+0.1+0.05

+0.5 0

2

d4

Heating outletd3

3050

SW24

L

4

R

H7g6

M5x8 Installation ofmanifold

Location pieceMMC

Installation ofnozzle retainerplate

D MMC

6

D1 MMC

b1 0 -0

.02

Screw

Clampingsleeve

Spacer

Clamp plate

Installation ofspacer frame

Installation ofnozzle retainer plate

-0,0

2b1

b=

18

20

M8

Man

ifold

heigh

t

1

SPRUE BUSH E 4100

STANDARDISED HOT RUNNER SYSTEMACCESSORIES

f The sprue bushes are available from stock in standard lengths with matching heaters.

f Variable lengths L = 43– 150 mm as well as radii are optionally available.

f Compatible heaters are also available from stock in different lengths.

Sprue bush variants

MMC LOCATION PIECE

f The location piece positions the manifold in the mould centre opposite the sprue bush

f The variation depends on the nozzle version

Location piece No. D MMC D1 MMC b1 Nozzle type

MMC 25/19 E 450003/MMC/25/19 25 16 19 E 4010/19

E 4010/27

MMC 32/19 E 450003/MMC/32/19 32 E 4010/37

DVS SCREW CONNECTION SET

f Hexagon socket screw M8 f Clamping sleeve, tightening disc, distance sleeve, washer f E 450010/DVS/34/19/118 >19/27 Serie M8x65 b=40-6 f E 450010/DVS/44/19/118 >37 Serie M8x75 b=50-6

Location piece variations

Sprue bushNozzle/

manifold seriesd3 d4 R L

Heater with integrated thermocouple

Heater with integrated thermocoupleFe-CuNi (type J) 230 V, AS: 2000 mm

No.

E 4100 19 6 3.5 0/15.5/40 43/53 Ø30x30/275W E 450006/ABH/30/30

27 8 6.5

37 12 8

14

x

L

Anti-rotationprotection Installation of

nozzle retainerplate

manifold

H7S

Kink protection spring

4.8

ca.416

ca.7

18

3

M3x8DIN966

15.5

27 19.3

Connector length Connector clamp

Connecting cable

M5x8DIN7958

2

ANTI-ROTATION PROTECTION

Anti-rotation protection ØS No. L x

6 E 1300/6 x 36 36 13

f DIN EN ISO 8734 f X=L-6-b1+2

THERMOCOUPLE TEFV/HT

f Fe-CuNi (Typ J) f Thermocouple with kink protection spring f No.: E 450004/TEF V/HT/5000 f Connector length: 5000 mm

Variation

CONNECTOR CLAMP SET

Variants with heating connection are supplied with a standard connection length of 2500 mm.

Connector set (mm) No.

2500 E 450009/HA/2500

f This allows a screwable connection of the electrical supply lines to any pipe heater

f Two clamping options are provided on each connector clamp, so that by attaching a ‘bridge’ the pipe heater can be connected in parallel directly at the heating outlet.

AKR Connector clamp

f Pure nickel cable 2.5 mm2 Glass fibre insulation, 4-fold up to 300 °C

Connecting cable

The required quantity is determined when ordering.

Standard:

f with Teflon insulation, 2-fold up to 260 °C

Optional: 1)

1) Optional: can only be ordered customised

PROTECTIVE CONDUCTOR FOR HOT RUNNER MANIFOLD

f Connector length 2500 mm f No.: E 450007/PE/2500

Standard:

3

Heating power [W]

No. d Nozzle length Heating-Ø x length Zone 1, brown Zone 2, grey Total Control zones

E 40003/19 x 60 19 60 12 x 59 120 - 120 1

70

E 40003/19 x 80 80 12 x 79 130 - 130 1

90

E 40003/19 x 100 100 12 x 99 - 1

110

E 40003/19 x 120 120 12 x 119 140 - 140 1

130

E 40003/19 x 140 140 12 x 139 - 1

150

E 40003/19 x 160 160 12 x 159 150 - 150 1

170

E 40003/19 x 180 180 12 x 179 - 1

E 40003/27 x 60 27 60 15 x 58 100 - 100 1

70

E 40003/27 x 80 80 15 x 78 150 - 150 1

90

E 40003/27 x 100 100 15 x 98 153 - 153 1

110

E 40003/27 x 120 120 15 x 118 173 - 173 1

130

E 40003/27 x 140 140 15 x 138 192 - 192 1

150

E 40003/27 x 160 160 15 x 158 212 - 212 1

170

E 40003/27 x 180 180 15 x 178 232 - 232 1

E 40003/37 x 60 37 60 22 x 52 130 - 130 1

70

E 40003/37 x 80 80 22 x 72 177 - 177 1

90

E 40003/37 x 100 100 22 x 92 178 - 178 1

110

E 40003/37 x 120 120 22 x 112 186 - 186 1

130

E 40003/37 x 140 140 22 x 132 200 - 200 1

150

E 40003/37 x 160 160 22 x 152 150 180 330 2

170

E 40003/37 x 180 180 22 x 172 200 350 2

TECHNICAL SPECIFICATIONS:

f Externally heated 230V AC f Connecting cables are temperature resistant up to 200 °C f Thermocouple type J, Fe-CuNi, DIN EN 43722 f Cable length 2000mm f Cable length of single nozzle adapter heater 1500mm

f Maximum injection pressure: 1800 bar f Linear expansion of the nozzle is already considered for ΔT=220 °C f The mould must be grounded. If the nozzle is operated outside the mould, then the nozzle must be grounded. f Provide temperature regulation (heating): around the nozzle tip and opposite the gating point

HEATING smartFILL NOZZLES