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Standardized Color Management System BYK-Gardner GmbH, 2010

Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

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Page 1: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Standardized Color Management System

BYK-Gardner GmbH, 2010

Page 2: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Automotive - Exterior: Surface quality / - Harmony: Uniform Color & Appearance /

Waviness Color Effect Gloss Mottling

Page 3: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Automotive - Exterior: Challenges -

  Various substrates and coating technologies   Body vs. Add-on parts - Online/off line painting

- /   Horizontal vs. Vertical

  Stable process to guarantee quality over time

Page 4: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 4, BYK-Gardner GmbH, BYK-mac Presentation

Standardized Quality Control Management is needed

•  Different people have different views on what is acceptable:

Paint shop <> QC department <> QC Customer <> Supplier <>

•  Weak color memory – no statistics possible! - •  You cannot control what you can’t measure! •  Predictability: What happens if I change something? •  Reliability: Supplier quality needs to be compared against objective

criteria to determine PASS – FAIL -

Page 5: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Effect Coatings 80% of todays automotive finishes are effect coatings

80%

• Pearlescent coatings result in a more spectacular color effect: Color Flop

:

• Metallic coatings accentuate the curved profile: Light – Dark Flop

-

• Effect finishes with special glitter effect (XirallicsTM)

Photo: Courtesy of

Page 6: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 6, BYK-Gardner GmbH, BYK-mac Presentation

Color Systems for Automotive Exterior Applications

ΔE*

ΔE*CMC

ΔE‘DIN Optimized for effect finishes to guarantee best visual correlation

Page 7: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

L* = 100

+a*

-a*

+b*

-b* Blue

Red

Green

Yellow L* = + 58,12 a* = + 30,41 b* = + 36,26

L* = 0

CIELAB - System: L*a*b*- Coordinates CIELAB - : L*a*b*-

Page 8: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔE* = √ (ΔL*)2 + (Δa*)2 + (Δb*)2

Δ = Sample - Standard - +

- + - +

Δ L*

Δ a*

Δ b* Sample

ΔE* ΔL*

Δb*

Δa* Standard

CIELAB - System: Color Difference ΔL*, Δa*, Δb* CIELAB - : ΔL*, Δa*, Δb*

Page 9: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

L* = 100

+a*

-a*

+b*

-b* 270°

180°

90° L* = + 58,12 C* = + 47,32 h° = 50°

L* = 0

C*

CIELAB - System: L*C*h°- Coordinates CIELAB - : L*C*h°-

Page 10: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

CIELAB - System: Chromatic – Non Chromatic CIELAB - : –

+ b*

- b*

+ a* - a* B

P

Δ C* Δ H*

Non-chromatic colors: C* < 10

Use L*a*b*

Chromatic colors: C* > 10

Use L*C*h°

Page 11: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Limitations of CIELAB System / CIELAB Measured values do not correlate with visual impression

•  Visual acceptability is based on ellipses not circles: Tolerances for hue are tighter than for chroma

•  Chromatic colors have larger tolerances than pastels or near neutrals

•  Size and shape of ellipse changes dependent on the hue: Acceptable color differences vary from color to color Green has larger tolerances than dark blue

•  Angular dependency of the acceptance values

All colors within one ellipse are perceived as the same color.

•  :

• 

•  :

• 

Page 12: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Limitations of CIELAB System / CIELAB Measured values do not correlate with visual impression

•  Acceptable color differences for lighter shade colors are larger than for similar darker shades

•  More chromatic colors have larger tolerances than pastels or neutrals

Page 13: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

±Δ a*

Product Standard

Acceptable Match

Rectangular versus Elliptical Tolerances

±Δ b*

Visually Rejected Match

Page 14: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Systems for Automotive Exterior Applications

Improved visual agreement on solids

ΔE*

Improved visual agreement on metallics: ΔEDIN6175-2

Improved visual agreement on solids: ΔECMC + ΔE94

Page 15: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Measurement Committee of The Society of Dyers and Colorists (UK): 1988

•  Based on visual evaluation of textile samples

•  Currently specified in the following standards:

