StoneL Valve communication and control...Hawkeye HK page 51 30 (1) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs 40 (1) Namur (EN 60947-5-6) I < 1 mA to

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valve communication and control

1.218.739.5774 Valve communication & control | 3

table of contents

Axiom® AXExplosionproof with integral pneumatic control in aluminum or stainless steel

Pages 6-13

Eclipse®

Compact and modular with integral proximity sensors

Pages 26-31

Axiom® AMINonincendive with integral pneumatic controlPages 14-25

Quartz®

Versatile explosionproof monitoring platformPages 32-43

Prism®

Diaphragm and angle valve applicationsPages 44-49

Hawkeye®

Linear point sensorsPages 50-51

Process environmentArea classifications and chemical compatibility chartsPages 52-55

Reference guideApplication guidelines for platforms and switches/VCTsPages 4-5

© StoneL

4 | Valve communication & control StoneL.com

Quick reference

Platform guidePlatform Hazardous ratings* Enclosure ratings Capabilities Typical applications

Axiom® AX

pages 6-13

• Class I Div 1&2 explosionproof• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive

• Ex d IIC T6 explosionproof (Zone 1, 2)

• Nema 4, 4X and 6• IP 66, IP 67

• Discrete monitoring• Communication terminal (VCT)• Discrete pneumatic control• Uses advanced analog sensing technology

• 1/4 turn pneumatically actuated valves

Axiom® AMI

pages 14-25

• Class I & II Div 1&2 intrinsically safe• Class I Div 2 nonincendive

• Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2)• Ex nA, nc IIC nonincendive (Zone 2)

• Nema 4, 4X and 6• IP 67

• Discrete & analog monitoring• Communication terminal (VCT)• Discrete pneumatic control• Diagnostics• Uses advanced analog sensing technology• Intermediate control


Eclipse®

pages 26-31

• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive

• Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2)

• Nema 4, 4X and 6 • IP 67

• Discrete monitoring • Communication terminal (VCT)• Uses dual module system


Quartz®

pages 32-43

• Class I Div 1&2 explosionproof• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive

• Ex d IIC T5 explosionproof (Zone 1, 2)• Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2)


• Discrete & analog monitoring• Communication terminal (VCT)• Uses dual module system• Uses individual sensor/switches (multiples of 2, 4 or 6) and position transmitters


• 1/4 turn manually operated valves

• Positioner mounted• Linear globe, gate

(Stroke lengths from 1/2” to 6”)

Prism®

pages 44-49



• Discrete monitoring• Communication terminal (VCT)• Discrete pneumatic control• Uses dual module system

• Linear diaphragm valves• Linear angle valves

(Stroke lengths from 1/8” to 2”)

Hawkeye® HK

pages 50-51


• Ex ia IIC T6 intrinsically safe (Zone 0, 1, 2)


• Discrete monitoring• Single switch/sensors

• Linear globe, gate (Stroke lengths from 3/8” to unlimited)

* Only models listed on StoneL's official web site are approved per specific rating.


Quick reference

Function Electrical Application

Solid state switches/sensors

Axiom AX pg. 10 and Axiom AMI pg. 18

33 (2) SST N.O. switching (SPST) 0.25 amp @ 125 VDC/125 VAC AC & DC computer inputs

44 (2) Namur outputs (EN 60947-5-6) I < 1 mA to I > 2.1 mA @ 5 to 25 DC Intrinsically safe repeater barrier input

Eclipse pg. 28, Quartz pg. 35, and Prism pg. 46

33 (2) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs

44 (2) Namur sensors (EN 60947-5-6) I < 1 mA to I > 3 mA @ 5 to 25 VDC Intrinsically safe repeater barrier input

Quartz (4 & 6 switch models) pg. 39

X SST N.O. switching (LED) 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs

Hawkeye HK page 51

30 (1) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs

40 (1) Namur (EN 60947-5-6) I < 1 mA to I > 3 mA @ 5 to 25 VDC Intrinsically safe repeater barrier input

Valve Communication Terminals VCTs

Axiom AX pg. 11, Axiom AMI pg. 19, Eclipse pgs. 28-29, Prism pgs. 46-47, & Quartz pgs. 35-37 *Does not apply to Eclipse

92 DeviceNet 2 DI & 2 DO, 1 AI auxiliary 4-wire network with 62 devices/segment

93 Foundation Fieldbus* 2 DI & 2 DO (bus powered outputs) 2- wire intrinsically safe, low power network

94 Foundation Fieldbus* 2 DI & 2 DO (externally powered outputs) 4- wire bus network for high power outputs

95 Modbus 2 DI & 2 DO, 1 AI auxiliary 4-wire traditional bus network

96 AS-Interface 2 DI & 2 DO, 2 DI auxiliary (2 DI & 1DO with diagnostics Axiom)

2-wire discrete bus network (31 devices/network)

97 AS-Interface (extended addressing) 2 DI & 1 DO, 2 DI auxiliary Same as “96” except 62 devices/network

Quartz Maxx-Guard (hermetically sealed proximity switches) pg. 38

G SPDT (rhodium contacts) 0.30 amp @ 24 VDC; 0.20 amp @ 120 VAC Computer input for AC & DC circuits

H SPDT (tungsten contacts) 240 VAC max; 3 amp max100 watts max; 2.0 watts min

High power switching

J SPST passive (ruthenium contacts) 0.15 amp @ 30 VDC Intrinsically safe passive switching input

M SPDT; passive (rhodium contacts) 0.15 amp @ 24 VDC Intrinsically safe passive switching input

P SPST (ruthenium contacts) 0.15 amp @ 30 VDC/125 VAC Computer input for AC & DC circuits

S SPDT (LED); (rhodium contacts) 0.30 amp @ 24 VDC; 0.20 amp @ 120 VAC Computer input for AC & DC circuits

Y SPDT Expeditor only (3 switches); (tungsten contacts)

0.30 amp @ 125 VAC Solenoid switching circuit

Mechanical pg. 39

V SPDT 10 amp @ 125/250 VAC; 0.5 amp@ 125 VDC; 0.25 amp @ 250 VDC

High power switching and AC computer inputs

W SPDT gold contact 1.0 amp @ 125 VAC; 0.5 amp @ 30 VDC AC & DC computer inputs; intrinsically safe; limited life

14 (2) DPDT switches 4.5 amp @ 125/250 VAC High power switching and AC computer inputs

Other Sensors

N P+F Namur sensors (EN 60947-5-6) I<1 mA to I>3 mA @ 6 to 29 VDC Intrinsically safe repeater barrier input

F P+F 3-wire PNP sourcing sensor 0.10A @10 to 30 VDC Special solid state, no leakage current

Position Transmitter pg. 39

5 Standard 4 to 20 mA @ 10 to 40 VDC Standard analog feedback

7 High performance 4 to 20 mA @ 10 to 40 VDC Long life analog feedback with high vibration tolerance

Switch/VCT guide


Axiom AX

Axiom Explosionproof Advanced performance and reliability in harsh environments

Axiom AX

The Axiom explosionproof platform, available in epoxy-coated anodized aluminum or stainless steel, will withstand your most challenging plant environments. Its advanced position monitoring and integral pneumatic control offer the ultimate in reliability, convenience, and value.

Universal applicationOne conventional model will satisfy most applications with standard 20 to 125 VAC or VDC monitoring feedback and solenoid control. Standard models also feature high flow 5-way, 2-position pneumatic control suitable for both single- and double-acting actuation. Bus communication models offer the same pneumatic control and have pilots tuned for very low power consumption minimizing voltage drops on long cable runs.

Rugged constructionChoose from the robust epoxy-coated anodized aluminum or the 316 stainless steel enclosure designed for explosionproof applications. This platform is extremely durable and is also well-suited for use in corrosive, heavy washdown and high seas environments.

Exceptional reliabilityThe Axiom is designed to perform reliably in adverse conditions. Its non-contact position sensing system, with fully potted and sealed electronics, is completely protected inside the water-tight explosionproof enclosure. The integral pneumatic control is tolerant of contaminants and able to operate on standard plant air. A rebreather capability is also standard, eliminating potential ingestion of outside contaminants into the spring side of single-acting actuators.

Space efficient design The Axiom AX encloses all electrical components in an explosionproof compartment with less than 5” (130mm) clearance requirement above the top of the actuator. Additional clearance for cover removal is less than 2” (50mm) because there is no shaft to lift over. The automated valve spacing envelope is minimized without compromising performance or maintainability.

Axiom AX


Axiom AXAxiom AX

8. Durable enclosure and manifold/mounting plate are available in epoxy-coated anodized aluminum or 316 stainless steel. All fasteners, indicator couplers, and pneumatic valve end-caps are made of 316 stainless steel.

9. Push button set points for open and closed accurately lock in position settings which remain in place when power is removed and reapplied.

10. Electronic components are sealed and potted inside function module to protect against residual moisture, vibration, and corrosives.

11. Rapid enclosure access with the screw-on cover saves valuable maintenance and set-up time. The cover provides a vapor tight seal and allows entry to internal components in seconds.

12. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback.

13. No bushings or shafts will wear out. Electronic module, with magnetically driven position sensor, is fully isolated from the outside environment. Actuator wear causing shaft “wobble” will not affect monitoring performance.

14. High visibility mechanical and electronic indication confirms open/closed position and solenoid status for greater safety and convenience.

15. Axiom directly attaches to VDI/VDE 3845 (Namur) actuators and many others using a compact mounting manifold system (sold separately).

1. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 24 VDC or 120 VAC, reducing stocking requirements.

2. Prefiltered pilot valve provides additional protection from contaminants.

3. Easy removal from automated valve package is accomplished with captured stainless steel fasteners and unique modular design.

4. Integral pneumatic valve operates on standard plant air, will cycle most actuators in less than two seconds, and is modularized for easy clean out if fouling occurs.

5. External pneumatic valve override options are available enabling local automated valve operation. (Internal pilot momentary override is standard on all solenoids.)

6. Standard 5-way, 2-position valve operates both single- and double-acting actuators and features a standard rebreather to feed instrument air into spring side of actuator to keep out corrosives.

7. Highest explosionproof ratings suitable for use in Ex d IIC Zone I and Class I, Division 1 areas.

Features

Stainless steel enclosure

Epoxy-coated aluminum enclosure

7

8

113

2

5

4

1

6 14

13

12

10

15

9


Axiom AXAxiom AX

SpecificationsPneumatic valves

Valve design Pilot operated spool valve

Pilot operator options Solenoid coil or piezo

Configuration Single pilot: 5-way, 2-position spring return Dual pilot: shuttle piston, 5-way, 2-position

Flow rating 0.70 Cv (Kv=0.60 based on flow unit m3/hr)

Porting 1/4” NPT

Operating pressure 40 to 120 psi (2.7 to 7.5 bar)

Filtration requirements 40 micron (Piezo, 30 micron)

Operating temperature See pilot specifications below

Operating life 1 million cycles

Manual override Internal momentary standardExternal momentary availableExternal latching available.

