Stainless Steel Brakes 28146 Vacuum Pump Installation Instructions

INSTALLATION INSTRUCTIONSElectric Vacuum Pump Kit 28146

_____________________________________________________________________

Thank you for choosing STAINLESS STEEL BRAKES CORPORATION for your brakingneeds. Pleases take the time to read and carefully follow these instructions to insure the ease ofyour installation as well as the proper performance of the complete system.

Before beginning your installation, please verify you have received all the parts indicated onthe packing slip. If you believe anything to be missing or incorrect, please call our Customer ServiceDepartment at 716-759-8666.

PRODUCT WARRANTY

This product carries a limited one (1) year warranty against manufacture defects. Failure to properlyinstall or use the product as intended, or modifying the product and/or components of the kit, willvoid the manufacturer’s warranty.

Stainless Steel Brakes Corporation has a complete inventory of replacement parts and rebuild kitsfor the electric pump. Contact our customer service department for any assistance you might need.

Stainless Steel Brakes Corporation • 11470 Main Road • Clarence, NY 14031Phone: (800) 448-7722 • (716) 759-8666 • Fax: (716) 759-8688

www.ssbrakes.com • [email protected]

1) First install the pump in a suitable location, using the rubber insulators to mount to the vehicle.

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2) Next, mount the vacuum switch in a suitable location, making sure that the switch is groundedto vehicle.

IF SWITCH BODY IS NOT PROPERLY GROUNDED, THE ELECTRICAL CIRCUIT WILL NOT WORK PROPERLY!

To brake booster

3) Run vacuum hoses as shown below.

NOTE: Switch is unidirectional. (Switch will still function if vacuum lines are reversed.)

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Pump ExhaustNo connection necessary

Detailed Diagram Of Pump & Vacuum Switch

4) Begin electrical wiring by mounting the relay in a suitable location.

NOTE: Relay mounting tab does not have to be grounded!

CAUTION: WHEN INSTALLING RELAY AND VACUUM SWITCH, MAKE SURE THATTHE VACUUM SWITCH (THE SWITCH WITH THE RUBBER HOSES ATTACHED TO IT) IS NOT WIRED TO THE POSITIVE (+) SIDE. IF VACUUM SWITCH IS WIRED INCORRECTLY, THE SWITCH WILL BURN OUT AND WILL NOT WORK!

Pump IntakeConnect to vacuum switch

To brakebooster

5) Next, wire the fuse to a positive (+) ignition switched power source.

a) Positive (+) connection must be a switched source or pump will run with key off! b) The circuit used for connection must have an 8 to 10 amp fuse!c) Make sure to tighten down fuse screws!

To relay

Fuse screws

To (+) switched power source

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6) Detailed diagram of relay & proper connections: (Terminals are labeled on actual relay!) Proper connections to relay are explained in the following steps.

a) To top of vacuum switch b) From (+) fuse, and to red (+) motorc) Vehicle ground, battery (-)d) To black (-) motor

a

c

db

7) Splice two wires together, and connect with a female end connector as show below. The female end connector will connect to terminal 2 on the relay, one wire to the positive (+) switched power source (to fuse), and the last wire to the positive (+) pump motor side.

To (+) switched power

To red (+) pump motor

To relay terminal 2

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8) Now make one length of wire with a female end connector on one end, and a female bullet nose connector on the other. Connect female terminal connector to relay terminal 5, and the female bullet nose connector to the pump motor black (-) side.

To black (-) pump motor

To relay terminal 5

9) Now install vacuum switch clip connector onto the end of a length of wire. Make sure to crimp down ends!

Crimp down ends tightly

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10) Next, install a female end connector to the end of the wire, and insert the vacuum switch clip connector into the vacuum switch connector as show below.

NOTE: CONNECTOR PIN ONLY INSERTS INTO VACUUM SWITCH CONNECTOR ONE WAY! DO NOT FORCE PIN INTO BODY! MAKE SURE THAT THE CONNECTOR LINES UP WITH PIN ON VACUUM SWITCH WHEN CONNECTING!

Insert into switch connector

11) Finished assembly should look like the picture below. Now connect black vacuum switch connector to top of vacuum switch, and connect female terminal to relay terminal 1.

Connect to relay terminal 1

Connect tovacuum switch

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12) Lastly, make one wire as shown in the picture below. One end will have a female end connector connected to relay terminal 3, and the other end will have a ring terminal that will attach to a good ground point on the vehicle.

