32
Star Energy – Geothermal Development in Indonesia USC Center for Geothermal Energy 23 August 2011 Jim Slutz Director, North America

Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Star Energy –Geothermal Development in Indonesia

USC Center for Geothermal Energy

23 August 2011

Jim SlutzDirector, North America

Page 2: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Star Energy Profile Wayang Windu - Lessons Learned after 10 years of operation Exploration in Jailolo, Eastern Indonesia

The Wayang Windu Geothermal Power Plant, West Java

Page 3: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

2

Oil & Gas Businesses

Geothermal Businesses

• Kakap• Sekayu• Sebatik• Banyumas

• Wayang Windu• Jailolo Privately held

Majority Indonesian Ownership

Star Energy Group Companies

Page 4: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Locations of Operations

3

Page 5: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Case Study :Wayang Windu Geothermal Power Plant

Key Facts :

Energy Sales Contract with National Electricity Authority for 400MWe, term of 30 years per Generating Unit, Base load operation;

Concession area 12,960 Hectares (50 sq miles)

Existing Net Production 225 MWe with two identical turbine/generator Units.

Page 6: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Strategic Characteristics Dedicated Geothermal Group within the company

All aspects of development are covered – identification of potential, exploration, development, operation

Dedicated project management group

No manufacturing capability, hence able to search for the best in the marketplace

Specialist consultants at all stages of development if required

Peer review of all key decisions

Long term staff commitment

Focus on safety, efficiency, continuous improvement – reward performance

Strong support from shareholders who understand the risks

Strong focus on training and career development to attract, develop and retain staff

Page 7: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Development Phases Unit 1, 110MWe – commercial operation June 2000, development cost approx

$400M (undertaken by previous Developer) – then taken over by Banks

Unit 2, 117MWe – commercial operation March 2009, development cost $210M

Unit 3, 127MWe – planned commercial operation 2014, development budget $285M

Unit 4 dependent on confirmation of reserves – to complete 400MWe

Unit 5 & beyond – if reserves are confirmed. Development Concept

Page 8: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Key Values and Goals Environmental Excellence

Zero Harm

Optimum performance

First Step – Establishment of a Business-wide Management System based on these values

2004 – Star Energy acquired Wayang Windu

2005 – Establishment of Wayang Windu Management System

2006 – Full implementation of the WWMS

2007 – Certification to ISO 14001

2008 – Certification to OSHAS 18001

2009 – Focus on Staff health and safety at work

2010 – Focus on Community and CSR

2011 - Focus on Energy Efficiency

Page 9: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Environmental Excellence Registration of Management System to

ISO 14001;

Continual improvement to meet international standards;

Audited to Equator Principles as a requirement of development funding;

Top ranking in national environmental & CSR audit, 2008;

Registration of Unit 2 development for carbon credits.

Issued first Sustainability Report in 2010

Page 10: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Zero Harm Extend Management System to achieve certification

to OSHAS18001;

Programs to reduce accidents in the work place, particularly with contractors;

Introduction of mandatory contractor standards and pre-contract screening;

Extensive work with the community, development of “SHE Passport”;

Residential staff, encourage exercise, stop smoking, advice on nutrition.

Page 11: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Optimum Performance

Availability Factor Net Capacity Factor

Long term availability >97%; Capacity Factor near 100%;

O&M by permanent staff, operating cost approx 1.3c/kWh;

Staff incentivized to achieve good performance;

Safety is top priority; >2.7M manhours without lost-time accident.

Page 12: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Long term reliability Initial focus on following manufacturers’ SOPs;

Gathering of key data and identification of critical plant/components;

Long term involvement of OEMs;

Identification of alternative key maintenance partners;

Computer based scheduling of tasks, inventory control, trend analysis with plant-wide data;

Predictive and preventative maintenance, new KPIs;

Use of up-to-date techniques, vibration monitoring, thermal imaging, ultrasonic diagnosis;

Upgrade of staff skills and general education, use of computer-based learning, apprentice program;

Long term optimization of plant.

Page 13: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Personnel Issues

While Universities have good programs for Geoscience training, there is a serious lack of experienced people in Indonesia to cover all of technical and operational matters.

Operational training during construction is most beneficial –using permanent staff to perform testing and commissioning duties ensures a sound understanding of all plant & equipment.

Star Energy has developed a graduate training program to ensure that we have new staff coming through to take the lead in future

Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical disciplines, coming through for future needs – covers all technical aspects of our activity.

Page 14: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Drilling

2010 – RMI Rig

2007 – Apexindo Rig

Page 15: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

MBD well pad showing four production wells

Page 16: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Operator Adjusting Secondary Valve

Main Step-up Transformer

Page 17: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Installation of Unit 2 Turbine

Installation of Unit 2 Rotor

Page 18: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Turbine during Maintenance Inspection

Page 19: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Unit 3 and Beyond

Page 20: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Steam pipes to Power Station

Page 21: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Distributed Control System

Page 22: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Power Plant, Cooling Tower and PLN Switchyard

Page 23: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Halmahera

Page 24: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Jailolo Concession

Page 25: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Exploration Phase Jailolo Geothermal Concession awarded in

competitive tender, for up to 70MWe potential

Exploration undertaken to confirm details of geothermal field and identify potential drilling targets

Feasibility Study being finalized to confirm viability to supply small local loads and upgrade in future to meeting technical and capacity demands of major mining exploitations.

Funding for Feasibility Study from USTDA to encourage US industry involvement

Page 26: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Drilling Plan & Conceptual Model

Page 27: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Development Concept Commence drilling early 2012

Initial development of small power station at Jailolo to feed local load, 2 x 5MWe by 2014

Confirmation of additional resource area to north of existing concession

Development of up to 200MWe in stages to feed mining developments which are currently being established

Scope will include generation & transmission development

Aneka Tambang

Eramet

PLTP Jailolo

PLTP Halut

150 kV aprox 110 kmUp to 240 MW

70 kV approx 45 kmUp to 40 MW

150 kV aprox 100 kmUp to 200 MW

150/70 kV Sub

PLTP Jailolo

Sidangoli

Sofifi

Ternate

Initial Development

Second Phase Development

Page 28: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Corporate Social Responsibility Program

Page 29: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Community Relation Concepts

Programs at Wayang Windu focus on three major areas:

Education Assistance,

Economic Empowerment Program incl. a new micro-financeprogram,

Infrastructure & Environment incl. reforestation projects.

Page 30: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Community Relations

Financial assistance with medical treatment, cleft palate etc.

Support in case of emergency such as earthquake

Financial support for local residents in need.

Page 31: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Development of Silk Worms

Income Generation

Arabica Coffee Development

Provision of dairy cows and milking shed.

Page 32: Star Energy – Geothermal Development in Indonesia€¦ · Star Energy has also developed an Apprentice Training Program to ensure that we have good young staff, particularly technical

Thank You

31