Materials of construction

Aluminum enclosure Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone End caps and fasteners: 316 stainless steel Spool seals: nitrile compoundO-rings: Buna-N compound

Stainless steel enclosure Spool: nickel-plated Teflon-coated stainless steelBody: 316 stainless steelSeal spacers: Polysulfone End caps and fasteners: 316 stainless steelSpool seals: nitrile compound O-rings: Buna-N compound

Piezo pilot (bus powered Foundation Fieldbus)

Filtration requirements Dried/30 micron

Operating temperature -10° to 60° C (14° to 140° F)

Electrical ratings _A option: 2 mA @ 6.5 VDC

Solenoid pilot

Filtration requirements 40 micron

Electrical ratings _H option: 0.6 watt @ 22 VDC to 130 VAC _B option: 1.8 watt @ 24 VDC_D option: 0.5 watt @ 24 VDC_E option: 0.5 watt @ 12 VDC (intrinsically safe)_J option: 4.5 watts @ 240 VAC

AC current consumption 18 mA (1H or 2H)

Operating temperatureStandard (S)Extended (T)

-18° to 50° C (0° to 122° F)-40° to 80° C (-40° to 176° F)

The Axiom’s pneumatic valve system consists of a low power pilot that drives the main high flow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants, and ease of maintenance should components become fouled.

Dual pilot options may be selected for special applications such as shuttle piston for fail-in-last position. External manual override options are also readily available. For special valve configurations with non-standard manual override features please consult StoneL.

Features

• Pilot and main spool design offer long life, exceptional tolerance to dirty air, and tight shut-off.

• Removable stainless steel sintered metal prefilter reduces potential for fouling pilot valve.

• Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve.

• Universal voltage solenoid system may be used for standard AC or DC applications.

• 5-way, 2-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail-in-last position.

• Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment.

• Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals.

• Standard internal manual override enables convenient setup.

Pneumatic control

Dual pilot configuration


Axiom AX

Double-acting actuatorSpring return actuator

The mounting manifold system directly attaches the Axiom to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are:1. Actuator shaft adaptor and fastener.2. Epoxy-coated anodized aluminum or stainless steel mounting plate manifold with o-rings and stainless steel fasteners.

The manifold system readily adapts to VDI/VDE 3845 Namur sizes 1 and 2. Special variations may be made for sizes 3, 4 and non-standardized quarter-turn actuator mounting patterns.

Modular mounting design cuts valve removal costsThe Axiom enclosure may be quickly and conveniently disconnected from the actuator. Electrical components and wiring, along with pneumatic supply, may remain attached to the explosionproof

enclosure while it is removed from the mounting/manifold plate (pneumatic supply should be shut off). Mounting/manifold with pneumatic tubing remains attached to the valve-actuator which then may be pulled out of line.

The mounting manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting.

Actuator configurationThe same Axiom model is suitable for both single-acting and double- acting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by convienently removing and reinserting the pneumatic plug for the appropriate actuator type.

Manifold and mounting system


Axiom AX

Sensing and communication moduleOverviewThe Axiom platform has all position sensing, communication or switching integrated into StoneL's C-module. Users may set position switches conveniently and accurately on all modules. And easy to view instructions, along with LED indication, are boldly displayed on the module itself.

1 Specify solenoid option "_H"

Switching and sensor specificationsSST switching sensors (33)

Configuration (2) Two wire solid state switches (1) or (2) solenoid power input(s)1

Operation Normally open (solid state)

Maximum current inrush 2.0 amps

Maximum current continuous 0.25 amps

Minimum on current 2.0 mA

Maximum leakage current 0.5 mA

Voltage range 20 to 125 VDC/125 VAC

Maximum voltage drop 7.0 volts @ 100 mA

Short circuit Protected from direct application of up to 125 VDC/VAC

Solenoid input See solenoid pilot specs (page 8)

Switching and sensor specificationsNamur sensors (44)

Configuration (2) Namur sensors (EN 60947-5-6; I.S.)(1) or (2) solenoid power input(s)

Current ratings Target on I < 1.0 mATarget off I > 2.1 mA

Voltage range 7 to 24 VDC

SST wiring diagram (33) single solenoid

Namur wiring diagram (44)*

SST wiring diagram (33) dual solenoid

Position sensorThe Axiom utilizes a magnetic resistive (Mag Res) sensor system that monitors exact valve position. The Mag Res sensor system is tolerant of lateral and vertical shaft movement which may be experienced in high cycle worn actuators without affecting rotational measurement. No cams, shafts or other mechanical apparatus are required that are prone to wear and binding.

*Dual solenoid option also available but not shown.


Axiom AX

Valve Communication Terminal (VCT) specificationsDeviceNet (92)

Configuration (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 mA auxiliary analog input, 10-bit resolution; no additional power source required

Transmission rate Software selectable 125K, 250K or 500K baud

Messaging Polling, cyclic and change of state

Outputs 4 watts @ 24 VDC both outputs combined

Outputs, voltage 24 VDC (with input voltage ranging from 10 to 24 VDC)

Other features Predetermined output fail state

AS-Interface (96)

Configuration (2) discrete sensor inputs (2) auxiliary discrete inputs(2) power outputs (solenoids)

Maximum current 160 mA, both outputs combined

Auxiliary inputs 24 VDC @ 2 mA (self-powered)


Outputs, voltage 21 to 26 VDC

Configuration code F4; user defined 4 in/2 out

AS-i version 3.0

Devices per network 31

Foundation Fieldbus VCT, Bus Powered (93)

Configuration (2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (piezo valves) Multiple DI/DO blocks ormodified output block

Outputs 2 mA @ 6.5 VDC each; current limited to 2mA (bus powered)

Devices per network Max of 16 devices recommended

Valve Communication Terminal (VCT) specificationsModbus (95)

Configuration (2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bit resolution

Analog input impedance 250 Ω



Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec

Transmission mode RTU (Remote Terminal Unit)


AS-Interface VCT with extended addressing (97)

Configuration (2) discrete sensor inputs (2) auxiliary discrete inputs(1) power output (solenoid)

Maximum current 100 mA


Output 2 watts @ 24 VDC

Output, voltage 21 to 26 VDC

Configuration code A4; user defined 4 in/1 out

AS-i version 3.0


Foundation Fieldbus VCT, externally powered (94)

Configuration (2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (solenoids) Multiple DI/DO blocks ormodified output block

Outputs 4 watts @ 24 VDC both outputs combined; (externally powered)



Axiom AX

Model selectorSERIES

AX Explosionproof

FUNCTION

Sensor/switching modules Valve Communication Terminals (VCTs)

33S SST N.O. sensor (select pneumatic valve option 1H, 1J, 2H, or 2J) 92S DeviceNet (select pneumatic valve option 1B, 1D, 2B, or 2D)44S Namur module (EN 60947-5-6; I.S.) 93S Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve option 1A or 2A) (select pneumatic valve option 1E or 2E) 94S Foundation Fieldbus (externally powered) (select pneumatic valve option 1B, 1D, 2B, or 2D) 95S Modbus (select pneumatic valve option 1B, 1D, 2B, or 2D) 96S AS-Interface (select pneumatic valve option 1B, 1D, 2B, or 2D) 97S AS-Interface with extended addressing (select pneumatic valve option 1D or 2D)

PNEUMATIC VALVE (Select single or dual)

Single solenoid Dual solenoid

1H Universal 24 VDC/120 VAC 2H Universal 24 VDC/120 VAC 1J 240 VAC solenoid 2J 240 VAC solenoid 1D 0.5 W 24 VDC solenoid 2D 0.5 W 24 VDC solenoid1B 1.8 W 24 VDC solenoid 2B 1.8 W 24 VDC solenoid 1E 12 VDC IS solenoid 2E 12 VDC IS solenoid 1A Piezo 2A Piezo

OVERRIDE

N Internal momentary override only M External momentary and internal override L External latching and internal override

PNEUMATIC TEMPERATURE

S Standard T Extended (select pneumatic valve option _H, _J, _B, or _E)

ENCLOSURE

Epoxy-coated aluminum Stainless steel

A North America S North America SS V International T International SS

CONDUIT/CONNECTORS

02 2 – 3/4" NPT 05 2 – M25

VISUAL INDICATOR**

Red closed/green open Green closed/red open Three-way flow path 1 Three-way flow path 2 Special

MODEL NUMBER Partnership ID*

*Some models may include 5-digit suffix for partnership identification.

AX 96S 1D L S A 02 (optional)

Mounting hardware required and sold separately.

Model number example:

** See visual indication designations chart on page 31.

RAGA1A2AXA

RA


Axiom AXAxiom AX

Dimensions Inches [mm]

RatingsExplosion proof(Ex d, Zone 1 or Class I and II, Div. 1)

AX models*

Nonincendive(Ex n, Zone 2 or Class I and II, Div. 2)

AX models*

Intrinsically safe(Ex ia, Zone 0 or Class I and II, Div. 1)

Functions 44 and 93*

Enclosure protection

NEMA 4, 4X and 6 All models

Ingress Protection 66 and 67 All International models (enclosure options V or T)

Approvals* See StoneL.com/approvals


SpecificationsMaterials of construction

Housing and mounting manifold Epoxy-coated anodized aluminum or 316 stainless steel

Visual indicator

Drum Polysulfone

Lens Lexan® polycarbonate

Fasteners and mounting adaptors 316 stainless steel

Pneumatic valve See pneumatic valve specifications on page 8

Temperature ratings (pneumatic valve dependent)

Piezo pilots (_A) -10° to 60° C (14° to 140° F)

Solenoid pilots _B, _D, _E, _H and _J Standard (S) Extended (T)

-18° to 50° C (0° to 122° F)-40° to 80° C (-40° to 176° F)

Postition sensor system

Accuracy Within 1°

Repeatability Within 1°

Setting buffer 4° from set point Rotational distance from original set point where switch will energize on return stroke.

Dead band 6° from set point Rotational distance from original set point where switch will de-energize.

Maximum rotational range 120°

Operating life

Pneumatic valve 1 million cycles Cycle life may be extended by installing solenoid spool service kit ST604841.

Warranty

Mechanical components(pneumatics included)

Five years

Electronic components Five years


Axiom AMI

Axiom AMI Advanced monitoring and control in nonincendive and general purpose applicationsThe Axiom AMI integrates solid state continuous sensing and pneumatic control to give long life and reliable performance in process applications. The AMI also features the capability for intermediate valve control and diagnostics to offer more cost saving benefits.

Advanced performanceThe AMI features StoneL’s non-contact continuous position sensing system which eliminates shafts, bushings, and wear parts prone to failure. It also has an o-ring sealed pnuematic valve spool with pilot that is tolerant of contaminants found in most process plant air systems. The result of these design features is consistent reliable performance over the life of the automated valve system.