Connect to vehicle ground (-)

Connect torelay terminal 3

13) Congratulations, you have completed installation of the vacuum pump! Before you start the vehicle, review the simplified wiring diagram pictures below to make sure all of your connections are correct:

To ground (-)

Relay terminal 3

To vacuum switch

Relay terminal 1

To (-) pump (black)

Relay terminal 5

(+) 12 volt

Relay terminal 2

To (+) pump (red)

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POSSIBLE ELECTRICAL PROBLEMS

FAULT POSSIBLE CAUSE SOLUTION

Pump doesn’t work Blown fuse Replace fuseSwitch not grounded Check wiring & ground

Vacuum switch connector not connected Check top of vacuum switch

Vacuum pump won’t stop Vacuum switch failure Replace vacuum switchRelay failure Replace relay

Solutions Guide Revision 5 716-759-8666 • [email protected]

How do you bench bleed a MasterCylinder?

Secure one of the ears in a vise so that you can take alarge screwdriver and push the piston in. Fill thereservoir with clean fluid. Take a dummy line or our M/Cbleeding kit and hook it up to the two ports. Front line tofront and rear line to rear reservoirs. Slowly stroke themaster and let it return slowly. You should see many airbubbles in the fluid. Repeat this step until you do notsee any more air bubbles. SSBC recommends ten (10)slow pumping strokes after you see no more airbubbles. This will insure a good hard pedal. (See SSBCpart #0460 Instruction Sheet)

What is the best pad for my vehicle?

Your choice of pads should be determined by how andwhere you drive the vehicle. If you drive in heavy stopand go traffic you would need a different pad thansomeone who is road racing. Contact SSBC for thecorrect application.

How often should brake fluid bechanged? (street application only,not racing)

When brake fluid turns brown, it is time to change thefluid. The brown color indicates that the fluid hasabsorbed water and dirt. D.O.T. #3 & #4 fluids absorbwater. Silicone brake fluid is not for track racing.

How can I tell which reservoir is thefront or rear of the Master Cylinder?

The front reservoir is usually larger than the rear. Insome cases, they are the same size. As a rule, for GMcars & trucks, the rear reservoir is for the rear brakes.On Ford cars & trucks, the front reservoir is for the rearbrakes. On front wheel drive vehicles, the brakes aresplit diagonally. Each bowl of the master cylinderservices one front wheel and one rear wheel. This willbe important if you are installing a distribution block,proportioning valve, or residual valve. Hint: The largerbowl will feed the disc brakes.

1

Why is my brake pedal soft?

1) In most cases, Air is trapped in the lines or calipers.Try re-bleeding the system. Do not force new fluid intonew brake lines. It may foam and be very difficult tobleed. Make sure that the bleeder screws on thecalipers are facing upward!

2) If all the air is out of the system, the pushrod fromthe booster may need adjustment, under the dash, tomake it longer. Do not extend it too long or it will notallow the fluid to return, causing brakes to drag. Yourpushrod may not be adjustable. If the pushrod can bemade longer, try ¼ turn adjustments at a time. SSBCstocks adjustable pushrods for many vehicles. Inaddition, the pushrod between the Booster and theMaster Cylinder may need adjustment. Not all Boosterto Master pushrods are adjustable.

3) You may have a bad Master Cylinder. Before youdetermine this, you should make sure that all the air isout of the system. When installing a new MasterCylinder, always bench bleed first. If you did not, takeoff the Master Cylinder and bench bleed it. (See BenchBleeding Instructions below)

Why does the car pull to one side?

The side that the car is pulling to is the caliper that isworking. Re-bleed the opposite side and try carefullystopping again.

Why does it feel like there is noPower Assist?

The Booster may not be getting enough vacuum tooperate. On some high lift cams, the engine does notdevelop enough vacuum. The Booster needs at least16” of vacuum to operate correctly at idle. If you do nothave at least 16 inches of vacuum at idle, you may haveto add a vacuum pump to your system.Check for vacuum leaks. There may be leaks in theintake manifold or hoses that would cause low vacuum.The Booster may be bad. Do a vacuum test. If theBooster can retain a vacuum for three (3) minutes afterthe vehicle is shut off, it is not a bad Booster (refer tosteps 1 & 2). All Master Cylinders must be bench bledin a vise before being installed on the vehicle.

Solutions Guideto commonly asked questions.


Where is the best place to install aproportioning valve?

The best place to install a proportioning valve is afterthe distribution block. Do Not install it between theDistribution Bock and the Master Cylinder. You willnot be able to get a hard pedal. Anywhere after theDistribution Block and before the rear flex hose isacceptable for installation.

