Steel wire ropesfor surface mining

Applications

Dragline excavator

Showel excavator

Bucket wheel

FLCVery high breaking force, very long lifetime.

OSSHigh breaking force, long lifetime.

Red 1 / 1PGood breaking force, good wear resistance, good handlingsimplicity (good fleet angle resistance for 1P).

DragplastVery high breaking force, high wear resistance, goodfleet angle resistance, good handling simplicity.

Keeport 8K / 8KPHigh breaking force, high wear resistance, high crushingresistance (good fleet angle resistance for 8KP).

Keeport 8 / 8PGood breaking force, good wear resistance (good fleetangle resistance for 8P).

Pack 1 / 1PHigh breaking force, high wear resistance, good handlingsimplicity (good fleet angle resistance for 1P).

™

™

™

™

™

Drag/main hoist rope

Boom hoist rope

Structural strands

Auxiliary rope

Minimum Breaking Force Minimum Breaking Force

1770 1960

Grade

MassØ

mm inches kg/m kN kN

Keeport 8K - Keeport 8KP™ ™Keeport 8 - Keeport 8P™ ™

30 3.98 666 738

1-1/4 4.46 746 827

32 4.53 758 840

34 5.11 855 948

35 1-3/8 5.41 907 1000

36 5.73 959 1060

38 6.38 1070 1180

40 7.07 1180 1310

42 7.80 1310 1450

44 8.56 1430 1590

1-3/4 8.73 1460 1620

46 9.35 1570 1740

48 10.2 1700 1890

30 4.19 725 803

1-1/4 4.70 811 899

32 4.77 824 913

34 5.39 931 1030

35 1-3/8 5.71 986 1090

36 6.04 1040 1160

38 6.73 1160 1290

40 7.46 1290 1430

42 8.22 1420 1570

44 9.02 1560 1730

1-3/4 9.21 1590 1760

46 9.86 1700 1890

48 10.7 1850 2060

50 11.7 2010 2230

2 12.0 2080 2300

52 12.6 2180 2410

54 2-1/8 13.6 2350 2600

56 14.6 2520 2800

58 2-1/4 15.7 2710 3000

60 2-3/8 16.8 2900 3210

1770 1960

Grade

MassØ

mm inches kg/m kN kN

edaelli hi-tech steel wire

ropes for Surface Mining

applications have been

designed and manufactured

to comply with the most

severe requirements, as they

represent the evolution of

conventional ropes and are

used nowadays in a wide

range of industrial

applications. The continuous

improvements of key

technologies allow us to

guarantee the best possible

wire rope performance in

terms of load capacity,

operational life time, wear

and crushing resistance and

the ability to sustain

significant fleet angle.

Through constant efforts of

our Research & Development

Office we are in the position

to challenge the steel wire

rope market offering

high-quality products with

top level performance on

several different machinery

including the ones for

surface mining.

Redaelli has a Quality

System based on ISO 9000

since 1988, and is accredited

by several Certification Bodies

Redaelli owns the control of

the complete production

process, starting from the

wire rod purchase, through

the wire drawing, stranding,

closing and final rope testing.

Redaelli provides worldwide

after sale and technical

service, such as rope

installation & commissioning,

inspection and repair; a well

experienced team, together

with international Redaelli

partners, is available on

demand around the clock:

after sales service as well as

technical assistance have

the highest priority in Redaelli.