Wide variety of functions offer exceptional valueSelect from standard SST sensors for conventional switching, Namur sensors for intrinsically safe applications or a broad array of communication options including AS-Interface, DeviceNet, Foundation Fieldbus and Modbus. The Expeditor version provides the capability to offer additional value for special filling and flow dampening applications with intermediate control. And maintentance costs may be reduced using the diagnostic systems available with AS-interface or in conventional 4-20mA applications with the Hart protocol.

Standard Lexan polycarbonate cover(Consult factory for optional aluminum cover)

Corrosion-resistantThe AMI features an anodized epoxy-coated aluminum housing with a Lexan cover to withstand corrosive process environments. The Lexan cover may also be optionally fusion coated for organic solvents. Or an aluminum cover may be selected for special highly corrosive applications.


Axiom AMI

Features1. The Axiom is corrosion proof, temporarily submersible

and suitable for use in hazardous areas. Designed for NEMA 4, 4X & 6; (IP67) Class I & II Div. 2 nonincendive (Ex nA, Zone 2) and Class I & II Div. 1 and 2 (Ex ia, Zones 0,1, & 2) Intrinsically Safe.

2. High strength durable enclosure and pneumatic manifold are constructed of anodized aluminum and epoxy coated. Impact-resistant cover is made of high strength Lexan polycarbonate. All fasteners are stainless steel.

3. High visibility mechanical and electronic indication confirm open and closed position and solenoid status for greater safety and convenience.

4. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 24 VDC or 120 VAC, reducing stocking requirements.

5. Electronic sensing, switching and communication components are sealed and potted inside function module to protect against residual moisture, vibration and corrosives.

6. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback.

7. Push button set points for open and closed accurately lock in position settings. Settings remain in place when power is removed and reapplied.

8. Integral pneumatic valve operates on standard plant air and will cycle most actuators in less than two seconds.

9. Wiring and maintenance access is quick and convenient for easy set-up and installation.

10. Internal manual pneumatic valve override is standard enabling local automated valve operation.

11. Standard five-way, two-position valve operates both double and single-acting actuators and features a rebreather to feed instrument air into spring side of actuator to keep out corrosives.

12. Axiom directly attaches to VDI/VDE 3845 (Namur) actuators and many others using a compact mounting manifold system (sold separately).

1

23

4

10

56 7

89

11

12


Axiom AMI

Dual pilot options may be selected for special applications such as shuttle piston for fail in last position. External manual override options are also readily available. For special valve configurations with non-standard manual override features please consult StoneL.

The Axiom’s pneumatic valve system consists of a low power pilot that drives the main high flow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants and ease of maintenance should components become fouled.

Special features

• Pilot and main spool design offer long life, exceptional tolerance to dirty air and tight shut-off.

• Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve.

• Universal voltage solenoid system may be used for standard AC or DC applications.

• 5-way, 2-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail in last position.

• Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment.

• Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals.

• Standard internal manual override enables convenient setup.

Pneumatic control

Dual pilot configuration

SpecificationsPneumatic valves

Valve design Pilot operated spool valve

Pilot operator options Solenoid coil or piezo

Configuration Single pilot: 5-way, 2-position spring return Dual pilot: shuttle piston, 5-way, 2-position

Flow rating 0.70 Cv (Kv=0.60 based on flow unit m3/hr)

Porting 1/4” NPT


Filtration requirements 40 micron (Piezo, 30 micron)

Operating temperature See pilot specifications below


Manual override Internal momentary standardExternal momentary availableExternal latching available.

Materials of construction

Aluminum enclosure Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone End caps and fasteners: stainless steel Spool seals: nitrile compoundO-rings: Buna-N compound

Piezo pilot (bus powered Foundation Fieldbus)

Filtration requirements Dried/30 micron

Operating temperature -10° to 60° C (14° to 140° F)

Electrical ratings _A option: 2 mA @ 6.5 VDC

Solenoid pilot


Electrical ratings _H option: 0.6 watt @ 22 VDC to 130 VAC _B option: 1.8 watt @ 24 VDC_D option: 0.5 watt @ 24 VDC_E option: 0.5 watt @ 12 VDC (intrinsically safe)_J option: 4.5 watt @ 240 VAC

AC current consumption 18 mA (1H or 2H) 220 VAC

Operating temperatureStandard (S)Extended (T)

-18° to 50° C (0° to 122° F)

-40° to 80° C (-40° to 176° F)

IS entity parameters Ui = 28 VDCli = 120 mACi = 0Li = 0Pi = 1.0 watt


Axiom AMI

The mounting manifold system directly attaches the communication and control module to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are:1. Actuator shaft adaptor and fastener.2. Epoxy-coated anodized aluminum actuator adaptor and pneumatic manifold with o-rings and stainless steel fasteners.

The manifold system readily adapts to VDI/VDE 3845 Namur sizes 1 and 2. Special variations may be made for sizes 3, 4 and non-standardized quarter-turn actuator mounting patterns.

The mountinging manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting.

2

1

Manifold and mounting system

Double-acting actuatorSpring return actuator

Actuator configurationThe same Axiom model is suitable for both single-acting and double-acting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by convienently removing and re-inserting the pneumatic plug for the appropriate actuator type.


Axiom AMI

Sensing and communication moduleOpen and closed settingsSwitches correspond to a particular valve position and are set using the push button panel on the module’s sealed membrane pad. Simply operate the actuator to the open position (using standard internal manual override) and push the “Set Open” button. Operate the actuator to the closed position and push the “Set Closed” button. Position settings remain locked in when power is removed and reapplied.

Switching and sensor specificationsSST Switching Sensors (33)

Configuration (2) Two wire solid state sensors (1) or (2) Solenoid power input(s)1

Operation Normally open (solid state)


Maximum current continuous 0.25 amps



Voltage range 20 to 125 VDC/125 VAC

Maximum voltage drop 7.0 Volts @ 100 mA

Short circuit Protected from direct application of up to 125 VDC/VAC

Solenoid input See solenoid pilot specs on page 16

Switching and sensor specificationsNamur Sensors (44)

Configuration (2) Namur sensors (EN 60947-5-6; I.S.)(1) or (2) Solenoid power input(s)

Current ratings Target on I < 1.0 mATarget off I > 2.1 mA


SST wiring diagram (33) single solenoid

Namur wiring diagram (44)

SST wiring diagram (33) dual solenoid

1 Specify solenoid option "_H"

C-ModuleUsed in the Axiom platform, the C-module (continuous sensing) integrates a magnetic resistive sensor system to monitor exact valve position throughout the rotational range. Push button or remote open and closed position setting along with microprocessor based operation make this state of the art system convenient, reliable, and smart.


Axiom AMI








AS-Interface (96)







AS-i version 3.0


Foundation Fieldbus VCT, Bus Powered (93)


Outputs 2 mA @ 6.5 VDC each; current limited to 2mA (bus powered)

















AS-i version 3.0


Foundation Fieldbus VCT, externally powered (94)





Axiom AMI

Diagnostic systems

Identify potential problems

• Check air supply pressure Alerts are activated if low or high levels exceed preset thresholds that would threaten pneumatic valve or actuator performance.

• Determine solenoid condition Voltage and current levels are monitored to determine the health of the solenoid coil whenever energized.

• Local trouble-shooting display Device LED array identifies problem sources for rapid trouble-shooting and maintenance at the valve/actuator site.

• Monitor pneumatic spool and pilot valve operation Pneumatic valve spool position is monitored to determine proper shifting performance when the solenoid is energized and de-energized.

• Remote switch setting Open and closed limit switch settings may be made with on-board push buttons or remotely through the control system.

• Field identify with “winking” To positively confirm the field device identity, the control room may initiate the “wink” function that flashes both open and closed LEDs without affecting valve operation.

• Stuck process valve/actuator If the Axiom stalls in mid stroke and no Axiom problem sources are identified an alert will be energized to indicate the problem source is in the valve/actuator assembly.

The AMI96 offers basic diagnostics for AS-Interface network applications that enable end use customers to increase uptime and reduce maintenance costs. Axiom AS-Interface diagnostic systems interface with any version 2.1 or greater masters/gateways.

Electrical connections The Axiom with AS-Interface diagnostics uses standard (1-31) addressing with a 4DI/4DO profile to maximize the diagnostic data available via the network. Diagnostic units may be integrated on the same network as other AS-Interface devices.

Control system interface Interface up to 31 Axiom units into your control system. Communication bits may be mapped into standard DCS or PLC as desired. No special software is required. See the StoneL FieldLink program for information about the cost saving benefits and easy installation of the AS-Interface protocol.

Axiom with AS-Interface diagnostics (AMI96) for networking applications

Reduce plant downtime and cut maintenance costsThe Axiom AS-Interface and HART models feature on-board diagnostics that predict potential automated valve malfunctions. As a result, plant downtime may be reduced by repairing automated valves during planned shutdowns instead of process operations. Should problems occur during process operation, maintenance personnel will be aided by rapidly locating failure causes, consequently speeding up valve repair and operation renewal.

T416 alarm: low air supply pressure


Axiom AMI

The AMI71 is a valve monitoring and control device for discrete quarter-turn automated valves. Used in conventional applications, it has the added capability of providing diagnostic information for the pilot solenoid, spool valve, and actuator. And, the device stores historical data on each open and closed operation.

Excessive valve torque changes Open and closed breakaway actuator differential pressures are measured and compared to baseline levels during each operation. This enables operators to observe unusual pressure/torque level trends, which may ultimately lead to a malfunction.

Erratic valve/actuator performance Total travel time and dead time (time between energizing and initial actuator movement) are measured during each operation, recorded, and compared to the baseline. This gives maintenance staff additional clues on potential automated valve problems.

Valve/actuator end-stop changes Exact valve position is continuously measured and may be used to determine if changes have occurred at end-of-travel. Deviations from zero or span endpoints are graphically portrayed to alert maintenance staff of worn end-stops.

Axiom with HART (AMI71) features comprehensive predictive diagnostics

Easy control system integration

System connections Two, 2-wire connections attach to the control system to provide discrete solenoid control and continuous position monitoring. A standard 24 VDC discrete output (DO) powers and controls the solenoid valve. Intrinsically safe solenoid pilot may also be selected. A conventional 4 to 20 mA analog input (AI) provides continuous exact valve position feedback into the control system.

HART signal The HART communication signal is overlaid on the 4 to 20 mA analog position monitoring input. The signal may be read via internal modem in the DCS system or external modem. External modems may transmit information to a DCS or to a remote PC via a hardwired or a wireless connection.

Software integration Integration to various DCS or asset management systems may be achieved using open, standardized technologies such as enhanced EDDL (Electronic Device Description Language) or FDT/DTM (Field Device Tool/Device Type Manager). Most DCS vendors use one or both of these technologies, which provides open access to device intelligence and allows easy use of all features and benefits available from the Axiom HART device.

