STEAM GENERATION - steinmueller.com · secondary reformer 303 E 001 and superheater 303 E 002, Suez, Egypt Krupp Uhde GmbH, Dortmund, Germany Engineering and supply of a process gas

STEAM GENERATION

32

CONTACT

Torsten Klose Department Manager Proposals Steam Generation [email protected] +49 (0) 2261 / 78950 - 538

COMPETENCE AT WORK WITH EXPERT KNOWLEDGE

Increasing the capacity of a steam generator without diverging from the existing footprint is possible, if based on a neutral analysis of the status quo and expert customer-specific product design.

Given our in-house calculation tools and our means of evaluation, we will provide you with just the right solution for a new construction or an existing boiler or steam generator for chemical plant components. A range of further engineering services will also help you optimize the subsequent processes.

WE ARE THE RIGHT TEAM FOR SPECIAL CHALLENGES!

Rely on our long-term experience, count on our know-how and background knowledge for your application of capacity upgrades and one-to one replacements for different design types. We are your ideal partner for design, manufacturing and supply, strongly respecting the economic aspects of your investment.

OUR JOB IS TO DEVELOP SOLUTIONS FOR YOUR TASKS AND MAKE YOUR PLANT READY TO OPERATE.

TURN OUR EXPERIENCE INTO YOUR ADVANTAGE!

4 5

REFERENCE LIST EXCERPT

APPLICATION PRODUCT RANGE SCOPE OF SUPPLY

Heat recovery for

Production of ammonia, methanol, hydrogen and similar applications

Benefits

n Tailor-made design to meet customer-specific requirement

n Capacity increase within existing footprint

n High availability

n Increase in operational flexibility

n Reliable design based on decades of experience

n Fire tube design (natural circulation)

n U-tube design (forced circulation)

n Steam superheater (option)

n Consultancy

n Optimization concepts

n Process engineering

n Mechanical design

n Supply of process gas cooler (PGC), superheater and spare partsTECHNICAL DATA

n Gas temperature: up to 1200°C

n Gas pressure: up to 40 bar

n Steam pressure: up to 140 bar

STEAM GENERATION

n PROVEN DESIGN

n HIGH RELIABILITY

PROCESS GAS COOLER DOWNSTREAM SECONDARY REFORMER

HYDROGENSYNGAS FOR METHANOL

OR AMMONIA PRODUCTON

STEAMREFORMER

SECONDARYREFORMER

SUPERHEATERPGC(PROCESS

GAS COOLER)

REFERENCE CLIENT

Engineering and supply of a waste heat boiler downstream sec-ondary reformer in ammonia plant, syngas flow: 135 t/h, steam production 118 t/h, E 301 Sluiskil ref C, Netherlands

Yara Sluiskil B.V., Sluiskil, Netherlands

Pre-engineering for replacement of a waste heat boiler down-stream secondary reformer in ammonia plant, syngas flow: 135 t/h, steam production 118 t/h, E 301 Sluiskil ref C, Netherlands

Yara Sluiskil B.V., Sluiskil, Netherlands

Engineering of a waste heat boiler downstream secondary reformer, 160 t/h, process plant YAT E 904B, Trinidad & Tobago

YARA Trinidad Ltd., Trinidad & Tobago

Engineering and supply of a waste heat boiler downstream secondary reformer in ammonia plant E 2016, Synthesis Gas, 214 t/h, Trinidad & Tobago

YARA Trinidad Ltd., Trinidad & Tobago

Basic and detail engineering for a process gas cooler downstream a secondary reformer, Mopco Plant, Egypt

Balcke Dürr GmbH for Thyssen-Krupp Industrial Solutions AG (formerly Uhde GmbH), Germany

Detail engineering for a waste heat boiler downstream secondary reformer, U-tube design, 120 t/h, Ferrara PS, Italy

YARA SpA, Ferrara, Italy

Basic and detail engineering for a process gas cooler downstream a secondary reformer, Jinxi PS, China

Babcock Power Espana S.A., Valle de Trapaga-Vizcaya, Spain

Engineering and supply of a process gas cooler downstream secondary reformer E 0205 A&B, Motunui, New Zealand

Methanex New Zealand Ltd., Motunui, New Zealand

Engineering and supply of a process gas cooler downstream secondary reformer 303 E 001 and superheater 303 E 002, Suez, Egypt

Krupp Uhde GmbH, Dortmund, Germany

Engineering and supply of a process gas cooler downstream secondary reformer 303 E 001, Al-Jubail, Saudi Arabia Fertilizer Company, Saudi Arabia

Tecnimont S.p.A, Milano, Italy

Engineering and supply of a process gas cooler downstream secondary reformer 303 E 001 and superheater 303 E 002, Abu Quir, Egypt