-  British Standard BS6923 -  American AATCC Test Method 173 -  ISO International Standard 105-J03

•  Based on elliptical (not rectangular) spacing and ΔL*C*H* ΔL*C*H* •  Corrects for chroma, hue and lightness dependent perception

Page 16: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula

H S c cS

lS L

•  3-dimensional ellipsoid with axes corresponding to hue, chroma and lightness 3

•  Weighting factors (= semi-axis) SL, SC and SH are dependent on color of standard = SL, Sc SH

•  Application factors l and c to modify the lengths of semi-axes I C

( )

2 1 2 ab

2 ab

2 : CMC

H C L E ⎥ ⎥ ⎦

⎢ ⎢ ⎣

⎞ ⎜ ⎜ ⎝

⎛ Δ +

⎞⎜ ⎜ ⎝

⎛ Δ +

⎞ ⎜ ⎜ ⎝

⎛ Δ = Δ

H C L c l S cS lS

Page 17: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula

dECMC (l:c) =

√ dL*

lSL ( )2

+( dC*ab

cSC )

2 + ) dH*ab

SH

2

(

Where SL = 0.040975 L1 Sc = 0.0638 C1 + 0.638 1 + 0.01765 L1 1 + 0.0121 C1

Unless L1 < 16 when SL = 0.511 And SH = SC (Tf + 1- f) where f = (C1)4 1/2

(C1)4 + 1900

( )T = 0.36 + 0.4*cos( h°1 + 35) unless h°1 is between 164 ° and 345 ° when:

T = 0.56 + 0.2*cos( h°1 + 168) where L1, C1 and h°1 relate to the standard

Page 18: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula / Better correlation to visual perception: Brilliant Yellow with ΔChroma / ΔHue

Chromatic colors have larger visual tolerances in chroma than in hue

Color Difference: dE*

Color Difference: dECMC

-4

-3

-2

-1

0

1

2

3

4

-4 -3 -2 -1 0 1 2 3 4

-4

-3

-2

-1

0

1

2

3

41

Standard; STANDARD 07 L*=84.25; a*=5.74; b*=96

45°

-dL*

+dL*+db*

-db*

+da*-da*

-4

-3

-2

-1

0

1

2

3

4

-4 -3 -2 -1 0 1 2 3 4

-4

-3

-2

-1

0

1

2

3

41

Standard; STANDARD 07 L*=84.25; a*=5.74; b*=96

45°

-dL*

+dL*+db*

-db*

+da*-da*

L* a* b* dL* da* db* dC* dH* Standard Yellow Yellow -H Yellow -C Yellow +C

dE*

3.18 2.92 3.43

dECMC

1.64 0.88 1.02

84.25 5.74 96.00 84.46 8.88 96.49 0.22 3.14 0.49 0.73 84.52 5.75 93.09 0.27 0.01 -2.91 -0.19 84.37 5.86 99.42 0.12 0.12 3.43 0.08

Page 19: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 19, BYK-Gardner GmbH, BYK-mac Presentation

ΔECMC – Color Difference Formula / Influence of ratio l : c / L:c•  Ratio l:c allows for a weighting of lightness to chroma L:c

•  Most common ratio: 2:1

Variation in lightness can be double compared to chroma variations

L*

C* H*

ratio 1:1

C*

H*

L*

ratio 2:1

Page 20: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula / Influence of ratio l : c / L:c

Ratio l : c = 1 : 1

Ratio l : c = 2 : 1

-1

-0,5

0

0,5

1

-1 -0,5 0 0,5 1

-2

-1,5

-1

-0,5

0

0,5

1

1,5

22

45°

-dL*

+dL*+db*

-db*

+da*- da*

-1

-0,5

0

0,5

1

-1 -0,5 0 0 ,5 1

-4

-3

-2

-1

0

1

2

3

42

45°

-dL*

+dL*+db*

-db*

+da*- da*

ΔECMC = 0,84

ΔECMC = 0,46

Page 21: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 21, BYK-Gardner GmbH, BYK-mac Presentation