Control System

ActuatorAxiom HART

Spring return actuator shown.

May be used on double-acting or spring return.

24 VDC

4-20mA

HART Modem

Analog Input(AI)*

Maintenance PC

Blue Tooth

or USB

Discrete Output (DO)*

Solenoid Power

Logic

Position Monitoring

Sensor Systems

External HART Modem

C-module Pneumatics

*24 VDC power supply assumed as part of the loop.


Axiom AMI

Calibration may be performed quickly and easily using the Axiom Expeditor’s readily accessible membrane control pad. By simply following the on-board instructions, with the unit powered up, all set-up procedures may be performed in a few easy steps and the actuator evaluated for proper stroke timing.

During set-up, as mentioned above, the Axiom Expeditor automatically gages the speed of the actuator to determine if flow restrictors are needed. If full stroke is less than one second, flow restrictors (included with each Expeditor from the factory) are required to assure smooth, consistent intermediate control operation.

Axiom Expeditor

With expanded control and monitoring capabilities, the Axiom Expeditor offers unparalleled value in batch processing applications. Below are a few examples of applications where the Axiom Expeditor may improve your plant operation.

Fill control Fill tanks and hoppers rapidly and accurately. You can set the Axiom Expeditor to partially close the valve to reduce flow as the full level approaches. You get fast, economical “topping off” of every batch with a single valve sized for high flow rates, which may be throttled back at the end of the fill cycle.

Flow dampening The Axiom Expeditor allows valves to close using multiple steps, which inhibits water hammer resulting from a sudden full closure. You get prolonged valve and piping life, improved process flow performance and less potential for catastrophic failure.

Thermal shock reduction By partially opening a standard discrete valve, steam lines are heated gradually; thus preventing thermal shock. Once lines are heated, full opening may occur minimizing any potential damage to steam lines. This is especially critical in CIP (clean-in-place) and SIP (steam-in-place) applications.

Improve process performance and prevent damage to equipment with intermediate control

Full open

Partial open

Closed

Fast, convenient set-up

Fill Top off Full


Axiom AMI

Expeditor specificationsCycle life 500,000 cycles (full cycles with intermediate

position; cycle life may vary depending on intermediate toggling)Cycle life may be extended by installing solenoid spool service kit ST604841.

Temperature rating -18° to 50° C (0° to 122° F)Extended temperature when -T suffix specified -20° to 80° C (-4° to 176° F)

Supply pressure 40 psi (2.7 bar) minimum 120 psi (8.2 bar) maximum

Position feedback control 4-20 mA loop, 9-25 VDC

Intermediate control accuracy 4-20 mA loop, 9-25 VDC

Solenoid power 0.5 watt (0.02A @ 24 VDC) 0.5 watt Intrinsically Safe (I.S.) (0.04A @ 12 VDC)

Intermediate control accuracy ± 3° of rotation

Position monitoring accuracy ± 1° of rotation

• Full open and closed cycling is performed by energizing and de-energizing the discrete 24 VDC output (DO) from the control system.

• A preset intermediate position may be achieved by maintaining power from the discrete output (DO) and switching on the analog output (AO) at a preset level between 4 and 20 mA.

• Intermediate control is achieved by maintaining power from the discrete output (DO) and energizing the control system’s analog output (AO). By changing the AO signal, the Axiom control output will toggle the solenoids to the desired position within ±4% of full scale.

• The valve/actuator operates to the fail-safe position whenever the discrete output (DO) is de-energized.

Simple operation and control system integration

Control System Axiom Expeditor

Discrete Output (DO)*

Analog Output

(AO)*

Analog Input (AI)*

Solenoid Power

Control Input

Position Monitoring

Control Output

24 VDC

4-20mA

4-20mA

C-Module Pneumatics

Spring return actuator shown. May be used on double-acting or

spring return.

*24 VDC power supply assumed as part of the loop.

Actuator

E3 E2

S1

3

2


Axiom AMI


AMI Nonincendive & intrinsically safe

FUNCTION

Sensor modules Valve Communication Terminals (VCTs)

33 SST sensor (select pneumatic valve option _H, _J) 71 4-20mA with Hart diagnostics44 Namur sensors intrinsically safe (I.S.; EN 60947-5-6) (select pneumatic valve option 1D, 3D or 5D) (select pneumatic valve option _E) (select capabilities option D)80 Expeditor (select pneumatic valve option 2D, 4D, 2E or 4E) 92 DeviceNet (select pneumatic valve option _B or _D) 93 Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve Piezo option _A) 94 Foundation Fieldbus (externally powered) (select pneumatic valve option _B or _D) 95 Modbus (select pneumatic valve option _B or _D) 96 AS-Interface (select pneumatic valve option _B or _D) select standard "S" or diagnostic "D" capabilities 97 AS-Interface with extended addressing (select pneumatic valve option 1D, 3D or 5D)

PNEUMATIC VALVE

No external override External override Latching external override Description

1H 3H 5H Single solenoid, 24 VDC or 120 VAC universal1J 3J 5J Single solenoid, 240 VAC (4.5 watts)1D 3D 5D Single solenoid, 24 VDC (0.5 watt)1E 3E 5E Single solenoid, 12 VDC intrinsically safe1B 3B 5B Single solenoid, 1.8 W 24 VDC2H 4H - Dual solenoid, 24 VDC or 120 VAC universal 2J 4J - Dual solenoid, 240 VAC (4.5 watts)2D 4D - Dual solenoid, 24 VDC (0.5 watt)2E 4E - Dual solenoid, 12 VDC intrinsically safe2B 4B - Dual solenoid, 1.8 W 24 VDC1A 3A 5A Single piezo, intrinsically safe or standard2A 4A - Dual piezo, intrinsically safe or standard

ENCLOSURE

A North America V International L Brazilian

CONDUIT/CONNECTORS

Standard Mini-connectors Micro-connectors

02 (2) 1/2" NPT 10 (1) 4-pin 13 (1) 4-pin 05 (2) M20 11 (1) 5-pin 15 (1) 5-pin 19 (1) 6-pin 17 (1) 6-pin 20 (1) 7-pin 18 (1) 8-pin 21 (1) 8-pin

CAPABILITIES

S StandardD Diagnostics (available with Function 96 or 71; single solenoid only)

VISUAL INDICATOR

Red closed/green open Green closed/red open Three-way flow path 1 Three-way flow path 2 Special




AMI 33 3H A 02 S (optional) -T


Temperature

Specify -T suffix for extended temperature.

OR

RAGA1A2AXA

RA


Axiom AMI

Dimensions Inches [mm]

2 3

E3S1

E2

RatingsNonincendive(Ex n, Zone 2 or Class I and II, Div. 2)

AMI models*





Ingress Protection 67 All models




Housing and mounting manifold Epoxy-coated anodized aluminum

Visual indicator Lexan® polycarbonate

Fasteners and mounting adaptors 316 stainless steel

Pneumatic valve See pneumatic valve specifications on page 16.

Temperature ratings (pneumatic valve dependent)

Piezo pilots (_A) -10° to 60° C (14° to 140° F)

Solenoid pilots (_B, _D, _E, _H and _J)

-18° to 50° C (0° to 122° F)Extended temperature when -T suffix specified-40° to 80° C (-40° to 176° F)

Postition sensor system

Accuracy Within 1°

Repeatability Within 1°

Setting buffer 4° from set point Rotational distance from original set point where switch will energize on return stroke.

Dead band 6° from set point Rotational distance from original set point where switch will de-energize.

Maximum rotational range 120°

Operating life

Pneumatic valve 1 million cycles Cycle life may be extended by installing solenoid spool service kit ST604841.

Warranty

Mechanical components Two years

Electronic components Five years


Eclipse Compact and modular with solid state reliability

Eclipse Eclipse

StoneL’s Eclipse features dual solid state sensors with optional communications neatly integrated into a sealed module. The function module and trigger/indicator attach quickly and conveniently to standard VDI/VDE 3845 (Namur) actuator accessory mounting pads.

The Eclipse series is available in nonincendive and intrinsically safe versions (EN) for hazardous areas and in a general purpose completely sealed micro-connector version (EG).

EG: General purpose with convenient micro-connector wiring • Available with additional built-in

connector for solenoid termination. • Micro-connectors with potted and

sealed enclosure eliminate any threat of moisture contamination in wiring.

• Electronic module integrated permanently into enclosure.

EN: Nonincendive with integral wire termination area• Suitable for all hazardous areas.• Rated for NEMA 4, 4X, 6 (intrinsically

safe and nonincendive rated: IP67).• Additional termination points and

dual conduit entries eliminate junction boxes for solenoid valve termination.

• Convenient wiring compartment and pre-labeled terminal strip enables rapid installation.

Enclosure options

Eclipse


Red and green visual indication is viewable from 360 degrees around the automated valve and from above at distances up to 70 feet. The yellow flow line indicator is also available, which is viewable from all angles at a distance up to 30 feet.

Eclipse solid state inductive sensors are activated by stainless steel targets embedded into the visual indicator drum. Open and closed targets may be independently adjusted in 3.5 degree increments.

Red/green option Flow line option

Features1. No moving mating parts assure long life and trouble-free

operation.

2. Red/green visual indicator boldly displays valve status, and coordinates with red/green LEDs.

3. Direct attachment to ISO/Namur mounting pads with simple mounting kit (sold separately)

4. High intensity red and green LEDs indicate electronic switch status to confirm electrical operation.

5. Sensor triggers are adjustable in 3.5 degree increments through 360 degrees for precision and flexibility.

6. Submersible and capable of high pressure washdown, Eclipse sensors and electronics are fully sealed to eliminate hazard threat and corrosion problems.

7. Extremely compact, rugged enclosure integrates position sensors, communication, electronics, and power outputs for solenoids.

8. All mechanical parts are made of Lexan® or stainless steel for corrosion resistance and durability.

Triggering and visual indicator


Housing Lexan® polycarbonate

Drum components Lexan® polycarbonate

Fasteners Stainless steel

Triggers and coupling Stainless steel

Quick connectors Stainless steel

Operating life Unlimited

Temperature range -40° C to 80° C (-40° F to 176° F)

Warranty

Dual modules Five years


Lexan® is a registered trademark of General Electric Corporation.

RatingsNonincendive(Class I and II, Div. 2)

EN models*


EN44*






1

2

3

4

5

6

7

8


Eclipse

The Eclipse offers incredible value and space efficiency. Communications, position sensing, power outputs, and auxiliary inputs are sealed in the Eclipse function module. Select from Namur sensors, SST switching, or AS-Interface, DeviceNet, or Modbus communication terminals. All are fully solid state and sealed.

