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Str
and A
nchor
Syste
ms
St-1
STRAND ANCHOR SYSTEMS
for
Permanent and Temporary Rock and Soil Anchors
BURIED STRUCTURES
EXCAVATION SHORINGTRANSMISSION LINESAND ANTENNAS
TUNNELS
RETAINING WALLS DAM-TIEDOWNS
Applications
February 2011
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-2
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-3
Table of Contents
Strand Anchor Brochure (contains Technical Data) St- 4
Technical Data St 5
Corrosion Protection St- 6
Sample Anchor Assemblies St- 9
Anchor Heads St-17
Stressing St-18
Accessories St-21
Post Grouting System St-27
Geotextile Sock St-31
Contents
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-4
I N D E X
I. Introduction Page 2
II. CTS Strand Anchors Page 3
III. Advantages Pages 4, 5
IV. Anchor Types & Technical Data Pages 6,7
V. CTS Quality Control Page 8
VI. CTS Anchor Monitoring Page 9
VII. CTS Strand Anchor Installation Sequence Page 10
VIII. Typical CTS Strand Anchor Applications Page 11
IX. Seismic Retrofit Page 12
STRAND ANCHOR BROCHURE
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-5
CTS
Str
and
Anc
hors
, Tec
hnic
al D
ata
CTS
Roc
k an
d S
oil A
ncho
rs m
eet t
he A
STM
A-4
16 o
r AS
TM A
-488
(epo
xy c
oate
d st
rand
) spe
cific
atio
ns fo
r 0.6
", 7
wire
stra
ndU
ltim
ate
stre
ss (f
pu)
270
ksi
1861
.65
N/m
m2
Wei
ght p
er s
trand
0.74
lbs.
/lf1.
10kg
/m
No.
of
Stra
nds
inch
2m
m2
kips
kNki
pskN
inm
min
mm
10.
217
140
58.6
261
46.9
209
2.20
562.
461
20.
4328
011
7.2
521
93.7
417
2.20
562.
461
30.
6542
017
5.8
782
140.
662
62.
2056
2.4
614
0.87
560
234.
410
4318
7.5
834
2.50
633.
691
51.
0970
029
3.0
1303
234.
41,
043
3.15
803.
691
61.
3084
035
1.5
1564
281.
21,
251
3.15
803.
691
71.
5298
041
0.1
1824
328.
11,
460
3.15
803.
691
81.
7411
2046
8.7
2085
375.
01,
668
3.94
100
4.7
119
91.
9512
6052
7.3
2346
421.
81,
877
3.94
100
4.7
119
102.
1714
0058
5.9
2606
468.
72,
085
3.94
100
4.7
119
112.
3915
4064
4.5
2867
515.
62,
294
3.94
100
4.7
119
122.
6016
8070
3.1
3128
562.
52,
502
3.94
100
4.7
119
132.
8218
2076
1.7
3388
609.
32,
711
4.49
114
4.7
119
143.
0419
6082
0.3
3649
656.
22,
919
4.49
114
4.7
119
153.
2621
0087
8.9
3909
703.
13,
128
4.92
125
5.7
145
163.
4722
4093
7.4
4170
750.
03,
336
4.92
125
5.7
145
173.
6923
8099
6.0
4431
796.
83,
545
4.92
125
5.7
145
183.
9125
2010
54.6
4691
843.
73,
753
4.92
125
5.7
145
194.
1226
6011
13.2
4952
890.
63,
962
4.92
125
5.7
145
306.
5142
0017
57.7
7819
1406
.26,
255
N/A
N/A
6.9
175
4710
.20
6580
2753
.712
250
2203
.09,
800
N/A
N/A
9.5
241
6013
.02
8400
3515
.415
638
2812
.312
,510
N/A
N/A
on re
ques
t92
19.9
612
880
5390
.323
978
4312
.219
,182
N/A
N/A
on re
ques
t
(AP
S)
(fpu
*AP
S)
(0.8
*fpu
*AP
S)
Cor
ruga
ted
She
atin
g (o
.D.)
