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Standard Codes followed in HazardousStandard Codes followed in Hazardous
IndustriesIndustriesLPG Storage and Handling installationsLPG Storage and Handling installations
Capacity Building programme onCapacity Building programme on
“ “ New Techniques and Strategies inNew Techniques and Strategies in
Prevention and Management of Prevention and Management of Industrial DisastersIndustrial Disasters”
Presentation by –Presentation by –
C. Vijay Kumar,C. Vijay Kumar,
Senior Manager (LPG-Engg), IOCL, KarnatakaSenior Manager (LPG-Engg), IOCL, Karnataka
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1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED)
RULES:1981 TO REGULATE THE CONSTRUCTION, FITMENT,LOADING
TRANSPORT AND INSPECTION OF UNFIRED VESSELS INSERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY EXCEEDING 1000 LTR.
PESO (CCOE) LICENSE FOR BULK STORAGE2.0 GAS CYLINDER RULES: 1981
TO REGULATE POSSESSION, DELIVERY, STORAGE, HANDLING AND EXAMINATION/TESTING OF CYLINDERS LIMITED UPTO
CAPACITY 1000 L. PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY
NEW FACILITIES OR ALTERING THE EXISTING FACILITIES FOR FILLING CYLINDERS AND STORAGE AREA
PESO LICENSE FOR FILLLING OF CYLINDERS
PESO LICENSE FOR STORAGE OF FILLED CYLINDERS
APPLICABLE STANDARDS & APPLICABLE STANDARDS &
STATUTORY REGULATIONSSTATUTORY REGULATIONS
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3.0 FACTORIES ACT: 1948 APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF FACTORY/
INSTALLATION BY DIRECTOR, DEPARTMENT OF FACTORIES & BOILERS.
ADHERENCE TO FACTORIES ACT 1948 AND STATE FACTORIES
RULES WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF
WORKMEN MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN
4.0 WEIGHTS AND MEASURES RULES:1987 WEIGHTS AND MEASURE CERTIFICATE FOR WEIGH BRIDGE,
FILLING MACHINES AND CHECK SCALE PERMISSIBLE ERRORS ON NET QUANTITIES DECLARED BY
WEIGHT OR BY VOLUME AS PER ACT
APPLICABLE STANDARDS & APPLICABLE STANDARDS &
STATUTORY REGULATIONSSTATUTORY REGULATIONS
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5.0 ENVIRONMENTAL REGULATIONS
CONSENT OF STATE POLLUTION CONTROL BOARD FOR DISCHARGE OF SEWAGE OR EFFLUENTS INTO A STREAM OR ON LAND
CONSENT OF STATE POLLUTION BOARD FOR DISCHARGE OR EMISSION OF AIR POLLUTANTS FOR OPERATION OF DG SET& FIRE ENGINES
6.0 INDIAN ELECTRICITY RULES - 1956
7.0 THE MOTOR VEHICLES ACT - 1988.
APPLICABLE STANDARDS & APPLICABLE STANDARDS &
STATUTORY REGULATIONSSTATUTORY REGULATIONS
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OISD STD 144 – LIQUEFIED PETROLEUM GAS (LPG)
INSTALLATIONS OISD GDN 169 – OISD GUIDELINES ON SMALL LPG BOTTLING
PLANTS (DESIGN & FIRE PROTECTION FACILITIES)
OISD STD 150 – DESIGN AND SAFETY REQUIREMENTS FOR
LIQUEFIED PETROLEUM GAS MOUNDED STORAGE FACILITY OISD STD 105 – WORK PERMIT SYSTEM
OISD STD 128 – INSPECTION OF UNFIRED PRESSURE VESSELS
OISD STD 132 – INSPECTION OF PRESSURE RELIEVING
DEVICES OISD STD 137 – INSPECTION OF ELECTRICAL EQUIPMENT
OISD STD 154 – SAFETY ASPECTS IN FUNCTIONAL TRAINING
APPLICABLE OISD STANDARDS & APPLICABLE OISD STANDARDS &
GUIDELINESGUIDELINES
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Minimum safety requirements on design, layout,storage, loading / unloading, operation, inspection& maintenance, fire protection, emergency planningand safety audit systems of LPG Installations.