Sensing, communication and visual indication





Outputs 4 watts @ 24 VDC outputs combined



Modbus (95)








Switching and sensor specificationsSST switching sensors (33, 34)

Configuration (2) SST Solid State Sensors(2) Wire terminations for one solenoid

Operation Select either NO (33) or NC (34) models

Maximum current inrush 2.0 amps @ 125 VAC/VDC

Maximum current continuous 0.3 amps @ 125 VAC/VDC



Voltage range 8 to 125 VDC24 to 125 VAC

Maximum voltage drop 6.5 volts @ 10 mA7.0 volts @ 100 mA

Namur sensors (44)

Configuration (2) Namur sensors (EN 60947-5-6; I.S.)(2) Wire terminations for one solenoid


Current ratings Target on I < 1 mATarget off I > 3 mA

EN features a removable, fully sealed dual module to facilitate quick, convenient maintenance and wiring.


Eclipse

Valve Communication Terminal (VCT) specificationsAS-Interface VCT with extended addressing (97)







AS-i version 3.0


Valve Communication Terminal (VCT) specificationsAS-Interface (96)




Output 4 watts @ 24 VDC both outputs combined



AS-i version 3.0



Eclipse

Dimensions inches [mm]

Eclipse EN Eclipse EG

MODEL NUMBER Partnership ID**Some models may include 5-digit suffix for partnership identification.

MODEL NUMBER Partnership ID**Some models may include 5-digit suffix for partnership identification.


EN Nonincendive and intrinsically safe

FUNCTION

Sensor/switching dual modules33 (2) SST N.O. sensors34 (2) SST N.C. sensorsIntrinsically safe dual module44 (2) Namur sensors (EN 60947-5-6; I.S.) (available with conduit/connector option 02)Valve Communication Terminals (VCT)92 DeviceNet95 Modbus96 AS-Interface97 AS-Interface with extended addressing

ENCLOSURE

North American International Brazilian

CONDUIT/CONNECTORS

02 (2) 1/2" NPT conduit entry05 (2) M20 conduit entry11 (1) 5-pin mini-connector12 (1) 5-pin mini- and (1) 3-pin mini-connector * Consult factory for additional quick connector options

VISUAL INDICATOR**

Red closed/green open Flow line T-1 three-way (90° rotation) T-2 three-way (90° rotation) Special


EG General purpose

FUNCTION

Sensor/switching dual modules33 (2) SST N.O. sensors (available with connector options 23 or 26)34 (2) SST N.C. sensors (available with connector options 23 or 26)Intrinsically safe dual module44 (2) Namur sensors (EN 60947-5-6) (available with connector option 23)Valve Communication Terminals (VCT)92 DeviceNet (available with connector options 25 or 26) 95 Modbus (available with connector options 25 or 26) 96 AS-Interface (available with connector options 23 or 24) 97 AS-Interface with extended addressing (available with connector options 23 or 24)

ENCLOSURE

General purpose, universal

CONNECTORS

23 (1) 4-pin micro-connector 24 (2) 4-pin micro-connectors25 (1) 5-pin micro-connector 26 (1) 5-pin and (1) 4-pin micro-connector

VISUAL INDICATOR**

Red closed/green open Flow line T-1 three-way (90° rotation) T-2 three-way (90° rotation) Special



Model number example:Model number example:


EN 33 C 02 RA (optional) EG 96 C 23 FA (optional)

RAFA1A2AXA

RAFA1A2AXA

CDH

C



VI Visual Indicator

Indicator **

Red closed/green open T-1 three-way (90° rotation) T-2 three-way (90° rotation) Special (must use spec number)

MODEL NUMBER

Visual Indicator VI


Visual indicator

Clearly view valve position status from up to 75 feet with StoneL’s stand alone visual indicator. The indicator’s rugged Lexan® construction makes it resistant to physical damage and tolerant to most corrosives.

Stand alone visual indicator

Visual indicator designationsChart applies to all platforms. See model selector guides to determine the option available for each platform:

Axiom AX . . . . . . . . . . . . . . . . . . . . . . . . . . .page 12Axiom AMI . . . . . . . . . . . . . . . . . . . . . . . . . .page 24Eclipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 30Quartz . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40-43Prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49



DESIGNATION 0° 90° 180°

CLOSED OPEN

CLOSED OPEN

A B

C

A B

C

A B

C

A B

C

A B

CCLOSED

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

0% 50% 100%

Specialty configuration - please consult factory

Partnership ID*

VI (optional)


R12X

R

R

G

F(Eclipse only)

1

2

3

4

5

C

X

Quartz


Quartz Explosionproof valve monitoringThe Quartz is available in explosionproof (QX), nonincendive, intrinsically safe (QN), and general purpose (QG) versions. The robust epoxy-coated anodized aluminum construction makes this platform extremely durable and well-suited for use in corrosive, heavy washdown environments. A broad range of switching, position transmitter and communication options may be selected to accommodate most applications.

This versatile platform adapts to a wide variety of valve systems. Attach the Quartz to quarter-turn actuators, manual operators, linear operators and positioners using readily available stainless steel mounting systems.

Save space with low profile designClearance above the actuator is critical in complex piping systems. Quartz boldly displays valve position and encloses all electrical components in an explosionproof compartment with less than 5” clearance requirement.

The StoneL Quartz series is durable, corrosion resistant, and versatile, making it ideal for most of your process valve monitoring requirements.

The Quartz series

Enclosures optimized for environment

QX: Explosionproof, water tight and corrosion-resistant enclosure is approved for use in Div. 1/Zone 1 hazardous areas.

QN: Nonincendive is approved for Div. 2/Zone 2 hazardous environments with proximity sensors using a clear cover. Intrinsically safe Namur sensors or passive switches are available for Div. 1/Zone 0 applications.

QG: General purpose features a clear Lexan cover with mechanical switches. All enclosures are rated NEMA 4, 4x, and 6.

Quartz


Eliminate seal fittings in Division 1 and 2 areasFMus ratings certify the Quartz QX series with proximity switches for use without seal fittings in all hazardous areas. By passing special pressure piling tests, the all aluminum enclosure was certified for this elite distinction. Now, a time-consuming procedure can be safely eliminated in Division 1 and Division 2 areas.

Consolidate your components and minimize costsThe Quartz design offers up to three conduit entries with extra wire terminations. By terminating solenoid valves in the switch enclosure, significant savings are realized by eliminating a junction box, wiring, conduit materials, and labor.

Wide variety of switch/sensor functionsA wide variety of switch/sensor communications and position transmitters may be selected for the Quartz series. Options include 2, 4 or 6 mechanical or proximity switches, position transmitters with or without switches, and the StoneL dual module with two SST or

two Namur sensors or AS-Interface, DeviceNet or Foundation Fieldbus communication capabilities.

Proximity switches Mechanical switches

Speed installation with LED indicationStoneL’s coordinated visual indicator and LEDs give you an extra measure of safety and increased convenience during plant start-up and operation. Green visual indication and green LED means the valve is open and the computer circuit is properly operating. Red visual indication and red LED means the valve is closed and the computer is properly matched. All systems are functioning properly.

1

2

3

4

6

8

5

7

Features1. Enclosures optimized for environment Available in three enclosure styles suitable for use in various

process environment areas.

2. Rapid enclosure access Screw-on cover allows quick enclosure access, saving you

valuable maintenance and set-up time. The cover provides a vapor tight seal and allows entry to internal components in less than five seconds.

3. Faster wiring Pre-wired and labeled terminal strip enables quick, convenient

attachment of field wires.

4. Wide variety of switching & communication Switching options include dual module sensors and

communication, Maxx-Guard proximity switches, and mechanical switches. Continuous signal output is available in a 4 to 20 mA position transmitter.

5. Quick set cams are easy to adjust Touch and tune switch settings allow you to make adjustments in

seconds without the use of tools.

6. Dual shaft o-ring seals eliminate corrosion Top inner and bottom outer shaft o-rings seal the drive bushing

from both external corrosives and internal contaminants that enter the enclosure.

7. Special drive bushing assures long cycle life The oil impregnated bronze bushing maintains smooth operation

and eliminates the potential for shaft seizure due to actuator shaft eccentricity.

8. Space saving visual indication Visual indicator offers excellent viewability without sacrificing

accessibility or adding to space requirements. Indicators are also available with continuous percentage or three-way indication. (See page 31)

Quartz


Mounting kitsQuarter-turn actuatorsLow profile convenient mounting systems are readily available in stainless steel for most non-Namur and Namur (VDI/VDE 3845) actuators.

Manual valves Proper fit and operation is assured with StoneL’s custom designs for each manual valve. Hundreds of unique mounting systems have been designed and fabricated for manually operated valves.

Linear operators Precision ball joint connections attach the Quartz to valve travel stems. Stroke lengths ranging from 20 mm to 150 mm (3/4” to 6”) may be easily accommodated.

Positioners Quartz position transmitter and switches may be retrofitted directly to most positioners. 4 to 20 feedback may be provided on simple pneumatic positioners.

Fill control applicationsFill tanks and hoppers rapidly and accurately. The Quartz Expeditor’s field adjustable intermediate position reduces flow as the full level approaches. You get fast, economical “topping off” of every batch.

Flow dampening applicationsThe Quartz Expeditor allows fast closure yet gentle, gradual shut-off from a preset intermediate position. You get prolonged piping life, improved process flow performance, and less potential for catastrophic failure.

Emergency Shut Down (ESD) applicationsTest your ESD valves by actuating them to a preset intermediate position that does not shut down the process. Reduce costs and increase safety by eliminating several cumbersome manual operations. The Quartz Expeditor enables three position control of on/off valves in

combination with two standard solenoid valves.

Improve process performance and take advantage of incredible cost savings by utilizing proven bus networking technology with the communication-enabled Expeditor. The Expeditor functions are available in the Quartz with either AS-Interface or DeviceNet protocols. An additional switch

and cam are integrated into the VCT which may be set to a pre-determined intermediate position enabling fill control, flow dampening or ESD capabilities. Please specify the “82” or “86” for DeviceNet or AS-Interface Expeditor respectively.

Quartz ExpeditorCommunication enabled Expeditor (82, 86)

Quartz


Sensors and communicationsDual module system The Quartz series is available with the dual module in its various configurations. Two solid state sensors and/or communications and other electronics are sealed in for the ultimate in reliability and convenience. All dual module versions have a five year warranty.


Configuration (2) SST solid state sensorsWire terminations for one or two solenoids

Operation NO/NC (cam selectable)







Namur sensors (44)

Configuration (2) Namur sensors (EN 60947-5-6)Wire terminations for one or two solenoids


Current ratings Target on I<1 mATarget off I>3 mA








AS-i version 3.0




Maximum current 100mA





AS-i version 3.0


Quartz


Valve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, Bus Powered (93)


Outputs 2 mA @ 6.5 VDC each; current limited to 2 mA (bus powered)


Valve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, externally powered (94)




Piezo ultra low power valve for use with (93) bus powered Foundation FieldbusUse either the 0.5 Cv or the 1.3 Cv Namur mount pneumatic valve with StoneL Foundation Fieldbus bus powered VCTs. These are ultra low power valves that use piezo technology to actuate, utilizing less than 2 mA @ 6.5 VDC to operate either device. Both of these 5-way 2-position, spring return pneumatic valves are designed to meet the Namur standards for actuator pad mount solenoid valves.