ΔECMC – Color Difference Formula / Influence of Commercial Factor: cf

cf

•  Commercial Factor (cf) determines the overall size of the ellipse (cf)

•  cf sets the color tolerance: ΔECMC < cf PASScf ΔECMC > cf FAIL

L*

C*

H*

cf=1.0 L*

C* H*

cf=0.5

Page 22: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula / Influence of Commercial Factor: cf

cf = 1.0

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-2 -1,5 -1 -0,5 0 0,5 1 1,5 2

-4

-3

-2

-1

0

1

2

3

42

45°

-dL*

+dL*+db*

-db*

+da*- da*

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-2 -1,5 -1 -0,5 0 0,5 1 1,5 2

-4

-3

-2

-1

0

1

2

3

42

45°

-dL*

+dL*+db*

-db*

+da*- da*

cf = 1.5

cf = 0.5

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-2 -1,5 -1 -0,5 0 0,5 1 1,5 2

-2

-1,5

-1

-0,5

0

0,5

1

1,5

22

45°

-dL*

+dL*+db*

-db*

+da*- da*

Page 23: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula / Summary

•  One tolerance for all colors: cf = size of the tolerance ellipse

cf =

•  Tolerance is based on elliptical spacing Size and shape of tolerance ellipse

is calculated based on Standard location in the color space

Page 24: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC – Color Difference Formula / Summary Better correlation to visual perception:

• Chromatic Colors: Larger visual tolerance ellipse ΔECMC smaller for chromatic colors than for achromatic colors

(ΔC* and ΔH* are weighted less) compared to Δ E*

Δ E* ΔECMC ΔC* ΔH*

•  Light Colors: Larger visual tolerance ellipse for lightness ΔECMC smaller for light colors than for dark colors

(ΔL* is weighted less) compared to Δ E*

Δ E* ΔECMC (ΔL* )

•  Visual acceptability is decreasing from Hue Chroma Lightness l:c:h = 2:1:1

l:c:h = 2:1:1

Page 25: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC - Typical Tolerances

1 1 2 110°

1 1 2 75°

1 1 2

45°

1 1 2 25°

1 1 2 15°

-15°

cf c l

1 1 2

Achromatic + Chromatic +

Metallics

0.5 1 2 45°

Solids

Page 26: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔE94 - Color Difference Formula: 1995

•  Based on visual evaluation of new sample sets – solid colors only

-•  Currently published in the following CIE recommendation:

-  CIE Technical Report 116: Industrial Colour Difference Evaluation

CIE- CIE

•  Based on elliptical spacing and ΔL*C*H* ΔL*C*H*•  Corrects only for chroma dependent perception

Page 27: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔE94 - Color Difference Formula /

dL*

kLSL

•  Weighting factors SC and SH are dependent on chroma of standard

•  Application factors kL, kC, kH are used to correct for variations in reference conditions:

-  Illumination: D65 -  Illumination intensity: 1000 lx -  Background field: neutral grey -  Viewing field: > 4° -  Sample: uniform color - direct contact – color difference 1 - 5 CIELAB units

dH*ab

kHSH dE 94 =

√ ( )2

+( dC*ab

kCSC )

2 + )

2

(

SL = 1 SC = 1 + 0.045 C*ab SH = 1 + 0.015 C*ab

kL = kC = kH = 1

Page 28: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

ΔECMC and ΔE94 Color Difference Formula/ Limitations

•  Tolerance is based on ΔL*C*H* ΔL*C*H* •  Color change due to viewing angle is not part of the

calculation

Page 29: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

DIN 6175- Part 2: Tolerances for Automotive Paints - 2001 DIN 6175- Part 2: - 2001 •  Developed Collaboratively by European OEM’s:

Used by VW, Audi, BMW, Mercedes, General Motors … OEM :

VW, Audi, BMW, Mercedes, General Motors … •  Based on visual evaluation of metallic samples

•  Good visual correlation •  Uses weighting functions dependent on color of standard •  Uses application factors to differentiate between different

requirements (= g-factors): –  Batch approval –  Production: car body + add-on parts, repair line

