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PROJECT TITLE:
STATIC PASS BOX CONTROL
Designed and devoleped by
1. Description:
Pass box is used for material transfer from one Clean room to another clean room. It
consists of a rectangular box with two doors. The two doors are interlocked such that two doors
cannot be open at the same time, to prevent pressure losses and cross contamination. Our Pass
Box controller achieve this by preventing simultaneous access of door by ensuring that when one
door for a Pass box is open then other door is closed. before opening of door.
1. When Door 1 is opened the display on the Door 2 will indicate “No Go” and at the Door 1 the
display will indicate “Door Open”
2. When any of the Door is kept open beyond a particular time say 10 min, a buzzer will be
blown and the display at the doors will indicate “Close Door”
3. When any door is opened the CF lamp is switched on, and the UV lamp will be switched off
4. Both Doors are provided with EM Locks
2. Features:
• Advanced Micro controller based.
• Supports Maximum of 2 doors
• Supports Electro magnetic locks/Electric strikers
• Door status indication with high intensity Bar LEDs
• Status indication: GO, WAIT, DOOR OPEN, CLOSE DOOR
• Buzzer output for door is kept open more than specified time from 2 to 30 min.
• UV Lamp controlling
o UV Lamp ON for both Doors closed
o UV Lamp OFF for both Doors Open
3. Specifications:
GENERAL
Electro Magnetic Lock Source : 24V DC/ 250 mA
Door Control by Relay:
RELAYS:
Contact material : Silver Alloy
Contact Rating : 230V AC / 2 A.
No. of Operations : Mechanical : 107 , Electrical : 105.
ENCLOSURE:
Pass Box Controller
Enclosure type : Power coating Box
Mounting : Wall
Display Module
Enclosure type : SS-316L
Mounting : Panel
POWER SUPPLY:
Power : 80 - 280V, AC 50 Hz
Wattage : 50W
ENVIRONMENTAL:
Operating Temperature : 0 to 500C.
4. Electromagnetic locks:
A magnetic lock is a simple locking device that consists of an electromagnet and armature plate.
By attaching the electromagnet to the door frame and the armature plate to the door, a current
passing through the electromagnet attracts the armature plate holding the door shut
The magnetic lock relies upon some of the basic concepts of electromagnetism. Essentially it
consists of an electromagnet attracting a conductor with a force sufficiently large enough to
prevent the door from being opened.
5. Status Indication on Display Panel:
GO = Indicate that person can access the door.
WAIT = Indicate that person cannot access the door.
DOOR OPEN = Indicate Door is opened
CLOSE DOOR = Indicates that the door is opened more than specified time.
6. OPERATING MODES:
MODE1: Normally Closed ( Default mode)
MODE2: Normally Open
MODE1:
*Locking device is Electro magnetic lock or Electric striker.
Normally Close:
In this mode, initially both doors in locked condition. Door access by using push button.
Status LED’s provided on the Display module indicates whether person can access the door or
not.
GO = GO LED glow indicates that person can access the door.
WAIT = WAIT LED glow indicates that person cannot access the door.
CLOSE DOOR = CLOSE DOOR LED indicates that the door is opened more than
specified time (default time 2 min). When the door operated from open to closed
condition, both doors locked for 4 sec, with in this time person cannot access both doors.
Door Buzzer time select from 2 - 30 min. Using jumpers ,Auto close time delay i.e. the
time between the door release and energizing is 4 Sec
MODE2:
*Locking device is Electro magnetic lock or Electric striker.
Normally Open:
In this mode, initially both doors in un locked condition; here push buttons are used only for
indication purpose (no need to press the button). Status LED’s provided on the push button
station indicates whether person can access the door or not.
GO = GO LED glow indicates that person can access the door.
WAIT = WAIT LED glow indicates that person cannot access the door.
CLOSE DOOR = CLOSE DOOR LED indicates that the door is opened more than specified
time (default time 2 min). When the door operated from open to closed condition, both doors
locked for 4 sec, with in this time person cannot access both doors. Door Buzzer time select from
2 - 30 min. Using jumpers, Auto close time delay i.e. the time between the door release and
energizing is 4 Sec.
7. Wiring diagram:
8. MECHANICAL DRAWINGS
Fig (8.1) Figure for Installation of SPB105C-S Controller:
Fig (8.2) Front View Diagram of SPB105C-S Controller:
Fig (8.3) Figure for Installation of SPB105D Display Panel:
Fig (8.4) Front View Diagram of SPB105D:
SPB105
9. Ordering Information:
I). Pass Box Controller
a. Controller:
Variants:
DYNAMIC PASS CONTROL
1. Description:
Pass box is used for material transfer from one Clean room to another clean room.