Uhde GmbH, Dortmund, Germany

Engineering and supply of a process gas cooler downstream secondary reformer 03 E 001, Belle Plain, Canada

Saskferco Products Inc., Regina Saskatchewan, Canada (now Yara Belle Plain)

Engineering and supply of a process gas cooler downstream secondary reformer E-2104, Stanlow, United Kingdom

Shell UK Stanlow, United Kingdom

LEGENDSCR Selective Catalytic ReductionSTP Standard Temperature and PressureHRSG Heat Recovery Steam Generator

FGD Flue Gas DesulphurizationCFB Circulating Fluidized BedESP Electrostatic Precipitator

PS Power StationPF Pulverized FuelCHP Combined Heat & Power Plant

6 7

REFERENCE CLIENT

Engineering and supply for the replacement of two waste heat boilers downstream of ammonia combustion, Billingham, United Kingdom

CF Fertilizers UK Ltd., Ince, Chester, CH2 4LB, UK

Basic and detailed design of NH3 combustion element E-504, CFI Nitric Acid Plant incl. shipment, Donaldsonville, USA

CF Industries Nitrogen, LLC, Donaldsonville, USA

Engineering and supply for replacement of economizer bundles of waste heat boiler B2120 A/B, Tertre Uhde III plant, Belgium

Yara Tertre SA/NV, Tertre, Belgium

Engineering and supply of a waste heat boiler first and second path in a nitric acid plant downstream catalytic ammonia oxidation, 160 t/h, Ince, Cheshire, United Kingdom

Grow How UK Ltd. Ince, Chestershire, United Kingdom

Engineering and supply of a waste heat boiler for catalytic HCN synthesis, 156 t/h throughput, Solvay/Butachimie, France

Solvay/Butachimie, Chalampe, France

Engineering and supply of heating surface bundles for a capacity upgrade to 170 % of an NH3 converter in a caprolactam plant, Leuna, Germany

Domo Caproleuna GmbH Leuna, Germany

Engineering and supply of a waste heat boiler in a formaldehyde plant, Ludwigshafen, Germany

BASF AG Ludwigshafen, Germany

Engineering and supply of a process gas cooler E 5205 (vertical fire tube boiler) for nitric acid plant Radici Zeitz, Germany


Engineering and supply of a process gas cooler 30 E 005 (horizontal fire tube boiler) for ammonium nitrate plant, Moura, Queensland, Australia


Engineering and supply of a process gas cooler (vertical fire tube boiler) for nitric acid plant Suslo Sala, Slovenia

Chemoproject A.S. Prague, Czech Republic

Engineering and supply of a process gas cooler (water tube boiler) for nitric acid plants in Geismar and Baytown, Texas, USA

ICF Kaiser Engineers Inc., Oakland, USA

Detail engineering and supply of coils and nozzles for waste heat boiler, nitric acid, 34 t/h superheated steam, Yarwun site, Australia

Orica Australia Pty. Ltd. Melbourne, Australia

Engineering and supply of a waste heat boiler downstream sec-ondary reformer in ammonia plant E 2016, Synthesis Gas, 214 t/h, Trinidad and Tobago

YARA Trinidad Ltd., Trinidad and Tobago

APPLICATION PRODUCT RANGE SCOPE OF SUPPLY

Heat recovery for catalytic ammonia combustion:

HNO3 and caprolactam pro-duction, HCN synthesis and similar processes

Benefits

n Tailor-made design to meet customer-specific requirement

n Energy savings

n High availability

n Increase in operational flexibility

n Capacity increase within existing footprint

n Reliable design based on decades of experience

n Fire tube design (natural circulation)

n Water tube design, spiral and meander type (forced circulation)

n Integrated superheater

n Catalyst basket

n Consultancy

n Optimization concepts


n Mechanical design

n Supply of waste heat boiler (WHB) including burner hood and catalyst basket

n Pumps & auxiliary equipment

TECHNICAL DATA

n Gas temperature: up to 1200°C

n Gas pressure: up to 10 bar

n Steam pressure: up to 80 bar

n Steam temperature: up to 500°C

STEAM GENERATION

n PROVEN DESIGN

n HIGH AVAILABILITY

n FLEXIBILITY INCREASE

WASTE HEAT BOILER DOWNSTREAM AMMONIA COMBUSTION

NITRIC ACID (HNO3)

AMMONIA (NH3)

REACTOR WASTE HEAT BOILER

NH3

WATER (H2O)

AIR





8 9

REFERENCE CLIENT

Engineering and supply for retrofit of WHB 661-F-1801, Tarragona Refinery, Spain

Repsol Petroleo, S.A., Tarragona, Spain

Concept study and basic engineering for boiler upgrade Xuzhou PS, 315 MWel, Bituminous Coal, Xuzhou PS, China