Not applicable to bottling plants having a bulk LPGstorage capacity not exceeding 300 MT (aboveground) or 450 MT in case of mounded or in
combination of above ground and mounded withtotal bottling quantity not exceeding 35MT per shiftof eight hours. Such small bottling plants arecovered under OISD GDN 169.
OISD STANDARD 144OISD STANDARD 144
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Installation layout & design consideration Storage & Handling of Bulk LPG
Bottling operations
Maintenance and inspection
Safety –
a) Fire Protection Facilities
b) Gas Monitoring System
c) Emergency Management Plan
d) Safety Audit
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TABLE –ITABLE –I
OISD 144- INTER DISTANCES FOR LPG FACILITIESOISD 144- INTER DISTANCES FOR LPG FACILITIES
1 2 3 4 5
6 71. LPG STORAGE VESSELS * T-II 30 30 30
15 60
2. BOUNDARY/PROPERTY LINE/ T-II -- 30 30 30 30--
GROUP OF BLDGS NOT ASSO-
CIATED WITH LPG PLANT
3. SHED-LPG 30 30 15 30 30 1560
4. TW/TT GANTRY-LPG 30 30 30 50 50 3060
5. LPG/OTHER RAIL SPURS 30 30 30 50 50 3060
6. PUMP HOUSE/COMPRESSOR 15 30 15 30 30 --60
HOUSE(LPG)
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OISD 144 -TABLE –IIOISD 144 -TABLE –II
DIST BETWEEN LPG STORAGE VESSELS &DIST BETWEEN LPG STORAGE VESSELS &
BOUNDARY LINE/GROUP OF BUILDINGS NOT BOUNDARY LINE/GROUP OF BUILDINGS NOT
ASSOCIATED WITH THE PLANT ASSOCIATED WITH THE PLANT
CAPACITY OF EACH VESSELDISTANCE
(CU. MT OF WATER) (M)
10-20 15
21-40 20
41-350 30 351-450 40
451-750 60
751-3800 90
> 3800 120
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1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES
1.1 LOCATION
ACCESS FOR MOBILE FIRE FIGHTING EQUIPMENTS AVAILABILITY OF SPACE FOR FUTURE EXPANSION LONGITUDINAL AXIS OF BULLETS NOT POINTED
TOWARDS VESSELS, VITAL PROCESS EQUIPMENTS
BUILDINGS AND FACILITIES STORAGE VESSELS LAID OUT IN A SINGLE ROW BULLETS AND SPHERES NOT GROUPED TOGETHER STORAGE VESSELS NOT LOCATED ONE ABOVE THE
OTHER
OISD 144OISD 144
PLANT LAYOUT PLANT LAYOUT
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2.0 LPG BOTTLING FACILITIES
SEPARATE SHEDS FOR -• EMPTY CYLINDER STORAGE CUM FILLING SHED
• FILLED CYLINDER STORAGE
ESCAPE ROUTES IDENTIFIED IN LPG SHEDS
3.0 PROTECTION OF FACILITIES
PROVISION OF ROADS AROUND FACILITIES FOR ACCESSIBILITY OF FIRE FIGHTING OPERATION
EMERGENCY ESCAPE EXIT WITH PROPER GATELPG LORRY PARKING AREA(BULK/PACKED) WITH PROPER HYDRANTCOVERAGE
OISD 144OISD 144
PLANT LAYOUT PLANT LAYOUT
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4.0 LPG STORAGE FACILITIES
PROVISION OF KERB WALL AROUND STORAGE VESSELSPROVISION OF SPILLAGE SUMP WITH MIN DISTANCE NOT MORE THANDIA OF THE NEAREST VESSEL OR 15M WHICHEVER IS HIGHER
AREA UNDER SPHERE IS HAVING CONCRETE PAVEMENT WITH PROPER SLOPE TO SHALLOW SUMP
GROUPING OF THE VESSEL NOT EXCEEDING 6 NO.S IN EACH GROUP
TOP SURFACE OF ALL VESSELS IN ONE GROUP ON THE SAME PLANE
5.0 LPG BULK HANDLING FACILITIESMIN TURNING RADIUS FOR TT SHOULD BE 20M
MAX NO. OF TANK LORRY BAYS IN A GROUP NOT TO EXCEED 8 NOS.
