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21 rue la Noue Bras de Fer 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr STMicroelectronics Proximity Sensor & Flood Illuminator Time of Flight & Illumination device from Apple iPhone X IMAGING report by Stéphane ELISABETH January 2018 – version 1

STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

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Page 1: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 1

21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

STMicroelectronics Proximity Sensor & Flood Illuminator

Time of Flight & Illumination device from Apple iPhone XIMAGING report by Stéphane ELISABETHJanuary 2018 – version 1

Page 2: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 2

Table of Contents

Overview / Introduction 4

o Executive Summary

o Reverse Costing Methodology

Company Profile 8

o STMicroelectronics

o STMicroelectronics Portfolio

o FligthSense Technology

o Supply Chain

o Apple iPhone X Teardown

Physical Analysis 24

o Summary of the Physical Analysis 25

o Package 27

Package View & Dimensions

Package Opening:

Overview, Wire Bonding, Flood Illuminator

Package Cross-Section:

Adhesives, Ceramic Substrate, PCB Substrate, Diffuser, Filters, FOV, Heat Sink

o VCSEL #1 & #2 Die 52

Die View & Dimensions

Die Overview & Cavity

Die Cross-Section

Die Process Characteristic

o VCSEL Driver Die 84

Die View & Dimensions

Die Overview & Marking

Die Delayering & main ID Block

Die Cross-Section

Die Process Characteristic

o SPAD Detector Die 95

Die View & Dimensions

Die Overview & Marking: Active Area, SPADs

Die Delayering & main ID Block

Die Cross-Section

Die Process Characteristic

Comparison with STMicroelectronics FligthSense PortFolio 120

o Package, Function, FOV, Optical Blocking Package, SPAD Detector & VCSELs, SPADs

Manufacturing Process 127

o SPAD Detector Die Front-End Process & Fabrication Unit.

o VCSEL Drive Die Front-End Process & Fabrication Unit

o VCSELs Die Front-End Process & Fabrication Unit

o OLGA Packaging Process & Fabrication unit

Cost Analysis 144

o Summary of the cost analysis 145

o Yields Explanation & Hypotheses 146

o SPADs Detector & VCSEL Driver die 149

Die Front-End Cost

Die Wafer & Die Cost

o VCSELs Die 153

Die Front-End Cost

Die Front-End Cost per process steps

Die Wafer & Die Cost

o Component 159

Packaging Cost

Component Cost

Estimated Selling Price 163

Feedbacks 167

Company services 169

Page 3: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 3

Overview / Introductiono Executive Summaryo Reverse Costing

Methodologyo Glossary

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

• This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of theSTMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X.

• Located in the front above the main speaker, the proximity sensor & flood illuminator is packaged using optical LGA. The device is a custom version for Apple. In the past, STMicroelectronics has already release a custom proximity sensor two times smaller (2.80 x 2.40 mm) than the devices in it’s portfolio. This new version came along with a flood illuminator used in the true depth system. The sensor is still based on FlighSenseTM technology.

• In this report, the complete microsystem is analyzed from the two illumination device which are a Vertical-Cavity Surface-Emitting Laser (VCSEL) to the collector based on the Single Photon Avalanche Diode (SPAD) developed by STMicroelectronics. The report includes a complete cost analysis and price estimation of the device based on a detailed description of the package, the ToF detector, the VCSEL and the other VCSEL for the flood illumination.

• It also features a complete technology comparison with the STMicroelectronics ToF portfolio since the first generation, the VL53L0X the VL6180X, and the last custom proximity sensor from the Apple iPhone 8.

Executive Summary

Page 4: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 4

Overview / Introduction

Company Profile & Supply Chain o STMicroelectronicso Time of Fligth Technologyo Apple iPhone X Teardown

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Apple iPhone X Teardown

Apple iPhone X Opened View©2018 by System Plus Consulting

NIR Camera Sensor Spectral Sensor

RGB Camera

DOT projector Proximity Sensor& Flood Illuminator

The NIR Camera Sensor, the RGB camera and the DOT projector are together.The proximity sensor & flood illuminator is separated to the True depth system.

Page 5: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 5

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Summary of the Physical Analysis

Page 6: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 6

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Package Views & Dimensions

Page 7: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 7

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Package Opening

Page 8: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 8

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Package Cross-Section #1

Page 9: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 9

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #1 Die Overview

Page 10: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 10

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #1 Die – Cross-Section

Page 11: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 11

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #2 Die View and Dimensions

Page 12: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 12

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #2 Die Cross-Section

Page 13: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 13

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #2 Die Cross-Section

Page 14: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 14

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL Driver Die View & Dimensions

Page 15: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 15

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

SPAD Detector Die View & Dimensions

Page 16: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 16

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

SPAD Detector Die – SPADs

Page 17: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 17

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis o Summaryo Packageo VCSEL #1o VCSEL #2o VCSEL Drivero SPAD Detector

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

SPAD Detector Die – Die Cross-Section

Page 18: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 18

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison o Packageo Functiono FOVo Optical Blocking Packageo SPAD Detector & VCSELso SPADs Cells