Why should the flex hoses bereplaced? They look O.K. from theoutside.

Flex hoses should be replaced every time the calipersare serviced. They flex up and down, just like a shockabsorber. They are also under high pressure internally.Flex hoses have a rubber liner that will collapse overtime. If it does collapse, it will act as a check valve andnot allow fluid to return to the Master Cylinder.

Will my pedal get harder by replacingthe flex hoses?

No. When the flex hoses are replaced, re-bleed thebrake system. Normally what happens is that bleedingcauses a harder brake pedal. A better bleeding job andtaking your time will result in the same situation.

Are the rubber flex hoses expandingcausing a soft pedal?

Not likely. A soft pedal is usually a sign of air in thesystem due to poor bleeding. Flex hoses have nylonwebbing that is molded into the internal rubber. It is verystrong and will hold up to 3,000 P.S.I. Installing braidedstainless steel hoses is not necessary; it only improvesappearance.

How much brake pressure does ittake to stop my vehicle?

Most vehicles, power or non power brake, develop1,200 P.S.I. When you panic stop or jump on the brakeshard, a surge of 1,400 P.S.I. can be achieved. If afactory proportioning valve installed on the vehicle, therear brakes are only developing 600 – 700 P.S.I. Drumbrakes require lower pressure because they grab morequickly. When rear disc brakes are installed, the rearbrake pressure may be increased to 800 – 1,000 P.S.I.or more. A good way to check the pressures and to seeif the system is working correctly, use a pressure gaugescrewed into the bleeder port (SSBC part # A1704). Avehicle with less than 600 P.S.I will not stop!

How tight should the wheel bearingsbe?

The front bearings should always be torqued. Not justhand tightened. Bearings usually require 12-15 Ft./Lbs.of torque. Then you will probably need to back off a littleto align the cotter pin hole. Do Not over tighten; thebearing life will be shortened. This procedure onlyapplies to rear wheel drive vehicles with separatebearings and races. On vehicles with one piece sealedbearing assemblies or hub assemblies, refer to aservice manual.

What type of differential fluid shouldI use in my rear axle?

If you have positraction, use a Hypoid or Limited Slipadditive that is designed for your particular rear end. Ifyou do not have positraction, any type of 80 –90 weightgear lube is acceptable. Fluid should be changed oftenif you are trailering or any type of extreme usage. Thisfluid does brake down with time and usage.

3Solutions Guide Revision 5 716-759-8666 • [email protected]

Replacement Pads for SSBC Performance Brake Kits

*RE-ORDER PADS DIRECTLY FROM SSBC

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A121P-AA121P-MA123A123-1A123-13A123-14A123-15A123-16A123-17A123-18A123-1AA123-1CA123-2A123-3A123-3AA123-4A123-4AA123-5A123-58A123-58AA123-59A123-59AA123-5AA123-6A123-67A123-68A123-69A123-6AA123-7A123-8A123-9A123-AA124A125A125-1A125-10A125-11A125-12A125-13A125-14A125-15A125-16A125-17A125-18A125-19A125-1FA125-2A125-20A125-21A125-22A125-23A125-24A125-25A125-26A125-27A125-28A125-29A125-3A125-30A125-31A125-32A125-33A125-34A125-35A125-36A125-4

A125-5A125-6A125-7A125-8A125-9A125-FA125PA126A126-1A126-10A126-11A126-12A126-13A126-14A126-15A126-16A126-17A126-18A126-19A126-2A126-20A126-21A126-22A126-23A126-24A126-25A126-26A126-27A126-28A126-29A126-3A126-30A126-31A126-32A126-33A126-34A126-35A126-37A126-38A126-39A126-4A126-40A126-41A126-46A126-5A126-51A126-6A126-61A126-7A126-71A126-71AA126-7AA126-8A126-9A127A127-1A127-2A127-3A127-4A127-5A127-6A127-7A127-8A127-9A128A128-1

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D-8D-531D-531D-531D-8D-204D-43D-154D-154D-52D-137D-731D-531D-531D-347D-154D-347D-531D-531D-52D-52D-11D-11D-43D-204D-52D-52D-11D-11D-11D-11D-43D-43D-43D-43D-347D-154D-154D-154D-154D-52D-137D-731D-531D-52D-43D-137D-731D-531D-531D-531D-531D-531D-531D-531*D-52D-347D-347D-731D-731D-154D-347D-347D-731D-784