SEPARATION BETWEEN TWO SETS OF BAYS MIN 50M
PROVISION FOR ISLAND FOR PROTECTION OF PIPE LINE
PIPELINE SYSTEM WITH THERMO SAFETY VALVES ROVs AND EFCVs TOBE PROVIDED
OISD 144OISD 144
PLANT LAYOUT PLANT LAYOUT
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STORAGE VESSELS
DESIGN CODES - ASME SEC. VIII or IS-2825 or PD- 5500
APPROVED BY PESO
MATERIAL-SA537 Gr.1 OR SA 516 Gr. 70
DESIGN TEMPERATURE- -27DEG TO +55DEG DESIGN PRESSURE: 14.5 Kg/SQCM AT 55 DEG CELCIUS. CORROSSION ALLOWANCE: 1.5MM
RADIOGRAPHY –FULL
STRESS RELIEVING 100% IRRESEPCTIVE OF THICKNESS WIND PRESSURE AS PER IS 875
EARTH QUAKE PRESSURE AS PER IS:1893
HYDRO TEST PRESSURE AS PER DESIGN CODE
STORAGE VESSEL DESIGNSTORAGE VESSEL DESIGN
CRITERIACRITERIA
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SPRINKLER SYSTEM - Automatic fire protection (Fixed) medium velocity sprinkler system -heat detection through quartzoid bulbs
In LPG storage area, detectors shall be provided encircling each
vessel, equi-spaced.
Minimum 2 nos. detectors shall be provided at the top of the vesseland one near the liquid line ROV to take care of failure of flanges.
Upon actuation there shall be alarm in control panel, LPG pumpsand compressors would trip, ROVs on LPG supply and return lineswould trip and the deluge valves on fire water sprinkler system willget actuated.
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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DESIGN CRITERIA
ALL LPG STORAGE VESSELS, CYLINDER STORAGE/FILLLING SHEDS, REPAIR SHEDS, LPG PHs, BULK LORRY AND
TANK WAGON GANTRIES SHALL BE COVERED BY MEDIUM VELOCITY SPRAY SYSTEM
DETECTION OF FIRE FOR AUTOMATIC ACTUATION OF
MV SPRAY SYSTEM SHALL BE PROVIDED AT ALL CRITICALLOCATIONS LIKE LPG BULK STORAGE, TANK TRUCK/TANK WAGON GANTRY,NEAR CAROUSAL, LPG PUMP/COMPRESSOR HOUSE, EVACUATION, VALVE CHANGE AREAS
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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FIRE WATER STORAGE
EFFECTIVE WATER STORAGE CAPACITY IS NOT LESS THAN 4 HRS AGGREGATE WORKING CAPACITY OF MAIN FIRE WATER PUMP
MIN 2 STORAGE TANKS ARE PROVIDED IF STEEL TANKS AREPROVIDED
FIRE WATER PUMPS TO MEET INSTALLED RATE OF FLOW ANDHEAD SHALL BE CENTRIFUGAL TYPE DIESEL ENGINE DRIVEN
THERE SHALL BE A JOCKEY PUMP NOT LESS THAN 10M3 /HR PER 100 HYDRANT POINTS WHICH MAINTAINS THE SYSTEM PRESSURE
AT 7KG/CM2 BY STARTING AND STOPPING AUTOMATCALLY BASEDON THE SYSTEM PRESSURE
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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AT LEAST ONE STANDBY FIRE WATER PUMP SHALL BEPROVIDED UPTO 2 NOS OF MAIN PUMPS.
FOR MAIN PUMPS 3 AND MORE, MINIMUM TWO STANDBY PUMPS OF THE SAME CAPACITY AS THE MAIN PUMPS SHALL BE
PROVIDED.