Sensors and communications continued

Piezo specifications0.5 Cv and 1.3 Cv models

Configuration Piezo operated 5-way spool valve, 2-position, spring return


Media Dried/filtered air (30 micron)


Operating temperature -10° to 60°C (14° to 140°F)

DC coil power 2 mA @ 6.5 VDC

Operating voltage 5.5 to 9 VDC

Mounting 2 screws (M5) per Namur standards

Connection Plug to DIN 43650B

Electrical protection Ex ia IIC T6

Namur mount 0.5Cv (ST443015)

Flow rating Cv - 0.5 (Kv - 7.1)

Manifold porting G 1/4" (BSP)

Exhaust porting G 1/4" (BSP)

Namur mount 1.3Cv (ST443016)

Flow rating Cv - 1.3 (Kv - 18.5)

Manifold porting G 1/4" (BSP)

Exhaust porting G 1/4" (BSP)

Quartz

















Quartz


Maxx-Guard proximity switchSingle-Pole Double-Throw (SPDT)G switch

Configuration SPDT

Electrical ratings 0.30 amp @ 24 VDC0.2 amp @ 120 VAC


Contact composition Rhodium

H switch

Configuration SPDT

Electrical ratings 240 VAC max; 3 amp max100 watts max; 2.0 watts min


Contact composition Tungsten

M switch

Configuration SPDT; passive (intrinsically safe)

Electrical ratings 0.15 amp @ 24VDC



S switch

Configuration SPDT (LED)

Electrical ratings 0.30 amp @ 24 VDC0.2 amp @ 120 VAC



Sensors, switches and transmitter

Maxx-Guard proximity switchSingle-Pole Single-Throw (SPST)J switch

Configuration SPST; passive (intrinsically safe)

Electrical ratings 0.15 amp @ 30 VDC


Contact composition Ruthenium

P switch

Configuration SPST

Electrical ratings 0.15 amp @ 30 VDC/125 VAC


Contact composition Ruthenium

SpecificationsTemperature range -40° C to 80° C (-40° F to 176° F)

Seal Hermetically-sealed


Warranty Two years

Maxx-Guard proximity switch Maxx-Guard hermetically-sealed switches are suitable for computer input circuits and general purpose applications. SPDT tungsten contacts are designed for 125 VAC computer inputs and 240 VAC moderate power applications. SPDT rhodium contacts are suitable for both 24 VDC and 120 VAC computer inputs. SPST ruthenium contacts are ideal for either 24 VDC or 125 VAC low power computer inputs.

Quartz


Mechanical switch (DPDT) Double-pole double-throw mechanical switches enable two electrical circuits to be activated simultaneously. Each switch circuit is electrically isolated from the other. As with standard silver contacts, DPDT switches are designed to operate in high-power applications.

Mechanical switch (DPDT)14 switch

Electrical ratings 4.5 amp @ 125/250 VAC

Operating life 250,000 cycles

Not recommended for electrical circuits operating at less than 20 mA @ 24 VDC.

C NO

NC

C NO

NC

4 to 20 mA position transmitter Position transmitters provide a precise 4 to 20 mA signal on a two-wire DC loop. Control valves and dampers are accurately monitored through their range of travel offering assurance of exact valve position at all times. Select a standard potentiometer or a vibration proof, high-performance potentiometer on your position transmitter.

Position transmitter (5_, 7_)Output Two-wire 4 to 20 mA

Supply source 10-40 VDC

Span range* 35° to 270° (adjustable)

Maximum loading 700 ohms @ 24 VDC

Linearity error Standard (5) High performance (7)

+/-0.85° maximum+/-0.35°

Cycle life Standard (5) High performance (7)

2 million rotations50 million rotations

Vibration tolerance Standard (5) High performance (7)

AcceptableOutstanding

*Please consult factory for higher spans.

SST switching sensor Solid state SST proximity sensors are ideal for use in AC and DC computer input circuits.

SST switching sensors (_X)Operation NO/NC (cam selectable)

Maximum current Inrush Continuous

2.0 amps @ 125 VAC/VDC0.3 amps @ 125 VAC/VDC


Leakage current Less than 0.50 mA



Operating life Unlimited

Warranty Five years

Mechanical switch (SPDT) Low cost single-pole double-throw mechanical switches with silver contacts are recommended for high power 125 VAC applications. Gold contacts may be used in 24 VDC computer input applications.

Mechanical switch (SPDT)Silver contacts (_V switch)

Electrical ratings 10 amp @ 125/250 VAC0.5 amp @ 125 VDC


Not recommended for electrical circuits operating at less than 20 mA @ 24 VDC.

Gold contacts (_W switch)

Electrical ratings 1 amp @ 125 VAC0.5 amp @ 30 VDC


C NO

NC

Quartz








Model number example: Model number example:


Model selector - Dual modules and VCTsSERIES

QX Explosionproof (aluminum cover)

FUNCTION

Sensor/switching modules (proximity type)33 SST N.O. switching sensor dual module44 NAMUR (EN 60947-5-6; I.S.)Valve Communication Terminals (VCTs)92 DeviceNet93 Foundation Fieldbus (bus powered; I.S.)94 Foundation Fieldbus (externally powered)95 Modbus96 AS-Interface97 AS-Interface (with extended addressing)Expeditors82 DeviceNet86 AS-Interface

ENCLOSURE

E North AmericanR InternationalF Brazilian All QX models have epoxy-coated anodized aluminum housing and cover.

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**

SRA Red closed/green openSGA Green closed/red openS1A T-1 three-way flow pathS2A T-2 three-way flow pathS3A T-3 three-way flow pathS4A T-4 three-way flow pathS5A T-5 three-way flow pathS0A No indicationSXA SpecialSCA Continuous

Model selector - Proximity switchesSERIES


FUNCTION

Sensors2G (2) SPDT Maxx-Guard (low current)2H (2) SPDT Maxx-Guard (3 amp)2P (2) SPST Maxx-Guard 2S (2) SPDT Maxx-Guard (LED)4G (4) SPDT Maxx-Guard (low current)4H (4) SPDT Maxx-Guard (3 amp)4P (4) SPST Maxx-Guard4S (4) SPDT Maxx-Guard (LED)4X (4) SST sensor (LED)Expeditors8H Expeditor with (3) SPDT Maxx-Guard (3 amp)8Y Expeditor with (3) switches

ENCLOSURE

E North American R InternationalF Brazilian All QX models have epoxy-coated anodized aluminum housing and cover.

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**


QX 33 E 02 SRA (optional) QX 2G E 02 SRA (optional)

Quartz


Load curve

Position transmitter






Electrical schematic

4 - 20 mA Readout

55%

Power Supply

Model selector - Mechanical switches and transmittersSERIES


FUNCTION

Mechanical switches2V (2) SPDT switches2W (2) SPDT switches, gold contact4V (4) SPDT switches4W (4) SPDT switches, gold contact14 (2) DPDT switches Position transmitters5O Standard with no switches5G Standard with (2) SPDT Maxx-Guard (low current)5V Standard with (2) SPDT mechanical switches5W Standard with (2) SPDT mechanical switches, gold contact5X Standard with (2) SST sensor (LED)7O High performance with no switches7G High performance with (2) SPDT Maxx-Guard (low current)7X High performance with (2) SST sensors (LED)

ENCLOSURE

E North AmericanR InternationalF Brazilian All QX models have epoxy-coated anodized aluminum housing and cover.

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**


QX 2V E 02 SRA (optional)

Quartz











Model selector - Proximity switches and transmittersSERIES

QN Nonincendive and intrinsically safe

FUNCTION

Sensors2G (2) SPDT Maxx-Guard (low current)2H (2) SPDT Maxx-Guard (3 amp)2P (2) SPST Maxx-Guard2S (2) SPDT Maxx-Guard (LED)4G (4) SPDT Maxx-Guard (low current)4H (4) SPDT Maxx-Guard (3 amp)4P (4) SPST Maxx-Guard4S (4) SPDT Maxx-Guard (LED)4X (4) SST sensor (LED)Intrinsically safe2J (2) SPST (passive)2M (2) SPDT (passive)2N (2) P+F NAMUR sensors4N (4) P+F NAMUR sensors4J (4) SPST (passive)4M (4) SPDT (passive)Position transmitters5O Standard with no switches5G Standard with (2) SPDT Maxx-Guard (low current)5X Standard with (2) SST sensor (LED)7O High performance with no switches7G High performance with (2) SPDT Maxx-Guard (low current)7X High performance with (2) SST sensors (LED)Expeditors8H Expeditor with (3) SPDT Maxx-Guard (3 amp)8Y Expeditor with (3) switches

ENCLOSURE

Clear Cover

C North AmericanD International

Aluminum cover (not explosion proof)

E North AmericanR InternationalF Brazilian

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**


Model selector - Dual modules and VCTsSERIES

QN Nonincendive and intrinsically safe

FUNCTION

Sensor/switching modules (proximity type)33 SST N.O. switching sensor44 NAMUR (EN 60947-5-6; I.S.)Valve Communication Terminals (VCTs)92 DeviceNet93 Foundation Fieldbus (bus powered; I.S.)94 Foundation Fieldbus (externally powered)95 Modbus96 AS-Interface97 AS-Interface (with extended addressing)Expeditors82 DeviceNet86 AS-Interface

ENCLOSURE

Clear CoverC North AmericanD International

Aluminum cover (not explosionproof)

E North AmericanR InternationalF Brazilian

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**


QN 2G C 02 SRA (optional)

QN 33 C 02 SRA (optional)

Quartz






Housing & aluminum cover Epoxy-coated anodized marine grade aluminum

Clear cover & indicator Lexan® polycarbonate

Elastomer seals Buna-N; optional EPDM

Drive shaft Stainless steel

Drive bushing Bronze, oil impregnated


Temperature ratings

Mechanical components -40° C to 80° C (-40° F to 176° F)

Dual modules -40° C to 80° C (-40° F to 176° F)

Maxx-Guard & SST -40° C to 80° C (-40° F to 176° F)

Warranty


SST & dual modules Five years

Lexan® is a registered trademark of General Electric Corporation.


