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Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) No. VPR 307 Page 1 of 15 Rev. 3 Date: 05/30/2017 1. Introduction This procedure is designed for gasoline dispensing facilities with Stage I vapor recovery systems that operate under Arizona Administrative Code (A.A.C.) Title 3, Article 10 (sites that only have Stage I vapor recovery and do not have Stage II vapor recovery). The fee code for the stations covered by this procedure is 056. The procedure sets forth testing requirements and identifies the responsibilities and authorities for the Registered Service Representative (RSR) and the State Inspector. Within each section of the Standard Operating Procedure (SOP) there are four subsections. The first subsection explains the responsibility and authorities for the RSR, the second subsection explains the responsibility and authorities for the State Inspector. The third subsection is to be used by the State Inspector for documenting the results of test, and the fourth subsection is to be used by the State Inspector for enforcement actions. When the State Inspector is not present during the inspection, the RSR shall document all indicated test results and submit them to the Division within 7 calendar days of test completion. 2. Purpose The purpose of this SOP is to set forth a consistent procedure for testing vapor recovery systems at gasoline dispensing facilities based on Arizona Revised Statutes (A.R.S.) and California Air Resources Board (CARB) Executive Orders. This SOP sets forth the responsibilities and authorities for both the vapor recovery RSR and the State Inspector with respect to the initial or annual vapor recovery test. The inspection and testing of the vapor recovery system under these procedures will be conducted during scheduled inspections. Inspection schedules will be made in advance as arranged by the RSR and the Division. This SOP is meant to summarize CARB test procedures. Unless specifically stated, CARB test procedures shall be followed in the event of conflicts between the summary and the test procedure. CARB test procedures can be found at... http://www.arb.ca.gov/testmeth/vol2/currentprocedures.htm. 3. Responsibility and Authority 3.1. Authority – This inspection is conducted under A.R.S. 3‐3414 and A.R.S. 3‐3512. 3.2. Responsibility – The RSR is responsible for conducting the initial or annual test using the methods required under state statute and rule. Failure to conduct required testing in accordance with statute or rule may result in grounds for suspension, revocation, or refusal to renew the RSR license per A.A.C. R3‐7‐603. 3.3. It is the responsibility of the State Inspector to conduct his or her inspection as required under this SOP, conform to Field Force Manager (FFM) protocols, and represent the Division as scheduled for witnessed initial or annual tests. Failure to do so by the State Inspector could be grounds for disciplinary action which could include dismissal.

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Page 1: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 1 of 15  Rev. 3  Date: 05/30/2017 

  

1. IntroductionThisprocedureisdesignedforgasolinedispensingfacilitieswithStageIvaporrecoverysystemsthatoperateunderArizonaAdministrativeCode(A.A.C.)Title3,Article10(sitesthatonlyhaveStageIvaporrecoveryanddonothaveStageIIvaporrecovery).Thefeecodeforthestationscoveredbythisprocedureis056.TheproceduresetsforthtestingrequirementsandidentifiestheresponsibilitiesandauthoritiesfortheRegisteredServiceRepresentative(RSR)andtheStateInspector.WithineachsectionoftheStandardOperatingProcedure(SOP)therearefoursubsections.ThefirstsubsectionexplainstheresponsibilityandauthoritiesfortheRSR,thesecondsubsectionexplainstheresponsibilityandauthoritiesfortheStateInspector.ThethirdsubsectionistobeusedbytheStateInspectorfordocumentingtheresultsoftest,andthefourthsubsectionistobeusedbytheStateInspectorforenforcementactions.WhentheStateInspectorisnotpresentduringtheinspection,theRSRshalldocumentallindicatedtestresultsandsubmitthemtotheDivisionwithin7calendardaysoftestcompletion.2. PurposeThepurposeofthisSOPistosetforthaconsistentprocedurefortestingvaporrecoverysystemsatgasolinedispensingfacilitiesbasedonArizonaRevisedStatutes(A.R.S.)andCaliforniaAirResourcesBoard(CARB)ExecutiveOrders.ThisSOPsetsforththeresponsibilitiesandauthoritiesforboththevaporrecoveryRSRandtheStateInspectorwithrespecttotheinitialorannualvaporrecoverytest.Theinspectionandtestingofthevaporrecoverysystemundertheseprocedureswillbeconductedduringscheduledinspections.InspectionscheduleswillbemadeinadvanceasarrangedbytheRSRandtheDivision.ThisSOPismeanttosummarizeCARBtestprocedures.Unlessspecificallystated,CARBtestproceduresshallbefollowedintheeventofconflictsbetweenthesummaryandthetestprocedure.CARBtestprocedurescanbefoundat...http://www.arb.ca.gov/testmeth/vol2/currentprocedures.htm.3. ResponsibilityandAuthority

3.1. Authority–ThisinspectionisconductedunderA.R.S.3‐3414andA.R.S.3‐3512.3.2. Responsibility–TheRSRisresponsibleforconductingtheinitialorannualtest

usingthemethodsrequiredunderstatestatuteandrule.Failuretoconductrequiredtestinginaccordancewithstatuteorrulemayresultingroundsforsuspension,revocation,orrefusaltorenewtheRSRlicenseperA.A.C.R3‐7‐603.