D-347D-347D-347D-531D-531D-347D-347D-413D-347D-52D-52D-52D-370D-370D-370D-370D-370D-52D-370D-347D-52D-43D-531D-531D-531D-531D-531D-531D-531D-531*D-531D-531D-52D-531D-531D-531D-731D-731D-731*D-834D-834D-834D-347D-347D-52D-52D-369D-369**D-369D-204D-347D-531D-413D-412D-531D-531D-52D-347D-52D-347D-347D-347

**D-52D-52D-731D-731D-749D-749D-731D-731D-52D-52D-412D-52D-52D-52D-52D-52D-52D-52D-52D-52D-52D-412D-412D-412D-412D-412D-531D-531D-531D-52D-347D-347D-347D-531D-531D-531D-531D-52D-52D-52D-52D-11D-11D-347D-347D-11D-531D-43D-43D-43D-43D-154D-154D-154D-154D-347D-154D-52D-52D-137D-731D-531D-531D-347

D-347D-412D-347D199D-531D-412D-531D-52D-347D-412D-412D-412D-52D-731D-531D-52D-531D-531D-413D-531D-347D-347D-204D-347D-347D-154D-731D-731D-154D-154D-154D-347D-412D-412D-531D-531D-531D-347D-731D-204*D-531D-531D-531D-11D-11D-43D-43D-531D-289D-289D-531D-531D-531D-531D-531D-531***D-11D-11D-11D-11**

SSBC SSBCKit # Pad # FMSI #





...Replacement Pads Continued


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A141A141-1A142A142-1A143A143-1A143-5A143-58A143-59A144A144-1A145A145-1A146A146-1A148A148-1A148-14A148-14AA148-15A148-15AA148-16A148-16AA148-17A148-17AA148-18A148-18AA148-1AA148-2A148-22A148-23A148-23FSA148-23FSEA148-23RSA148-23RSEA148-24FSEA148-24RSA148-24RSEA148-25FSEA148-25RSEA148-26A148-26FSA148-26RSA148-27A148-27FSA148-27RSA148-28A148-29A148-3A148-30A148-30EA148-31A148-31AA148-32A148-32AA148-33A148-34A148-4A148-4EA148-5A148-6FA148-6FEA148-6GA148-6GEA148-7FA148-7FE

A148-7GA148-7GEA148-AA150A150-1A150-2A151A151-1A151-2A152A152-1A153A153-1A153-2A153-3A154A154-1A154-2A154-3A154-4A154-5A154-6A155A155-1A155-2A156A156-1A156-2A156-3A156-4A157A157-1A157-2A158A158-1A158-2A158-3A158-4A159A159-1A160A160-1A160-2A160-3A160-4A161A161-1A161-2A162A162-1A162-2A162-3A163A163-1A163-2A163-3A163-4A163-5A163-6A163-7A163-8A163-9A164A164-1A164-10A164-11

A164-12A164-13A164-14A164-15A164-16A164-17A164-2A164-3A164-4A164-5A164-6A164-7A164-8A164-9A165A165-1A165-2A165-3A165-4A166-1A166-10A166-13A166-14A166-15A166-16A166-17A166-18A166-19A166-1AA166-2A166-20A166-21A166-22A166-23A166-24A166-25A166-26A166-27A166-28A166-29A166-3A166-30A166-3AA166-4A166-5A166-6A166-7A166-8A166-9A167A167-1A167-2A167-3A167-4A167-5A168A168-1A168-10A168-11A168-2A168-3A168-4A168-5A168-6A168-7A168-8

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1084-21071105010711084-210711084108410841084-210711084-2107110711084-21084-21084-2105010151050101510501015105010151050101510113A10331050101101011010129101101012910129101101012910129101291012810128101281012810128101281012810128A103310110101291084-2101131084-21011310951095101101012910110A103310129A1033101291011010129

1011010129101131047104710471071101131095A103310110A1033A10331011010110A1033A10331011010110A1033A10331095104710471047A1033A10331011010110109510471012810128104710471094A1094A10128101001094A1012810471015101510471015104710151095101131095101131015104710151015104710151011310113101131011310128101281012810128

101281012910128101261012810126101281012810128101281012810128101281012810128101281095109510133-1101510151015101510128101510151012810151015101281015101081047A1015-3101510471047104710471047101510471015101281015101510151015101281015101510128101510151012810151015101510151012810151015101281015101510128

