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Table : Equipment Cost: ATF & HSD polishing at Hazira
Rs. Lakhs
Description Ref. type for cost cal. Ref.Year
A Vessels
1 Vacuum Col reflux drum 5.17 5.50 wt., tons 1.670 1.23 4.30 2012
2 FG KOD 0.00 0.00 wt., tons 0.000 0.63 0.00 2012
3 0.00 0.00 wt., tons 0.000 1.20 0.00 2012
4 Flare KOD 0.00 0.00 wt., tons 0.000 3.42 0.00 2012
Total Vessel Cost 5.50
B Columns
1 Vacuum distillation column 46.078 48.80 Wt, MT, SS 0.30 11.00 400.00 2012(SS)
1 Atm distillation column 0.000 0.00 Wt, MT, SS 0.00 11.00 400.00 2004(SS)
2 Kero SS 0.000 0.00 Wt, MT, CS 0.00 11.00 400.00 2004(SS)
3 Diesel SS 0.000 0.00 Wt, MT, SS 0.00 11.00 400.00 2004(SS)
4 Column Internals 9.76
Total column cost 58.56
C Exchangers & Furnaces
1 0.00 0.00 Duty 0.1968 1.610 0.00 2012
2 HSD Product cooler 0.00 0.00 Duty 0.0600 0.180 0.00 2012
3 RCO Product Exchanger 0.00 0.00 Duty 0.4776 0.180 0.00 2012
4 Feed-HSD PA Exchanger 0.00 0.00 Duty 0.0000 0.160 0.00 2012
5 ATF product cooler 0.00 0.00 Duty 0.0000 0.22 0.00 2012
6 Diesel product cooler 0.00 0.00 Duty 0.0000 0.290 0.00 2012
7 Heavy cut cooler 0.00 0.00 Duty 0.0000 0.031 0.00 2012
8 Naphtha Product Cooler 0.00 0.00 Duty 0.0000 0.040 0.00 2012
9 Kero PA cooler 0.00 0.00 Duty 0.0000 0.310 0.00 2012
10 Diesel PA cooler 0.00 0.00 Duty 0.0000 0.180 0.00 2012
11 RCO furnace 57.64 97.40 Duty 0.25 2.0 200.00 2004
Total Exchanger Cost 97.40
D Compressors
1 0.00 0.00 Capacity, m3/h 0.00 100.00 0.00 2008
4 Instr. Air Receiver 0.00 0.00 wt., tons 0.00 1.20 0.00 2004
Total compressor cost 0.00
E Pumps
1 feed pumps (Two Nos) 0.70 1.40 Rated power, KW 0.85 4.16 1.81 2012
2 0.31 0.60 Rated power, KW 0.44 6.40 1.53 2012
3 RCO pump (Two nos.) 0.73 1.60 Rated power, KW 0.83 1.40 1.00 2012
4 Vacuum Pump 256.29 543.40 Rated power, KW 1.00 2.10 400.00 2012
5 0.00 0.00 Rated power, KW 0.00 4.16 1.81 2012
6 Kero loading pumps (Two Nos) 0.00 0.00 Rated power, KW 0.00 7.45 1.86 2012
7 0.00 0.00 Rated power, KW 0.00 8.45 2.10 2012
Cost at ref. Year
Total cost, 2013
Our equip. parameter
Ref. equip. parameter
Ref. Equip. cost
CBD drum
Vacuum distillation condenser
Instr. Air compressor, (A/B) & recever
Distillate reflux pumps (Two Nos)
Heavy Cut product pumps (Two Nos)
Diesel loading pumps (Two Nos)
Description Ref. type for cost cal. Ref.YearCost at ref. Year
Total cost, 2013
Our equip. parameter
Ref. equip. parameter
Ref. Equip. cost
8 0.00 0.00 Rated power, KW 0.00 3.10 0.00 2012
9 Kero PA pumps (Two Nos) 0.00 0.00 Rated power, KW 0.00 1.80 0.00 2012
10 Diesel PA pumps (Two Nos) 0.00 0.00 Rated power, KW 0.00 3.20 0.00 2012
11 CBD pumps (Two Nos) 0.00 0.00 Capacity, m3/h 0.00 2.00 0.00 2004
12 Flare KOD pumps (Two Nos) 0.00 0.00 Capacity, m3/h 0.00 2.10 0.00 2012
13 0.00 0.00 Capacity, m3/h 0.00 10.00 0.00 2008
