SSMALLMALL inserts with superior durability and brochure_en.pdf · SNMG 0904049.52 4.76 0.4 SNMG 090408 9.52 4.76 0.8 SNMG 090412 9.52 4.76 1.2 SNMG Negative 90° Square inserts Insert

2

SMALLSMALL inserts with superior durability and the SAME THICKNESSSAME THICKNESS as ISO inserts

Smaller & StrongerSmaller & Stronger

Actual size of insert

CNMG SNMGDNMG TNMG

3

Smaller and stronger clamping forces due to ’s superior lever system

Offers stable tool life even during high feed machining, interrupted cutting and old machine set-ups

Clamping System

Performance Test

Insert Life

VS

VS

Conventional ISOOne directional clamping force Two directional clamping forces

ISO standard holder holder

6

5

4

3

2

1

No.

of p

ass

CNMG 120408 + PCLNR 2525 M12 holder (ISO conventional holder)

CNMG 090408 + HCLNR 2525 M0904 ( holder)

holder

* TaeguTec Tech Center clamping force comparison test

* Chipbreaker and grade are the same

ISO holder

Interrupted cut• Workpiece: Medium carbon alloy steel• Process: Interrupted face turning• Cutting condition: V=100 m/min, f=0.6 mm/rev, ap=4 mm, Dry

ver sysyyyy tem

r

Insert life increased by 100%

4

Grades ISO Characteristics & Applications

TT8115CVD Coated

P05 P20 • For high speed turning and continuous cutting on steels• Excellent wear resistance and heat-resistance

TT8125CVD Coated

P15 P30• For a wide range of turning on steels• Very good combination of wear resistance and toughness• For general use on steels

TT5100CVD Coated

P20 P35• For a wide range of turning• Ideal for mild steel, low carbon steel and low carbon alloy steel• Excellent chipping resistance and sticking resistance

TT8135CVD Coated

P25 P40• Tough carbide substrate • For a wide range of medium to roughing applications at low cutting speed on steels• For interrupted cutting

Cu

ttin

g S

pee

d (

Har

dn

ess)

Feed (Toughness)

Insert Grades

Grade

TT8115•Recommended cutting speed (Vc): 170~440 m/min•Material: Steel


TT5100•Recommended cutting speed (Vc): 80~250 m/min•Material: Low carbon steel, Low carbon alloy steel,

Mild steel


High

HighLow

P05 P20

P15 P30

P20 P35

P25 P40

TT8115

TT8125

TT8135

TT5100

5

4

3

2

1

Chipbreaker Range & Features

FG1 8

1 2

A

B

• For finishing applications on steel• Low cutting force and effective chipbreaking• Recommended depth of cut: 0.5 ~ 2.0 mm

PC6

0

A

B

• For semi-finish to medium applications in steel machining• Positive geometry• Excellent chip control on medium applications• First choice for automotive component machining• Recommended depth of cut: 0.7 ~ 3.5 mm

MT6

4

A

B

• For medium to medium rough applications in steel machining• Suitable for continuous and interrupted cutting• Recommended depth of cut: 1.0 ~ 4.0 mm

Workpiece: Medium carbon steel / Cutting speed (Vc): 200 m/min

Feed rate (mm/rev)

MT

PC

FG

Chipbreaker Range

Available ChipbreakerD

epth

of

Cu

t (m

m)

4

3

2

1

5

0 0.1 0.2 0.3 0.4 0.5

6

Designation d t r

CNMG 090404 9.52 4.76 0.4

CNMG 090408 9.52 4.76 0.8

CNMG 090412 9.52 4.76 1.2

Designation d t r

DNMG 130504 11.11 5.56 0.4

DNMG 130508 11.11 5.56 0.8

DNMG 130512 11.11 5.56 1.2

CNMG Negative 80° Rhombic inserts

DNMG Negative 55° Rhombic inserts

80

d

rt

d

55

rt

Insert Designation

Recommended Machining Conditions

GradeCVD Coated

feed (mm/rev)

ap (mm) TT8115 TT8125 TT8135 TT5100

CNMG 090404 FG 0.07 - 0.30 0.20 - 2.00

CNMG 090408 FG 0.10 - 0.35 0.50 - 2.00

CNMG 090412 FG 0.15 - 0.40 0.50 - 2.00

CNMG 090404 PC 0.10 - 0.30 0.40 - 4.00

CNMG 090408 PC 0.15 - 0.40 0.50 - 4.00

CNMG 090412 PC 0.18 - 0.50 0.60 - 4.00

CNMG 090404 MT 0.10 - 0.35 0.80 - 4.50

CNMG 090408 MT 0.15 - 0.45 1.00 - 4.50

CNMG 090412 MT 0.20 - 0.55 1.20 - 4.50

Insert Designation


GradeCVD Coated

feed (mm/rev)