3.3. ItistheresponsibilityoftheStateInspectortoconducthisorherinspectionasrequiredunderthisSOP,conformtoFieldForceManager(FFM)protocols,andrepresenttheDivisionasscheduledforwitnessedinitialorannualtests.FailuretodosobytheStateInspectorcouldbegroundsfordisciplinaryactionwhichcouldincludedismissal.

Page 2: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 2 of 15  Rev. 3  Date: 05/30/2017 

  

4. Forms4.1. VaporRecoveryTestForms

a. PressureDecayTestTP‐201.3&TP‐201.3C(DWM‐77A)b. P/VVentValveTestTP‐201.1E(DWM‐77B)c. StageIIDecommissioningChecklist(DWM‐80)

4.2. DivisionFormsa. RegulatoryBillofRights(DWM‐149)b. AdministrativeOrder(DWM‐53)c. InspectionComments/Notes(DWM‐179)d. PlacedinServiceReport(DWM‐38)

5. Equipment5.1. RSRNecessaryEquipment:ItistheresponsibilityoftheRSRtohaveallofthe

equipmentnecessarytoconducttherequiredtesting.Iftheappropriateequipmentisnotavailable,orisnotcalibrated,thetestshallbecanceledandowner/operatorand/ortheRSRmaybesubjecttoacivilpenaltyunderA.A.C.R3‐7‐905orR3‐7‐910.

5.2. StateInspectorNecessaryEquipment:StateInspectorsshallhavealaptopcomputerinordertorecordtestresultdataandtocommunicatethisdatatotheofficeandtheregulatedfacility.Othernecessaryequipmentincludesadigitalscanner,aportableprinterwithpaper,acellularphonewithFFMapplicationanddigitalcamera,handsanitizerorwaterlesssoap,afirstaidkit,CARBtestprocedures(TP‐201.1E,TP‐201.3,andTP‐201.3C),themostrecentcopyofA.R.S.andA.A.C.regulations,blueenforcementtagsandbluetapeintheeventofnon‐compliance,plasticand/orwiresealsforattachingenforcementtags,soapywatersolutionwithsprayerforleak‐tightintegrity,aleakcheckdevicefortestingfilltubesanddrybreaksandcaps(ifissued),andamechanicalorelectronicpressuregaugethatmeetsthespecificationsofapplicableCARBExecutiveOrders.

6. Pre‐Inspection

6.1. IftheRSRmusttocancelaninitialorannualwitnessedtestlessthanonehourpriortothescheduledstarttime,theRSRmustremainatthatlocationuntiltheStateInspectorarrivestoreviewthereasonforcancellationandreleasethelocationforreschedule.ItistheresponsibilityoftheRSRtocalltheDivisionat602‐771‐4920tonotifyofthecancellationifthecancellationoccursatleastonehourpriortothescheduledstarttime.

6.2. AllallowablerepairsbytheRSRmustbecompleteatleastonehourpriortothestarttimeofthescheduledtest.Atthescheduledtimeofthewitnessedannualtest,theRSRwillpresentthefollowingdocumentstotheStateInspectorpriortothestartofinspection:

Page 3: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 3 of 15  Rev. 3  Date: 05/30/2017 

  

a. Currenttankinventoryb. Lastfueldelivery(perVeeder‐RootorEncompasssystems)c. DeviceLicenseforthestationbeingtestedd. Inspectionandmaintenancelogs(StageIequipmentmustbeinspectedby

siterepresentativesatleastonetimeevery7days)e. TankChartNOTE:Iftherequireddocumentationisnotpresentedbeforethetimeofthetest,theowner/operatororRSRmaybesubjecttoacivilpenaltyunderA.A.C.R3‐7‐905.

6.3. Inordertoexpeditetheinspection,theRSRorsiteowner/operatormayremovedispenserpanelsfrombothsidestoallowviewingofunder‐dispenserpipingforleaksandopentheappropriatepanelstoallowtheStateInspectortoinspectforcreditcardskimmingdevices.

