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SteelMaster Emergency Structures are available in standard dimensions from 20' to 50' wide (with wider models available upon request). The easy do-it-yourself construction of our Relief Shelters are ideal for short-term recovery efforts, while the strength and durability of the steel buildings make them perfect for long-term recovery plans.
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©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Emergency Relief Structures
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Capability Statement
Company Designations: GSA Number: GS-07F-0458T Cage Code: 8A2W4 Duns Number: 555569065 NAICS: 444190, 332311 SIC Code: 3448 CAN/CSA A660-10
Company Overview:SteelMaster is a manufacturer and distributor of pre-fabricated steel warehouse and storage buildings with an emphasis on clear span arch structures. The company was founded in 1982. Rhae Adams, Jr. is company President and CEO. SteelMaster designs and manufactures structures ranging from residential carports and covers to applications as complex as aircraft hangars and specialized facilities for the military and NASA. SteelMaster has more than 40,000 buildings on 6 continents worldwide.
Company Capabilities:• Specialize in buildings from 10’ to 150’ wide to any length.• Buildings are clear span and easy to assemble.• Buildings are portable and can be designed to be liftable.• Galvalume Plus® product is maintenance free with 30 year warranty.• In-house design and engineering for non-standard structures.• Designed to meet wind, live and seismic load requirements worldwide (subject to local variations).• Florida product approval #FL5957.• Rapid turn around on high priority projects.• International distribution expertise.• Buildingshavemultipleuses(barracks,storagebuildings,offices,shelters,
educational facilities, aircraft hangars)• In-houseandfieldconstructionassistanceavailable.
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Capability Statement (cont.)
Sample Projects: World Vision (Haiti): - 40’ x 70’ A-Model used as a base for community and church development projects - 50’ x 108’ S-Model used for food storage UNOPS (Haiti): - 52’ x 65’ storage building for aircraft maintenance supplies Fort Irwin U.S. Army National Training Center: - (9) 30’ x 50’ buildings for barracks NASA - Kennedy Space Center (Cape Canaveral, FL): - several buildings up to 100’ wide x 35’ high x 100’ long used for ground support equipment storage for space shuttle
Contact Us:SteelMaster Buildings, LLC1023 Laskin RoadSuite 109Virginia Beach, VA 23451Phone: 800-341-7007Fax: 757-422-9167Website: http://www.steelmasterusa.com/products/emergency-relief-structures
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
SteelMaster Buildings
Steel Used:• Gauge 22 - 14• Galvalume Plus coating (dry coating, composed of 55% Aluminum and 45% Zinc) - Latest technology in coating - Clear organic coating - Achieves greater protection to the steel - Eliminates the need for rolling lubricants since it is roll-formed dry. Standard Galvalume is more susceptible to smudging, smearingandfingerprintingduetoanoilcoating - Superior resistance to storage stains -Naturalreflectorofheat• Commercial grade 80/50 steel - Highest in the industry - Translates to stronger more resilient steel• 30 year rust perforation warranty backed by the mill
Speed of Construction:Time to install one (1) 5380 ft2 structurewithafinishedfoundationinplace(based on a 5 person crew):
Installing Base Plate (optional) - To “pin” the plate down. It will be completelyfastenedinthefinalstageofconstruction.
Building/Staging Arches - To bolt panels together to form arches in concentric circles on the slab or staging area.
Standing Arches - To pull arches into place, bolt to base plate and to each other.
End Wall Construction - To secure wall panels in place and cut any necessary openings.
Tightening/Caulking/Detailing - To tighten all bolts, caulk all applicable areas and tighten up any loose ends
Placing of accessories
Total time to erect one 5380 ft2 structure (12 hour day)
0.5 Days
2.5 Days
1.5 Days
1.5 Days
2 Days
2 Days
10 Days
DESCRIPTIONTIME
(approximate time depending on size)
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
SteelMaster Buildings
Arch Construction:
Arches are put over each other with an overlap of 9”
Connecting arch to arch during construction
Connecting panels with nuts and bolts
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
SteelMaster Buildings
Easy to Install Construction:
• Simple Installation• One size nut and bolt• No need for skilled labor
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Step 1: Build Arch on the Ground Step 2: Lift Arch & Guide with Rope
Step 3: Bring Arch to Vertical Position Step 4: Set Arch in Place
Step 5: Raise Remaining Arches Step 6: Complete Building
Step-by-Step Construction:
SteelMaster Buildings
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Ease of Shipping: • Easy to ship overseas• Packed in pallets with panels stacked one on top of another• Abletofitseveralbuildingsin20’and40’containersdependingonbuildingsize• Can be trucked to job site ready to install• No need for bending or shaping pieces• Able to ship materials anywhere and keep a stock of material if necessary
SteelMaster Buildings
Logistic Capabilities:• Long,successfulhistoryinhandlingoceanandairfreightservicesforourcustomerstothefinalport
of destination such as Haiti, Japan, Chile, South Sudan, and more• We provide step-by-step assistance to get your Relief Structure to any main port in its country of
destination• Knowledgeoftransportationdocumentrequirements(billsoflading,certificatesofconformity,
export/import licensing requirements).