Dragplast

Minimum Breaking Force

1770 1960

Grade

MassØ

™

mm inches kg/m kN kN26 3.11 493 548

28 3.61 571 635

1.1/8 3.75 595 661

30 4.14 656 729

1.1/4 4.64 735 817

32 4.71 746 829

34 5.32 843 936

1.3/8 5.61 889 988

36 5.96 945 1050

38 6.64 1053 1170

1.1/2 6.68 1058 1176

40 7.36 1166 1296

1.5/8 7.83 1241 1380

42 8.11 1286 1429

44 8.91 1411 1568

44.5 1.3/4 9.09 1440 1600

46 9.73 1542 1714

1.7/8 10.43 1653 1837

48 10.60 1679 1866

50 11.50 1822 2025

2 11.87 1881 2090

52 12.44 1971 2190

54 2.1/8 13.41 2125 2362

56 14.43 2286 2540

2.1/4 15.00 2376 2641

58 15.47 2452 2725

60 16.56 2624 2916

60 2.3/8 16.73 2650 2945

62 17.68 2802 3114

63 2.1/2 18.55 2939 3266

64 18.84 2986 3318

Red 1 - Red 1P

Minimum Breaking Force

1770 1960

Grade

MassØ

™ ™ ™ ™Pack 1 - Pack 1P

mm inches kg/m kN kN

Minimum Breaking Force

1770 1960

Grade

MassØ

mm inches kg/m kN kN

40 6.80 1340

41 1 5/8 7.24 1430

42 7.50 1480

44 8.23 1630

44.5 1 3/4 8.40 1660

46 8.99 1780

48 1 7/8 9.79 1940

50 10.6 2100

2 11.0 2170

52 11.5 2270

54 2 1/8 12.4 2450

56 13.3 2630

58 2 1/4 14.3 2830

60 2 3/8 15.5 3060

62 16.3 3230

64 2 1/2 17.4 3440

66 18.5 3620

2 5/8 18.9 3690

68 19.7 3840

70 2 3/4 20.8 4070

72 22.0 4250

73 2 7/8 22.7 4370

74 23.3 4490

76 24.5 4740

3 24.7 4760

77 25.2 4800

80 3 1/8 27.2 5180

82 3 1/4 29.0 5520

84 30.0 5720

86 3 3/8 31.4 5990

88 32.9 6270

90 3 1/2 34.4 6560

92 3 5/8 36.0 6610

94 37.6 6890

95 3 3/4 38.6 7080

96 39.2 7190

98 3 7/8 41.2 7360

100 42.5 7600

102 4 44.2 7910

104 46.0 8110

105 4 1/8 46.9 8270

106 47.8 8430

108 4 1/4 49.6 8750

109 50.5 8910

110 51.4 8950

112 4 3/8 53.3 9280

114 4 1/2 55.5 9540

115 56.2 9650

117 4 5/8 58.7 9940

119 60.2 10100

120 4 3/4 61.9 10300

122 63.3 10300

124 4 7/8 65.3 10600

125 66.4 10800

126 67.5 11000

127 5 68.5 11100

128 69.6 11300

130 5 1/8 72.0 11500

132 74.1 11800

134 5 1/4 76.3 12200

135 77.5 12400

136 5 3/8 79.2 12500

138 80.9 12800

139 82.1 12900

140 5 1/2 83.3 12900

40 7.20 1420

41 1 5/8 7.67 1520

42 7.94 1570

44 8.71 1720

44.5 1 3/4 8.89 1760

46 9.52 1880

48 1 7/8 10.4 2050

50 11.3 2230

2 11.6 2300

52 12.2 2380

54 2 1/8 13.1 2570

56 14.1 2760

58 2 1/4 15.1 2960

60 2 3/8 16.4 3200

62 17.3 3380

64 2 1/2 18.4 3600

66 19.6 3830

2 5/8 20.0 3910

68 20.8 4070

70 2 3/4 22.0 4310

72 23.3 4560

73 2 7/8 24.0 4690

74 24.6 4820

76 26.0 5080

3 26.1 5110

77 26.7 5220

80 3 1/8 28.8 5570

82 3 1/4 30.7 5930

84 31.8 6140

86 3 3/8 33.3 6430

88 34.8 6740

90 3 1/2 36.4 7050

92 3 5/8 38.2 7290

94 39.8 7600

95 3 3/4 40.8 7800

96 41.5 7830

98 3 7/8 43.6 8230

100 45.0 8400

102 4 46.8 8740

104 48.7 9090

105 4 1/8 49.6 9150

106 50.6 9330

108 4 1/4 52.5 9330

109 53.5 9500

110 54.5 9560

112 4 3/8 56.4 9660

FLC - Full locked coil ropes

Productcode

d

(mm)

Fu,k(1)

(kN)

FR,d(2)

(kN)

Mass

(kg/m)

d Nominal diameter

Fu,k MBL (Minimum breaking load)

FR,d Design load

A Metallic cross section

EA Elastic stiffness

Note:(1) Fu,k MBL / γR with γR = 1 (EC3 1-11)

(2) FR,d (MBL / 1.5) / γR with γR = 1.1

OSS - Open spiral strand ropes

Productcode

d

(mm)

Fu,k(1)

(kN)

FR,d(2)

(kN)

A

(mm2)

EA

(MN)

Mass

(kg/m)