ap (mm) TT8115 TT8125 TT8135 TT5100

DNMG 130504 FG 0.07 - 0.30 0.20 - 2.00

DNMG 130508 FG 0.10 - 0.35 0.50 - 2.00

DNMG 130512 FG 0.15 - 0.40 0.50 - 2.00

DNMG 130504 PC 0.10 - 0.30 0.40 - 4.00

DNMG 130508 PC 0.15 - 0.40 0.50 - 4.00

DNMG 130512 PC 0.18 - 0.50 0.60 - 4.00

DNMG 130504 MT 0.10 - 0.35 0.80 - 4.50

DNMG 130508 MT 0.15 - 0.45 1.00 - 4.50

DNMG 130512 MT 0.20 - 0.55 1.20 - 4.50

7

Designation d t r

SNMG 090404 9.52 4.76 0.4

SNMG 090408 9.52 4.76 0.8

SNMG 090412 9.52 4.76 1.2

SNMG Negative 90° Square inserts

Insert Items

tr

d

90

Designation d t r

TNMG 130404 7.94 4.76 0.4

TNMG 130408 7.94 4.76 0.8

TNMG 130412 7.94 4.76 1.2

TNMG Negative 60° Triangular inserts60

r

d

t

Insert Designation


GradeCVD Coated

feed (mm/rev)

ap (mm) TT8115 TT8125 TT8135 TT5100

SNMG 090404 FG 0.07 - 0.30 0.20 - 2.00

SNMG 090408 FG 0.10 - 0.35 0.50 - 2.00

SNMG 090412 FG 0.15 - 0.40 0.50 - 2.00

SNMG 090404 PC 0.10 - 0.30 0.40 - 3.50

SNMG 090408 PC 0.15 - 0.40 0.50 - 3.50

SNMG 090412 PC 0.18 - 0.50 0.60 - 3.50

SNMG 090404 MT 0.10 - 0.35 0.80 - 4.00

SNMG 090408 MT 0.15 - 0.45 1.00 - 4.00

SNMG 090412 MT 0.20 - 0.55 1.20 - 4.00

Insert Designation


GradeCVD Coated

feed (mm/rev)

