SPLN 107-1993 Color Standard for Pipe and Storage Tank in the Power Plant

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    STANDARDPERUSAHAAN UMUM MSTRIK NEGARA SPLN 107: 1993

    Lampiran Keputusan Direksi PLN No.: 018.K/0594/DIR/1993,tanggal 1 Februari 1993

    COLORSTANDARD FOR PIPE AND STORAGE TANK

    IN THE POWER PLANT

    DEPARTEMEN PERTAMBANGAN DANENERGI

    PERUSAHAAN UMUM LISTRIK NEGARA

    JALAN TRUNOJOYO 135 KEBAYORAN BARU - JAKARTA 12160

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    SPLN 107: 1993

    WARNA PIPA DAN TANGKI PUSAT LISTRIK

    Disusun oleh :

    1. Kelompok Pembakuan Bidang Pembangkitan dengan

    Surat Kcputusan Direksi Pcrusahaan Umum Listrik

    Negara No. : 079/DIR/1988 tang-gal 21 September

    1988;

    2. Kelompok Kerja Warna Pipa dan Tangki Pusat

    Listrik dengan Surat Keputusan Kepala Pusat

    Pcnyelidikan Masalah Kelistrikan No.: 55.K/493/

    PPMK/90 tanggal 19 Desember 1990;

    Diterbitkan oleh :DEPARTEMEN PERTAMBANGAN DAN ENERGI

    PERUSAHAAN UMUM LISTRIK NEGARA

    Jin. Trunojoyo No. 135-Kebayoran Baru

    JAKARTA 12160

    1993

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    SPLN 107:1993

    Susunan Anggota Kelompok Pembakuan Bidang Pembangkitan

    Berdasnrkan Surat Keputusan Direksi Perusahaan Umum Listrik Negara

    No .: 0791D1RJ1988 tanggal 21 September 1988

    1. Kepala Dinas Pembakuan, Pusat Penyelidikan Masalah Kelistrikan

    2. (ex-officio) ()

    3. Ir. Sudadijo

    4. Ir. Hoedojo

    5. Ir. M. Agus Djumhana

    6. Ir. Samhir Sasmitaatmadja

    7. Ir. Ardi Yogi

    8. Ir. SedaPurba

    9. Ir. J. Soekarto

    lO.Istigno, MSc.

    11.Ir, Soenarjo Sastrosewojo

    12. Ir. Bambang Irawadi

    13. Ir. Husni Samsi Tamin

    14. Ir. M. Ilyas

    15. Ir. Margo Santoso

    16. Ir. Djoko Harsoyo

    Sebagai Ketua merangkap Anggota Tetap

    Sebagai Ketua Ilarian merangkap Anggota Tetap

    Sebagai Sekrelaris merangkap Anggota Tetap

    Sebagai Wakil Sekretaris merangkap Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

    Sebagai Anggota Tetap

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    SPLN 107:1993

    Susiman Anggota Kelompok Kerja Warn aPipa dan Tangki Pusat ListrikSurat Keputusan Kepala Pusat Penyelidikan Masalah Kelistrikan

    No.: 55.K/493/PPMK/1990 tanggall9 Dcseniber 1990

    1. Ir.Bondantoyo Sebagai Ketua

    merangkap Anggota

    2. lr. Dasrain Pinem Sebagai Sekretaris

    merangkap Anggota3. Ir. Sintong Hutapca Sebagai Anggota

    4. Ir. Iloedojo Sebagai Anggota

    5. lr. Dria Sukmana Sebagai Anggota

    6. Ir. Tony Syarief Sebagai Anggota

    7. Ir. Akim Suhendi Sebagai Anggota

    8. Ir. Kirmadi Sebagai Anggota

    9. Ir. Kartawan Muchtar Sebagai Anggota

    10. Ir. Zainudin Sayuti Sebagai Anggota

    11. Ir. Rachmat Harijanto Sebagai Anggota

    12. Setyono, BE. Sebagai Anggota

    13. Ir. Tasripin Adiwijaya Sebagai Anggota

    14. Ir. Dio Talarima Sebagai Anggota

    15. Ir. Djarali Hutapea Sebagai Anggota

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    SPLN 107:1993

    TABLE OF CONTENT

    Page

    1 Boundary of Scope

    2 O b j e c t i v e a n d P u r p o s e

    3 Definition4 General Condition

    5 Background Principle of Identification Color

    6 Color Code

    7 Identification Code

    8 Application Method

    ATTACHMENT

    ^ Sample of Color Identification Application for water pipe and water

    storage tank with basic color identification only

    B Sample of Basic Color Identification Application and color code.