FIRE HYDRANT NETWORK• FIRE WATER RING MAIN LAID ABOVE GROUND• FIRE WATER RING MAIN LAID UNDERGROUND IF ANY ,
CONFORMS TO THE FOLLOWING:
- RING MAIN LAID 1 MTR BELOW GROUND
- IN ROAD CROSSING, RING MAIN LAID 1.2 MTR BELOW
GROUND FIRE WATER RING MAIN KEPT PRESSURISED MIN. 7KG/CM2
FIRE WATER MONITOR PROVIDED WITH INDEPENDENT ISOLATION VALVE
BETWEEN HYDRANT POINTS HOSE BOXES ARE KEPT WITH 2 NOSHOSES AND A NOZZLE
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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FIRST AID PORTABLE FIRE FIGHTINGEQUIPMENTS
FIRE EXTINGUISHERS SHALL BE PROVIDED AT VARIOUS
LOCATIONS AS UNDER:
AREA PORTABLE FIRE EXTINGUISHER
LPG STORAGE VESSEL 2 NO.S 10KG DCPLPG CYL SHED 2 NO.s 10KG DCP PER 200 SQM AREA
LPG PUMP HOUSES 2 NO.S 10KG DCP PER 50SQM
TT LOADING/UNLOADING 1 NO. 10KG DCP PER BAY
TW LOADING/UNLOADING 1 NO. 10KG DCP FOR EVERY 15/20
MTRS OF GANTRY
OTHER PUMP HOUSES 2 NO.S 10KG DCP
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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FIRST AID PORTABLE FIRE FIGHTINGEQUIPMENTS
AREA NO. OF FIRE EXTINGUISHER
MCC/DG ROOM/HT ROOM ATLEAST 2 NO.S 4.5KGCO2 EXTINGUISHERS INEACH ROOM
100% SPARE CARTRIDGES
50% MIN SPARE DCP BAGS AS PER FIRE EXTINGHUISHER CAPACITY
MOBILE FIRE FIGHTING EQUIPMENT
1 NO. 75 KG DCP IN FILLING SHED , LPG STORAGE VESSELS,LPG PUMP HOUSE AREA, TANK TRUCK LOADING/UNLOADINGGANTRY AREA, TANK WAGON LOADING/UNLOADING GANTRY AREA
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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HOSES NOZZLES AND ACCESSORIES 50% SPARE SHALL BE STORED IN THE LPG PLANT 2 NO.S NOZZLES SPARE OF EACH KIND
FIRE ALARM SYSTEM SUFFICIENT NO. OF MANUAL CALL POINTS TWO ELECTRICALLY OPERATED FIRE SIREN WITH 1 KM AND 3 KM RADIUS
COVERING THE ENTIRE PLANT AND SORROUNDING PLACES MANUALLY OPERATED SIREN AT STRATEGIC PLACES
COMMUNICATION SYSTEM AVAILABILITY OF EFFECTIVE COMMUNICATION COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN
HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY SAFE
OISD 144OISD 144
FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES
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The Gas Monitoring system - early warning for gasconcentration below the LEL (lower explosive limit).
The detectors for the gas monitoring system strategically
located at all facilities close to potential source of leakage.
The detection control equipment provided in the controlroom for continuous monitoring even during power failure.
The control equipment to generate at least two alarms atdifferent levels of concentration of gas below LEL.
OISD 144OISD 144
GAS MONITORING SYSTEMGAS MONITORING SYSTEM
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Appropriate annunciation system shall be available to ensurethat all the alarms generated, both, audio and visual arereported to the plant personnel, who are authorized to takecorrective action. Depending on the manning practice of theplant, the alarms both, audio and visual can be repeated atadditional location to ensure corrective action is taken.
The height of the detector should not be more than 0.3 Mfrom the mounting level.
The detectors should be located at least 0.3 mtrs. away fromthe potential source of leakage
The gas monitoring system shall be kept in good operatingcondition all the time.
OISD 144OISD 144
GAS MONITORING SYSTEMGAS MONITORING SYSTEM
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The minimum detectors are given below: Storage vessels (above ground) – 1 No. top and 1 No. near
bottom ROV.
LPG pump house 1 No. in pump house and 1 No. in
manifold. Filled cylinder shed - 2 No.
Valve change shed – 1 No.
Empty-cum-filling shed – 2 Nos. near carousel, 1 No. near
evacuation unit tank, 1 No. weight correction unit. TLD – one at each manifold and at ends.
Tank wagon gantry – 1 no. for every two bays or 30 mwhichever is less at bottom. Additionally, some detectors at
selected locations shall be provided at the top of platform.
OISD 144OISD 144
GAS MONITORING SYSTEMGAS MONITORING SYSTEM
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GUIDELINES FOR EMERGENCY PREVENTION - Sound engineering practice in the design, fabrication,
installation and maintenance of facilities.
Careful selection and correct use of equipment. Observance of safety and security regulations.
Proper and constant training and guidance to allpersonnel on product knowledge and maintenancepractices.
Good House-keeping.
Constant supervision and alertness
EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
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Instructions to both corporation and contractor’semployee identifying the action to be taken byeach one in an emergency.
