Coiled Tubing Systems

Stewart & Stevenson

Building For The Next Century

Coiled Tubing Systems For The OilfieldApplications:

n Workovern Cleanouts n Jetting/Lifting n Acid spotting n Fishing n Frac thru coiln Drillingn Logging

The injector head is the heart of the Stewart & Stevenson coiled tubing system.

M Series injectors from Stewart & Stevenson have the highest pull-to-weight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies.

The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fractur-ing with coiled tubing. The D Series injector design features an advanced “floating” traction system, automatic tensioning, supe-rior slow speed control and capability to handle up to 4.5-inch coiled tubing.

Stewart & Stevenson offers complete coiled tubing systems or individual components. Already a market leader in manufacturing injector heads for coiled tubing drilling applications, Stewart & Stevenson also can build coiled tubing rigs to client specifications.

Stewart & Stevenson® has provided coiled tubing systems to the oilfield service industry since 1989. Renowned for being reliable,

rugged, light weight, and user friendly, Stewart & Stevenson’s coiled tubing units are custom designed for specific applications

and are mounted on the client-preferred carrier type: truck, trailer, or skid.

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Coiled Tubing Systems

Pioneering Technology Stewart & Stevenson has pioneered considerable advancements in the manufacturing and technology of coiled tubing systems in the last five years, and as a result, more and more coiled tubing service companies are relying on Stewart & Stevenson for their coiled tubing equipment needs.

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Coiled Tubing Unit ConfigurationsStewart & Stevenson’s coiled tubing units are configured in skid mounted, trailer mounted and truck mounted versions for “fit-for-pur-pose” onshore and offshore use.

Pressure control equipment, in single, combi double or quad solid unibody construction, is available in �.06-inch through 7.06-inch sizes for working pressures up to 15,000 psi for H�S service. Work reels and injectors for tubing sizes from one inch to 4.5 inches and depths to �5,000 feet are available.

Land Coiled Tubing Units• Trailer Mounted

• With crane• Without crane

High capacity trailerized coiled tubing units carry up to �1,000 feet of 1.75-inch coiled tubing or up to 15,000 feet of �-inch coiled tubing, and utilizes injector heads from 40,000 lb pull capacity up to 100,000 lb pull capacity. It comes with the Stewart & Stevenson quick core change-out reel system, which allows the end user to change pipe sizes without unnecessary spooling and unspooling of tubing from the drums, and a choice of a stand-alone diesel hybrid power pack or a wet kit style power pack.

• Truck Mounted Units• Bobtail with crane• �-piece unit

A variety of truck manufacturers may be utilized to suit customer needs and operating conditions. Coiled tubing units are designed to fit the chosen chassis. Truck CTUs can be provided with or without inte-gral boom crane.

• Mast styleAPI certified masts can be integrated into the CTU for quick and safe rig up. Masts can reduce the rig up time to 45 minutes or less. Varying mast ratings and rig up heights are available.

Offshore Coiled Tubing Units• Space saver (combined cabin and power unit)• Split skid design (separate cabin skid and power unit skid)

Stewart & Stevenson’s offshore units consist of skidded and container-ized equipment suitable for use on offshore platforms or on purpose-built well intervention vessels. Units are split into multiple skids/lifts. The control cabin and power pack can be combined into a single skid/lift for faster rig up.

Land Trailer with Crane High Capacity Land Trailer without Crane

Bobtail 1-Piece with Crane Truck Mounted �-Piece Unit

Spacesaver Offshore Unit Offshore Coiled Tubing Reel and Hose Reel

Options available upon request:

• Containerization/sound attenuation• Exhaust gas cooling system with integral flame traps• Gas detection system• Explosion proof wiring• Certified lifting frames

Mast Style–Fully DeployedMast Style–Rigging Up

Coiled Tubing Systems

Mast StyleMast units can greatly simplify rig up, cutting rig up time in half and making the rig up and operation safer than ever.

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Injector HeadsThe injector head is the heart of the Stewart & Stevenson coiled tubing system. Stewart & Stevenson has been designing and building injector heads for nearly �0 years.

M Series injectors from Stewart & Stevenson have the highest pull-to-weight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies.

The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fracturing with coiled tubing. The D Series injector design features an advanced “floating” traction system, automatic tensioning, superior slow speed control and capability to handle up to 4.5-inch coiled tubing.

INJECTOR HEADSMODEL PULL CAPACITY (lbs) SNUB CAPACITY (lbs) SPEED (ft/min) L (in) W (in) H (in) Weight (lbs)

M-80 80,000 40,000 �00 50 5� 8� 7000

M-80L 80,000 40,000 �00 50 5� 96 8500

M-100 100,000 40,000 �00 50 5� 8� 7000

M-100L 100,000 40,000 �00 50 5� 96 8500

S-400 40,000 �0,000 �00 50 64 8� 5500

S-800 80,000 40,000 �00 50 64 8� 6500

S-800L 80,000 40,000 �00 50 64 96 7500

S-1100 100,000 40,000 �00 50 64 96 8�50

D-1�0* 1�0,000 65,000 1�0 60 60 110 1�,000

D-�00* �00,000 100,000 1�0 60 60 144 14,000

*Available in �007 (ratings and dims subject to change). Gooseneck sizes available: 7�-, 90-, 108-, and 1�0-inch. Hydraulic folding option available.