6.4.TheRSRwillensurethatspillbucketsaredrainedofresidualliquidpriortotesting.6.5 StateInspectorResponsibilitiesandAuthorities:

a. TheStateInspectorwillfollowtheFFMprocedurepriortothestartoftheinspection.Oncethisinformationhasbeenentered,theStateInspectormaybegintheinspection.

b. TheStateInspectorwillverifyontheCTUthataStageIIVaporRecoveryDecommissioningChecklisthasbeensubmittedforthesite.Ifachecklisthasnotbeensubmittedwithin10daysofthecompletionofthedecommissioningprocess,refertosection11.1underEnforcementGuidelines.

c. TheStateInspectorwillidentifyhimorherself,presenttheirDepartmentphotoidentification,andstatethepurposeofthevisitasrequiredunderDivisionPoliciesandProceduresNo.100.

d. IftheRSRdoesnotshowupforthetest,documentthereasonwhy(ifknown).Checkthetankmonitoringsystemand/orstickthetankstoverifythatthefuellevelmeetstherequirementsoutlinedinCARBTP‐201.3.AlsoverifythetimeofthelastfueldeliverytoidentifyifitmeetstherequirementsoutlinedinCARBTP‐201.3.DocumentthefindingsoninspectionformDWM‐179(comments/notes).

d. TheStateInspectorwillrequesttoseetheRSR’slicensetoverifythatitisvalidandpermitsthemtoconducttheannualorinitialtestforthevaporrecoverysystem.

e. TheStateInspectorwillreviewwiththeowner,manager,orresponsibleparty,theRegulatoryBillofRights(DWM‐149)andhavethemsign,acknowledgingreceiptofthedocument.TheStateInspectorwillalsoreviewthelocation’sdevicelicenseinCTUoratthefacilitytoverifythatthefee

Page 4: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 4 of 15  Rev. 3  Date: 05/30/2017 

  

codes,numberofdevices,andcontactinformationiscorrect.Ifalocationisnotlicensed,filloutaPlacedinServiceReport(DWM‐38)initsentiretylisting:devicefeecode,deviceservicecode,pumpnumber,NTEPCertificateofConformance(CC)number,andBMFnumber.Ifassistanceisrequired,informthesiterepresentativesofhis/herresponsibilitytoprovideassistanceandanyspecialequipmentasneeded.

f. TheStateInspectorwillverifythattheequipmenttobeusedbytheRSRiscorrectandhasbeencalibratedasrequiredbyA.A.C.R3‐7‐602(A)(3)andCARBtestprocedures.

7. Pre‐TestRequirements

ThefollowingshallbecompletedbytheStateInspectorifthetestiswitnessed,orbytheRSRifthetestisunwitnessed:7.1. Verifythatnogasolinesaleshaveoccurredatleast30minutespriortothestartof

theinspection.GasolineshallnotbedispensedatthetestlocationatanytimeduringtheinspectionuntilallowedbytheStateInspector.

7.2. Checktheproductfilltube(droptube)lengthateachgasolineproductstoragetank.Thedistancebetweenthebottomoftheproductstoragetankandthebottomoftheproductfilltubeatitshighestpointmaynotbegreaterthan6inches.Ifthemeasureddistanceisgreaterthan6inches,theStateInspectorshallissueStopSale/StopUseOrder(DWM‐53).Foranon‐witnessedtest,theRSRshallstopgasolinesalesandnotifytheDivision.

7.3. Duringawitnessedtest,theStateInspectorwillexaminethetanksforfuellevels,watercontent,anddroptubelength.Performthisexaminationwithnopressureintroducedintothetanks.Physically"stick"thetanksusingwaterfindingpastetocheckforwatercontentandtoobtainfuelvolumelevels.RecordliquidvolumeamountandstickreadingsonthePressureDecayForm(DWM‐77A).Ifanywatercontentisdiscoveredasaresultofthisexamination,issueaStopSale/StopUseOrder(DWM‐53)ifthegasolineisoxygenatedperProductTransferDocuments(PTD’s).Ifthegasolineisnotoxygenated,issueaStopSale/StopUseOrder(DWM‐53)onlyifthewaterlevelexceeds1inch.

7.4. Verifythattheliquidlevelinthestoragetankisatleast4inchesabovethehighestopeningatthebottomofthesubmergedproductfilltube.

7.5. Conductcalculationsfortankcapacityandullage.CALCULATION:Fuelvolume(V)subtractedfromtankcapacity(C)equalsullage(U)…(C–V=U)Thetankullagemustmeetthefollowingrequirements:a. Minimumtotalullageforeachindividualtankmustbe1,000gallonsor25%

ofthetankcapacity,whicheverisless.b. Amaximumcombinedullageof25,000gallons.