Total cost 547.00
F Dryers
1 Instrument air dryer 0.00 0.00 Capacity, m3/hr 0.00 100.00 2.15 2008
2 Liquid coalescer 0.00 0.00 Capacity, bopd 0.00 2400.00 2.52 2009
Total Cost 0.00
G Storage and loading gantry
6 0.00 0.00 Storage capacity, m3 0.00 700.00 49.65 2004
Total 0.00
H Catalyst and Chemicals unit reqt. Rs./unit year
Molecular sieve 0.00 0.00 Kg 0.00 1.00 642 2009
Total 0.00I Miscelaneous
1 Cooling Tower 0.00 0.00 Capacity, m3/h 0.00 400 10.61 20042 Furnace 0.00 0.00 Heat duty,MKcal 0.00 2.0 200.00 20043 Power generation (Gas) 0.00 0.00 Capacity, KVA 0.00 500.00 185.00 2008
Lab equipments 0.00Total 0.00
J Other Utilities
0.000
Fire protection system 0.000
0.000
0.000
0.000
ETP package (20 m3/d) 0.000
Total utility 0.00
Heavy Cut loading pumps (Two Nos)
Cooling water pump A/B (Two Nos)
Heavy cut storage (2 tank of 150 m3 , 7 days storage)
Blowdown system with vaporiser
Flare connections (excluding KOD)
Chemical Injection system system
Loading bays, gantry & weigh bridge
Table:- : Plant and Machinery Cost - ATF & HSD polishing at Hazira
Rs. Lakh
S.No. Description Fc Ic Sc Total
A
1 Vessels 5.50 5.50
2 Column 58.56 58.56
3 Exchangers & Furnace 97.40 97.40
4 Compressor 0.00 0.00
5 Pumps 547.00 547.00
6 Dryers 0.00 0.00 0.00
7 Miscellaneous 0.00 0.00
Sub Total A 0.00 708.46 0.00 708.46
B Catalyst and chemicals 0.00 0.00
C Bulk Materials
1 Piping 0.00 212.54 212.54
2 Electrical 88.56 88.56
3 Instrumentation 0.00 233.79 233.79
4 Spares 24.80 24.80
Sub Total C 0.00 559.68 0.00 559.68
D Errection
1 Mechanical 88.56 88.56
2 Electrical 17.71 17.71
3 Instrumentation 35.07 35.07
4 Civil and structural 126.81 126.81
5 77.93 77.93
Sub total D 0.00 0.00 346.08 346.08
Sub Total (A+B+C+D) 0.00 1268.14 346.08 1614.23
E Indirect Cost
1 Ocean freight 0.00 0.00
2 Custom duty 0.00 0.00
3 50.73 50.73
4 P&F 19.64 19.64
5 Excise 156.74 156.74
6 CST 13.00 13.00
7 VAT 7.32 7.32
8 Insurance 37.09 37.09
9 Work contract tax 17.11 17.11
10 Service Tax 42.78 42.78
Sub Total E 0.00 344.40 344.40
0.00 1612.54 346.08 1958.62
Fc-Foreign Component, Ic - Indian Component, Sc - Site component
Insulation, painting & fireproofing
Port handling & inland freight
Total Plant & Machinery cost
Rs. Lakh
S.No. Description Fc Ic Total
1 Plant and Machinery 0.00 1958.62 1958.62
2 Storage & Loading 0.00 0.00
3 Other utilities 0.00 0.00
4 195.86 195.86
5 PMC 117.52 117.52
6 200.00 200.00
Sub Total (1-6) 0.00 2472.00 2472.00
10 0.00 247.20 247.20
11 Land & Site Development 0.00 0.00
12 EPC Margin 293.79 293.79
Total Project cost 0.00 3013.00 3013.00
Table:-Total Project Cost - ATF & HSD polishing at Hazira
Engg, Procurement, Construction Supervision, commissioning & Project management
Miscellaneous (Owners management, infrastructure, start-up, commissioning etc.)