Availability of fire fighting organization plan
including plan for holidays and off shifts Availability of approved onsite disaster
management plan(DMP)
Mock fire drills to be conducted in coordination localadministration, Police authorities, Fire Brigade, hospitalauthorities, home guards, neighbouring industries
Offsite DMP will be formulated by District Administration
EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
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SOURCE OF LPG LEAKAGES - Through water drain valve while draining.
Leaking sample valve.
Breakage of glass on Sight Flow Indicator on thepipeline.
Opening of pop-off valve, gland/packing etc.
Leakage through LPG compressor/pump.
Leakage due to bursting/ rupture of hose or throughswivel joints of body arms.
Leakage from the filling guns.
Escape of liquid/ vapour LPG during maintenance/repairs.
EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT
SYSTEMSYSTEM
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A structured and systematic safety audit of any plant / facility to be done
Check lists should cover all the operational
areas, major equipments, operating/maintenance procedures, safety practices,fire prevention/ protection systems etc.
OISD 144OISD 144
SAFETY AUDIT SAFETY AUDIT
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Daily safety audit of LPG Installation by SafetyOfficer – reviewed by PM on daily basis.
Monthly safety audit by Plant Manager
Electrical audit by Internal & External Auditorsannually
Detailed safety audit by Multi disciplinary teamannually with members from region / HQ
Maintenance & Inspection audit annually Surprise audit by Regional Safety Team
External safety audit by OISD – scheduled as well
as surprise
OISD 144OISD 144
SAFETY AUDIT SAFETY AUDIT
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The safety audit will cover the following points – Safety Organisation
Security System
Fire prevention/ protection system Preparedness to handle any emergency --Disaster
control plan and mock drills.
Skill level and training needs for HRD.
Operating manual/ instructions, display of Do's/Don'ts etc.
OISD 144OISD 144
SAFETY AUDIT SAFETY AUDIT
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1.0 STORAGE AND HANDLING OF BULK UNLOADING OF BULK LPG TANK TRUCKS/ TANK
WAGONS UNLOADING OF BULK TTs & TWs TO BECARRIED OUT ONLY AT LOCATIONS APPROVED BY PESO
SAFETY PRECAUTIONS ELECTRICAL EQUIPMENTS/ LIGHTING FLAME PROOF VAPOUR VENTLINE FOR INDUIVIDUAL BAY AT 1.5M
HEIGHT ABOVE THE EAVES OF THE SHED FIRE EXTINGUISHERS SHALL BE POSITIONED AS AN
IMMEDIATE AID FOR FIRE FIGHTING - 1 NO 10 KGDCP EXTINGUISHER PER BAY
OISD 144OISD 144
OPERATING PRACTICESOPERATING PRACTICES
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CHECKS TO BE CARRIED OUT FOR EACH TT BEFOREUNLOADING –
• VALID LICENSE FROM PESO, NAGPUR
• 2 NO.S 10KG DCP FIRE EXTINGUISHERS
•
QUICK CLOSING MANIFOLD VALVE WITH LEVER INDICATING CLOSE/OPEN STATUS
• MASTER CUT OFF SWITCH FOR SWITCHING OFFENGINE IS PROVIDED
• AVAILABILITY OF TREM CARD, ROUTE MAP,INSTRUCTION BOOKLET, RTO PERMIT
OISD 144OISD 144
OPERATING PRACTICESOPERATING PRACTICES
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LPG CYLINDER STORAGESTACKING VERTICAL WITH VALVE IN UPRIGHT POSITION HEIGHT SHOULD NOT EXCEED 2 STACKS DIFFERENT TYPE AND CAPACITY TO BE STACKE SEPARATELY (SEPARATE
STACKING OF OMC CYLINDERS –COMPANY WISE)
STACKING PATTERN SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2 STACKS
HIGH MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M ACCESS AFTER
5 LOTS AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M CYLINDER
STORAGE SPACE TO BE MARKED AND PAINTED ON FLOORINGDEMARCATED
MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING
MIN DISTANCE OF 10M FROM FILLING POINT
OISD 144OISD 144
OPERATING PRACTICESOPERATING PRACTICES
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INSPECTION/ TEST CERTIFICATE AT THE TIME OF ORIGINAL FABRICATIONSHOULD BE AVAILABLE AND SUBSEQUENT INSPECTION / HYDRAULIC TESTCARRIED OUT AS PER SMPV RULES 1981 AND RECORDS MAINTAINED.
GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED FOR DETAILEDINSPECTION OF PRESSURE VESSELS.
ANNUAL INSPECTION AND TESTING OF SAFETY VALVES CARRIED OUT ATPROPER SET PRESSURE AND RECORDS MAINTAINED.
ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND TEMPERATUREGAUGES, ROVS ARE MAINTAINED IN WORKING CONDITION AND DAILY SCHEDULED CHECKS, PERIODIC CALIBRATION AND PREVENTING
MAINTENANCE SCHEDULE RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN CONDITION
EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF EARTH PIT TOBE CHECKED AND RESISTANCE MEASURED
OISD 144OISD 144
MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION
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INSTRUMENTATION TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED ONCE
IN 6 MONTHS USING STD GAUGE LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER
FUNCTIONING ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED OUT
MONTHLY PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT
FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS USING STD.GAUGE
FLOW MEASURING DEVICES TO BE CHECKED DAILY ANDCALIBRATED ONCE IN A MONTH
INSPECTION OF LOADING/UNLOADING HOSES UNLOADING ARMS ARE PREFERABLE TO HOSES HOSES TO BE STORED PROPERLY WITH ENDS CLOSED BLINDS
NO HOSE HAVING KINKS OR CRACKS
OISD 144OISD 144
MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION
SECURITYSECURITY
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ENTRANCE TO AUTHORISED PERSONNEL ONLY WITHIDENTIFICATION WITH PHOTO ID CARDS
FRISKING OF ALL PERSONAL DONE BEFORE ENTRANCE
PHYSICALLY AS WELL AS HAND HELD METAL DETECTORS.FURTHER THE PERSON HAS TO PASS THROUGH DOOR FRAMEMETAL DETECTORS
VISITORS ALLOWED INSIDE ONLY AFTER AUTHORISATION BY PLANT MANAGER / AUTHORISED OFFICER
MONITORING OF MOVEMENT OF VISITORS AND LOGGING THEM
OUT AFTER EXIT. VISITORS FACE CAPTURED USING A WEB CAMERA VEHICLES ENTERING ARE CHECKED FOR PRESENCE OF BOMBS,
ETC., PHYSICALLY AS WELL AS UNDER BODY MIRRORS NO INFLAMMABLE OBJECT ALLOWED INSIDE VISITORS VEHICLE CHECKED THOROUGHLY DICKIE, BONNET AND
UNDER BODY ADEQUATE SECURITY PERSONNEL FOR ROUND THE CLOCK FOR
PETROLING AND SECURITY OF INSTALLATION SECURITY TOWERS FOR MONITORING OUTSIDE AREAS
CO-ORDINATION WITH LOCAL POLICE AND INTELLIGENCE BUREAUFOR SUSPICIOUS PERSONS AND MOVEMENT
SECURITY SECURITY
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SAFETY EDUCATION AND TRAINING RECEIVES GREAT ATTENTION
A VARIETY OF TRAINING COURSES ARE CONDUCTED INTENDEDTO DEVELOP THE SKILLS AND SAFETY CONSCIOUSNESS OFEMPLOYEES.
TRAINING IS GIVEN TO IOCL EMPLOYEES, HANDLING & HOUSE
KEEPING CONTRACT LABOUR, TRUCK CREW AND SECURITY AS PER THE SYLLABUS GIVEN IN OISD 154.
TRAINING ALSO GIVEN DURING MONTHLY FIRE DRILL AND HALF YEARLY FIRE DRILL INVOLVING OUTSIDE AGENCIES.
FIRST AID TRAINING IS GIVEN TO EMPLOYEES WITH THE
ASSISTANCE OF OUTSIDE AGENCIES LIKE ST. JOHNS, ETC., TRAINING IS GIVEN AS PER MV RULE 9 TO TRUCK CREW WITHTHE HELP OF INHOUSE PERSONNEL AND OUTSIDE AGENCIES.
TRAINING DATA AND QUALITY REVIEWED BY HIGHER MANAGEMENT
REFRESHER COURSES ARE GIVEN PERIODICALLY AS SPECIFIED
OISD 154 / INTERNAL COMPANY REGULATIONS.
TRAININGTRAINING