Page 5: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 5 of 15  Rev. 3  Date: 05/30/2017 

  

Allcapacity,volume,andullageinformationisreportedonthePressureDecayForm(DWM‐77A).Example:Sitewith2‐12,000gallonmanifoldedtanks:

Example:Sitewith3‐30,000gallonmanifoldedtanks:

7.6. Oncethetankullagehasbeenobtained,refertothelastpageofthisdocumentorTable1inA.A.C.Title3,Article10todeterminetheallowablepressuredecayrateforthevaporrecoverysystem.YouwillneedthisdecayrateforthePressureDecayTestTP‐201.3.

7.7. Checkthetankmonitoringsystemorfueldeliveryreceiptstoverifywhenthelastfueldeliveryoccurred.Nofueldeliveriesmayoccurintotheproductstoragetankswithin3hourspriortothestartoftheinspection.

7.8. EnsurethattheP/VVentValverisersarepaintedtomeettherequirementsofA.A.C.R3‐7‐1004(D)(13)(55%orgreaterreflectivity).

7.9. VerifythatallinstalledequipmentmeetstheCARBrequirementsfortheapprovedvaporrecoverysystem.AStateInspectorshallnoteanymodificationsontheCTUVaporDevicescreen.

7.10. Visuallyinspectthevaultemergencyvents(usingaflashlight,mirror,etc.).NOTE:StateInspectorsshallnotenteraconfinedspaceaccordingtoDivisionPolicyandProcedure109.

Page 6: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 6 of 15  Rev. 3  Date: 05/30/2017 

  

7.11. Ifavailable,obtainaprint‐outfromthelocation’stankmonitoringsystemandincludeitwiththeinspectionreport.

7.12. Twenty(20)minutespriortothestartoftesting,theelectronicmanometershallbeginwarmingup.Theelectronicmanometershallhaveawarm‐upperiodof15minutes,followedbya5minutedriftcheck.Ifthedriftexceeds0.01inchesH2O,theinstrumentshallnotbeused.Themanometershallbewarmedupinalocationwithconsistenttemperaturesthatwillbeobservedduringtesting(i.e.themanometershallnotbemaintainedinanairconditionedvehicleduringwarmupandthenintroducedtowarmertemperaturesduringthetest.)

7.13. Equipmentshallmeettherange,sensitivity,andprecisionasindicatedinthetestprocedures(TP‐201.3,section3andTP‐201.1E,section4).Equipmentshallbecalibratedatleastonetimeevery6monthsandthecalibrationcertificationshallbemaintainedonsitewiththeRSRaswellasprovidedtotheStateMetrologyLab.

7.14. Theheadspacepressureintheproductstoragetankshallnotexceed0.50inchesH2Opriortothestartofthetest.Ifthepressuremeasuresgreaterthan0.50inchesH2O,thepressureshallbecarefullyrelievedinaccordancewithallsafetyrequirementsandCARBtestprocedures.

8. Pressure/VacuumVentValveTest(TP‐201.1E)

8.1. Thepressure/vacuum(P/V)ventvalvesshallberemovedfromtheventrisersbytheRSRandtestedpriortoconductingthepressuredecaytest.TheP/VventshallbetestedfollowingCARBTP201.1E,ensuringthepressure,vacuum,andleakratesarewithinthefollowingCARBlimits:• 2.5to6.0inchesH2OPositiveCrackingPressure• 6.0to10.0inchesH2ONegativeCrackingVacuumThefollowingleakratesareapplicableasacombinedleakratefortheentirevaporrecoverysystem(e.g.ifthereare3P/Vventvalvesforthevaporsystem,thetotalleakrateforallthreeP/Vventvalvesmustmeetthefollowinglimits):• Leakrateat+2.0inchesH2O≤0.17CFH• Leakrateat‐4.0inchesH2O≤0.63CFH

8.2. ResultsshallbedocumentedontheformforrecordingthePressureVacuumVentValveTestusingTP201.1E.IftheP/Vventcannotmeettheserequirements,notethefailureontheinspectionform.Openare‐inspectiontestforthesamedateandallowthetestertotestanalternateP/Vventvalve(usuallynewoutofthebox)anddocumenttheresultsonthere‐inspectionform.Noteintheinspection“civilpenaltyrecommended”.IfnoreplacementP/Vventisavailableatthetimeofthetest,issueabluetagandStopSale/StopUseOrder(DWM‐53)fortheassociatedvaporrecoverysystem.

8.3. TheP/VVentValvesshallbere‐installedbytheRSRfollowingapassresultforTP201.1E,priortoconductingthepressuredecaytest.

Page 7: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 7 of 15  Rev. 3  Date: 05/30/2017 

  

9. PressureDecayTest(TP‐201.3)Theintroductionofnitrogenforthetestshallbeginwithin30minutesofthescheduledtesttime.NOREPAIRSshallbemadeafterthestartoftheinspection.