FLC 60 60 3660 2218 2452 405 20.4

FLC 64 64 4165 2524 2789 460 23.2

FLC 68 68 4700 2848 3149 513 26.2

FLC 72 72 5210 3158 3530 575 29.4

FLC 76 76 5790 3509 3933 641 32.7

FLC 80 80 6405 3882 4358 710 36.3

FLC 84 84 7045 4270 4805 783 40.0

FLC 88 88 7720 4679 5274 860 43.9

FLC 92 92 8430 5109 5764 940 48.0

FLC 96 96 9165 5555 6276 1023 52.2

FLC 100 100 10050 6091 6890 1123 57.3

FLC 104 104 10860 6582 7452 1215 62.0

FLC 108 108 11700 7091 8037 1310 66.9

FLC 112 112 12720 7709 8744 1425 72.8

FLC 116 116 13635 8264 9379 1529 78.0

FLC 120 120 14585 8839 10037 1636 83.5

FLC 124 124 15565 9433 10718 1747 89.2

FLC 128 128 16765 10161 11551 1883 96.1

FLC 132 132 17820 10800 12285 1966 102.2

FLC 136 136 18910 11461 13040 2086 108.5

FLC 140 140 20260 12279 13976 2236 116.3

FLC 144 144 21425 12985 14786 2366 123.0

OSS 40 40 1520 921 981 162 8.1

OSS 44 44 1840 1115 1186 196 9.8

OSS 48 48 2190 1327 1412 233 11.6

OSS 52 52 2570 1558 1657 273 13.7

OSS 56 56 2980 1806 1922 317 15.8

OSS 60 60 3425 2076 2206 364 18.2

OSS 64 64 3815 2312 2477 404 20.4

OSS 68 68 4290 2600 2796 456 23.0

OSS 72 72 4795 2906 3135 511 25.8

OSS 76 76 5325 3227 3493 569 28.8

OSS 80 80 5885 3567 3870 631 31.9

OSS 84 84 6475 3924 4267 695 35.2

OSS 88 88 7090 4297 4683 763 38.6

A

(mm2)

EA

(MN)

TTF - Fork socketsProduct

coded

max

(mm)

Fu,k(1)

(kN)

FR,d(2)

(kN)

C

(mm)

DHOLE

(mm)

E

(mm)

F

(mm)

Smax

(mm)

Tmin

(mm)

Tmax

(mm)

Mass

(kg)

dmax Max strand diameter

Fu,k MBL (Minimum breaking load)

FR,d Design load

DHOLE Hole diameter

Smax For T max

Adjust. Adjustment

Note:(1) Fu,k MBL / γR with γR = 1 (EC3 1-11)

(2) FR,d (MBL / 1.5) / γR with γR = 1.1

BRC - Adjustable socket type bridgeProduct

coded

max

(mm)

Fu,k(1)

(kN)

FR,d(2)

(kN)

A

(mm)

B

(mm)

C

(mm)

DHOLE

(mm)

E

(mm)

M

(mm)

N

(mm)

Tmin

(mm)

Tmax

(mm)

Adjust.

(mm)

Mass

(kg)