(=g- ) – –  : + ,

ΔEDIN6175-2

Page 30: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

DIN 6175- Part 2: Tolerances for Automotive Paints - 2001 DIN 6175- Part 2: - 2001

Non-chromatic:

⎪ ⎪ ⎩

⎪ ⎪ ⎨

= =

+ =

7 . 0 7 . 0

5 . 31 15 . 0 γ

b a L

S S

L S γ γ √

2 *

2 *

2 *

' ⎟ ⎟ ⎟

⎜ ⎜ ⎜

⎛ +

⎟ ⎟ ⎟

⎜ ⎜ ⎜

⎛ +

⎟ ⎟ ⎟

⎜ ⎜ ⎜

= γ

γ γ γ γ

b b a a L L S g

Δb

S g

Δa

S g

ΔL ΔE γ γ

Chromatic:

⎪ ⎪ ⎪

⎪ ⎪ ⎪

⎟ ⎟ ⎠ ⎞

⎜ ⎜ ⎝ ⎛

+ + =

⎟ ⎟ ⎠ ⎞

⎜ ⎜ ⎝ ⎛

+ =

+ =

γ γ γ

γ

γ γ

21 20 . 0 14 . 0 7 . 0 ; 7 . 0 max

42 35 0 48 0 7 0 max

5 . 31 15 . 0

L C S

L γ. C γ. ; . S

L S

γ

γ

γ

H

C

L

√ 2

* 2

* 2 *

' ⎟ ⎟

⎜ ⎜

⎛ + ⎟

⎜ ⎜

⎛ + ⎟

⎜ ⎜

⎛ =

γ

γ γ γ γ

H H C C L L S g ΔH

S g ΔC

γS g ΔL

ΔE γ

Page 31: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

DIN 6175- Part 2: Chromatic – Non Chromatic DIN 6175- Part 2: –

*C

*L

10 18

27

non-chromatic

•  Samples can differ from angle to angle •  Master panel and samples can differ

Combined effective color difference: :

ΔE’eff (γ) = σ(γ) ΔE’ab(γ) + (1 - σ(γ)) ΔE’CH(γ) σ = f (C*; L*) Achromatic: σ = 1 Chromatic: σ = 0

27 and 10 or < ≥ L C

18 ≥ C

chromatic

Page 32: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

DIN 6175- Part 2: Typical Tolerances DIN 6175- Part 2:

1.2

1.2

1.2

1.0

gH

1.8

1.8

1.8

1.0

gC

1.2

1.2

1.2

1.0

gb

1.2 2.0 Repair Line with gap

1.2 2.0 Repair Line

1.2 2.0 Paint Line Body

1.0 1.0 Paint Batch Approval

ga gL

Application Factors

3.0 ΔEP

1.5 ΔEP

1.0

1.0

ΔEeff

Tolerance

ΔEP

ΔEC

Page 33: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Companies using similar approach as DIN 6175 – Part 2 DIN 6175 – Part 2

US Plant in Georgia

Global specification Global specification

Global specification

Page 34: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Similar Approach as DIN 6175 – Part 2 D6175-Part 2

DIN 6175 - 2 dEGM

Weighting Factors S S

Calculated based on color values of standard

Calculated based on color values of standard = DIN 6175 - 2

=DIN6175-2

Application Factors g g

Batch Approval 1 / 1 / 1 / 1 / 1 Production: 2 / 1.2 / 1.2 / 1.8 / 1.2

Same as DIN 6175 - 2 DIN 6175-2

Color Difference ΔE’ Always combined calculation

ΔE’ab + ΔE’CH

Either ΔE’ab or ΔE’CH Angle dependent

Tolerance Batch Approval 1.0 1.4

ΔSE = delta Color and Effect

Tolerance Production 1.0 1.4 ΔSE = delta Color and Effect

Page 35: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac Total Color Difference analysis BYK-mac