Ifthespillcontainmentbucketisequippedwithadrainvalve,thetestshallbeconductedwiththedrainvalveinstalledandthemanholecoverremoved.NOTE:Forthepurposesofthistest,“stabilized”isdefinedasameasuredpressurefluctuationofnomorethan+/‐0.02inchesH2Ooveraperiodof30seconds.

9.1. Fuelsalesareprohibitedatleast30minutespriortothestartofthepressure

decaytest.Beforeintroducingnitrogenintotheproductstoragetank(s),ensurethattheheadspacepressureinthetank(s)isbelow0.50inchesH2O.Iftheheadspacepressuremeasuresgreaterthan0.50inchesH2O,thepressureshallbecarefullyrelievedinaccordancewithallsafetyrequirementsandCARBtestprocedures.Theheadspacepressureshallonlyberelievedthroughasmallreliefvalve.Thistestshallbeperformedwithallgasolinefilltubeandvaporrecoverydustcapsremoved,andtheP/Vventvalve(s)installedontheriser(s)accordingtoCARBTP‐201.3.

9.2. RegisteredServiceRepresentative(RSR),ResponsibilitiesandAuthorities:

a. EitheratthestartofthescheduledtesttimeoratatimemutuallyagreedwiththeStateInspector,theRSRmaystartintroducingnitrogen.Nitrogenshallbeintroducedintothesystemataconstantflowratebetween1and5cubicfeetperminute(CFM).Thisrateshallbeverifiedusinganairflowmeter/rotameter.

b. TheRSRshallpressurizethetank(s)to2.0inchesH2OwhiletheStateInspectormeasurestheinitialpressurizationtimecalculatedusingEquation9.3foundinTP‐201.3.

c. IftheinitialpressurizationtimedoesnotexceedtwicethetimederivedfromEquation9.3,theRSRshallcontinuetopressurizethetank(s)toatleast2.2inchesH2O,andmaintainnitrogenflowuntilthepressurestabilizes.NOTE:IftheinitialpressurizationtimeexceedstwicethetimederivedfromEquation9.3,thisdemonstratestheinabilityofthevaporrecoverysystemtomeettheperformancecriteria.ThePressureDecayTestshallbestoppedandtheRSRshallinvestigateforpossibleleaksand/orfaultycomponentsandrestartthetestaccordingtosection9.1.ofthisprocedure.

d. Afterthepressurehasstabilizedat2.2inchesH2O,theRSRshallcarefullybleedthesystempressuredownto2.0inchesH2O.Thispressureshallonlyberelievedthroughasmallreliefvalve.

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 8 of 15  Rev. 3  Date: 05/30/2017 

  

e. Oncethepressurehasstabilizedat2.0inchesH2O,theStateInspectorwillstartthestopwatchforthe5minutepressuredecaycountdown.

f. Atthe5minutemarktheStateInspectorwillrecordthepressurereadingonthemanometeranddetermineifthisreadingfallswithintheallowabledecayrate.RefertothelastpageofthisprocedureorTable1inA.A.C.Title3,Article10forthechartofallowabledecayratesbasedonsystemullage.

g. ThisprocedurewillbedoneinconjunctionwiththeTie‐TankTestbelow:UponsuccessfulcompletionofthePressureDecayTesttheRSRshallcheckthedrybreakstoensureleaktightnessintegrity.Thiswillbedeterminedbyquicklydepressingandreleasingtheplungerandtestingthesealwithasoapywatersolution.Ifaleakisdetected,thedrybreakshallbetestednomorethan3times(2additional),beforeitisconsidereddefective.Ifthedrybreakfails,itmustberepairedorreplaced,retestedbytheRSR,anddocumentedonthemaintenancelog.Acivilpenaltyshallberecordedandtheproductshutdownbecausetheequipmentisnotoperatingasintendedbydesign.IfthisfailurealsoresultsinfailureofthePressureDecaytest,thesiteistobeissuedaStopSale/StopUseOrder(DWM‐53).TheDivisionshallbenotifiedofanyrepairsand/orretestsunderA.A.C.R3‐7‐1010.

9.3. StateInspectorResponsibilitiesandAuthorities:

a. EnsureZEROonthemanometerpriortothestartofpressurizationandattheendofthetest.

b. Ensurethattheheadspacepressureofthevaporrecoverysystemislessthan0.50inchesH2Opriortobeginningintroductionofnitrogen.Iftheheadspacepressureisgreaterthan0.50inchesH2O,refertosection9.1ofthisprocedure.

c. Calculatetheminimumtimerequiredtoachievetheinitialpressureof2.0inchesH2Obyusingtheequationexplainedonthefollowingpage(seeCARBTP‐201.3section9.3).NOTE:TheRSRshalldecideuponaconstantflowratebetween1and5CFMtobeusedduringsystempressurization.Recordtheflowrateonthetestform.ThisflowrateshallbecontinuallymonitoredbytheStateInspectorduringthisportionofthetest.Theflowrateshallnotbeadjustedunlessitisnecessarytocompensateforanyfluctuationfromthenitrogensupplyregulator.