ap (mm) TT8115 TT8125 TT8135 TT5100

TNMG 130404 FG 0.07 - 0.30 0.25 - 1.50

TNMG 130408 FG 0.10 - 0.35 0.30 - 1.50

TNMG 130412 FG 0.15 - 0.40 0.35 - 1.50

TNMG 130404 PC 0.10 - 0.30 0.40 - 3.00

TNMG 130408 PC 0.15 - 0.40 0.50 - 3.00

TNMG 130412 PC 0.18 - 0.50 0.60 - 3.00

TNMG 130404 MT 0.10 - 0.35 0.80 - 3.50

TNMG 130408 MT 0.15 - 0.45 1.00 - 3.50

TNMG 130412 MT 0.20 - 0.55 1.20 - 3.50

8

EnteringAngle

Designation

Dimension (mm) InsertComponents

Lever Screw Shim Shim Pin Wrench

h b l l1 f

95°

HCLNR/L 1616 H0904 16 16 100 22 20

CNMG0904 LCL 09-NX LCS 3 LSC 32A LSP 3A L-W 2.5

HCLNR/L 2020 K0904 20 20 125 22 25

HCLNR/L 2525 M0904 25 25 150 22 32

75°HCBNR/L 2020 K0904 20 20 125 23 18.5

HCBNR/L 2525 M0904 25 25 150 23 23.5

EnteringAngle

Designation



l1

93°HDJNR/L 2020 K1305 20 20 125 34 25

DNMG1305 LCL 11-NX LCS 4 LSD 3.52 LSP 4 L-W 3

HDJNR/L 2525 M1305 25 25 150 34 32

63°HDNNR/L 2020 K1305 20 20 125 36.5 10

HDNNR/L 2525 M1305 25 25 150 36.5 12

107.5°HDQNR/L 2020 K1305 20 20 125 31 25

HDQNR/L 2525 M1305 25 25 150 31 32

HCLNR/L HCBNR/L

HDJNR/L HDNNR/L

HCLNR/L HCBNR/L

HDJNR/L HDNNR/L HDQNR/L

h

f

h

b

l

95

f

h h

b

l75

h

f

h

b

l93

h

f

h

b

63

h

f

h

b

l107.5HDQNR/L

l

l1l1

l1

l1

l1

9

EnteringAngle

Designation



h b l l1 f

91°HTFNR/L 2020 K1304 20 20 125 20 25

TNMG1304 LCL 08-NX LCS 3-NX LST 2.51.8 LSP 3B L-W 2.5

HTFNR/L 2525 M1304 25 25 150 20 32

91°

HTGNR/L 1616 H1304 16 16 100 22 20

HTGNR/L 2020 K1304 20 20 125 22 25

HTGNR/L 2525 M1304 25 25 150 22 32

HTFNR/L HTGNR/L

HTFNR/L HTGNR/L

EnteringAngle

Designation



h b l l1 f

75°HSBNR/L 2020 K0904 20 20 125 23 18.5

SNMG0904 LCL 09-NX LCS 3 LSS 32A LSP 3A L-W 2.5

HSBNR/L 2525 M0904 25 25 150 23 23.5

45°HSDNN 2020 K0904 20 20 125 25 10

HSDNN 2525 M0904 25 25 150 25 12.5

75°HSKNR/L 2020 K0904 20 20 125 19 25

HSKNR/L 2525 M0904 25 25 150 19 32

45°HSSNR/L 2020 K0904 20 20 125 21.5 25

HSSNR/L 2525 M0904 25 25 150 29 32

HSBNR/L

HSKNR/L

HSDNN

HSSNR/L

HSBNR/L HSDNN HSKNR/L HSSNR/L

f

h h

b

l

45

f

h h

b

l

45

f

h h

b

l

75

f

h h

b

l75

h h

bf

l

91

l1

hh

f b

l

91l1

l1 l1

l1

l1

Holder Items

10

S-HCLNR/L

Designation


Lever Screw Shim Shim Pin Snap Ring Wrench

d h l l1 f D

S16Q HCLNR/L 0904 16 15 180 25 11 20

CNMG0904

LCL 09B-NX LCS 3B - - LSR 3B L-W 2S20Q HCLNR/L 0904 20 18 180 28 13 25

S25R HCLNR/L 0904 25 23 200 31 17 32

S32S HCLNR/L 0904 32 30 250 31 22 40 LCL 09-NX LCS 3 LSC 32 LSP 3A - L-W 2.5

S-HDUNR/L S-HDZNR/L

Designation



d h l l1 f f1 D

S32S HDUNR/L 1305 32 30 250 45 22 - 40

DNMG1305 LCL 11-NX LCS 4S LSD 3.52B LSP 4 - L-W 3

S40T HDUNR/L 1305 40 37 300 55 27 - 50

S32S HDZNR/L 1305 32 30 250 35 25 10.5 45

S40T HDZNR/L 1305 40 37 300 40 29 10.5 50

Dmin.

h

dg7

f

l1l

95

Dmin.

h

dg7

f

l1l

93

Dmin.

h

dg7

f

l1

f1

l

320

S-HCLNR/L

S-HDUNR/L

S-HDZNR/L

11

S-HSKNR/L

Designation



d h l l1 f D

S25R HSKNR/L 0904 25 23 200 31 17 32 SNMG0904

LCL 09B-NX LCS 3B - - LSR 3B L-W 2

S32S HSKNR/L 0904 32 30 250 31 22 40 LCL 09-NX LCS 3 LSS 32 LSP 3A - L-W 2.5

S-HTFNR/L

Dmin.

h

dg7

f

l1l

75

Dmin.

h

dg7

f

l1l

91

Designation



d h l l1 f D

S16Q HTFNR/L 1304 16 15 180 25 11 20

TNMG1304

LCL 08B-NX LCS 3B - - LSR 3B L-W 2S20Q HTFNR/L 1304 20 18 180 28 13 25

S25R HTFNR/L 1304 25 23 200 33 17 32

S32S HTFNR/L 1304 32 30 250 33 22 40 LCL 08-NX LCS 3-NX LST 2.51.8B LSP 3B - L-W 2.5

S-HSKNR/L

S-HTFNR/L

Boring Bar Items

TaeguTec Global Supply NetworkWorld HeadquartersTaeguTec Ltd.1040, Gachang-ro, Gachang-myeon, Dalseong-gun, Daegu 711-865, KOREATel: +82-53-760-7640 Web: http://www.taegutec.com

ArgentinaTaeguTec Argentina SA11 de septiembre 4237- Piso 7(C1429BJC) Ciudad Autόnoma Buenos Aires, ArgentinaTel: +54-11-4702-6222 E-mail: [email protected]

AustraliaTaeguTec Australia Pty Ltd.Unit 37, Five Ways Business Park Keysborough Close Keysborough,Vic 3173 AustraliaTel: +61-3-9798-1900 E-mail: [email protected]