√ + + =

ΔEp15° 2 ΔEtotal

ΔEp25° 2 ΔEp45° 2 ΔEp75° 2 ΔEp110°2 + +

5

√ + + =

ΔS15°2

ΔStotal

ΔS45°2 ΔS75°

2 ΔG2 +

4

√ + = ΔEtotal2

ΔSE ΔStotal

2

Page 36: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 36, BYK-Gardner GmbH, BYK-mac Presentation

New BYK-mac Multi-angle Color and Flake Characterization

Multi-angle Color Measurement • Illumination: 45°• Detection: 6-angles 6

-15°, 15°, 25°, 45°, 75°, 110°

Sparkle Characterization • Direct illumination: 15°,75°,45°from

perpendicular • Camera detection: 0°

Graininess Characterization • Diffused illumination • Camera detection: 0°

Page 37: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k
Page 38: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Principles of Color Management System

• Figures and Facts instead of feelings

• One binding reference

• Binding and realistic tolerances

Page 39: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

●  Complete solution: BYK-mac – wave-scan – cloud-runner   Comprehensive „Standard Management“

General & customer specific color, appearance, mottling scales &

Definition of tolerances and limits

  Standardized measurement procedure: Organizer   Easy to use „Data Analysis“

Traffic light function in QC reports QC

Test Report: Single Vehicle Harmony

Process control charts: Scorecard – Trend Charts -

New smart-chart Software smart-chart

Page 40: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

NEW smart-chart Software for BYK-mac, wave-scan Family, cloud-runner

Page 41: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Standard Management /

Define tolerances and limits Define color families with common settings: ΔE equation, geometry, statistic

DE , ,

Set geometries

Set Color difference method: dEc -- dEp

dEc -- dEp

Page 42: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Standard Management /

Define effect tolerances / limits /

Set effect geometries

Page 43: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice: Standard Management

Add-on parts

Production QC QC

Define the Master

Page 44: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice

Alternative 1: Distribution of „Working Masters“ 1

Design Master

Visually accepted working masters Measured with

individual instruments

Page 45: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice

Alternative 1: Distribution of „Working Masters“ 1

Design Master

Production of working Standards

Limitations:

  Working standards differ from each other   Inter-instrument agreement:

Excellent with BYK-mac due to LED technology LED BYK-macWorking

Standards for plants & suppliers

Page 46: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

+ b*

- b*

+ a* - a* All plants and suppliers use the same „master-master“.

Color Measurement in Practice

Alternative 2: Physical „Master-Master“ Panel2

Page 47: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice: Standard Management

How is the „Master-Master“ determined?

•  „Master-Master“ is the panel closest to the average of all measured paint masters (~ 200)

Each plant and supplier must measure „master-master“ of each color with individual instrument

☺ Future color difference measurements are based on one common

reference value

-1.5 -1

-0.5 0

0.5 1

1.5

-1 -0.5 0 0.5 1

Page 48: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice: Standard Management

Alternative 2: Physical „Master-Master“ Panel 2

Limitations:  Working standards differ from each other

  Inter-instrument agreement

  Global supply chain

Design Master

Production of Working Standards

“Master Master” standard is determined

Working Standards for visual control

“Master Master” is measured with every

BYK-mac BYK-mac

Page 49: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice: Standard Management

Alternative 3: Digital Standard with BYK-mac 3 BYK-mac

“Master Master” is measured with

Master BYK-mac BYK-mac

Digital Master is emailed to supply

chain

No more limitations:

One global reference

Design Master

Production of Working Standards

“Master Master” standard is determined

Working Standards for visual control

Page 50: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac makes Digital Master possible BYK-mac Excellent inter-instrument agreement

100

0

L*

50

green beige black metallic white yellow green bright silver bright red solid blue dark red steel gray metallic dark silver green yellow yellow blue violet metallic

14 Colors 146 panels/color w/ 6 readings/panel

6 62 BYK-mac 2 BYK-mac

Test performed manually – Operator Influence -

Page 51: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac inter-instrument agreement BYK-mac Delta – Delta comparison: 15° and 25°angle

- 15° 25° ΔL* Δb* Δa*

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-5 -3 -1 1 3 5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-5 -3 -1 1 3 5