It consists of a rectangular box with two doors. The two doors are interlocked such
that two doors cannot be open at the same time, to prevent pressure losses and
cross contamination. Our Pass Box controller achieve this by preventing
simultaneous access of door by ensuring that when one door for a Pass box is open
then other door is closed.
before opening of door.
1. When Door 1 is opened the display on the Door 2 will indicate “No Go” and at
the Door 1 the display will
Indicate “Door Open”
2. When any of the Door is kept open beyond a particular time say 10 min, a
buzzer will be blown and the display at the doors will indicate “Close Door”
3. When any door is opened the CF lamp is switched on, and the UV lamp will be
switched off
4. Both Doors are provided with EM Locks
5. Blower fan will be ON when door is open
2. Features:
• Advanced Micro controller based.
• Supports Maximum of 2 doors
• Supports Electro magnetic locks/Electric strikers
• Door status indication with high intensity Bar LEDs
• Status indication: GO, WAIT, DOOR OPEN, CLOSE DOOR
• Buzzer output for door is kept open more than specified time from 2 to 30 min.
• UV Lamp controlling
o UV Lamp ON for both Doors closed
o UV Lamp OFF for both Doors Open
Instruction Manual Ver1.1
• Blower fan controlling
o Blower fan ON when any of door open
o Blower fan OFF when both doors closed
3. Specifications:
GENERAL
Electro Magnetic Lock Source : 24V DC/ 250 mA
Door Control by Relay:
RELAYS:
Contact material : Silver Alloy.
Contact Rating : 230V AC / 2 A.
No. of Operations : Mechanical : 107 , Electrical : 105.
ENCLOSURE:
Pass Box Controller
Enclosure type : Power coating Box
Mounting : Wall
Display Module
Enclosure type : SS-316L
Mounting : Panel
POWER SUPPLY:
Power : 80 - 280V, AC 50 Hz
Wattage : 50W
ENVIRONMENTAL:
Operating Temperature :0 to 500C.
4. Electromagnetic locks:
A magnetic lock is a simple locking device that consists of an electromagnet
and armature plate. By attaching the electromagnet to the door frame and the
armature plate to the door, a current passing through the electromagnet attracts the
armature plate holding the door shut .The magnetic lock relies upon some of the
basic concepts of electromagnetism. Essentially it consists of an electromagnet
attracting a conductor with a force sufficiently large enough to prevent the door
from being opened.
5. Status Indication on Display Panel :
GO = Indicate that person can access the door.
WAIT = Indicate that person cannot access the door.
DOOR OPEN = Indicate Door is opened
CLOSE DOOR = Indicates that the door is opened more than
specified time.
6. OPERATING MODES:
MODE1: Normally Closed ( Default mode)
MODE2: Normally Open
MODE1:
*Locking device is Electro magnetic lock or Electric striker.
Normally Close:
In this mode, initially both doors in locked condition. Door access by using push
button. Status LED’s provided on the Display module indicates whether person can
access the door or not.
GO = GO LED glow indicates that person can access the door.
WAIT = WAIT LED glow indicates that person cannot access the door.
CLOSE DOOR = CLOSE DOOR LED indicates that the door is opened
more than specified time (default time 2 min). When the door operated from open
to closed condition, both doors locked for 4 sec, with in this time person cannot
access both doors. Door Buzzer time select from 2 - 30 min. Using jumpers ,Auto
close time delay i.e. the time between the door release and energizing is 4 Sec
MODE2:
*Locking device is Electro magnetic lock or Electric striker.
Normally Open:
In this mode, initially both doors in un locked condition; here push buttons are
used only for indication purpose (no need to press the button). Status LED’s
provided on the push button station indicates whether person can access the door or
not.
GO = GO LED glow indicates that person can access the door.
WAIT = WAIT LED glow indicates that person cannot access the door.
CLOSE DOOR = CLOSE DOOR LED indicates that the door is opened
more than specified time (default time 2 min). When the door operated from open
to closed condition, both doors locked for 4 sec, with in this time person cannot
access both doors. Door Buzzer time select from 2 - 30 min. Using jumpers ,Auto
close time delay i.e. the time between the door release and energizing is 4 Sec
7. Wiring diagram:
8. MECHANICAL DRAWINGS
Fig (8.1) Figure for Installation of SPB105C-D Controller:
Fig (8.2) Front View Diagram of SPB105C-D Controller:
Fig (8.3) Figure for Installation of SPB105D Display Panel:
Fig (8.4) Front View Diagram of SPB105D:
9. Ordering Information:
I). Pass Box Controller
a.controller
Variants
b. Pass Box Display Module:
ss