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Comparison with STMicroelectronics Portfolio – Optical Blocking Package

Page 19: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 19

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flowo SPAD Detector Processo SPAD Detector Fab Unito VCSEL Driver Processo VCSEL Driver Fab Unito VCSEL #1 Processo VCSEL #1 Fab Unito VCSEL #2 Process Flowo VCSEL #2 Fab Unito Assembly Unito Packaging Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Global Overview

Page 20: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 20

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flowo SPAD Detector Processo SPAD Detector Fab Unito VCSEL Driver Processo VCSEL Driver Fab Unito VCSEL #1 Processo VCSEL #1 Fab Unito VCSEL #2 Process Flowo VCSEL #2 Fab Unito Assembly Unito Packaging Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

VCSEL #2 Wafer Process Flow (1/3)

Page 21: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 21

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flowo SPAD Detector Processo SPAD Detector Fab Unito VCSEL Driver Processo VCSEL Driver Fab Unito VCSEL #1 Processo VCSEL #1 Fab Unito VCSEL #2 Process Flowo VCSEL #2 Fab Unito Assembly Unito Packaging Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Plus

Assembly Process Flow (1/3)

Page 22: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 22

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysiso Synthesiso Supply Chain o Yield Synthesiso SPAD Detector FE Costo SPAD Detector Wafer & Die

Costo VCSEL Driver FE Costo VCSEL Driver Wafer & Die

Costo VCSEL #1 FE Costo VCSEL #1 Wafer & Die Costo VCSEL #2 FE Costo VCSEL #2 Wafer & Die Costo Packaging Costo Component Cost

Selling Price Analysis

Feedbacks

About System Plus

SPAD Detector Front-End Cost

Page 23: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 23

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysiso Synthesiso Supply Chain o Yield Synthesiso SPAD Detector FE Costo SPAD Detector Wafer & Die

Costo VCSEL Driver FE Costo VCSEL Driver Wafer & Die

Costo VCSEL #1 FE Costo VCSEL #1 Wafer & Die Costo VCSEL #2 FE Costo VCSEL #2 Wafer & Die Costo Packaging Costo Component Cost

Selling Price Analysis

Feedbacks

About System Plus

Component Cost

Page 24: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 24

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Pluso Company serviceso Related reportso Contacto Legal

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

Related Reports

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

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MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

IMAGING• Camera Module Industry Market and Technology Trends 2017• Status of the CMOS Image Sensor Industry 2017

LEDS • R LEDS and VCSELs - Technology, Applications and Industry Trends

MEMS• 3D Imaging and Sensing 2017

MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

Page 25: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 25

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysiso Definition of Priceso Manufacturer Financialo Estimated Selling Price

Feedbacks

About System Plus

Proximity Sensor & Flood Illuminator Estimated Selling Price

Page 26: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 26

COMPANYSERVICES

Page 27: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 27

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Pluso Company serviceso Related reportso Contacto Legal

Business Models Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>40 reports per year)

Costing Tools

Trainings

Page 28: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

©2018 by System Plus Consulting | STMicroelectronics Proximity Sensor & Flood Illuminator 28

Overview / Introduction

Company Profile & Supply Chain

Physical Analysis

Physical Comparison

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

About System Pluso Company serviceso Related reportso Contacto Legal

Contact

Headquarters21 rue La Noue Bras de Fer44200 NantesFRANCE+33 2 40 18 09 [email protected]

Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]

America Sales OfficeSteve LAFERRIEREPhoenixUSA(310) [email protected]

www.systemplus.fr

Asia Sales OfficeTakashi [email protected]

Mavis WANGGREATER [email protected]

NANTESHeadquarter

FRANKFURT/MAINEuropa Sales Office

LYONYOLE HQ

TOKYOYOLE KK

GREATER CHINAYOLE

PHOENIXYOLE Inc.

KOREAYOLE

Page 29: STMicroelectronics Proximity Sensor & Flood Illuminator · STMicroelectronics Proximity Sensor & Flood Illuminator in Apple iPhone X. • Located in the front above the main speaker,

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TERMS AND CONDITIONS OF SALES

1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System Plus Consultingexcept in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.

2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros and workedout without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will be charged onthese initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the company commitsitself in invoicing at the prices in force on the date the order is placed.

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5. OWNERSHIPSystem Plus Consulting remains sole owner of the delivered services until total payment of the invoice.

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8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its duties described inthe current terms and conditions if these are the result of a force majeure case. Therefore, the force majeure includes allexternal event unpredictable and irresistible as defined by the article 1148 of the French Code Civil?

9.CONFIDENTIALITYAs a rule, all information handed by customers to system Plus Consulting are considered as strictly confidential.A non-disclosure agreement can be signed on demand.

10.RESPONSABILITY LIMITATIONThe Buyer is responsible for the use and interpretations he makes of the reports delivered by System Plus Consulting.Consequently, System Plus Consulting responsibility can in no case be called into question for any direct or indirect damage,financial or otherwise, that may result from the use of the results of our analysis or results obtained using one of our costingtools.

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