Δ BYK-mac

Δ -

BYK-

mac

1- Δ

BYK

-mac

2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

15°

25°

Page 52: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac inter-instrument agreement BYK-macDelta – Delta comparison: 45° angle

- 45°

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-5 -3 -1 1 3 5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-macΔ

BYK

-mac

1 - Δ

BYK

-mac

2-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

ΔL* Δb* Δa* 45°

Page 53: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac inter-instrument agreement BYK-macDelta – Delta comparison: 75° and 110° angle

- 75° 110°

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-5 -3 -1 1 3 5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac - Δ

BYK

-mac

2-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

ΔL* Δb* Δa*

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

-5 -3 -1 1 3 5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

-2,5 -1,5 -0,5 0,5 1,5 2,5

Δ BYK-mac

Δ B

YK-m

ac1

- Δ B

YK-m

ac2

75°

110°

Page 54: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Key for standardized color managment

smart-chart Software: Digital Standard smart-chart

Page 55: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Standard Management for wave-scan smart-chart

•  Define scales to be displayed

•  Define limits for Pass / Fail

/

Page 56: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

NEW smart-chart Software for BYK-mac, wave-scan Family, cloud-runner

Page 57: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Organizer/

Clear sample identification:

Par 1: Models Par 2: Colors Par 3: Paint Booths

Page 58: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Organizer for BYK-mac smart-chart BYK-mac

Menu guided operation:

Car schematics help to define sampling procedure

Page 59: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Organizer for BYK-mac Example: Color Harmony test procedure

•  Checkzone creation

•  Curvature per checkzone

•  Number of readings per checkzone

•  Definition of “Panel Matches”

•  Measurement Direction

Page 60: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

BYK-mac Reliable Operation and Handling

•  Stable positioning due to 4 trigger pins on bottom plate 4

•  Sensitivity of pins can be adjusted to sample curvature

•  Curvature > 500 mm >500mm •  Measurement of sample temperature

Symbol Sample Curvature Example

I Flat Test Panel 4 Pins < 0.1 mm ) Low curvature Hood 3 Pins < 0.1 mm; 1 Pin < 0.3 mm O Medium curvature Bumper 3 Pins < 0.3 mm; 1 Pin < 0.9 mm o High curvature Mirror Housing 3 Pins < 0.6 mm; 1 Pin off

Off Pins deactivated, but it is ensured that no ambient light will enter aperture

Page 61: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Color Measurement in Practice

Reproducible Production QC

Defined measurement areas and measurement direction

1 2

8

3

5

4

6

7

Direction of instrument illumination

Page 62: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Organizer for wave-scan

•  Checkzone creation

•  Scan length per checkzone

•  Number of readings per checkzone

•  Definition of “Groups”

Page 63: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

NEW smart-chart Software for BYK-mac, wave-scan Family, cloud-runner

3 4

Page 64: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Data Analysis - List -

•  Filter database by:

Status – Date – Model – Color – Paintline – Instrument

- - - - -•  Click on “Refresh”

Page 65: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

smart-chart Software: Data Analysis – Test Report - Single Vehicle Harmony “Data Table”

•  Match to standard with Pass/Fail /•  Panel match with Pass/ Fail analysis

/

Page 66: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 66 - Seminar Material 2010

smart-chart Software: Data Analysis – Test Report - Single Vehicle Harmony “Chart”

Page 67: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 67 - Seminar Material 2010

smart-chart Software: Data Analysis – Scorecard - Management Summary

Page 68: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 68 - Seminar Material 2010

smart-chart Software: Data Analysis – Trend - Production / Batch Process Control

/

Page 69: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Page 69 - Seminar Material 2010

smart-chart Software: Data Analysis – Trend Comparison - Production vs Batch or Body vs Add-on Parts

Page 70: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

NEW smart-chart Software Standardized QC management system

Page 71: Standardized Color Management System · ΔE94 - Color Difference Formula / dL* kLSL • Weighting factors S C and S H are dependent on chroma of standard • Application factors k

Thank you for your attention