PV
CH
DP
EC
ross
Sec
. Are
aU
ltim
ate
Load
Max
. Jac
king
Loa
d
They
are
in a
ccor
danc
e to
:"R
ecom
men
datio
ns fo
r Pre
stre
ssed
Roc
k an
d S
oil A
ncho
rs",
Pos
t Ten
sion
ing
Inst
itute
(PTI
), P
hoen
ix, A
Z, 2
005
Frou
rth E
ditio
n, P
TI 1
0-20
05
"Tie
back
s", F
HW
A-R
D-8
2-04
7, F
eder
al H
ighw
ay A
dmin
istra
tion,
Was
hing
ton
DC
, 198
3"G
roun
d A
ncho
rs a
nd A
ncho
red
Sys
tem
s", G
eote
chni
cal E
ngin
eerin
g C
ircul
ar N
o. 4
, Fed
eral
Hig
hway
Adm
inis
tratio
n, W
ahin
gton
DC
, FH
WA
-IF-9
9-01
5, 1
999
The
drill
hol
e si
ze c
hose
n sh
ould
allo
w fo
r a m
inim
um g
out c
over
ove
r the
cor
ruga
ted
shea
th o
f 0.5
" (12
.7 m
m).
If ou
r pos
t-gro
ut p
ress
ure
lines
are
use
d,
allo
w fo
r a m
inim
um o
f 1" (
25.4
mm
) gro
ut c
over
on
the
side
whe
re th
e gr
out p
ipe
is a
ssem
bled
.
Our
cen
traliz
ers
are
mad
e to
allo
w fo
r a m
inim
um o
f 0.5
" (12
.7 m
m) g
rout
cov
er o
r to
a sp
ecifi
ed s
ize.
The
y ar
e av
aila
ble
as s
ingl
e w
ing
parts
(a m
inim
um o
f 3
win
gs is
requ
ired
per l
ocat
ion)
or a
s m
ultip
le w
ing
elem
ents
.O
ur s
trand
org
aniz
ers
are
fabr
icat
ed to
pro
vide
the
min
imum
stra
nd s
paci
ng re
com
men
ded
in th
e P
TI m
anua
l.
STRAND, Technical Data
Technical Data
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-6
Corrosion Protection Classification
In the 2004 Recommendations for Prestressed Rock and Soil Anchors(Fourth Edition, endorsed by ADSC), the Post-Tensioning Institute,
Phoenix, defines two classes of Corrosion Protection:
Class I, Encapsulated Tendons
(often referred to as
double corrosion pro-tected, DCP).
Class II, Grout Protected
Tendons (often referred
to as single corrosionprotected, SCP).
Class
These classes are further outlined
Protection Requirements
Anchorage Unbonded Tendon Bond
Length Length
I
Encapsulate
d
Tendon
II
Grout
Protected
Tendon
1. Trumpet
2. Cover, if
exposed
1. Trumpet
2. Cover, if
exposed
1. Grease-filled
sheath, or
2. Grout filled
sheath, or
3. Epoxy for fully
bonded
Anchors
1. Grout filled
encapsula-
tion, or
2. Epoxy
1. Grease filled
sheath
2. Heat Shrink
sleeve
Grout
Corrosion Protection
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-7
Anchor Service Live
Temporary (24 Month)
AggressivityAggressivity
Agressive Non-AgressiveNon-Agressive Not Known orAggressive
Class IIProtection
Class IProtection
Class IProtection
Class IProtection
Class IIProtection
Incremental inPlace Costs
Consequencesof Failure
Inexpensive Expensive
Serious Not Serious
None
Corrosion Protection Decision Treeas recommended by the PTI and endorsed by the ADSC
Corrosion Protection
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Simple Corrosion Protection
Class II
Fre
e S
tre
ssin
g L
en
gth
Bo
nd
Le
ng
th
Fin
al G
rou
t, if
req
uire
dA
nch
or
Gro
ut
Strand(bare)
Strand Spacer &Organizer
Gripper
Anchor Head
Bearing Plate
Centralizer
Cover Cap (if req.)
Corrosion Inhibitoror Grout (if req.)
Strand(encapsulated)
Seal
Trumpet (if req.)
Seal (if req.)
Str
and A
nchor
Syste
ms
St-8
Corrosion Protection
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-9
Double Corrosion Protection
Class IS
tra
nd
Bo
nd
Le
ng
thF
ree
Str
essin
g L
en
gth
An
ch
or
Gro
ut
Fin
al G
rou
t
Overlap2 min.
Strand(bare)
Strand Spacer &Organizer
Gripper
Anchor Head
Bearing Plate
Centralizer
Cover Cap (if req.)
Corrosion Inhibitoror Grout (if req.)