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 9 of 15  Rev. 3  Date: 05/30/2017 

  

Equation9.3: V_________ (1522)F=t2 Where…

V=Thetotalullageaffectedbythetest(gallons) F=Thenitrogenflowrateintothesystemasmeasuredintheairflow

meter/rotameter(CFM) 1522=Theconversionfactorforpressureandgallons(multiplythis

numberbytheflowrate) t2=TheminimumtimetopressurizetheullagetotwoinchesH2O

(minutes) Example: Totalullage(V):19000gallons Nitrogenflowrate(F):2.5CFM Forthisexampletheequationshouldlooklike…

19000_________ (1522)2.5=t2 1522x2.5=380519000_________ 3805=4.9934297 Theresultoftheexampleequationshowsthatyourpressurereadingshould

reach2.0inchesH2Oinapproximately5minutes(4.99wasroundedto5)byintroducingnitrogenataconstantrateof2.5CFMintoavaporrecoverysystemwith19,000gallonsofullage.

NOTE:Theinitialpressurizationtimetoreach2.0inchesH2Oshallnotexceedtwicethecalculatedinitialpressurizationtime.Usingourexampleequationfromabovewheretheinitialpressurizationtimeisapproximately5minutes,theStateInspectorshallmultiplythisvalueby2toobtainourmaximumtimetoachievesystempressurizationto2.0inchesH2O.

Page 10: Standard Operating Procedure 1 15 3 Annual Test for Sites ... VPR307 Stage I 053017_0.pdf · Standard Operating Procedure Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery

Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 10 of 15  Rev. 3  Date: 05/30/2017 

  

EquationContinued… 5x2=10 Therefore,ifittakesmorethan10minutestopressurizethevaporrecovery

systemto2.0inchesH2Oataconstantflowrateof2.5CFM,thisdemonstratestheinabilityofthevaporrecoverysystemtomeettheperformancecriteria.Inthissituation,theStateInspectorshallstopthePressureDecayTest,documenttheinitialfailureonformDWM‐179(comments/notes),anddirecttheRSRtoinvestigateforpossibleleaksand/orfaultycomponents.IftheRSRisabletoidentifyandcorrectaleakand/orfaultycomponentwithinareasonabletimeframe(approximately30minutes),thePressureDecayTestshallberestartedaccordingtoSection9.1.ofthisprocedure.IftheRSRisunabletoidentifyaleakand/orfaultycomponent,thePressureDecayTestmayberestarted.Iftherestartedtestfailstoachieveapressureof2.0inchesH2Ointheallowabletimeframe,attempttocompletetheremainingportionofthePressureDecayTestwiththeknowledgethatleaktightnessintegrityofthevaporrecoverysystemmaybecompromised,whichcouldadverselyaffectthefinaltestresults.

d. IfittakeslessthantwicethetimederivedfromEquation9.3.(e.g.10minutesfromthepreviousexample)topressurizethevaporrecoverysystemto2.0inchesH2Oataconstantflowratebetween1and5CFM,thetestprocedurecontinuestothenextstep.

e. Oncethepressurehasreached2.0inchesH2O,theRSRshallcontinuetopressurizethetankstoatleast2.2inchesH2O,andallowthepressuretostabilize.

f. Whenthepressurehasstabilizedatorabove2.2inchesH2O,theRSRshallcarefullybleedthesystempressuredownto2.0inchesH2O.Thispressureshallonlyberelievedthroughasmallreliefvalve.

g. Afterthepressurehasstabilizedat2.0inchesH2O,theStateInspectorwillstartthestopwatchforthe5minutepressuredecaycountdown.

h. Atthe5minutemark,recordthepressurereadingshownonthemanometer.Comparethisreadingwiththeallowabledecayratebasedonsystemullage,obtainedpriortothestartofthePressureDecayTest(seesection7.6).Ifthefinalsystempressurevalueishigherthantheallowablefinalpressureresult,thetestisdocumentedasapass.Iffinalsystempressurevalueislowerthantheallowablefinalpressureresult,thetestisdocumentedasafailureandtheStateInspectorshallissueabluetagandaStopSale/StopUseOrder(DWM‐53)fortheassociatedvaporrecoverysystem.