Hydraulic Folding Gooseneck

M-100L Injector

M-100 in Mast Application

Coiled Tubing Systems

The Industry StandardStewart & Stevenson injector heads have the highest pull-to-weight ratio in the industry. For weight conscious, highly dependable coiled tubing systems, Stewart & Stevenson is the manufacturer of choice.

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STANDARD REEL SIZES*

MODEL TUBING CAPACITY 1 TUBING CAPACITY 2 TUBING CAPACITY 3 FLANGE DIA. CORE DIA. DRUM WIDTH

RS-09 ��,000 ft–1.�5 in 16,000 ft–1.50 in N/A 114 in 68 in 69 in

RS-19 �5,000 ft–1.�5 in 18,000 ft–1.50 in 1�,000 ft.–1.75 in 1�1 in 70 in 69 in

RS-�0 �1,000 ft–1.75 in 15,000 ft–�.00 in N/A 144 in 80 in 69 in

RS-�4 ��,000 ft–1.75 in 17,500 ft–�.00 in N/A 149 in 80 in 69 in

RS-40 16,000 ft–1.75 in 1�,500 ft–�.00 in 9000 ft.–�.�75 in 144 in 95 in 69 in*Other reel sizes are available.

Coiled Tubing ReelsStewart & Stevenson makes reels in many sizes to fit any applica-tion. Reels can be made to be compatible with other manufacturer’s hydraulic systems. Stewart & Stevenson uses high torque, high speed motors to keep up with today’s tripping speeds. Bearing systems use steel roller and tapered roller bearings for smooth, efficient operation under the heaviest loads. Stewart & Stevenson reels exclusively use the FMC coiled tubing swivel joint.

Quick Core Changeout SystemsStewart & Stevenson’s innovative new quick-core changeout system allows service providers to quickly change between coiled tubing sizes to meet job demands. A quick, easy three-step process removes the reel from the trailer or skid and the same three-steps are used to install a new drum of coil into the unit. The time it takes to change pipe sizes has been reduced from a half day to little more than one hour.

Coiled Tubing Systems

Innovative designsStewart & Stevenson has met the needs of the industry by designing equipment with the operator in mind. The Quick Core Changeout System is the latest example.

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Drilling and Masted Coiled Tubing Rigs

Hybrid Coiled Tubing Drilling Rigs

Stewart & Stevenson manufactures fit-for-purpose hybrid coiled tubing drilling units, which can be used to drill with coiled tubing or conventional drill pipe. Drilling with coil can decrease the time it takes to drill a well because of continuous tubing technology. Coiled tubing can also be snubbed into a well for drilling in underbalanced condi-tions where necessary, providing an advantage over conventional rigs. Hybrid rigs allow drillers to use a single unit from surface hole to TD.

Coiled Tubing Drilling Rigs

Stewart & Stevenson designs rigs that drill with coil for mainhole drill-ing and horizontal directional drilling.

COILED TUBING DRILLING RIG CONFIGURATION*

TRAILER DIMENSIONS (approx) L × W × H 70 ft × 11.5 ft × 14.5 ft

TRAILER WEIGHT (approx) Without Coil 160,000 lbs

WORK REEL CAPACITY�.875 in Coiled Tubing 18,000 ft

�.5 in Coiled Tubing 10,000 ft

WORK REEL DIAMETER 1� ft

WORK REEL CORE DIAMETER 11 ft

WORK REEL WIDTH 9 ft

SPOOLING FORCE 8000 lbs

INJECTOR

Pull Capacity �00,000 lbs

Push Capacity 100,000 lbs

Max Speed 100 ft/min

UTILITY WINCH RATING 7�50 lbs

LUBRICATOR WINCH RATING ��00 lbs

DERRICK PIPE HANDLING RANGE 46 ft (Range III)

DERRICK & SUBSTRUCTURE RATING �00,000 lbs

ROTARY TABLE

Rating �000 lbs A.P.I.

Opening 1�.875 in

rpm 1�5 rpm

Torque 1600 ft-lbs

TOP DRIVE

Rating 140,000 lbs A.P.I.

Max rpm Up to ��0 rpm

Max Torque Up to �50,000 ft-lbs

SUB STRUCTURE WITH B.O.P. HANDLING SYSTEM 10,000 lbs

ANNULAR PREVENTOR 7.167 in (180 mm) �000 psi

SINGLE GATE RAM PREVENTORS � × 7.167 in (180 mm) �000 psi

H.P.U. Diesel Up to 500 hp* We design our units to customer specifications.

Coiled Tubing Systems

VersatilityVersatility best sums up the options available when you come to Stewart & Stevenson for your coiled tubing needs.

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Stewart & Stevenson

Building For The Next CenturyCopyright © �007 Stewart & Stevenson 07-0�-0�0

SalesUnited States 1000 Louisiana Suite 5900 Houston, Texas 7700� +1 71�-751-�700

Canada �001 Shepard Place S.E. Calgary, Alberta T�C 4P1 +1 40�-�15-5�00

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On the Web www.stewartandstevenson.com

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