Shanghai Shenergy Power Technology Co., Ltd., China

Feasibility study for increased steam outlet temperatures due to turbine upgrade, 2 x 660 MWel, Bituminous Coal, Isken Sugözü PS, Turkey

Iskenderun Enerji Üretim ve Tic. A.S., Ankara, Turkey

Design review of a steam generator including CFD simulation, 625 MWel, Lignite, new-built power plant, Laos

Hongsa Power Company Ltd., Vientiane, Laos

Basic design engineering for a process steam CFBC boiler, 35 t/h, Bituminous Coal, new-built plant, Vietnam

Martech Boiler Company, Ho Chi Minh City, Vietnam

Thermal engineering of 6 different operating modus, 200 t/h, Heavy Fuel Oil and Low-Pressure Gas, Shell Wesseling, Germany

Shell Deutschland Oil GmbH, Wesseling, Germany

Adaptation of boiler heating surfaces for SCR retrofit, 200 t/h, Refinery Residues, Heavy Fuel Oil and Low-Pressure Gas, Shell Wesseling, Germany

Shell Deutschland Oil GmbH, Wesseling, Germany

Engineering for increase of flexibility and efficiency at minimum load, 2 x 750 t/h, Refinery Residues, Heavy Fuel Oil and Low-Pressure Gas, PCK Schwedt, Germany

PCK Raffinerie GmbH, Schwedt, Germany

Conceptual design and design review of basic design, 2 x 660 MWel, Bituminous Coal, Anhui Pingshan Thermal Power Plant, China

Shenergy Company Ltd., Shanghai, China

Design study on coal range extension in supercritical utility boilers, 5 x 830 MWel, Bituminous Coal, Mundra PS, India

Coastal Gujarat Power Generation, Mumbai, India

Heating surface modification in residual oil fired boilers (Units 1 and 2), 2 x 750 t/h, Heavy Fuel Oil and Low-Pressure Gas, PCK Schwedt, Germany

PCK Raffinerie GmbH, Schwedt, Germany

Design study for boiler with ultra-supercritical steam parameter and double reheat, 1350 MWel, Bituminous Coal, WaiGaoQiao PS No. 9, Shanghai, China

Wai Gao Qiao No.3 Power Generation Co. Ltd. Shanghai, Shanghai, China

STEAM GENERATOR FOR POWER PLANTS & INDUSTRIAL APPLICATIONS

STEAM GENERATION

APPLICATION TECHNICAL DATA SCOPE OF SUPPLY

Power Plants and Industrial Boilers

Pressure part modifications, upgrades, retrofits, efficiency increase

Benefits

n Process design with in-house design tool

n Direct calculation of material temperatures

n Simulation of water steam flow with in-house design tool

Sub- & supercritical boilers

n Natural circulation

n Forced circulation

n Once-through

n Tower-type

n Multi-pass type

n Consultancy


n Basic and detail design

n Stress & strength calculation

n Life-time assessments

n Hardware supply

n Installation

n Commissioning and erection advisory

n Training

FUEL TYPE

n Lignite

n Bituminous coal

n Oil

n Gas

n Residues

n Biomass

n Waste

BOILERBUNKER

FUELHANDLINGTURBINE

FGDESP

BOILERBUNKER

FUELHANDLING

Gesamtdarstellung

FGDESP

TURBINE

FGDESP

SCR

BOILERBUNKER

FUELHANDLING

Bereich Kessel

Bereich Reinigung

TURBINE

SCR

SCR

n SKILLS, ENGINEERING TOOLS

n KEY EXPERTS

n THERMAL DESIGN WITH





1110

RELY ON GOOD EXPERIENCES

STEINMÜLLER ENGINEERING GMBH IHI GROUP COMPANY Fabrikstraße 5 51643 Gummersbach Germany

www.steinmueller.com [email protected]

PHOTOS

Steinmüller Engineering GmbH, AVttention, Peiper Fotografie

RELY ON GOOD EXPERIENCES

YOU CAN COUNT ON US AS EXPERTS IN THE AREAS OF

n COMBUSTION SYSTEMS

n FLUE GAS CLEANING

n STEAM GENERATION

ALLOW US TO ASSIST YOU IN YOUR EFFORT TO MEET UP-TO-DATE ENVIRONMENTAL DEMANDS WHILE REMAINING ECONOMICALLY EFFICIENT!

Documents

STEAM GENERATION - steinmueller.com · secondary reformer 303 E 001 and superheater 303 E 002, Suez, Egypt Krupp Uhde GmbH, Dortmund, Germany Engineering and supply of a process gas