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 11 of 15  Rev. 3  Date: 05/30/2017 

  

10. Tie‐TankTest(TP‐201.3C)10.1. ResponsibilitiesandAuthorities:

a. Afterthesuccessfulcompletionofthepressuredecaytest,theRSRshallleavethemanometerconnectedtothevaporrecoverydrybreak.

b. AttheinstructionoftheStateInspector,theRSRwilldepressthevaporrecoverydrybreakstartingatatankotherthantheonewherethenitrogenwasintroducedduringthePressureDecayTest.

c. TheStateInspectorwillobservethepressurereadingsonthemanometerastheRSRdepresseseachdrybreak.Ifthereisasimilarreleaseofpressureaseachdrybreakisdepressed,thetanksareadequatelymanifolded.

d. Ifthepressuregaugeindicatesaminimaldropornodropinpressure,thetanksarenotmanifoldedandaseparatePressureDecayTestshallbeperformedoneachnon‐manifoldedtank(refertoSection9.1.ofthisprocedure).

e. Inaddition,theStateInspectorshallperformnewullageandpressuredecaycalculationsforthetankinvolvedintheinitialPressureDecayTesttoensurethatthemeasured5‐minutedecayrateisnotlowerthantheallowabledecayratebasedontheullageofthatsingletank.UllageandallowabledecayratedeterminationshallalsobeperformedforeachsubsequentPressureDecayTestontheremainingnon‐manifoldedtanks.

f. TheStateInspectorshallverifythatthevaporrecoverysystemisaccuratelydescribedontheCTUVaporDevicescreenforthatlocation(e.g.tanksarelistedasmanifolded,butarenotmanifolded,orhavebeenmodifiedtonon‐manifoldedaftercompletionoftheStageIIDecommissioningprocess).

11. FurtherInstructionsforStageIIDecommissioning11.1RefertothePetroleumEquipmentInstituteRecommendedPractices300 a.CompleteformDWM‐80(StageIIDecommissioningChecklist)

b.IfthedecommissioningcontractornotedontheirStageIIDecommissioningChecklistthattheStageIIvaporrecoverylinefromthefueldispenserstothestoragetankwasdisconnectedatthetankend,thefollowingprocedurewillapply:1. Withthemanometerconnectedtoavaporrecoverydrybreak,havethe

RSRopenonefueldispensertoaccesstheinternalpiping.RSRwillthenremovethevaporplugunderthatdispenserwhiletheStateInspectorobservesthemanometerforanydropinpressure.Ifadropinpressureisobserved,thevaporlineisstillconnectedtothetank.Ifthepressureonthelineholdssteady,thevaporlinehasbeendisconnected.IfthereisanydiscrepancybetweentheworkperformedontheStageII

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 12 of 15  Rev. 3  Date: 05/30/2017 

  

DecommissioningChecklist,andthetestresultsfromthisportionoftheinspection,notethedifferencesonthedecommissioningchecklistfortheinitialStageIvaporrecovery(decommissioning)inspection.

2. IfthedecommissioningcontractornotedthattheStageIIvaporrecoverylinewasdisconnectedatthetanktop,andnodropinpressurewasobservedwhenremovingtheplugfrombeneaththefueldispenser,atestmustbeperformedtoensurethatthevaporventlineforeachtankwasnotmistakenlydisconnected.ThistestmustbeperformedforEACHP/Vventriser.HavetheRSRremoveandreplacetheP/VVentValveoneachriserwhiletheinspectorobservesthemanometerconnectedtothevaporrecoverydrybreakforapressuredrop.IfeachtankhasadedicatedP/Vriser,thistestmustbeperformedwiththemanometerconnectedtothedrybreakassociatedwiththerespectiveP/VVentValve.Ifadropinpressureisobservedonthemanometerwhentheventcapisremoved,thevaporventlineisconnectedtothetank.Ifnodropinpressureisobservedwhentheventcapisremoved,thevaporventlinemayhavebeendisconnectedandproperenforcementproceduresmustbecarriedoutastheStageIvaporrecoverysystemisnotincompliance.ThistestmustalsobeperformedforeachP/Vventriserwhenthereisariserinstalledforeachtankbuttheventlinesaremanifoldedatthetank.

3. RequesttheRSRtodemonstratethatthevacuummotorshavebeenproperlydisabledandinspecteachdispenser.Ifverificationcannotbedetermined,pumpatleast1gallonoffuelfromadispenserandlistentodetermineifthevacuummotorisoperational.