TTF 36 40 1605 973 104 67 164 334 120 65 70 23

TTF 40 44 1950 1182 120 76 188 375 135 70 75 33

TTF 44 48 2350 1424 130 83 205 406 145 80 85 44

TTF 48 52 2750 1667 140 90 220 442 155 90 95 57

TTF 52 56 3300 2000 154 98 242 478 170 95 105 71

TTF 56 60 3900 2364 172 109 270 519 185 105 110 89

TTF 60 64 4400 2667 182 116 286 560 205 115 120 107

TTF 64 68 5000 3030 196 124 308 596 215 125 130 131

TTF 68 72 5550 3364 208 131 325 637 230 130 135 154

TTF 72 76 6250 3788 218 138 345 673 240 140 145 182

TTF 76 80 7000 4242 232 146 365 708 255 150 155 216

TTF 80 84 7700 4667 245 154 386 750 270 155 165 253

TTF 84 88 8500 5152 256 161 404 781 280 165 170 290

TTF 88 92 9400 5697 282 179 442 827 300 175 180 349

TTF 92 96 10200 6182 293 187 462 868 315 185 190 401

TTF 96 100 11100 6727 305 194 482 899 325 190 200 449

TTF 100 104 12000 7273 320 202 502 945 345 195 205 511

TTF 104 108 13000 7879 332 210 522 976 355 205 215 567

TTF 108 112 14000 8485 345 218 544 1017 370 210 225 634

TTF 112 116 15200 9212 362 227 570 1058 385 215 230 710

TTF 116 120 16150 9788 375 236 592 1094 400 225 240 790

TTF 120 124 17400 10545 388 243 612 1130 410 230 250 876

TTF 124 128 18450 11182 400 252 632 1171 430 240 255 961

TTF 128 132 19800 12000 412 259 650 1207 440 250 265 1060

TTF 132 136 20900 12667 425 267 672 1238 450 255 270 1149

TTF 136 140 22200 13455 438 275 692 1279 465 265 280 1259

TTF 140 144 23500 14242 452 283 715 1315 475 270 290 1371

TTF 144 148 24850 15061 466 292 736 1351 490 280 300 1499

BRC 36 40 1400 848 120 198 220 80 94 39 x 3 148 65 70 ± 200 50

BRC 40 44 1750 1061 130 220 242 91 104 42 x 3 162 70 75 ± 200 70

BRC 44 48 2100 1273 140 242 268 97 114 48 x 3 180 80 85 ± 200 92

BRC 48 52 2500 1515 150 264 292 107 125 52 x 3 196 90 95 ± 200 114

BRC 52 56 2950 1788 170 286 316 117 136 56 x 4 212 95 105 ± 200 139

BRC 56 60 3400 2061 180 308 338 122 144 60 x 4 226 105 110 ± 200 164

BRC 60 64 3900 2364 190 330 358 131 150 60 x 4 238 115 120 ± 200 181

BRC 64 68 4500 2727 200 352 384 141 165 68 x 4 256 125 130 ± 250 228

BRC 68 72 5000 3030 220 374 408 151 176 72 x 4 272 130 135 ± 250 270

BRC 72 76 5600 3394 230 396 434 157 184 76 x 4 290 140 145 ± 250 310

BRC 76 80 6300 3818 240 418 456 171 198 80 x 4 304 150 155 ± 250 359

BRC 80 84 7000 4242 250 440 480 182 210 85 x 4 320 155 165 ± 250 496

BRC 84 88 7700 4667 270 462 504 191 221 90 x 6 336 165 170 ± 250 561

BRC 88 92 8500 5152 280 484 530 202 233 95 x 6 354 175 180 ± 250 638

BRC 92 96 9300 5636 290 506 560 212 251 105 x 6 376 185 190 ± 250 761

BRC 96 100 10100 6121 300 528 584 222 263 110 x 6 392 190 200 ± 250 852

BRC 100 104 10900 6606 310 550 608 232 274 115 x 6 408 195 205 ± 300 949

BRC 104 108 11800 7152 330 572 632 242 286 120 x 6 424 205 215 ± 300 1063

BRC 108 112 12700 7697 340 594 652 252 293 120 x 6 436 210 225 ± 300 1125

BRC 112 116 13900 8424 350 616 682 272 317 130 x 6 458 215 230 ± 300 1314

BRC 116 120 14900 9030 360 638 702 282 324 130 x 6 470 225 240 ± 300 1387

BRC 120 124 15900 9636 380 660 726 292 336 135 x 6 486 230 250 ± 300 1533

BRC 124 128 17000 10303 390 682 750 303 348 140 x 6 502 240 255 ± 300 1674

BRC 128 132 18100 10970 400 704 774 313 360 145 x 6 518 250 265 ± 300 1822

BRC 132 136 19200 11636 410 726 800 323 372 150 x 6 536 255 270 ± 300 1981

BRC 136 140 20400 12364 430 748 830 333 389 160 x 6 558 265 280 ± 300 2232

BRC 140 144 21600 13091 440 770 858 343 406 170 x 6 578 270 290 ± 300 2479

BRC 144 148 22900 13879 450 792 890 353 423 180 x 6 602 280 300 ± 300 2749

Redaelli Tecna S.p.A.

Via A. Volta, 1620093 Cologno Monzese (MI, Italy)Tel. +39 02 25307219 - Fax +39 02 25307212E-mail: wireropes@redaelli.com

Factories:

Via Matteotti, 32325063 Gardone Val Trompia (BS, Italy)Tel. +39 030 89171 - Fax +39 030 8917814

Riva Alvise Cadamosto, 1434147 Trieste (Italy) www.redaelli.com

2014

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