Strand(encapsulated)
Seal
CorrugatedSheathing(HDPE or PVC)
Grout Cap
Cement Grout(field or factory
installed)
Trumpet
Seal
Sample Anchor Assemblies, Bare Strand
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-10
Str
an
d B
on
d L
en
gth
Fre
e S
tre
ssin
g L
en
gth
An
ch
or
Gro
ut
Fin
al G
rou
t
Strand(bare)
Strand Spacer &Organizer
Gripper
Anchor Head
Bearing Plate
Centralizer
Seal
CorrugatedSheathing(HDPE or PVC)
Grout Cap
Cement GroutPlug (2-0 length)
Cement Grout(field installed)
Cover Cap (if req.)
Corrosion InhibitorGrout (if req.)
Seal
Strand(encapsulated)
Trumpet
Multiple Corrosion Protection
Class I
Sample Anchor Assemblies, Bare Strand
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-11
First
Sta
ge
Gro
ut
Se
co
nd
Sta
ge
Gro
ut
Fre
e S
tre
ssin
g L
en
gth
Bo
nd
Le
ng
th
Strand(epoxy coated)
Strand Spacer &Organizer
Gripper
Anchor Head
Bearing Plate
Centralizer
Cover Cap (if req.)
Corrosion Inhibitoror Grout (if. req.)
Passive Anchor
Double Corrosion Protection
Class I
Sample Anchor Assemblies, Bare Strand
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-12
First
Sta
ge
Gro
ut
Se
co
nd
Sta
ge
Gro
ut
Fre
e S
tre
ssin
g L
en
gth
Bo
nd
Le
ng
th
Strand(epoxy coated &encapsulated)
Seal
Strand(epoxy coated)
Strand Spacer &Organizer
Gripper
Anchor Head
Bearing Plate
Centralizer
Trumpet
Seal
Cover Cap
Corrosion Inhi-bitor or Grout
Active Anchor
Double Corrosion Protection
Class I
Sample Anchor Assemblies, Epoxy Coated Strand
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-13
P.E. TUBING
CORROSION INHIBITOR
CTS - ENCAPSULATED STRAND OTHER - EXTRUSION COATED STRANDEPOXY COATED STRANDFLO-FIL - FLO-BOND
P.E. TUBING
CORROSIONINHIBITOR
CTSSTRA1
QUADRUPLE PROTECTION
DOUBLE PROTECTION
TYPICAL SECTIONS THRU FREE-STRESS (UNBONDED) LENGTH
P.E. OR P.V.C. SHEATH
CEMENT GROUTP.E. TUBING
CORROSION INHIBITOR
GROUT TUBE
STRAND ANCHOR TENDONS
Corrosion Protection System In Unbonded Length
Sample Anchor Assemblies, Epoxy Coated Strand
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-14
Horizontal Off-Coiler
Off-Coiler
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-15
Vertical Off-Coiler
Vertical Off-Coiler
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-16
Anchor Head Design
A C
B TRUMPET, AS REQUIRED
BEARING PLATE, AS REQUIRED
ANCHOR HEAD
A: Anchor Head Diameter B: Anchor Head Height
C: Bearing Plate Hole Diameter
No. of
StrandsA*
inch mm
B*
inch mm
C*
inch mm
4
7
9
12
15
19
30
47
60
92
5.13 130.18
5.50 139.70
5.88 149.23
7.50 190.50
8.00 203.20
10.00 254.00
11.00 279.40
14.25 361.95
16.00 406.40
18.00 457.20
2.38 60.33
2.38 60.33
2.75 69.85
2.75 69.85
3.50 88.9
4.00 101.6
5.00 127
7.00 177.8
8.00 203.2
8.00 203.2
3.5 85.73
4.1 101.60
4.25 104.14
4.9 119.38
5.75 140.65
7.1 175.26
8.25 209.55
9.90 251.46
11.84 300.74
14.00 355.6
*Note: Conversion from inch to mm calculated using 4 significant digits
Numbers rounded to 2. significant digit
Standard Anchor Heads (can be made restressable)
Anchor Heads
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-17
STRESHE1
(TWO)1" WINDOWS
A + 1/8
RESTRAINER PLATE(ADJUSTABLE)
Stressing Chair
A: Anchor Head Diameter(see drawing and Table Anchor Head Design p. St-17)
Note:
Open stressing chair required for anchors with more than 19 strands and for per-
formance testing with long free stressing length.