D-347D-204D-347D-204D-347D-347D-52D-52D-531D-52D-52D-52D-52D-531D-731D-531D-731D-52D-52D-52D-52D-52D-412D-531D-531D-52D-347D-347D-347D-34D-34D-34D-34D-34D-34**D-11D-11D-43D-34D-34D-11D-11D-52D-370*D-369D-11D-347D-347D-8D-52D-52D-531D-52D-52D-154D-154D-154D-52D-52D-52D-154D-154D-531

D-531D-43D-531D-834D-531D-834D-531D-531D-531D-531D-531D-531D-531D-531D-531D-531D-731D-731D-784D-52D-52D-52D-52D-531D-52D-52D-531D-52D-52D-531D-52D-531D-347*D-52D-347D-347D-347D-347D-347D-52D-347D-52D-531D-52D-52D-52D-52D-531D-52D-52D-531D-52D-52D-531D-52D-52D-52D-52D-531D-52D-52D-531D-52D-52D-531

D-11D-43D-154D-347D-347D-347D-412D-154D-731*D-11**D-11D-11**D-11D-11**D-731D-347D-347D-347**D-11D-11D-731D-347D-531D-531D-347D-347D-370D-370D-531D-268D-370D-531D-347D-52D-52D-347D-52D-347D-52D-731D-154D-731D-154D-52D-347D-52D-52D-347D-52D-154D-154D-154D-154D-531D-531D-531D-531

D-154D-412D-52D-412D-154D-412D-154D-154D-154D-154D-412D-154D-412D-412D-154D-154D-154D-52D-52D-52D-52D-52D-52D-52D-52D-52D-52D-154*D-52D-11D-11D-43D-11D-43D-43D-11D-43D-43D-43D-531D-531D-531D-531D-531D-531D-531D-531*D-11D-43D-154D-154D-154D-154D-731D-731D-11D-43D-11*D-43*D-43D-11D-43






...Replacement Pads Continued


A170A170-1A171A171-1A171-2A171-3A172A172-1A172-2A172-3A172-4A172-5A172-6A173A173-1A173-3A174A174-1A180-MA180-SA181A182A185-MA185-SA186-1A187A187-1A187-2A187-3A187-4A188A188-1A189A189-1A190A191A192A193A193-1A194

A2350014A2350014RA2351000A2351001A2351002A2351003A2351004A2351005A2351006A2351007A2351008A2351009A2351010A2351011A2351012A2351013A2351014A2351015A2351016A2351017A2351018A2351019A2351020A2351021A2351022A2351023A2351024A2351025A2351026A2351027A2351028A2360000A2360001A2360002A2360003A2360004A2360005A2360006A2360007A2360008A2360009A2360010A2360011A2361001A2361002A2361003A2370000A2370001A2370002A2370003A2370004A2370005A2370006A2370007A2370008A2370009A2370010A2370011A2370012A2370013A2370014A2370015A2370016A2370017A2380001A2380002

1015101281015101510128104710151015104710151015101510151012810128A101351015101510151015101131011310151015A109410951095101261012610133-11011010110101101095A101291012910135109510133-11097

10116101171015101510151010010941094109410151010010941094101510941015109410151094101131011310118(F) 10119(R)1012610119101181011310133-110118(F) 10143(R)1014310133-1(F) 10134(R)10133-1A10331046104610661061(F) 1049(R)106110103(F) 10104(R)1081(F) 10145(R)1061-1(F) 1047(R)101271012710137(F) 10104(R)10146(F) 10147(R)10146(F) 10147(R)10147109210921093101510931011110941094101111011110111101141012010125101251093(F) 10139(R)10140(F) 10141(R)10142(F) 10141(R)10121(F) 10122(R)10123(F) 10124(R)

D-52D-531D-52D-52D-531D-347D-52D-52D-347D-52D-52D-52D-52D-531D-531*D-52D-52D-52D-52D-154D-154D-52D-52*D-731D-731D-834D-834D-784D-11D-11D-11D-731*D-43D-137D-731D-784D-614

D-749D-750D-52D-52D-52D-368D-369D-369D-369D-52D-368D-369D-369D-52D-369D-52D-369D-52D-369D-154D-154D-785(F) D-792(R)D-834D-792D-785D-154D-784D-785(F) D-974A(R)D-974AD-784(F) D-785(R)D-784*D-34D-34D-237D-199(F) D-204(R)D-199D-600(F) D-627(R)D-412(F) D-627A(R)D-199(F) D-347(R)D-711D-711D-491(F) D-627(R)D-749(F) D-1012(R)D-749(F) D-1012(R)D-1012D-203D-203D-477D-52D-477D-529D-369D-369D-529D-529D-529D-746D-820D-702D-702D-477(F) D-666(R)D-790(F) D-791(R)D-945(F) D-791(R)D-591(F) D-512(R)D-592(F) D-592(R)