    C Sample of Color Application and Identification Code.

    D Sample of Color Identification Application

    9

    10

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    SPLN 107:1993

    COLOR STANDAR FOR PIPING AND STORAGE TANK IN THEPOWER PLANT

    Boundary ofScope

    The Color Standard is intended for the application of color for the identification of the substance

    contained in the pipe and in the storage tank and to be used in the Power Plant of PLN property

    only.

    Color Objective and Purpose

    The Color Standard is prepared for objective and purpose of providing uniform guidelines in theapplication of color for identification of fluid contained in the pipe and the fluid contained in the

    storage tank which will be used in the design, construction and operation of the PLN's Power Plant.

    3 Definition

    The definition applies to this color standard are as the following:

    3.1 Pipe is a long tube where fluid flows or where cables are laid, including gutter.

    3.2 Storage Tank is a container that is used to storage the fluid.

    3.3 Fluid is a substance that consists of particles which move freely among them and can be flown

    through the pipe.

    3.4 Color Identification is a color on pipe or on storage tank that shows / symbolizes the pipe content or

    storage lank content.

    3.5 Basic identification color is an identification color that shows generally the kind of material that iscontained in the pipe or contained in the storage tank, such as steam, water, oil, etc.

    3.6 Color Code is the color that shows function, condition, or specific usage of a specific fluid that is

    contained in the pipe or contained storage tank.

    3.7 Identification code is a sign or written identification or non color code that shows the condition of

    fluid in the pipe or storage tank.

    3.8 Decoration code is a code on the pipe or tank which is not identification color or code.

    4 General Rules

    4.1 The color application is based on the kind, condition and the use of pipe content or storage tank

    content and depends on the dimension of pipe or storage tank.

    4.2 Identifying the content of the pipe or the content of the storage tank can be conducted in three

    ways, as follows:

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    SPLN 107:1993

    a. Basic identification color only.

    b. Basic identification color and color code.

    c. a or b with identification code.

    4.3 Identification color can be painted along the pipe or on the whole pipe or the whole storage

    tank or on particular places. The paint application of basic identification color on the whole of

    pipe surface or on the whole storage tank surface is mainly applied on the pipe or storage tank

    located inside of the building.

    4.4 On the parts that are not painted with identification color, those parts are allowed to be painted

    with decorative color. Decorative colors are not allowed to be the same colors as identification

    colors.

    4.5 Coloring of identification color on the pipe must be applied on branch " T " or " Y" , on theboth sides of the valve, on the pump and other equipment, on the both sides of the wall orpartition where the pipe goes through that wall, and on places where they are considerednecessary.

    The example is shown on attachment D.

    4.6 The valve in the fire fighting pipe must be painted with red color.

    5. Basic Identification color

    Basic identification colors which are used to show the kinds of fluid contained in the pipe and fluid

    contained in the storage tank must be as close as the colors based on Table 1

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    Table 1 Basic Identification Color

    SPLN 107:1993

    Content of the pipe or tank

    Water

    Steam

    Air

    Gas (except air) and liquid gas

    Oil

    Acid, base and other chemical substance *)

    Other liquid **)

    Electric cable

    Coal powder and fly ash

    Name of bask

    identification

    Green

    White

    Light blue

    Dark yellow

    Brown

    Purple

    Black

    Red Orange

    Light yellow

    Color

    *)Name and the color sample is according with SPLN 104: 1993

    **) The groups which are included in acids, bases and other chemical substance are materials which

    be used because of their chemical properties.

    ***) The groups which are included in the liquid but not included in the oil, water, liquid gases, acids,bases and other chemical substances, are liquid materials which be used because of their physical

    properties.

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    SPLN 107:1993

    Table 1 Basic Identification Color

    Content of the pipe or tank

    Water

    Steam

    Air

    Gas (except air) and liquid gas

    Oil

    Acid, base and other chemical substance *)

    Other liquid**)

    Electric cable

    Coal powder and fly ash

    Name of bask

    identification

    Green

    White

    Light blue

    Dark yellow

    Brown

    Purple

    Black

    Red Orange

    Light yellow

    Color

    *) Name and the color sample is according with SPLN 104: 1993

    **) The groups which are included in acids, bases and other chemical substance are materials which

    be used because of their chemical properties.