Available for all Anchor Heads up to 19 strands
Stressing
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-18
Double Acting -
Hollow Ram Anchor Stress Jack
Stressing
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
CTS-CBJ-3 1 3.0 5.0 25 TONS 0.70" 4.25" 8.00" ALUM 10
CTS-25-8 1 8.0" 5.0 25 TONS 0.70" 4.50" 13.00" ALUM 20
CTS-50 Titan 4.0" 10.3 50 TONS 2.12" 7.50" 9.50" ALUM 40
CTS-100 4 6.0" 21.0 100 TONS 2.00" 7.00" 12.50" STEEL 90
CTS-100 4 8.0" 21.0 100 TONS 3.50" 10.00" 16.00" ALUM 120
CTS-120 5 6.5" 24.3 120 TONS 3.50" 9.50" 14.00" ALUM 80
CTS-150 6 8.0" 30.0 150 TONS 3.50" 10.00" 15.00" ALUM 125
CTS-150 6 10.0" 29.5 150 TONS 3.50" 12.00" 19.00" ALUM 225
CTS-200 7 7.0" 40.0 200 TONS 3.50" 11.00" 17.00" STEEL 335
CTS-200 7 9.5" 40.0 200 TONS 3.50" 12.00" 19.00" ALUM 200
CTS-200 9 9.5" 40.0 200 TONS 4.50" 11.50" 21.00" STEEL 450
CTS-300 12 18.0" 60.0 300 TONS 5.25 14.00" 27.50" STEEL 875
CTS-300 12 18.0" 60.0 300 TONS 5.25" 14.00" 34.00" STEEL 1350
CTS-500 15 14.0" 110.0 500 TONS 8.00" 20.00" 27.50" STEEL 1830
CTS-800 27 14.0" 160.0 800 TONS 9.50" 26.50" 32.50" STEEL 3600
CTS-2200 92 35.0" 440.0 2200 TONS 16.00" 38.50" 55.00" STEEL 13000
MAXIMUM
MODEL RAM AREA LOAD @ CENTRE CYLINDER HEIGHT WEIGHT
NUMBER USAGE STROKE (INCH2) 10,000 PSI HOLE I.D. O.D. Collapsed MATERIAL (LBS.)
HEIGHT STROKE
CYLINDER O.D. CENTER HOLE ID.
Str
and A
nchor
Syste
ms
St-19
Stressing
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
CROSS-SECTION
1.3"
+-7
DETAIL-A
O - RING
2"
12TE
ETH
PE
R IN
CH
10'DETAIL-A
FOR 0.6" 270 KSIEPOXY COATED STRAND
CROSS-SECTION
1 3/8
DETAIL-B
7 10'-+
DETAIL-A
O - RING
DETAIL-A
26TE
ETH
PE
R 2
5.4m
m
2
FOR 0.6" 270 KSI STRAND
DETAIL-B
4
Grippers, for bare and epoxy coated strand
MATERIAL SPECIFICATIONS: 32 mm (1 1/4) BAR
STOCK 12 L 14 MATERIAL
CASE HARDNESS: ROCKWELL, ON C-SCALE 59 TO 65,
12/1000 TO 15/1000 DEEP
TOLERANCE: UNLESS OTHERWISE SPECIFIED 0.4 mm
(1/64)
MATERIAL SPECIFICATIONS:
35 mm (1 3/8) BAR
STOCK 12 L 14 MATERIAL
CASE HARDNESS:
ROCKWELL, ON C-SCALE 59
TO 65, 12/1000 TO 15/1000
DEEP
TOLERANCE:
UNLESS OTHERWISE SPECI-
FIED 0.4mm (1/64)
NOTE
THIS GRIPPER HAS BEEN
DESIGNED AND TESTED BY
FLORIDA WIRE CO. FOR USE
WITH 0.6" FLO-FIL-BOND,
EPOXY COATED STRAND
These grippers are tested and approved by CALTRANS
2 Part Gripper for bare strand
3 Part Gripper for epoxy coated strand
Str
and A
nchor
Syste
ms
St-20
Strand Coupler
STRAND
3 3/4"
7 1/2"
1 3/
4"
3 3/4"
INSPECTION HOLES
strcoup1
THIS COUPLER DEVELOPS THE MINIMUM ULTIMATE STRENGTH OF
THE 0.6/270 KSI SEVEN WIRE STRAND
Notes:
1. Clean cut end of strand and debur (chamfer).
2. Mark strand to check proper engagement.
3. Check couplers (inside) to make sure that grippers are clean and springs are in
place.