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Relief Structures
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Features and Benefits Summary
Thickest Gauge, Premium Commercial Grade Steel
Galvalume Plus™ Steel Coating
ArcelorMittal Steel Mill Backed Warranty
Ease of Construction
Fireproof
All Clear-Span Buildings
U.S. Owned and Operated
Portable Capabilities
Panels Have 9’ Overlap
Expandable Capabilities
Multilingual Staff
30-Years of Experience
In-House Engineering
Strongest buildings on the market capable of withstanding up to 150 mph winds and meeting up to the most severe seismic rating of D2.
Maintenance free. Repels light, keeping the inside temperatures 10-15°F cooler than the outside air. No painting required.
30-year warranty (longest in the industry).
Panels are pre-cut, holes are pre-punched, there is only one size bolt and the heaviest panel is about 40 pounds.
All steel construction. Lowest insurance.
100% usable interior space.
Highest quality products at the lowest prices.
Buildings can be easily unbolted, dismantled, moved to a new location and reinstalled.
Creates a watertight seal.
Unlimited lengths in 2’ sections.
We have agents in 50 countries and can handle your international logistics needs.
Vast experience with all building aspects.
Quality assurance, fastest turn-around time, at the lowest cost.
SteelMaster Feature Benefit to You
©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
UNOPSWorld Vision InternationalAECOMExxon MobilChevronAlcoaAlgerian Department of DefenseAmtrakBoeingCannon USACornell UniversityCross World Drug Enforcement Agency (DEA)Duke FieldGeneral Electric (GE)High Test Laboratories, Inc.HUMMER® a General Motors CompanyLockhead MartinLoral Aerospace ServicesLos Alamos National LaboratoryMarathon OilMartin MariettaMerckMichael Graves ArchitectsNASA - Kennedy Space Center, FloridaNewport News Ship BuildingNorfolk SouthernNorShipcoNorthrop Grumman CorporationNYC Transit AuthorityShellSurry Nuclear Power StationUS Army Corps of EngineersUS Department of DefenseUS Department of EnergyUS Embassy KazakhstanUS Army, Navy, Air Force, Marine Corps & Coast Guard
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©2011 SteelMaster Buildings. All Rights Reserved.
www.SteelMasterUSA.com800-341-7007 / 757-422-6800
Technical Specs & CertificationsCAPABILITY STATEMENT
Company Designations: GSA Number: GS-07F-0458T Cage Code: 8A2W4 Duns Number: 555569065 NAICS: 444190, 332311 SIC Code: 3448 Set Aside: Small Business
Company Overview:SteelMaster is a manufacturer and distributor of pre-fabricated steel warehouse and storage buildings with an emphasis on clear span arch structures. The company was founded in 1982. Rhae Adams, Jr. is company President and CEO. SteelMaster designs and manufactures structures ranging from residential carports and covers to applications as complex as aircraft hangars and specialized facilities for the military and NASA. SteelMaster has more than 40,000 buildings on 6 continents worldwide.
Company Capabilities:• Specialize in buildings from 10’ to 150’ wide to any length.• Buildings are clear span and easy to assemble.• Buildings are portable and can be designed to be liftable.• Galvalume Plus® product is maintenance free with 30 year warranty.• In-house design and engineering for non-standard structures.• Designed to meet wind, live and seismic load requirements worldwide
(subject to local variations).• Florida product approval #FL5957.• Rapid turn around on high priority projects.• International distribution expertise.• Buildingshavemultipleuses(barracks,storage,office,aircrafthangar)• In-houseandfieldconstructionassistanceavailable.
