7
  OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit Serial RAPID FE1 TPX CVS SP N 0001 0009 PETRONAS RAPID PROJECT FEED PHASE CONTRACTOR REFERENCE Rev. Page Project Unit Doc. Type Doc. Code Sequent. 1 1 / 7 60987R 0001 JSS 1800 9001 Project Specification – Steel Structures    6    0    9    8    7    R      0    0    0    1      F    O    R      0    0    0    3 _    F  1 21-Dec-12 IFE – Issued for Execution E Benito SY Ng/CF Chang DC Argawal/JM Maurice 0 16-Aug-12 IFE Issued for Execution E Benito SY Ng/CF Chang DC Argawal/JM Maurice B 07-May-12 IFA1 Issued for Approval E Benito SY Ng/CF Chang DC Argawal/JM Maurice  A 16-Mar-12 IFA – Issued for Ap proval E Benito SY Ng/CF Ch ang DC Argawal/JM Maurice REV. DATE DD-MMM-YY STATUS – REVISION MEMO WRITTEN BY (name & visa) CHECKED BY (name & visa)  APPROVED B Y (name & visa) Sections changed in last revision are identified by a vertical line in the margin.  Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner. CONFIDENTIAL – Not to disclose without authorization Electronic Filename: RAPID-FE1-TPX-CVS-SP N-0001-0009_1.d ocx  PROJECT SPECIFICATION STEEL STRUCTURES (Supplement to PTS 34.28.00.31 dated Feb. 2008) OWNER Approval: PETRONAS Name: Date (DD-MMM-YY) : Signature: Document Class: Z Pages modified under this revision: 5 Eduardo Benito 2012.12 .2114:54:44+08'00'  SiangYoong Ng 2012.12.26 09:46:04 +08'00'  ChooiFoong Chang 2012.12.26 11:18:36 +08'00'  DineshChandraAgarwal 2012.12.27 09:50:03 +08'00'  Jean-Marc Maurice 2013.01.02 08:24:47 +01'00'

Steel Structures Specification

Embed Size (px)

DESCRIPTION

Specification for steel structures required by Petronas

Citation preview

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 1 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    6098

    7R-0

    001-

    FOR

    -000

    3_F

    1 21-Dec-12 IFE Issued for Execution E Benito SY Ng/CF Chang DC Argawal/JM Maurice

    0 16-Aug-12 IFE Issued for Execution E Benito SY Ng/CF Chang DC Argawal/JM Maurice

    B 07-May-12 IFA1 Issued for Approval E Benito SY Ng/CF Chang DC Argawal/JM Maurice

    A 16-Mar-12 IFA Issued for Approval E Benito SY Ng/CF Chang DC Argawal/JM Maurice

    REV. DATE DD-MMM-YY STATUS REVISION MEMO WRITTEN BY (name & visa)

    CHECKED BY (name & visa)

    APPROVED BY (name & visa)

    Sections changed in last revision are identified by a vertical line in the margin.

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization Electronic Filename: RAPID-FE1-TPX-CVS-SPN-0001-0009_1.docx

    PROJECT SPECIFICATION

    STEEL STRUCTURES (Supplement to PTS 34.28.00.31 dated Feb. 2008)

    OWNER Approval: PETRONAS

    Name: Date (DD-MMM-YY):

    Signature:

    Document Class: Z Pages modified under this revision: 5

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 2 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    CONTENTS

    1. PURPOSE ............................................................................................................................................................................ 3 2. REFERENCE DOCUMENTS ........................................................................................................................................... 3 3. ACRONYMS AND DEFINITIONS .................................................................................................................................. 3 4. CODES AND STANDARDS .............................................................................................................................................. 5

    4.1 APPLICABLE CODES & STANDARDS .............................................................................................................................. 5 4.2 ORDER OF PRECEDENCE ................................................................................................................................................ 5

    5. AMENDMENTS TO PETRONAS TECHNICAL STANDARD .................................................................................... 5

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 3 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    1. PURPOSE This Project Specification covers the minimum requirements for Steel Structures to be used for the RAPID (Refinery And Petrochemical Integrated Development) Project.

    It has been developed on the basis of the PETRONAS Technical Standard n PTS 34.28.00.31 dated February 2008, amended herein (the Project Specification therefore supplements the initial PTS).

    These requirements shall be used throughout all steps of the Project and by all parties: CONTRACTOR, SUBCONTRACTORS, LICENSORS, EPCC CONTRACTORS, Vendors, etc.

    2. REFERENCE DOCUMENTS RAPID-FE1-TPX-ENG-PRC-0001-0104 (60987R-0001-PP-0104), Project Procedure Glossary of Terms and Abbreviations.