4. Push strand into coupler and check proper engagement.
5. If strand is not properly engaged, open coupler, push grippers over strand (+1/2,
12.7 mm) and close coupler.
6. To assure proper gripping, coupler may be pre-tensioned with monostrand jack.
Accessories
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-21
Accessories
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Organizers
CORRUGATED H.D.P.E OR P.V.C. SHEATH
CORRUGATED H.D.P.E OR P.V.C. SHEATH
ORGAINZER
ORGAINZER
1/8"
1 13
/16"
(
46M
M)
I.D
. 1 1
5/16
"
(49M
M)
0.D
. 2 1
/4"
(5
6MM
)
1 5/8" (41MM)
O.D. OF ORGANIZED STRAND
MATERIAL SPEC.: HARD P.V.C.OR H.D.P.E.
TYPICAL CTS-ORGANIZER, UP TO 4 STRANDS
TYPICAL CTS-ORGANIZER, UP TO 9 STRANDS(LARGER, UP TO 60 STRAND, ALSO AVAILABLE)
2 1/
2"
CTSSPAC1
Str
and A
nchor
Syste
ms
St-22
Centralizer
(INCHES) (INCHES)
MIN. WALL THICKNESS
(INCHES)(INCHES)(INCHES)(INCHES)
3.00
2.50
2.00
1.50
1.25
1.00
.75
18.0
14.0
10.0
8.0
6.0
6.0
4.0
5.0
4.0
4.0
3.0
3.0
2.0
2.0
.216
.203
.154
.145
.167
.137
.113
.090
.140
.133
.113
.080
.080
.080
3.50
2.87
2.37
1.90
1.66
1.31
1.05
SCHED. 40SER. 200 TO O.D.FROM O.D.
SHAPED DIAMETER 'D'DIAMETEROUTSIDE
PIPE SIZENOMINAL INSIDE DIAMETER 'd'
(INCHES) (INCHES)SER. 200 SCHED. 40
1.14
.87
1.48
1.70
2.13
2.58
3.15
.80
1.03
1.36
1.59
2.05
2.45
3.04
d D
DCP AND SCP STRANDOR BAR ANCHORSOR SOIL NAILS
SCP STRANDLOCATION
DCP STRAND OR BAR SCP STRAND
DR
ILL
HO
LE
CTS CENTRALIZER SPECIFICATIONS
LENGTH
*
CENTRAL1
- CTS Centralizers are manufactured from high quality plastics and are custom made to
meet all your specifications.
- Centralizer according to specifications on job
- If not otherwise specified, space 10 on centre within bond length
Accessories
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-23
Accessories
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Installation Instructions
1. Lay out CTS - Centralizers (curve up) as shown in detail A.
2. Cut duct tape and tape onto centralizers (top and bottom)
3. Wrap pre-assembled centralizer unit around anchor with legs of unit secured in notch
of corrugations.
4. Tighten one end of unit with nylon cable tie or 2 rounds of re-bar tie wire.
5. Repeat 3 and 4 at other end. Centralizer leg can be secured in different notches to
adapt to different hole diameterc
6. NOTE: Use at least 4, to a maximum of 6 centralizers per unit.
7. Spacing as per specifications or minimum 5 on centre
1/8"
R = 3" (NORMAL)(VARIES IF SPACER IS PUSHEDTOGETHER OR PULLED APART)
2 1/
2"
3" TO 6" DRILL HOLE
NYLON CABLE TIESOR 2 ROUNDS OF RE-BAR WIREON 2 LAYERS OF DUCT TAPE
7/8"
Banana1
DETAIL A
MIN
. MIN
.
Standard Single Wing Centralizer
Str
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ms
St-24
Heavy Duty (HD) Double Wing Centralizer
Please note:
Installation instructions
on page 25
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-25
Post Grouting System
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
PREAMBLE
Post-Grouting improves the bond between the anchor grout and the soil
by creating pressure zones (bulbs) at the location of the valves on the
post-grout line. It is mainly used in cohesive soils to increase the skin
friction.
The CTS post-grouting system is a single line system with an internal
flushing line (ring lines have been used as well in the past but found to
take up to much space in the drill hole).
The enclosed (full size) drawing shows all the details. A valve section
consists of a 20 ft. PVC pipe C/W 4 valves and one end cap. If required
an additional valve section (20 ft) can be glued to the first one at the
bell end. At the upper end of the grout pipe (PVC) a thread adapter
should be glued on.