Contingency
Table:- : Operating Cost and Sales Revenue - ATF & HSD polishing at Hazira
Rs Lakh
S.No. Description Unit Unit rate, Rs Qty./year
Variable operating cost
1 Shrinkage gas COST
2 Condensate cost Barrels 0 0.00
Sub-total 1-2
3 Molecular sieves kg 0 0.00
4 Fuel Gas sm3 6.43 5918522
5 Water m3 16.38 396000
6 Steam MT 0 13305.60
7 Electricity MWH 0.04 1936
8 Methanol Barrels 0.00 0
Sub-total 3-8
Total var. opex
1 Mandays cost, Officers per year 12 0
2 Gen. administration
3 Insurance
4 Repair & maint.
5 Consummables
Total fixed cost
Total operating cost
Additional Sales Revenue gain
1 LPG MT 36100.00 0
2 Naphtha MT 36800.00 0
3 Kerosene MT 37050.00 0
4 Diesel KL 45756.00 5477.67
5 RCO (crude blending) barrels 5321 149160.00
6 LSHS(less) Barrels 5321 184470.00
Total Aditonal Sales Revenue gain
Capital cost 3012.99832849484
Gas price, US$/mmBTU 4.2
Calorific value, Kcal/m3 NAPHTHA
1 Feed gas 9118
2 Product gas 8920
Unit Unit rate,Rs Qty,/day
1 Feed gas m3 7.14 0
2 Lean gas m3 6.43 0
Shrinkage gas COST 0
Table:- : Operating Cost and Sales Revenue - ATF & HSD polishing at Hazira
Rs Lakh
Rs. Lakh
Variable operating cost
0.00
0.00
0.00
0.00
380.58
64.87
0.00
0.00
0.00
445.45
445.45
0.00
30.13
30.13
45.19
15.06
120.52
565.97
0.00
0.00
0.00
2506.36
7936.80
9815.65
627.52
Qty./year
0
0
Hazira Feed gas
Component NHV, Btu/scf Mole fraction
C1 909.40 8093.03 0.814 6590.15
C2 1618.70 14405.30 0.0659 949.31
C3 2314.90 20601.00 0.0412 848.76
iC4 3000.40 26701.47 0.0080 213.61
nC4 3010.80 26794.03 0.0101 270.62
iC5 3699.00 32918.53 0.0025 82.30
nC5 3706.90 32988.83 0.0028 92.37
nC6 4403.80 39190.76 0.0018 70.54
nC7+ 5100.80 45393.57 0.0000 0.00
n-C8 0.0000 0.00
Benzene 0.0000 0.00
Toluene 0.0000 0.00
Cyclopentane 0.0000 0.00
Mcyclopentan 0.0000 0.00
Cyclohexane 0.0000 0.00
Mcyclohexane 0.0000 0.00
CO2 0.00 0.00 0.0534 0.00
N2 0.00 0.00 0.002 0.00
Total 1.00 9117.66
Total kg mole
Fraction flow 1.000
9117.663
4.20
0.0000167
NHV, Kcal/m3
Partial heaing value, Kcal/m3
Calorific value of gas
Gas Price, US$/mmBTU
Gas Price, US$/kCal
Rs/ US$ 47.00
Gas Price, Rs/kCal 0.00078
Gas price, US$/m3 7.14 0.00
Product gas
Hazira lean gas
0.8812 7131.58 0.488 3952.19 0.777
0.0519 747.64 0.465 6694.81 0.157
0.014 288.41 0.045 927.04 0.042
0.0008 21.36 0.001 34.54 0.012
0.0006 16.08 0.000 3.95 0.007
0.000 0.00 0.000 0.01 0.002
0.000 3.42 0.000 0.00 0.001
0.000 0.27 0.000 0.00 0.001
0.000 0.01 0.000 0.00 0.000
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.052 0.00 0.000 0.00 0.000
0.004 0.00 0.000 0.00 0.001
1.00 8208.77 1.00 11612.55 1.00
1.000 1.000 1.000
8208.767 11612.546 10055.512
Partial heaing value, Kcal/m3
Mole percent lean gas (LEF OH)
Partial heaing value, Kcal/m3
Mole percent lean gas (Surge gas)
6.43 0.00 9.10 0.00 7.88
Product gas LG Overall
6285.64 0.813 6577.30
2257.00 0.074 1059.20
861.08 0.038 780.02
332.88 0.006 166.88
183.76 0.008 207.61
64.90 0.001 47.97
42.05 0.001 45.14
22.44 0.001 35.99
5.75 0.000 0.09
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.057 0.00
0.00 0.001 0.00
10055.51 1.00 8920.20
1.000
8920.200
Partial heaing value, Kcal/m3
Mole percent lean gas (Surge gas)
Partial heaing value, Kcal/m3
0.00 6.99
Table A2.19: Profitability Analysis - B-55 & C-Series Condensate Processing at Uran (Refinery Scheme)
Rs. Lakhs
Description Project execution period Operating Period
1 2 1 2 3 4 5 6 7 8 9 10
A Capital cost (6%esc.) 1958.45 1117.82
B Addl. Sales revenue gain 627.52 627.52 627.52 627.52 627.52 627.52 627.52 627.52 627.52 627.52
C Salvage value 1422.14
D Variable operating cost 445.45 445.45 445.45 445.45 445.45 445.45 445.45 445.45 445.45 445.45
Fixed operating cost 120.52 120.52 120.52 120.52 120.52 120.52 120.52 120.52 120.52 120.52
Total operating cost (8%esc.) 565.97 611.25 660.15 712.96 769.99 831.59 898.12 969.97 1047.57 1131.37
E Gross Margin 61.55 16.27 -32.63 -85.44 -142.48 -204.08 -270.60 -342.45 -420.05 918.28
F Depreciation 159.09 159.09 159.09 159.09 159.09 159.09 159.09 159.09 159.09 159.09
G Net margin -97.54 -142.81 -191.71 -244.53 -301.56 -363.16 -429.69 -501.54 -579.14 759.19
H Interest 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
I Profit before tax -97.54 -142.81 -191.71 -244.53 -301.56 -363.16 -429.69 -501.54 -579.14 759.19
J Tax liability 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
K Profit after tax -97.54 -142.81 -191.71 -244.53 -301.56 -363.16 -429.69 -501.54 -579.14 759.19
Net cash flow
Before tax -1958.45 -1117.82 61.55 16.27 -32.63 -85.44 -142.48 -204.08 -270.60 -342.45 -420.05 918.28
After tax -1958.45 -1117.82 61.55 16.27 -32.63 -85.44 -142.48 -204.08 -270.60 -342.45 -420.05 918.28
Financial parameter Before tax After tax
NPV (@12%), Rs. Lakhs -2887.15 -2887.15
IRR Err:523 Err:523
S.No.