NOTE 1:Cover height varies based on model number. Dual module and 2-switch models use short covers.* Short Cover = 4.0” [102mm]* Medium Cover = 4.86” [123.4mm]* Tall Cover = 6.12” [155.4mm]

RatingsExplosion proof(Ex d, Zone 1 or Class I and II, Div. 1)

QX models*

Nonincendive(Class I and II, Div. 2)

QN models*


Functions 44, 93, _A, _J, _M and _N*








Model Selector - Mechanical switchesSERIES

QG General purpose (clear cover)

FUNCTION

Mechanical switches

2V (2) SPDT switches2W (2) SPDT switches, gold contact4V (4) SPDT switches4W (4) SPDT switches, gold contact14 (2) DPDT switches

ENCLOSURE

C General purpose, universal All QG models have clear Lexan® cover and anodized aluminum housing.

CONDUIT ENTRIES

02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20

VISUAL INDICATION**


QG 2V C 02 SRA (optional)

Prism


Prism Compact and modular with integral pneumatic controlThe Prism series, designed for corrosive process environments, attaches directly to sanitary diaphragm and angle valves. This rugged, feature-rich platform offers a full array of communication and switching options, as well as discrete integral pneumatic control for single-acting valve actuator operation.

Ideally suited for process environmentsThe Prism features a durable polycarbonate enclosure suitable for both general purpose and hazardous process environments. The integral pneumatic control is completely isolated within the enclosure on a stainless steel reinforced polysulfone manifold so standard tube fittings may be reliably attached. And the Prism is rated for nonincendive or intrinsically safe applications.

Readily adaptable to linear valves Stainless steel mounting systems are available for adapting the Prism to sanitary and industrial diaphragm, as well as angle valve applications. Stroke lengths from as low as 1/4” to as long as 2” may be readily accommodated.

Wide variety of switching and communication optionsThe Prism features a full range of feedback options in the fully sealed, sold state dual module. Select the SST sensors for conventional switching, Namur sensors for intrinsically safe applications or communication options including AS-Interface, DeviceNet, Foundation Fieldbus and Modbus. All switching sensor and communication modules are fully solid state and sealed for high reliability.

Prism


Features1. The Prism may be washed down and temporarily

submersed with no adverse affects. It is rated NEMA 4, 4x, and 6. It may be used in Div. 2 (nonincendive) or Div. 1 (intrinsically safe) hazardous applications.

2. Enclosure features high strength polycarbonate with excellent corrosion-resistance and exceptional temperature stability.

3. Visual electronic and mechanical position indication confirm valve and switch status for added safety.

4. Solid state proximity sensors monitor open and closed discrete valve position with precision and reliability.

5. Integral pneumatic valve is isolated from environmental contamination, offers high tolerance to dirty air and enables rapid valve operation.

6. Solenoid options available for 120 VAC and 24 VDC. Select piezo option for bus powered Foundation Fieldbus applications.

7. Self-adjusting triggering system provides consistent open and closed indication even with diaphragm compression. No resetting is required.

8. Manual override enables valve operation without electrically energizing.

9. Dual module system seals all position sensing, communication and control electronics in a compact vibration proof package.

10. NPT port connections are stainless steel reinforced for long life sealing under high torque stress conditions.

1

2

34

567

8

10

11

12

9

Self adjusting triggering systemTriggering cams adjust automatically over the valve diaphragm operating life. Cams are fitted snugly to the shaft assuring stability under high amplitude vibration at varying frequencies and temperatures.

Self adjustment sequence2. Automatic initial setting On operation, cams are automatically

positioned to proper set points by module stops at top and bottom.

3. Operational self adjustment As diaphragm compresses over

time, closed cam is automatically repositioned.

1. Installation Cams are manually set to outer limits

when fitted to actuation system. (Open at top; closed at bottom)

11. Water proof quick connectors, compression fittings or conduit connections are available for convenient, reliable attachment to plant electrical systems.

12. Stainless steel adaptor system locks Prism securely to valve actuator and provides stability for shaft interface.

Prism


Sensing and communication moduleThe Prism features StoneL’s dual module system with field proven reliability in all on/off applications: Namur (intrinsically safe), SST (switching) and VCTs (valve communication terminals). Dual modules have a five year warranty.


Configuration (2) SST solid state sensors(2) Wire terminations for one solenoid

Operation Select either NO (33) or NC (34) models







Namur sensors (44)

Configuration (2) Namur sensors (EN 60947-5-6)Wire terminations for one or two solenoids










Modbus (95)








Prism


Valve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, Bus Powered (93)


Outputs 2 mA @ 6.5 VDC each; current limited to 2 mA (bus powered)


Valve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, externally powered (94)




Sensing and communication module continued








AS-i version 3.0


Valve Communication Terminal (VCT) specificationsAS-Interface VCT with extended addressing (97)


Maximum current 100mA





AS-i version 3.0


Prism


Prism mounting system*Prism adapting systems are designed specifically for each actuator manufacturer and model. The adaptor coupling, made of stainless steel, also integrates a corrosion proof, ultra long life bushing. This system stabilizes the shaft from lateral motion and assures reliable, low friction movement over the actuator’s life. • Required for all • Order kit separately • For kit numbers, consult factory or visit StoneL.comNote: Kit numbers are specific to valve size and manufacturer.

Long-life bushing

Stainless steel shaft

Triggering cams

Stainless steel fasteners

Stainless steel coupling

Pneumatic control and other specifications

The three-way, two-position spring return pneumatic valve is designed to operate single acting actuators. Working mechanisms on the valve are completely isolated from the environment enabling pneumatic control to be located in the field at the actuator with no threat of contamination. A standard rebreather enables exhaust air

from the pressurized actuator cylinder to be channeled into the spring side actuator chamber preventing the ingestion of contaminated air from the outside environment. Select a solenoid valve for conventional or device bus applications or a piezo valve for Foundation Fieldbus bus powered applications.

Valve schematic

SpecificationsGeneral pneumatic (solenoid & piezo)

Configuration 3-way, 2-position, spring return

Porting 1/8" NPT all pressurized ports

Rebreather port 4-40 size

Flow ratings Cv - 0.1 (Kv - 1.4)

Rebreather Standard on all models; diverts air from exhausting cylinder into actuator spring side. Excess air exhausted into atmosphere.


Operating pressure 40 psi to 120 psi (2.6 to 8 bar)

Solenoid valveA poppet style valve with exceptional tolerance to dirty air, the solenoid valve may be used for most conventional AC or DC applications. The DC (low power) version may be used on AS-Interface, Modbus, DeviceNet bus powered applications and on Foundation Fieldbus (94) externally powered applications.

H =

SpecificationsPiezo valve (1A, bus powered Foundation Fieldbus)


Operating temperature -10° C to 60° C (14° F to 140° F)

DC power requirements 2 mA @ 6.5 VDC

Piezo valveThe piezo valve is ideally suited for use with the Foundation Fieldbus (FF) bus powered output module (93). Each module output provides up to 2 mA @ 6.5 VDC which is sufficient to drive the piezo valve. Specifically designed for on/off discrete applications, the piezo valve may remain energized for extended periods of time with no memory effect.

H =

* Open travel stops recommended on diaphragm actuators to maintain consistent travel with varying process line pressures.

SpecificationsSolenoid valve (1B, 1C, 1D, and 1E coil options)


Operating temperature -18° C to 50° C (0° F to 120° F)

Power consumption See model selector guide

Prism






Other specificationsMaterials of construction

Housing and cover Polycarbonate


Triggering cams Stainless steel banded polycarbonate

Shaft Stainless steel

Valve manifold Polysufone with stainless steel reinforced NPT


Temperature range with solenoid

-40° C to 80° C (-40° F to 176° F)Maximum ambient 50° C (120° F)

Warranty

Dual module Five years

Other mechanicals Two years

RatingsNonincendive(Ex n, Zone 2 or Class I and II, Div. 2)

PM models*










Model selector SERIES

PM Nonincendive and intrinsically safe

FUNCTION

Sensor modules33 (2) SST N.O. switching sensors (select pneumatic valve option 1B, 1C, 1D or 11)44 (2) Namur sensors (I.S.; EN 60947-5-6) (select pneumatic valve option 1E or 11)Valve Communication Terminals (VCT)92 DeviceNet (select pneumatic valve option 1B, 1D or 11)93 Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve option 1A or 11) 94 Foundation Fieldbus (externally powered) (select pneumatic valve option 1B, 1D or 11)95 Modbus (select pneumatic valve option 1B, 1D or 11)96 AS-Interface (select pneumatic valve option 1B, 1D or 11)97 AS-Interface with extended addressing (select pneumatic valve option 1D or 11)

PNEUMATIC VALVE

11 No pneumatic valve1A Three-way piezo1B Three-way 24VDC 1.8 watt1C Three-way 120 VAC 5.4 watt1D Three-way 24 VDC 0.5 watt1E Three-way (I.S.) 12 VDC 0.5watt

CONDUIT ENTRIES & CONNECTORS

S02 (2) 1/2" NPTS05 (2) M20S09 (2) cable glandsS11 (1) 5-pin mini-connectorS13 (1) 4-pin micro-connectorS14 (2) 4-pin micro-connectorS15 (1) 5-pin micro-connector

VISUAL INDICATION**

R Green openG Red open

VALVE SIZE*

S 1/4" to 2" (1/4" to 1-3/16" stroke)L 2" to 4" (1-3/16" to 2-1/4" stroke)

PM 33 11 S02 R S (optional)

Hawkeye HK


Hawkeye HK Nonincendive and intrinsically safe for point sensingThe solid state Hawkeye sensor is ideal for point sensing in corrosive and hazardous process environments. The standard red/green LEDs also speed your setup and installation by confirming power up and switch status.

1. Sensing head triggers on any metal Inductive sensing technology detects metal targets at distances

up to 4-6 mm, depending on target material.

2. Stainless steel body is rugged and corrosion proof Hawkeye sensors are machined from 316 stainless steel.

3. Stainless steel washers and fasteners secure Hawkeye permanently to mount Adaptor brackets are available in L or straight.

4. Circuit is conformally coated and potted Hawkeye sensor may be temporarily submersed and electronics

are shock and vibration tolerant.

5. High intensity LED brightly displays switch status Red and green LEDs may be selected to indicate open or closed.

6. 1/2” conduit entry or mini-connector available Choose from a direct conduit entry for hazardous areas or a

plug-in mini-connector for rapid attachment in general purpose environments.

Linear applicationsEach pair (red and green) of Hawkeye sensors is tuned to operate independently in either long stroke or short stroke applications down to 6mm (1/4 inch). The Hawkeye may be triggered by existing valve hardware eliminating costly magnets and triggering systems and cutting installation time.