Installation Sequence
1. After the grout line is assembled (glued together) the line should be
taped to the anchor with the bottom of grout line two ft up from the
bottom of the anchor.
2. Place first stage anchor grout through separate grout line (neat
cement grout or with sand or gravel added). If neat cement grout,
water cement ratio should be W/C = 0.45.
3. Immediately after first stage grouting flush out post grout line with
clean water by pushing down the flush line to the bottom of the post
grout line. If water runs out clear, pull out flush line and leave water
inside post-grout line.
POST - GROUTING SYSTEMS
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4. After initial set or max. twenty four hours after the first stage
grouting start pressure grouting through the post grout line with a
high pressure pump capable of 1000 PSI. First start with water to
open the valves, this could take up to 1000 PSI pressure.
5. When pressure drops (valves open up) or no significant pressure
rise, switch over to neat cement grout W/C of0.5 to 0.6. NOTE:
Make sure that grout is mixed thoroughly and is without any lumps.
Pump grout until pressure rises. If pressure does not rise after
several bags of cement, stop pumping and flush out grout line with
water.
6. Twenty four hours later repeat 5 above until a pressure of at least
400 PSI is reached (depending on ground conditions, final pressure
should be between 200 and 100 PSI). Flush out grout line with
water.
7. After anchor is successfully tensioned fill post-grout pipe with grout.
Post Grouting System
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-27
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
BE
LL
EN
D4
'-0
"2
'-0
"4
'-0
"4
'-0
"
20
' PIP
E S
EC
TIO
N
SE
CT
ION
SE
CT
ION
WA
TE
R F
LU
SH
LIN
E
3/8
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.D.,
1/4
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A
B
1/2
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CH
ED
. 4
0 P
.V.C
. (B
EL
LE
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PO
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0.8
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ER
SP
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VA
LV
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4'-0
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.C.
BO
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OM
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E 4
'-0
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RO
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OR
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RO
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ES
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RE
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ITT
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E
1/2
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EN
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UE
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N
PV
C5
AB
WA
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LU
SH
LIN
E
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HO
PP
ER
GR
OU
TM
IXE
R
GR
OU
TP
UM
P
GA
UG
E
CO
UP
LIN
G50
0 - 1
000
PS
I(3
5 - 7
3 B
AR
)
CIR
CU
LAT
ION
LIN
EIN
SE
RT
FLU
SH
LIN
EA
T C
OU
PLI
NG
AN
CH
OR
PO
ST
GR
OU
TIN
GV
ALV
ES
CT
SP
OS
T2
Flow Diagram
Post Grouting System
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
Str
and A
nchor
Syste
ms
St-29
Geotextile Grouting Sock
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com
GEO-SOCK
ANCHOR GROUT TUBE
GROUTING SOCK
CLAMP
CLAMP
NOTES:
1. Tape grout tube to anchor, starting
1-0 from bottom of anchor.
2. Place geotextile sock over anchor
and grout tube.
3. Fix and tighten the ends of the sock
by wire or hose clamps.
4. Tape sock (not too tight) to anchor.
5. Insert anchor into drill hole.
6. Pump grout through grout tube
inside sock with 8 to 12 bar (100
psi) pressure and fill and expand
the sock. Effected by this pressure
grouting, the grout mix is dehydrat-
ed, the water is pressed out of the
fine mesh leaving the cement to
cure faster.
Geotextile Grouting Sock
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MATERIAL SPECIFICATION
GRAB TENSILE STRENGTH
GRAB TENSILE ELONGATION
MULLEN BURST
PUNCTURE
TRAPEZOID TEAR
UV RESISTANCE
APPARENT OPENING SIZE
PERMITTIVITY
FLOW RATE
ASTM D-4632
ASTM D-4632
ASTM D-3786
ASTM D-4833
ASTM D-4533
ASTM D-4355
ASTM D-4751
ASTM D-4491
ASTM D-4491
N
%
kPA
N
N
%
UM
s-1
l/(s*m2)
400
50
1551
290
200
70
200
2.5
119
PROPERTYTEST
METHODUNITS
NONWOVEN
4545-C14
Geotextile Grouting Sock Specifications
Geotextile Grouting Sock
Con-Tech Systems Ltd. Western D ivision: (604) 946-5571 Email: [email protected] D ivision: (61 3) 342-0041 Website: www.contechsystems.com