Short Stop...™ Slotted Rotor Upgrade KitsSSBC SSBCKit # Pad # FMSI #

A2350000A2350001A2350002A2350003A2350004A2350004RA2350005A2350006A2350007A2350008A2350008RA2350009A2350009RA2350010A2350012A2350013

1011210151015101131099(F) 1070(R)107010101(F) 10102(R)1081(F) 1070(R)1081(F) 1070(R)1095(F) 1096(R)10961097(F) 1098(R)1097(F) 1098(R)101510151081

D-8D-52D-52D-154D-623(F) D-413(R)D-413D-294(F) D-295(R)D-412 (F) D-413(R)D-412 (F) D-413(R)D-731(F) D-732(R)D-732D-614(F) D-628(R)D-614(F) D-628(R)D-52D-52D-412



REPLACEMENT

PARTS

ORDER FORM

DATE: __________________________ CUSTOMER # (from receipt): ____________

ORDERED BY:NAME: _______________________________

COMPANY: ____________________________

STREET: ______________________________

CITY: ___________ ST: ____ ZIP: _________

DAY PHONE: ___________________________

FAX: _________________________________

E-MAIL: ______________________________

SHIP TO:NAME: _______________________________

COMPANY: ____________________________

STREET: ______________________________

CITY: ___________ ST: ____ ZIP: _________

DAY PHONE: ___________________________

FAX: _________________________________

E-MAIL: ______________________________

VEHICLE INFORMATION:TYPE OF AUTOMOBILE: _________________________

YEAR ______ ENGINE: __ 4 CYL. __ 6 CYL. __ 8 CYL.

TYPE OF DRIVING:__ STREET __ RACING

__ STREET & SLALOM __ STREET MODIFIED

QUANTITY PART # DESCRIPTION UNIT PRICE AMOUNT

METHOD OF PAYMENT:__ CHECK/MONEY ORDER __ VISA __ MASTERCARD __ DISCOVER __ AMEX

CREDIT CARD #: _____________________________ EXP: _____________

SIGNATURE: ___________________________________________________

Price subject to change without notice. Not responsible for typographical errors.

NOTE: Name, address & telephone number must be printed on checks. Driver’s License numberrequired for personal checks.

Total Merchandise

NY Residents Sales Tax

Ins. (add $0.35 per $100.00)

UPS Shipping (please call)

TOTAL

FREE FREIGHTIF ORDERED WITHIN 30 DAYS OF INITIAL ORDER

MAIL OR FAX YOUR ORDER!

ORDER INFORMATION:

6

Stainless Steel Brakes Corporation11470 Main Road • Clarence, NY 14031Ph: 716-759-8666 Fx: 716-759-8688ssbrakes.com • [email protected]


How and why do I bench bleed a master cylinder?

When installing or replacing a master cylinder, it is critical that allair is removed from the master cylinder. This can easily be doneby bench bleeding the master cylinder prior to installation. Usingthe SSBC master cylinder bleeder kit (#0460):

1) Place your master cylinder in a vise by the ears (not body).Make sure it is level.

2) Attach a piece of clear plastic hose to the short end of one ofthe plastic nozzles. Do the same to the other hose andnozzle.

3) Clip the plastic bridge to the wall and push the ends of thehose through the holes so they are SUBMERGED in the reservoir on either side of the wall.

4) Press the tapered end of the nozzle FIRMLY into the cylinder port hole with a twisting motion. Repeat thisprocedure on the other port hole.

5) Fill the reservoir with CLEAN brake fluid recommended by the manufacturer.6) Using full strokes, push the piston in, then release. Do this until ALL the air bubbles have disappeared

from the clear plastic hose. (CAUTION-MASTER CYLINDER WILL NOT BLEED PROPERLY UNLESSHOSES ARE SUBMERGED IN BRAKE FLUID UNTIL THE BLEEDING PROCESS IS COMPLETED.)

Now mount master cylinder and avoid brake fluid leaking out of front and rear ports during installation.

Bleeding steps for Dual Port Master Cylinder

If you have a master cylinder with dual port holes (4 port holes - 2 on each side), it is necessary to bleed bothport sides of the master cylinder. If both sides of the master cylinder are not bled, there will be air trapped inthe master cylinder and your brakes will not function properly.