1 2 3 4 5 6

Features

Hawkeye HK



Housing and fasteners 316 stainless steel

Sensing head cover Lexan® polycarbonate

LED Lens Polycarbonate

Other specifications

Conduit connection 1/2" NPT

Wiring 36" (0.9 meter) length, 18 gauge multi-strand

Sensing distance 4-6 mm (sensing distance will vary depending on target

material)

Temperature range -40° C to 80° C (-40° F to 176° F)

Warranty Five years

RatingsNonincendive(Class I and II, Div. 2)



Function 40*






Switching and sensor specificationsSST switching sensors (30, 31)

Configuration (1) SST solid state sensor

Operations Select either NO (30) or NC (31)



Minimum current 2.0 mA




Namur sensors (40)

Configuration (1) Namur sensor (EN 60947-5-6; I.S.)




Model selector SERIES

HK

FUNCTION*30 SST sensor normally open31 SST sensor normally closed40 Namur (EN 60947-5-6; I.S.) *For 3-wire sensors (PNP, NPN) please consult factory.

HOUSING

7 Stainless steel

CONDUIT/CONNECTORS

7 1/2" NPT8 3-pin mini-connector in stainless steel

FEATURES

SR Red LEDSG Green LED

GroundN.O.

C

Normally open (Function 30)

GroundN.C.

C

Normally closed (Function 31)

Namur (Function 40)



HK 30 7 7 SR (optional)Model number example:


Process environment

Permitted DivisionPermitted GroupTemperature Class

Permitted Class

Hazardous area descriptions

National Electrical Code (NEC) 500Traditional standards used in North America.

Example: Class I, Div 1, Group B, C, D, T4

IEC & EU (European) StandardsThe IEC (International Electrotechnical Commission) markings are as follows:

Ex d IIB T3 GbExample:

Gas Group Classification

Temperature Classification

Type of Protection

Explosion Protection

Equipment Protection Level (EPL)

Type of Protectiond: flameproof enclosure - contain explosion

and quench flamep: pressurized enclosure - fill with inert gasia: intrinsically safe for Zone 0 - limit energyib: Intrinsically safe for Zone 1 - limit energyo: oil immersions: special protectione: increased safety - no arcing, sparking or

hot surfacesm: encapsulation - sealed arcing devices or

non-arcingq: sand-fillednL: nonincendive - limited energynA: nonincendive - non sparkingme: encapsulation/increased safety

Gas Group ClassificationIIC: acetylene and hydrogenIIB: diethel ether, ethylene,

cyclopropane and othersIIA: gasoline, hexane, butane,

naphtha propane, isoprene and many others

Temperature Classification*T1: 450°C (842°F)T2: 300°C (572°F)T3: 200°C (392°F)T4: 135°C (275°F)T5: 100°C (212°F)T6: 85°C (185°F)

* Device may be exposed to gases whose ignition temperature is higher than this value

Equipment ProtectionLevel (EPL) Applicable ZoneGas Ga: 0 Gb: 1 Gc: 2Dust Da: 20 Db: 21 Dc: 22

Permitted ClassClass I: gas vaporsClass II: dustsClass III: fibers

Permitted DivisionDivision 1: gasses or vapors

exist under normal conditions

Division 2: gasses or vapors are present but are normally contained and can escape only through accident or abnormal operation

Permitted GroupGroup A: acetyleneGroup B: hydrogen or equivalentsGroup C: ethyl ether, ethylene or

cylclopropaneGroup D: gasoline, hexane, naphtha,

benzene, butane, propane, alcohol, acetone, benzol, lacquer, and natural gas

Group E: metal dustGroup F: carbon blackGroup G: flour, starch, grain dusts

Temperature Class*T1: 450°C (842°F)T2: 300°C (572°F)T3: 200°C (392°F)T4: 135°C (275°F)T5: 100°C (212°F)T6: 85°C (185°F)

* Device may be exposed to gases whose ignition temperature is higher than this value.

Process environment


Other hazardous area information

Area Classification Flammable Material Flammable Material Flammable Material Present Continuously Present Intermittently Present Abnormally

Zone 0 Zone1 Zone 2

NEC® 505 Zone 0 Zone1 Zone 2

NEC® 500 Division 1 Division 2

CECSection 18 Zone 0 Zone1 Zone 2

CEC Annex J Division 1 Division 2

IEC/EU

US

CA

IEC classification per IEC 60079-10EU classification per EN 60079-10US classification per ANSI/NFPA 70 National Electric Code® (NEC®) Article 500 or Article 505CA Classification per CSA C22.1 Canadian Electrical Code (CEC) Section 18 or Annex J

Example:

Category

II 1 G

Equipment Group

Explosive Atmosphere

European Community Explosion Protection Symbol

ATEX Marking (94/9/EC)*European requirements centered around the safety of hazardous area equipment that became mandatory on July, 1 2003. All equipment exported into European member countries must meet the ATEX hazardous and essential health and safety requirements for acceptance.

Equipment GroupI: minesII: other than mines

Category1: Zone 02: Zone 13: Zone 2

Explosive AtmosphereG: gases/vaporsD: dusts

The ATEX markings are in addition to the standard Zone markings and indicate compliance to the new directives.

Hazardous area descriptions continued

EU (directive 94/9/EC) - ATEX

Ex d [ia] IIC T5

European standard Group

Type of protection

Explosion protected

Temperature class

Gas group

I.S. output

0000 II 2 G

CE conformity marking

Explosion protection

marking

Identification number of notified body involved in production control stage

Type of explosive atmosphere: G (for gases, vapors and mist) D (for dusts)

Category: 1 (for Zone 0 or 20) 2 (for Zone 1 or 21) 3 (for Zone 2 or 22)

Equipment group: I (for mines) II (for other than mines)

Ambient temperature ranges other than standard (-20° C< Ta < +40° C) must be marked.

European Union


Process environment

NEMA (National Electrical Manufacturers’ Association) has established standards for enclosures to provide protection from environmental contamination. A description of the more common standards is listed below. Type definitions are from NEMA 250-1997. For more detailed

and complete information, NEMA Standards Publication 250-1997, “Enclosures for electrical equipment (1000 Volts Maximum)” should be consulted. This Standards Publication, as well as all other NEMA publications, is available from IHS at 1-800-854-7179.

Enclosure standards and protection concepts

NEMA enclosure standards

Protection against liquids0: no special protection1: protected against vertical falling water drops2: protected against vertical falling water drops when enclosure is

tilted at 15°3: protected against sprayed water 4: protected against splashing water5: protected against water jets6: protected against heavy seas7: protected from the effects of temporary immersion8: protected from the effects of continuous immersion

Ingress protection

Protection against solid bodies

Protection against liquids

IP 6 7Example:

Protection against solid bodies0: no special protection1: protected against solid objects greater than 50mm2: protected against solid objects greater than 12mm3: protected against solid objects greater than 2.5mm4: protected against solid objects greater than 1mm5: dust protected6: dust-tight

The International Electrotechnical Commission has established enclosure standards for protection from environmental contamination as shown below. These standards are used widely in Europe, the Middle East, Africa and parts of Asia.

* These enclosures may be ventilated.** External operating mechanisms are not required to be operable when the enclosure is ice covered.*** External operating mechanisms are operable when the enclosure is ice covered.

Comparison of specific applications of enclosures for outdoor nonhazardous locations

NEMA enclosure guideProvides a degree of protection against the following environmental conditions

3 3R* 3S 4 4X 6 6P

Incidental contact with the enclosed equipmentRain, snow, and sleet**Sleet***

XX

…

XX

…

XXX

XX

…

XX

…

XX

…

XX

…

Windblown dust lint, fibers, and flyingsHosedownCorrosive agents

X……

………

X……

XX

…

XXX

XX

…

XXX

Occasional temporary submersionOccasional prolonged submersion

……

……

……

……

……

X…

XX

IEC enclosure standards

Process environment


The chemical compatibility reference guide has been developed to assist you in selecting the best StoneL products and material options for your applications. While this chart should assist you in selecting compatible materials, it is not a substitute for careful testing of a specific product in your operating environment. For additional assistance please contact StoneL technical support.

KeyA No effect (recommended)B Moderate effectU Severe effect (not recommended)FC Fusion coating recommended on polycarbonate--- No test data or experience available

1 Temperatures less than 30° C

Chemical compatibility

Chemical Alu

min

um

Poly

carb

onat

e

Stai

nles

s St

eel

Epox

y

Poly

sulfo

ne

Acetic acid A B A B AAcetone A FC A U BAcetylene A -- A A --Alcohol, amyl- B FC A A AAlcohol, butyl- B FC A A AAlcohol, ethyl- B FC B A BAmmonia, liquid A -- A A AAmmonium hydroxide B FC B A BBeer A A A A ABenzene B FC A B UBoric acid B A B A UBrine U B B -- ABromine U FC U U UCalcium carbonate U -- B A --Calcium chloride B A B A ACarbon tetrachloride U FC B A AChlorine B FC B -- UChromic acid U B U B UCitric acid U B A A ACreosote B FC B -- --Ethyl chloride -- -- A A UEthylene A -- A -- AEthylene oxide U -- B A AFluorine B -- A U UFreon (and other similar refrigerant) B -- A A BGasoline A FC A A BHeptane and hexane A B A A AHydrochloric acid, 10% U A1 U A AHydrogen (gas) A -- A -- --Hydrogen peroxide A A B B AHydrogen sulfide B A A A --Isopropyl ether A A A U AJet fuel (JP 4,5,6) A -- A A BKerosene A -- A A BMethane A -- B -- --Methyl chloride U FC A A U

Chemical Alu

min

um

Poly

carb

onat

e

Stai

nles

s St

eel

Epox

y

Poly

sulfo

ne

Methyl ethyl ketone B FC A B UMethylene chloride B FC A A UNaptha A FC B A ANatural gas A -- A -- --Nickel chloride U FC B A --Nitric acid (10%) B A A A ANitric acid (80%) U B B U UNitrous oxide U -- B -- --Oils (animal) A B A A --Oil (diesel) A A A A AOil (mineral) A B A A APhosphoric acid (85%)(air free) U B U B APotassium chloride U A B A APotassium hydroxide (10%) U FC A A APotassium hydroxide (70%) U FC A A APotassium phosphate U --- A -- --Propane (LP gas) A A B A BSoaps and detergents B B A A ASodium chloride B A B A ASodium hydroxide (10%) (caustic soda) U B A A ASodium hydroxide (50%) (caustic soda) U FC B A ASodium phosphate (monobasic) U -- A A --Sulfur dioxide B B A A BSulfuric acid (7-40%) U A U A ATannic acid B B B A AToluol and toluene A FC A B UTurpentine B B B B BUrea B A B -- BVinyl Chloride B -- B -- --Water, salt U -- B A A

S-912-10/11 (e-rev 3)

Valve Communication Solutions

26271 US Highway 59, Fergus Falls, MN 56537USATech hotline 1-218-737-0701Tel. 1-218-739-5774, fax 1-218-739-5776Email: [email protected]

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StoneL Valve communication and control...Hawkeye HK page 51 30 (1) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs 40 (1) Namur (EN 60947-5-6) I < 1 mA to