Belarus Rep.Twing-M3/2 Klumova Str, Minsk, 220009, Republic of BelarusTel: +375-17-506-3238 E-mail: [email protected]

BelgiumUSI-TOOLS S.P.R.L. Parc Industriel Des Hauts Sarts1 Avenue,145 4040 Herstal, BelgiumTel: +32-42-480-481 +32-475-783-204 E-mail: [email protected]

BrazilTaeguTec Brasil Ltda.Rua Tito, 104-Lapa-Cep 05051-000 São Paulo, BrasilTel: +55-11-3868-6032 E-mail: [email protected]

ChileCutting Tools Chile E.I.R.L.Alcalde Pedro Alarcón Nº 765, San Miguel, Santiago - Chile Tel: +56-2-553 6944 +56-2-552 1181 E-mail: [email protected]

ChinaTaeguTec ChinaRM 1205, Huishang Offi ce Building, No.1286 of Minsheng RD,Pudong New District, Shanghai, ChinaPC: 200135Tel: +86-21-5106-1260 E-mail: [email protected]

CroatiaIntehna Zagreb d.o.o.Susedsko polje bb, HR-10090 Zagreb-Susedgrad, CroatiaTel: + 385-1-3436-919 E-mail: intehna-zagreb@ zg.t-com.hr

Czech Rep.TaeguTec ČR s.r.o.Domažlická 180a, CZ-31800 Plzeň, Czech Rep.Tel: +420 373 720 999 E-mail: [email protected]

DenmarkTaeguTec Scandinavia A/S.Omøgade 8, DK-2100 Copenhagen, DenmarkTel: +45-7022-0103 E-mail: [email protected]

FinlandKnorring OY AB Karvaamokuja 6 00380 Helsinki, Finland Tel: +358 956 041 E-mail: [email protected]

FranceIngersoll TaeguTec France S.A.R.L21, rue Galilée F-77420 CHAMPS-sur-MARNE, FranceTel: +33 (0)1 64 68 45 36 E-mail: [email protected]

GermanyIngersoll Werkzeuge GmbH Kalteiche Ring 21-25, D-35708, Haiger, Germany Tel: +49 2773-742 0 E-mail: [email protected]

GreeceFG Technotools-G.& K.Fakitsas Co.25th Martiou & Thrakis 15, 15235 Vrilissia, Athens, Greece Tel: +30-2-10-832-0752 E-mail: [email protected]

HungaryTaeguTec Hungary Kft.1142 Budapest, Kassai u.151. Tel: +36-1-273-29-52E-mail: [email protected]: http://www.taegutec.hu

IndiaTaeguTec India P Ltd.Plot Nos.119 & 120, Bommasandra Industrial Area, Phase 4, Bangalore 560 099, IndiaTel: +91-80-2783-9111 E-mail: [email protected]

IndonesiaPT. TaeguTec IndonesiaRuko Plaza Mentang, Blok B. No 23Lippo Cikarang, Bekasi 17550, Indonesia Tel: +62-21-8990 2209/10 E-mail: [email protected]

IrelandHardmetal Machine Tools Ireland Ltd.Dargan House, Duncairn Terrace, Bray Co. Wicklow, IrelandTel: +353-1-286-2466 E-mail: [email protected]

ItalyIngersoll TaeguTec Italia S.R.L.Via Montegrappa 78, 20020 Arese (MI), ItalyTel: +39 02.99.76.67.00 E-mail: [email protected]

JapanTaeguTec Japan Ltd. - Osaka / Head offi ceSenri Asahi Hankyu Bldg. 15F1-5-3 Shinsenri-HigashimachiToyonaka-shi Osaka 560-0082, Japan Tel: +81-6-6835-7731 E-mail: [email protected]: http://www.taegutec.co.jp

- Nagoya / Branch offi ceTel: +81-52-745-2451

- Tokyo / Branch offi ceTel: +81-3-5753-6281

MalaysiaTaeguTec Tooling Systems Malaysia Sdn. BhdNo.23-1&2, Jalan Anggerik Vanilla BF 31/BF Kota Kemuning, Seksyen 31 40460 Shah Alam Selangor Darul, MalaysiaTel: +60-16624 9432 E-mail: [email protected]

The NetherlandsT.C.E. Kennedylaan 14, 5466 AA, Veghel,The NetherlandsTel: +31 (413) 38 83 10 E-mail: [email protected] Website: http://www.taegutec.nl

New ZealandTT Pacifi c1/501 Mt. Wellington Highway Sylvia Park, Auckland, New Zealand 1060Tel: +64-9-573-1280 E-mail: [email protected]

