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DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Standardization for Process Engineering and Production Planningin Additive Manufacturing
by Benoît Eynard – Université de Technologie de Compiègne
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹1›
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹2›
1. Introduction
2. Process Standards2.1 STEP and STEP-NC2.2 MANDATE2.3 ISO/CD 18828
3. Production Planning3.1 AM Machining System Resource3.2 Purposes for Operations Management3.2 Machine Elements & Tool
4. Conclusions and future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹3›
1. Introduction
2. Process Standards2.1 STEP and STEP-NC2.2 MANDATE2.3 ISO/CD 18828
3. Production Planning3.1 AM Machining System Resource3.2 Purposes for Operations Management3.2 Machine Elements & Tool
4. Conclusions and future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Introduction
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹4›
Standard terminologies of additive manufacturing:
§ Material Extrusion
§ Material Jetting
§ Binder Jetting
§ Sheet Lamination
§ Vat Photopolymerisation
§ Powder Bed Fusion
§ Directed Energy Deposition
Additive manufacturing (AM) ---process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies.
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Introduction
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹5›
Additive Manufacturing (AM) v.s. Traditional Manufacturing:
n Material’s Processing
n Integrated Digital Thread and Related Data Model
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Introduction
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹6›
The objectives of standardising Process Engineering and Production
Planning:
1. AM still remain poor on standardized information for process
specification and planning
2. Robust digital process enables the higher integration and efficiency of
AM processes
3. Standards allows efficient data exchange for process planning and
operations management and enhance the interoperability in
manufacturing systems
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹7›
1. Introduction
2. Process Standards2.1 STEP and STEP-NC2.2 MANDATE2.3 ISO/CD 18828
3. Production Planning3.1 AM Machining System Resource3.2 Purposes for Operations Management3.2 Machine Elements & Tool
4. Conclusions and future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Review of existing standards
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹8›
ISO standards Acronym Objectives Usage
10303 STEP To provide manufacturing information and sharing data
Manufacturinginformation
14649 STEP-NC To develop standardized data models for numerical control part programs
Process implementation
15531 MANDATE To create normalized data models for improving manufacturing management and information exchange
Manufacturing management and control
18828 No To standardize procedure for production systems engineering
Information flows for planning processes
Standards for process engineering planning and production planning in manufacturing system:
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
STEP – ISO 10303
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹9›
PDMPart identification, Physical partCharacteristics, Document ManagementGeneral managment informationActivity and Work managementEffectivity Specification, Breakdown and configuration
Process Plans
Requirements
Design Rules
Mating definition
Presentaion
3D shape Data Quality
2D draughting
3D Machining Form Features
3D PMI(Product &
Manufacturing Information)
3D assembly constraints
3D kinematics
3D exact explicit
geometry
3D tessellated
explicit geometry
3D parametric & constr. history
3D Composite Design
STEP AP242 standard (Manufacturing Information):
n Include much of information in product design information and
manufacturing information
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
STEP-NC – ISO 14649
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹10›
STEP-NC standard (Process implementation):
n Provides a comprehensive model of the manufacturing process;
n Apply multi-directional data exchange between all other information
technology systems
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
MANDATE – ISO 15531
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹11›
MANDATE (Manufacturing management and control):
n Provide a neutral file to describe industrial manufacturing
management data and share databases and archiving;
n Facilitate the integration between numerous industrial applications
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
ISO/CD 18828
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹12›
ISO/CD 18828
(Information flow):
n preliminary information
for operation list.
n prerequisites for
process planning
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹13›
1. Introduction
2. Process Standards2.1 STEP and STEP-NC2.2 MANDATE2.3 ISO/CD 18828
3. Production Planning3.1 AM Machining System Resource3.2 Purposes for Operations Management3.2 Machine Elements & Tool
4. Conclusions and future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Purpose for Process Engineering and Production Planning
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹14›
nSupport the implementation of integrated platform
for CAD, CAPP and CAM
nImprove the advance of CIM, i.e. raw material,
available machine tools and operation sequences
nStructure the overall machine tool, mechanical units
and their relationship
nDevelop the interoperability between product
design, process engineering and production planning
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
AM – Machining Systems Resources
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹15›
nBe classified into machine Tool, deposition tools, material
handling devices and controllers;
nprovide the required information regarding AM machine
tools and auxiliary devices.
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹16›
n Targeted approach for standardizing the information model for AM (dedicated application to Fused Deposition Modelling technology):§ Process Engineering§ Production Planning
Process Plan for FDM Manufacturing Process for FDM Concepts
Model Representation
Application Activity Model (AAM)
Application Interpreted Model (AIM)
Application Reference Model (ARM)
Standards
Model Evaluationconformance Interoperability
ISO 10303/ISO 14649/ISO 15531/ISO 18828
Design information
Manufacturing Data
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Machine Elements and Tools
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹17›
Data model to structure the machine specific data according to existing EXPRESS schema and models and defined as a complementary part to represent various machine elements & tools in a standardised approach.
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Machine Elements and Tools
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹18›
Machine tool model is a conceptual representation for machine tool and provides a logical framework for representing its functionality in manufacturing systems
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Implementation for STEP4AM
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹19›
manfuacturing layer
Geometry model
Provides slice orientation
Shape aspect for layer information
Deposition operations
manufacturing_layer(#100)
elements
layer_operation(#300)
geometry_slice(#101)
slice_orientation(#102)
geometric_model(#60)
shape_aspect(#40)
Geometry slice
orientation Slice S[1:?]
provided_layer S[1:?]
operations S[1:?]
Definition of header path
Approach to the safe surface
Lift up to next print layer
Connect to print layer
Print trajectory
header_path(#200)
header_approach(#201)
header_lift(#202)
trajectory(#204)
header_print_connect(#203)
print_layer(#151)
safe_planar(#150)
print_line(#180)
approach lift
print_point
Lift_to_next_layer
connect_layerprepare_printprint_path
trajectory
quick_position
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Implementation STEP4AM
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹20›
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Overview
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹21›
1. Introduction
2. Process Standards2.1 STEP and STEP-NC2.2 MANDATE2.3 ISO/CD 18828
3. Production Planning3.1 AM Machining System Resource3.2 Purposes for Operations Management3.2 Machine Elements & Tool
4. Conclusions and future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Conclusions and future work
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹22›
Conclusions:
§ Focus on planning process and operation managements in the
context of additive manufacturing;
§ present three important ISO standards. i.e. ISO10303 (STEP),
ISO 15531 (MANDATE) and ISO/CD 18828;
§ Solve process implementations, manufacturing management and
control and information flows for planning process.
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Conclusions and future work
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹23›
n Provide machine specific data in the form of an EXPRESS schema
and various machine tools in standardised models
n Exhibit machine tool functionality, process engineering and
production planning
Prospects for future work:
n Integrate and standardize the hybrid manufacturing systems in
future work
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2018
Thanks for your attention
May 17 & 18, 2018 (Paris) – [email protected] - http://standardizationday.afnet.fr/ - ‹24›