Design Requirements:“International Building Code”; as required
Design Criteria: This cold-formed steel building shall be designed based on the “International Building Code,” published by the International Code Council,the“NorthAmericanSpecificationfortheDesignofCold-formedSteel Structural Members,” published by the American Iron andSteel Institute (AISI), and the “Minimum Design Loads for Buildings and Other Structures,” published by the American Society of Civil Engineers (ASCE 7).
All designs and calculations will be stamped by a licensed Professional Engineer.
Size and fabricate wall and roof systems free of distortion or defects materially detrimental to appearance or performance.
The structures are designed to meet code requirements in effect at the time of purchase. Unless otherwise requested, it will maintain a clear span with no intermediateverticalsupportsandnointrusiononthefloorarea.
The structure shall comply with the current version of AISC, AISI, NEMA, and ASTMspecificationsatthetimeofmanufacturing.
Storage and Handling:Materials delivered to the site shall be immediately unloaded and stored on site in a clean dry environment, stored at least 6” above ground in a secure area, well ventilated, protected from the weather and secure from leaning or toppling in accordance with storage guidelines supplied.
Warranty:SteelMaster provides a written, mill-backed by Arcelor Mittal 30-year non-prorated warranty for rust perforation due to oxidation of the metal arch building.
Materials:Unlessotherwisespecified,allstandardmetalcomponentsofthestructureincluding, but not limited to, the arch panels, end wall panels, sliding doors, service doors, door frames, headers, wind and snow bracing, specialty foundation base connectors, and other framing materials are fabricated from Heavy Commercial AZM180/AZ60 minimum triple spot Galvalume Plus steel, in accordance with ASTM A792 & A792M.
Grade Steel Gauge Yield Strength (min.ksi) Tensile Strength (min.ksi)80 22 & 20 80,000 82,00050 14, 16, 18 50,000 65,000
Arch Panels: Arch panels shall be precision cold-formed and manufactured to specificationsofexactingformandfit.Eacharchpanelshallbe7.5”or9.75”deep corrugation with cross corrugations to produce the required curvatures. Arch panels shall be pre-cut, die-punched, and designed to overlap and align perfectly with each adjacent panel. Bolt holes shall be punched 6.9375” apart down each seam with a double row of holes at 9” overlap at every connection. The cross corrugations are alleviated at the overlap to create a weather tight seal. Dimensions above are design dimensions which may vary within tolerable production and construction allowances. Said tolerances also provide enhanced ease of construction.
Hardware :I. Bolt: Zinc Aluminum Hex Flange; Nominal Diameter 5/16” x ¾” (18 threads/inch).Boltconsistsofahexflangewithanindentedheadtoreceivethe pre-set sealing washer.Mechanical Properties Grade 8.2(SAE)Tensile Strength 150,000 psiYield Strength 130,000 psiProof Load Test 120,000 psi
Proof Load and Tensile Strength Requirements Grade 8.2Proof Load (lb.) 6,300Tensile Strength (lb.) 7,850(other bolt options available)
II. Sealing Washer: Low-Density Polyethylene WasherThewasherispre-setintotheboltandwhenfastenedproperly,itwillfitwithin the bolt’s head, sealing the bolt to the building and ensuring a watertightfit.
Properties of polyethylene washersTensile Strength: up to 2,000 psiWater Absorption Potential: less than 0.04% when fully exposed and submerged.Brittleness Temperature: When exposed to less than -180F for prolonged periods.Softening Temperature: When exposed to 212F for prolonged periods.
III. Nut: 5/16” Hex Locking Nut- Grade 5
Coatings:Unlessotherwisespecified,thestructureshallbeproducedfromAZM180/AZ60 Galvalume Plus steel. The Galvalume Plus coating, which is applied by the continuous hot-dip process, shall be an alloy consisting of approximately 55% aluminum, 43.4% zinc, and 1.6% silicon by weight.
Galvalume Plus has a clear, organic resin coating, which is applied to both sides. Once applied, the coating is then thermally cured. Galvalume Plus providesabright,attractiveappearancewithafinespangleandgentlesheen. It also reduces the need for lubricating oils during panel-forming which can be dirty and slippery.
TestresultsqualifiedGalvalume™Pluscoatedsteelasanapprovedroofproduct by ENERGY STAR Program, both for low-slope and high-slope applications.Onnewly-manufacturedGalvalume™Plus,heatreflectivitywasalso rated above the minimum EPA requirement of 0.65. For weathered roofs overthreeyearsofage,thesolarreflectancealsoexceededtheminimumEPA requirement of 0.50 for maintenance.