Steam Distribution Systems

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    STEAM DISTRIBUTION SYSTEM

    U OF I FACILITIES STANDARDS Page 1 of 4 STEAM DISTRIBUTIONLAST UPDATED JUNE 15, 2013

    Cogeneration:

    Steam for distribution tocampus is generated at Abbott Power Plant,the Universitys cogeneration power plant.

    Campus Distr ibut ion System: Steam isdistributed to campus buildings through twodistinct piping systems. These are referredto as the medium pressure system (a.k.a.Campus Steam system) and the highpressure system (a.k.a. Utility Steamsystem). Distributed steam is available year-round through each system. These aregenerally laid out in an interconnecting gridconfiguration encompassing the majority ofcampus buildings. Pressure delivered topoints of use is generally regulated withineach building.

    Geography: Historically, steam from themedium pressure Campus Steam system

    served as the source of heating steam foressentially all campus buildings. As thecampus expanded geographically it becameincreasingly impractical to serve remotebuildings with steam from this system.Thus, the majority of the buildings locatednorth of Springfield Avenue are servedexclusively by the high pressure UtilitySteamsystem. In this region of campus thebuildings west of Mathews Avenue areserved with 50-60 PSIG steam deliveredthrough a pressure regulating station locatedwithin the North Campus Chiller Plant. The

    buildings east of Mathews Avenue areserved with 150-165 PSIG steam directlyfrom the Utility Steam System. TheVeterinary Medicine Campus is also servedby the high pressure Utility Steamsystem viaa southward extension of the system.Throughout campus, a limited number ofbuildings are fed with steam from both theCampusand Utility Steam systems. Theseare typically buildings with laboratorysterilizing equipment, kitchen cookingequipment or laundry facilities.

    Medium Pressure System: Mediumpressure Campus Steam typically exits thepower plant at pressures of 20-25 PSIG inthe heat of summer and 30-40 PSIG in thecold of winter in order to maintain a year-round set point of approximately 15 PSIG atthe opposite side of campus (see SpecificDesign Information below). This system isprotected by safety relief valves locatedwithin the plant. The highest trip setting for

    the medium pressure system is 129 PSIG.Per code, the piping system must bedesigned for the highest trip setting plus 6%tolerance. Thus, the design pressure for themedium pressure system with all itscomponents is 137 PSIG.

    High Pressure System: High pressureUtility Steamtypically exits the power plant atpressures up to 165 PSIG. Under normaloperating conditions high pressure steam isavailable at campus buildings at pressuresranging from 150 to 165 PSIG (see SpecificDesign Information below). This system isalso protected by safety relief valves locatedwithin the plant. The highest safety valve tripsetting for the high pressure system is 175PSIG. Adding the 6% tolerance yields adesign pressure for the high pressuresystem of 186 PSIG.

    Steam Temperatures: Steam within bothsystems typically exits the plant attemperatures of 350-400 degrees F(superheated).

    Steam Puri ty : Distributed steam is of highpurity due to the use of deionized water forsystem makeup. USDA/FDA approvedboiler water and steam treatment chemicalsare used. The steam is treated withMorpholine and DEAE to less than 25 PPMto control condensate corrosion. The steam

    meets standards for use in soil sterilization.No filming amines are used. The use ofboiler additives results in negligible carryoverinto the steam. Condensate pH isapproximately 7.5-8.5 and conductivity isapproximately 3-20 micromhos (a.k.a.microsiemens). The steam is currently notapproved for direct contact with food.

    Condens ate Return System: A dedicatedpumped condensate return system alsoexists that parallels the steam distributionsystem. The pressure in this systemfluctuates widely. However, for the sake ofconsistency and interchangeability, a systempressure of 50 PSIG shall be used for sizingpumping equipment that discharges into thecentral condensate return system. Allsteam-utilizing systems/equipment oncampus shall be designed and installed soas to return 100% of the condensate back tothe power plant through the centralcondensate return system. Steam

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    STEAM DISTRIBUTION SYSTEM

    U OF I FACILITIES STANDARDS Page 4 of 4 STEAM DISTRIBUTIONLAST UPDATED JUNE 15, 2013

    connected to condensate return units withinadjacent buildings or to condensate pumpstations within the tunnel system as directedby the Energy Service Division within F&S.

    Pipe Stress Analys is: When modificationsor additions are made to existing steamdistribution piping systems, pipe stressanalysis per ASME B31.1 shall beperformed. At a minimum, stress analysisshall be performed upon anchor adjacent tothe areas of modification. Analysis resultsshall be presented to the Energy ServiceDivision within F&S.

    Specif ic Design Information: Thefollowing project-specific information anddesign directives shall be obtained from theUtility Program Statement:1. Distribution system to be used for a

    specific project (medium pressure vs.high pressure)

    2. Operating pressure and temperature tobe used for specific project designpurposes

    3. Type, placement and sizing of systemextensions

    4. Available plant and distribution systemcapacities

    Documentat ion and Subm i t tals : The AEshall review the Project SubmittalRequirements.