PakistanDynamic Tooling Services Offi ce No.301, 3rd Floor, Royal Center, Blue Are, Fazal-E-Haque Road, Islamabad, PakistanTel: +92-51-2806197 E-mail: [email protected]

Philippines Colt Commercial Suite 505-A Padilla de Los Reyes Bldg, 232 Juan Luna st. Binondo, Manila, PhilippinesTel: +63-2-244-9756 E-mail: [email protected]

PolandTaeguTec Poland Sp. z o.o.Ul. Koscielna 852-314 Wrocław, PolandTel: +48 71 785 40 85 E-mail: [email protected]

PortugalHexatool, S.A.Rua Casal Galego, No. 40.442430 Marinha Grande, PortugalTel: +351-244-550424/5 E-mail: [email protected]

RomaniaTaeguTec Tools SRL59 Dacia Blv., Corp Anexa, 2nd fl oor, District 1, Bucharest, Romania, 010407Tel: +4021 210 3108 E-mail: [email protected]

RussiaTaeguTec Russia123290, Russia, Moscow,2nd Magistralnaya str, 8A, building 5Tel: +7-495-627-79-17 E-mail: [email protected]

Serbia Intehna Beo d.o.o.Autoput 22, 11080 Zemun, Serbia Tel: +381-11-3149-092 E-mail: [email protected]

Singapore TT Tooling SystemsBK502, #03-823,Jurong West Avenue 1, Singapore 640502Tel: +65-6-4254918 E-mail: [email protected]

SlovakiaTaeguTec Slovakia, s.r.o.Bytcická 2/44 010 01 ŽilinaSlovak RepublicTel: +421 41 7000056 E-mail: [email protected]

SloveniaIntehna d.o.o.Špruha 40, Si-1236, Trzin, SloveniaTel: +386-1-580-9260 E-mail: [email protected]

South AfricaTaeguTec South Africa (Pty) Ltd.P.O. Box 3121, Springs, 156043 South Main Reef Road, New Era Springs Gauteng, South AfricaTel: +2711-362-1500 E-mail: [email protected]

SpainTaeguTec Spain S.L Miquel Servet, 35 P.I.Bufalvent 08243 Manresa (Barcelona), SpainTel: +34-93-878-7309~10 E-mail: [email protected]

SwedenSMV Verktyg ABParkgatan 6 SE-333 31 Smalandsstenar, SwedenTel: +46 371 343 40 E-mail: [email protected]

TaiwanTaiwan Full Dare Co., Ltd.No. 176, Hwan-Pei Road, Chungli City 32011, Taiwan R.O.C.Tel: +886-3-422-9018 E-mail: [email protected]

Whacking Industry Co., Ltd.No. 56, Ming-Tai St., Ku-Shan District, Kaohsiung 807, Taiwan R.O.C.Tel: +886-7-552-0528, +886-6-203-2997 E-mail: [email protected]

ThailandTaeguTec(Thailand) Co.,Ltd.6/177 M.7 Srinakarin Rd., T.Bangmuang, A.Muangsamutprakarn, Samutprakarn 10270, ThailandTel: +662-759-9300, 662-759-9172 E-mail: [email protected]

TurkeyTaeguTec TurkeyKeyap Çarşı Sit. F2 Blok No:101/A Y.Dudullu 34775 Ümraniye istanbul,TürkiyeTel: +90-216-313-40-10 E-mail: [email protected]

UkraineTaeguTec Ukraine40-b Pushkin prospect DnepropetrovskUkraine, 49006 Tel: +38-056-790-70-99 E-mail: [email protected]

United Arab EmiratesA.F.HusainAl Ghurair W/H Shed No. 60Al Quoz Industrial AreaP.O. Box: 4007 Dubai, UAETel: +971-4-3400034E-mail: [email protected]

United KingdomTaeguTec UK Ltd.Waterside, Grange Park, Wetherby, Leeds, LS22 5NB, United KingdomTel: +44-1937-589-828 E-mail: [email protected]

U.S.AIngersoll Cutting Tools845 S Lyford Road Rockford, IL 61108-2749, U.S.A.Tel: +1-815-387-6600 E-mail: [email protected]

6 1 1 4 5 3 2

Cat.No: 6114532 English Version: CT 04/2013 ©TaeguTec LTD.

Documents

SSMALLMALL inserts with superior durability and brochure_en.pdf · SNMG 0904049.52 4.76 0.4 SNMG 090408 9.52 4.76 0.8 SNMG 090412 9.52 4.76 1.2 SNMG Negative 90° Square inserts Insert