    RAPID-FE1-TPX-ENG-PRC-0001-0205 (60987R-0001-PP-0205), Project Procedure - Project Specifications and Procedures supplementing PETRONAS Technical Standards (PTS)

    RAPID-FE1-TPX-CVS-DES-0001-0002 (60987R-0001-JSD-1700-9001), Project Specifications Minimum Requirement for Structural Design Engineering, supplementing to PETRONAS Technical Standards (PTS 34.00.01.30 dated Nov 2010)

    3. ACRONYMS AND DEFINITIONS This section defines the type of amendments to the PETRONAS Technical Specification (PTS) named above for PETRONAS purpose: (Dev.) Deviation - Any departure from PTS mandatory requirement that has

    impact on technical integrity or safety of the facilities. (Supp.) Supplement/ Amendment - Any addition, deletion or enhancement of

    PTS requirement based on lesson learnt, engineering best practices and experiences to enhance the technical integrity or safety of the facilities.

    (Spec.) Project Specific Requirement/ Instruction - Any specific requirement

    or instruction for RAPID PROJECT as a result of particular geography, climate, special process, etc. that is unique to the PROJECT.

    For users readability purpose, the words used to identify amendments to PTS are defined as follows: (Add ) Adds the requirement(s) tot the referenced paragraph of the PTS.

    (Mod.) Changes the referenced paragraph sentence of the PTS as indicated. (Clarif.) Provides interpretation of the referenced paragraph / sentence of the

    PTS.

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 4 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    (New ) Indicates the addition of a new paragraph compared to the PTS. (Canc.) Cancel the requirement to the referenced paragraph of the PTS.

    The following terms used in this document have the meaning defined below:

    CONTRACT The Form Of Agreement together with the documents in order of priority, including the exhibits, drawings, specifications and documents referred to and in the order of precedence listed in the Form of Agreement.

    CONTRACTOR Company(ies), joint ventures or consortium appointed by OWNER with specified authority to perform the WORK in accordance with the CONTRACT, here the Consortium of Technip France and Technip Geoproduction (M) Sdn Bhd.

    OWNER Petroliam Nasional Berhad (PETRONAS) which includes its representative, successors, nominees and permitted assigns and shall where the context so admits and requires, also include its employees, agents and designated representative.

    PROJECT Refinery And Petrochemicals Integrated Development (RAPID) Project in the State of Johor, Malaysia.

    SCOPE OF WORK The scope of work to be performed and services to be rendered by CONTRACTOR under the CONTRACT in relation to the realization of the PROJECT.

    WORK Works, tasks and WORK to be performed by CONTRACTOR as specified in or to be inferred from the CONTRACT, more specially set out in the SCOPE OF WORK which may be modified by CHANGE ORDER.

    SUBCONTRACTOR Any third party Subcontractor engaged by CONTRACTOR in connection with the WORK.

    LICENSOR Process Licensors selected by OWNER for the process of LICENSED UNITS of the FACILITIES.

    EPCC CONTRACTORS The person or persons, company, join venture or consortium whose proposal has been accepted by OWNER for Engineering, Procurement, Construction and Commissioning Contract for the PROJECT including its personnel, representatives, successors and permitted assignee.

    The acronyms used in this document have the meaning defined below: - FEED Front-End Engineering Design - PTS PETRONAS Technical Standard - RAPID Refinery And Petrochemicals Integrated Development - EPCC Engineering Procurement Construction and Commissioning Contract - MS EN Malaysia Euro Norms - BS British Standard

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 5 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    4. CODES AND STANDARDS

    4.1 Applicable Codes & Standards This list of codes comes in addition to the codes listed into the PTS.

    MS 1553 : 2002 Malaysian Standard - Code of Practice on Wind Loading for Building Structure

    MS EN 1990-2010 Malaysian Standard National Annex - Malaysian National Annex to Eurocode - Basis of Structural Design

    MS EN 1991-1-1:2010 Malaysian National Annex to Eurocode 1: Actions on structure - Part 1-1: General Actions - Densities, Self-Weight, Imposed Loads for Buildings

    MS EN 1993-1-1:2010 Malaysian National Annex to Eurocode 3, Design of Steel Structures-Part 1-1, General Rules and Rules for Buildings

    BS EN 1990 Eurocode Basis of Structural Design

    BS EN 1991 Eurocode 1 Actions on Structures

    BS EN 1993 Eurocode 3 Design of Steel Structures

    BS EN 1998 Eurocode 8 Basis of Structure for Earthquake Resistance

    BS 5950, Part 1 to Part 12 Structural Use of Steelwork in Building

    UBBL 1984 Uniform Building By-Laws

    AISC Steel Construction Manual 14TH Edition-2010

    Unless otherwise specified, the latest applicable revision of codes and standards shall be considered.