12. StateInspectorDocumentationofResults:

12.1. StateInspectorResponsibilitiesandAuthorities:StateInspectorwillobservethetestandrecordresultsonthestateforms.

12.2 AllinformationwillbeenteredontotheappropriateDivisionforms.a. BMF#(License#):Getofflicenseorassignmentsheetb. Inspection#:Foundonassignmentsheetc. TestDate:Dateoftheinspectiond. Actualtimetest(s)beginse. Actualtimetest(s)endsf. Product:Listactualgrades(i.e.87,89,91)g. Capacity:Actualcapacityingallonsh. Physicalstickreading:Recordstickreadingininchesi. LiquidVolume:Convertthestickreadingtoliquidvolumeamountusing

appropriatetankchartortankmonitorprint‐outj. Ullage:Capacityminusliquidvolume

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 13 of 15  Rev. 3  Date: 05/30/2017 

  

k. FlowratetobeusedduringPressureDecayTestl. Calculatedallowabletimetopressureto2.0inchesH2Om. Actualtimepressuredecaytestbeginsn. Actualtimepressuredecaytestendso. Elapsedtime:Totalamountoftimetestran(endtime‐starttime=total

elapsedtime)p. Recordactualtestgaugevalueatstartoftestq. Recordactualtestgaugevalueatendoftest.Ifthevalueislessthanin

Table1thesitefails,andyoumustissueabluetagandaStopSale/StopUseOrder(DWM53).(Note:ifthereisashift(gainorlossfromzero)theInspectorwillusethedifferencetodeterminepassorfail)

r. Recordpassorfailforthetest.(FailuretopassthistestisconsideredtobeasitefailureandyoumustissueabluetagandaStopSale/StopUseOrderDWM53)

s. Haveowner/operatorinitialformorindicatethatthey“refusedtosign”t. HavetheRSRprintandsigntheirnameonformsDWM‐77AandDWM‐

77B

13. EnforcementGuidelines13.1. IftheStateInspectorhasverifiedthataStageIIVapor

RecoveryDecommissioningChecklisthasnotbeensubmittedwithin10daysofthecompleteddecommissionprocess,issueanAdministrativeOrder(DWM‐53)forsiterepresentativestoobtainthecompletedchecklistfromthedecommissioningcontractor.

13.2 IfthesitedoesnotmeetthedecommissioningrequirementsofPEIRP300orotherissuesareidentifiedthecompletionchecklist,issueanAdministrativeOrder(DWM‐53)tothesitewithadetailedwrittendescriptionofthecorrectionsthatarerequiredtobemadebythecontractorand/orsite.Informsiterepresentativesthatare‐inspectionisrequiredtobescheduledwiththeDivisionafterrepairshavebeenmade.

13.2. BlueTags.Duringawitnessedtest,anydocumentedfailureduringthePressureDecaytestwillresultintheissuanceofabluetaginordertopreventfueldeliveriesifthenon‐compliantcomponentisunabletoberepairedandretested.Theproductfilltube(s)orcomponentshallbeplacedoutofservice.ThebluetagdoesnotprohibitgasolinesalesataStageIsite.BluetagsareissuedalongwithaStopSale/StopUseOrder(DWM‐53).

13.3. Duringannon‐witnessedtest,intheeventofadocumentedfailure,itistheresponsibilityoftheRSRtoplacethesystemorcomponentoutofserviceuntilitcanberepaired,retested,andsendintheappropriatetestreport

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Standard Operating Procedure 

Vapor Recovery Annual Test for Sites with Stage I Vapor Recovery Only (No Stage II Vapor Recovery) 

 No. VPR 307 

Page 14 of 15  Rev. 3  Date: 05/30/2017 

  

(includingresults),alongwithaplacedinservicereporttotheDepartment.TheRSRshallnotifytheDepartmentasrequiredunderR3‐7‐602(B)(2).

14. PostInspectionProcedure14.1. DATAENTRY,EXITINTERVIEW;CompleteCTUScreensfortestresults,

DWM‐40,andDWM‐53AdministrativeOrder(torecorddeficienciesregardingtagsaffixedtodevicesetc.).Reportfindingstoon‐siterepresentativeandexplainthereportsandre‐inspectionprocess.

14.2. ClosetheinspectionactivityintheFFMbyendingShiftandlogintothenewactivity.

15. UnwitnessedInspectionProcedure

AnRSRthatisconductingatestthatisnotwitnessedbyaStateInspectorisresponsibletoconductalltestingatthescheduledtesttimeasoutlinedinthisStandardOperatingProcedure,ArizonaRevisedStatutes,ArizonaAdministrativeCode,andappropriateCARBtestmethods.AlltestsconductedshallbedocumentedonformsprovidedbytheDepartmentandavailableonthewebsiteathttps://dwm.az.gov/resource/vapor‐recovery‐rsr.AlltestresultsshallbesubmittedtothedepartmentR3‐7‐602(A)(6).

16. FurtherSiteRecommendations

AspartoftheStageIvaporrecoverytest,itisrecommendedthatthesitedispensersbeinspectedfortheinstallationofSkimmersandunderdispenserpipingleaks.

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