To bleed dual port master cylinders:

1) Follow steps 1 - 6 above on the side you will be hooking the brake lines to. Plug the other side.2) Once the air bubbles are no longer visible in the plastic hose, open the bleeder screws in the supplied

plugs and allow the mater cylinder to gravity bleed. DO NOT push the master cylinder piston in while theplugs are gravity bleeding.

3) When clear, steady streams of fluid are coming out of both bleeders, close and tighten the bleeders. Givethe master cylinder piston several strokes, making sure there are still no bubbles present in the clearplastic tubes.

4) Remove the tubes and plastic fittings and mount the master cylinder on the vehicle being careful not tospill brake fluid on any painted surfaces.


TORQUE SPECIFICATIONSBEFORE DRIVING YOURVEHICLE, YOU SHOULDCHECK THE TORQUE ON ALLNUTS AND BOLTS IN THE KIT,INCLUDING ANY SLIDERBOLTS ON THE CALIPERS.RE-TORQUE CALIPER BOLTSAFTER 500 MILES. ALLSPECIFICATIONS ARE IN FT-LBS.

SAE 2 SAE 7 SAE 8SAE 5

5.8 9.8 10.98.8

LowCarbon(soft)

MediumCarbon Alloy

MediumCarbonHeat Treat

MediumCarbonAlloy

U.S.

SteelType

Metric

BOLT GRADES

1/4” 20 4 3 8 6 10 8 12 9 14 111/4” 28 6 4 10 7 12 9 14 10 16 135/16” 18 9 7 17 13 21 16 25 18 29 235/16” 24 12 9 19 14 24 18 29 20 33 263/8” 16 16 12 30 23 40 30 45 35 49 393/8” 24 22 16 35 25 45 35 50 40 54 447/16” 14 24 17 50 35 60 45 70 55 76 617/16” 20 34 26 55 40 70 50 80 60 85 681/2” 13 38 31 75 55 95 70 110 80 113 901/2” 20 52 42 90 65 100 80 120 90 126 1009/16” 12 52 42 110 80 135 100 150 110 163 1309/16” 18 71 57 120 90 150 110 170 130 181 1445/8” 11 98 78 150 110 140 140 220 170 230 1845/8” 18 115 93 180 130 210 160 240 180 255 2043/4” 10 157 121 260 200 320 240 380 280 400 3203/4” 16 180 133 300 220 360 280 420 320 440 3507/8” 9 210 160 430 320 520 400 600 460 640 5107/8” 14 230 177 470 360 580 440 660 500 700 5601” 8 320 240 640 480 800 600 900 680 980 7801” 12 350 265 710 530 860 666 990 740 1060 845

Bolt Thread Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry OiledDia. per inch

SAE Bolt 2 2 5 5 7 7 8 8 Socket SocketGrade Head Head

Cap CapScrew Screw

5mm 3.5 5 6 86mm 6 9 10.5 128mm 15 22 25 3210mm 29 44 51 6212mm 51 76 89 111

Bolt Dia. Oiled Oiled Oiled Oiled

METRIC 5.8 8.8 9.8 10.9 Per SAE J1701 and SAE J1701M specifications.


UNIVERSAL FRONT DISC BRAKE CHECKLIST[ ] 1) Spindle Properly secured to ball joints and tie rods with castle nut and cotter pin.

[ ] 2) All mounting bolts properly tightened.

[ ] 3) Wheel bearings properly packed with grease.

[ ] 4) Inner bearing must be installed before grease seal.

[ ] 5) Rotor / bearings slide onto spindle with ease.

[ ] 6) Washer, castle nut properly torqued and cotter pin installed.

[ ] 7) Calipers installed and properly torqued.

[ ] 8) Spin rotor and check for any interference. (If any interference is found, resolve problembefore driving vehicle.)

[ ] 9) Flex lines are properly installed with no interference.

[ ] 10) Power booster (if applicable) installed properly.

[ ] 11) Master cylinder bench bled according to the instructions.

[ ] 12) All brake lines are properly tightened and free of leaks.

[ ] 13) Turn wheels lock to lock and check for any interference.

[ ] 14) Place wheel onto vehicle and spin the wheel to make sure there is no interferencebetween the brakes and wheel.

UNIVERSAL REAR DISC BRAKE CHECKLIST[ ] 1) All bolts on base bracket properly tightened.

[ ] 2) All caliper mounting bolts properly tightened.

[ ] 3) Rotor slides onto axle with ease.

[ ] 4) No interference with rotor and any other parts (splash shield, brackets, etc.).