    4.2 Order of precedence In case of conflict between Laws, Project Specifications and Codes & Standards, the following order of precedence shall be considered:

    - 1. Malaysian Laws and applicable regulatory requirements, - 2. Project Specifications and supplemented PTS, - 3. Applicable Malaysian Codes and Standards, - 4. Applicable International Codes and Standards.

    If a Lower Level requirement is more stringent than an upper one in the above documents, a request shall be raised to OWNER for written decision before proceeding with the Design, Manufacture or Construction.

    5. AMENDMENTS TO PETRONAS TECHNICAL STANDARD The table below defines the amendments to be considered to the PTS 34.28.00.31 dated Feb 2008 , Steel Structures.

    When the amended PTS refers to other PTS, please refer to the Project Procedure - Project Specifications and Procedures Supplementing PETRONAS Technical Standards (PTS), RAPID-FE1-TPX-ENG-PRC-0001-0205 (60987R-0001-PP-0205), that provides the equivalence with applicable Project Specifications.

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 6 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    Type Word Description of Amendment

    (Supp.) (Mod.) 2.2.1 General

    Modify ENV 1993-1-1 with EN 1993-1-1

    (Supp.) (Add.) 2.2.5 Deflection and displacement

    Add: new paragraph :

    The following criteria for horizontal displacement of pipe rack and process structure frame shall apply for load combination B and C of section 3.14 of PTS 34.00.01.30

    Pipe rack : max. 1/100th of the height.

    Process structure : max. 1/200th of the height and can be further limited to accommodate equipment requirements by mechanical /process.

    (Supp.) (Add.) 2.3 CONSTRUCTION MATERIALS

    After the word taking weldability, add : and the required finished weldment mechanical properties into consideration.

    Modify Table 3.2 and Annex C of ENV 1993-1-1 with Table 2.1 of EN 1993-1-10

    Add new paragraph The use of alternative material not listed in EN 10025 shall be submitted to Principal for review and comments. Alternative material shall be selected in accordance with applicable codes and regulations.

    (Supp.) (Mod.) 2.4.1 General

    Modify sentences or shall be otherwise protected with and shall be protected against corrosion according to Section 4.0

    (Supp.) (Mod.) 2.4.4 Walkways, platforms, staircases, ladders and hand railing

    After the third paragraph, add : A handrails shall be fitted on both side of the staircase when the width is 750mm or more.

    Modify (see 4.) with (see Section 4.)

    Modify toe plates 75 x 6mm with toe plates 100 x 6mm

    2.4.5 Flooring and grating

    Add new paragraph The method of fastening grating and floor plate shall be per Project Standard drawings. A minimum of four fasteners per panel shall be used at its support.

    Modify P 28.022 with S 28.022

    (Supp.) (Mod.) 3.2 WELDING AND WELDING INSPECTION

    Modify sentences AWS D1.1 shall apply with All welding and welding procedure shall be in accordance to ANSI / AWS D1.1.

    (Supp.) (Add.) 5.1 GENERAL

    Add new paragraph The contractor shall propose an inspection and test plan for each phase of the design, fabrication and erection of structural steel material.

    (Supp.) (Mod.) 6.0 REFERENCES

    STANDARD DRAWINGS

  • OWNER REFERENCE Project Package Originator Discipline Doc. Type Unit n Serial n

    RAPID FE1 TPX CVS SPN 0001 0009

    PETRONAS RAPID PROJECT FEED PHASE

    CONTRACTOR REFERENCE Rev. Page Project Unit n Doc. Type Doc. Code Sequent. n

    1 7 / 7 60987R 0001 JSS 1800 9001

    Project Specification Steel Structures

    Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

    CONFIDENTIAL Not to disclose without authorization

    Modify Grating P 28.022 with Grating S 28.022

    Modify AWS D1.1 with ANSI /AWS D1.1

    Modify ENV 1993-1-1 with EN 1993-1-1

    1. purpose2. REFERENCE DOCUMENTS3. ACRONYMS and DEFINITIONS4. CodeS and standards4.1 Applicable Codes & Standards4.2 Order of precedence

    5. AMENDMENTS TO PETRONAS TECHNICAL STANDARD

    2012-12-21T14:54:44+0800Eduardo Benito

    2012-12-26T09:46:04+0800SiangYoong Ng

    2012-12-26T11:18:36+0800ChooiFoong Chang

    2012-12-27T09:50:03+0800DineshChandra Agarwal

    2013-01-02T08:24:47+0100Jean-Marc Maurice