MC already available ex import, Mittal to continue development.

Page 17: Structural Steel

The New Product RangeThe New Product Range

Spec.Spec. SupraformSupraform

315MC/315MC/EN10149-2 EN10149-2 S315MCS315MC

SupraformSupraform

355MC/355MC/EN10149 -2 EN10149 -2 S355MCS355MC

SupraformSupraform

420MC/420MC/EN10149-2 EN10149-2 S420MCS420MC

SupraformSupraform

550MC/550MC/EN10149-2 EN10149-2 S550MCS550MC

Quality Quality CodeCode

556 000556 000 557 000557 000 550 000550 000 530 000530 000

Slab WidthsSlab Widths 13001300 960;1300;960;1300;

1600;18701600;1870

960;1300;960;1300;

16001600

1300;16001300;1600

ThicknessThickness

RangeRange

2,0 - 6,02,0 - 6,0 2,0 – 10,02,0 – 10,0 2,5 – 10,02,5 – 10,0 3,0 – 8,03,0 – 8,0

Page 18: Structural Steel

High Strength Steels.High Strength Steels.RULE OF THUMB FOR MASS SAVINGS>

t2

t1

Re1

Re2

t= Thickness

Re= Yield Strength

1 = Reference Steel

2 = High Strength Substitute.

Page 19: Structural Steel

Don’t over design!Don’t over design!