[ ] 5) Caliper is centered over the rotor (because of difference in axle lengths, you may have toshim caliper in or out).

[ ] 6) No interference with caliper and rotor.

[ ] 7) All brake lines are tight with no leaks.

[ ] 8) Parking brake is properly adjusted and not dragging, with vehicle on ground.

[ ] 9) Adjustable proportioning valve installed (if applicable).

[ ] 10) Distribution block modification made (if applicable).

[ ] 11) Brake system properly bled.

WITH EVERY NEW SET OF ROTORS AND PADS, YOU SHOULD GIVE YOUR VEHICLE 200 - 250 MILES OF EASY DRIVING TO PROPERLY SEAT THE PADS TO THE ROTORS. DO NOT TAKE THE VEHICLE UP TO 60 MPH AND JAM ON THE BRAKES BEFORE THE FIRST 200 - 250 MILE BREAK IN PERIOD IS OVER, OR YOU WILL GLAZE THE PADS AND ROTORS.


TECHNICAL SUPPORT / WARRANTY POLICY

You have just purchased a high quality product manufactured by Stainless Steel BrakesCorporation. To ensure proper installation, please read all instructions thoroughly beforebeginning your work. In most applications, your kit will install as the instructions indicate.From time to time, the original equipment on some vehicles may have slight variationsthat can effect the ease of installation. Minor modifications during installation may benecessary to successfully install your kit. If modifications are necessary, please refer toa licensed mechanic and/or contact our technicians for modification approval.

Installation of braking, steering and suspension components and systems require properprocedures and methods to assure safe and correct operations.

Always test completed installations in a safe area. For proper operation, and ifquestionable, correct prior to placing the vehicle in service.

Our company maintains experienced technical service personnel, including a licensedprofessional engineer who have the knowledge and background to help you withinstallation or operating problems. Our technicians may be reached by telephone at 716-759-8666, Monday - Friday, 9:30 AM - 5:30PM EST. If unavailable, please leave a briefmessage, including your day phone number, and they will return your call as soon aspossible. You can also e-mail us at [email protected]. If you prefer, we will be pleasedto speak with your installing mechanic.

If it becomes necessary to return an item for any reason, a Return Goods Authorization(RGA) Number must first be obtained by telephone. A simple written description of thereason for the return should be included with the part. Your name and phone numbershould also be included. (Use the attached form.) “Defective” is not enough of adescription. See following page for detailed instructions.

We urge you not to disassemble or alter any part supplied, nor purchase additional partsor services in order to facilitate installation. Lack of prior approval by our company willconstitute a violation of our warranty with consequent denial of reimbursement for parts -faulty or not.

Before contracting outside professional assistance, please be aware that we do notreimburse for labor charges under any circumstance. Consult our standard warranty cardprovided with your order.


NEED TO RETURN A PART?FOLLOW THESE INSTRUCTIONS.

> Did you call our Technical Assistance (716-759-8666) before you decided to make areturn? If not, you should do so now.

> You must have a Return Goods Authorization Number (RGA) issued to you prior toreturning any item. If you return without an RGA #, you run the risk of not receivingcredit.

> Make sure to include the completed Return Form with invoice and RGA # with yourparts.

> Whenever possible, please return item in original box with invoice and RGA # clearlymarked on the outside of the box.

> Any return must be shipped postage paid - NO collect shipments will be accepted.

> All warranty items will be sent ground UPS. Any other type of shipping service will beat customer’s expense.

It is a good idea to insure the returned part(s) for the full value to protect yourself againstloss. We strongly suggest you ship by UPS or U.S. Mail, no BUS or AIR shipments willbe accepted. All foreign returns must have authorization.

NOTE: Under no circumstance should any product(s) or part(s) be returned withoutprior authorization number (RGA #). Any part which, in our opinion, showsevidence of being used, installed contrary to SSBC instruction, defaced,subjected to improper handling, packaging or shipping by the customer will notbe eligible for exchange, refund or warranty consideration.


RETURN FORM

Name: _____________________________ Invoice #: _________________________

Address: ___________________________ Date Purchased: ____________________

___________________________________ Purchased From: ___________________

Phone: ____________________________

List item(s) and a detailed explanation of why you are returning the item(s):

__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

RGA # ____________________________

Use this label for your package.

From: ____________________________________________________________________________________

TO: Stainless Steel Brakes Corp.11470 Main RoadClarence, NY 14031

RGA #: ______________ Invoice #: _____________

Documents

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