    ***) The groups which are included in the liquid but not included in the oil, water, liquid gases, acids,bases and other chemical substances, are liquid materials which be used because of their physical

    properties.

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    SPLN 107:1993

    Color code

    Color code which are used to show condition and or the function of the content of the pipe or tank,

    must be as close as the color in Table H.

    Table II color code

    The content of the pipe or

    the tank and their

    functions

    Water

    Air

    Steam

    Drinking

    Service

    CoolantBoiler filler

    Condensate

    Cooled, coolant

    of refresh air

    Fire

    extinguisher

    Service

    Control and

    measurement

    tools

    Vacuum

    Ventilation

    Combustion

    Power

    Heater

    Fire

    extinguisher

    Cleaner

    Name of the color code

    Dark blue

    Grey

    WhiteDark red - white- dark red

    Dark red - dark green- dark red -

    dark red

    White-dark green- white

    Red

    Grey

    Yellow

    White

    Red Orange

    Brown

    Pink

    White - dark red - white

    Red

    White

    Color

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    SPLN 107:1993

    TableH. Code color

    The content of pipe or tank and their

    functions

    Gas

    Oil

    Others

    Natural

    Artificial

    Exhaust

    H.S.D

    I.D.O

    M.F.O

    Residual

    Lubricant

    Hydraulic power

    Transform ator

    Dangerous ( be careful)

    Fire extinguisher ( except water)

    Drainage

    Code color name

    Light yellow

    Grey

    Black

    White-grey-white

    White-black-white

    Dark brown -grey -dark

    brown

    Dark brown - black - dark

    brown

    Dark green

    Pink

    Dark red

    Yellow with black stripe

    Red

    Black

    Color

    !

    JT7TT77T

    m m m m m m

    7 Identification Code

    Besides the color, sometimes it is necessary to add sign or another remark on the pipe or the storage

    tank to give additional information about the content of the pipe or the content of the storage tank,

    such as:

    a. To write complete name, for example: condensate water

    b. To write initial name, for example: cond water

    c. To write symbol of chemical substance (chemical formula), for example : H2O

    d. Pressure

    e. Temperature

    f. Symbol / danger sign

    g. Direction of the flow with an arrow

    h. etc

    8. Application Method

    8.1 Basic identification color only

    There are 3 (three) ways for basic identification color application which can be used on the pipe or

    on the storage tank, as follows:

    (a) Painted along the pipe or on the whole of the pipe surface or on the whole of the storage tank

    surface.

    (b) Painted on the pipe or on the storage tank as a ribbon around the pipe or storage tank. The ribbon

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    SPLN 107:1993

    width depends on the dimension of the pipe or the tank.

    (c) Basic identification color ribbon is applied. This kind of ribbon usually has glue or clip so that it

    is easy to be attached. The width of the ribbon depends on the dimension of pipe or the storage

    tank.

    The example of the use of each of (a), (b) and (c) is shown in attachment A.

    8.2 Basic identification color and color code

    (a) If basic identification color is painted along the pipe or on the whole surface of the storage

    tank, code color is painted or applied on the places which are mentioned in item 4.5

    (b) If basic identification color is colored ribbon, code color is painted or applied in the middle of

    basic identification color, as example is shown in attachment B.

    Especially for danger-sign color code, it is painted or applied on or beside basic identification

    color.

    8.3 Identification color and identification code

    (a) Placement of identification code is as follows:

    (1) If basic identification color is painted along the whole pipe surface or on the whole storage tank

    surface, identification code is applied on basic identification color.

    (2) If basic identification color and color code is colored ribbon, identification code can be

    applied on or beside basic identification color.

    The example is shown on attachment C

    (b) Identification code in the form of name, number or chemical symbols must be in white or black

    color so that they are contrast enough with basic identification color or decoration color on the

    tank or pipe surface.

    (c) Besides direct application on pipe or tank, identification code can be stated on the plate or cards

    which are placed near identification color.

    The example is shown on attachment C,e

    Plate or card must be added with yellow or red color if it is necessary to show danger-sign or the

    use for fire extinguisher.

    8.4 The dimension of color ribbon width

    (a) Width of the color ribbon on the pipe is stated as:

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    SPLN 107:1993

    Where : L = The width of basic identification color

    D = Pipe diameter (ram)

    (b) Width of color ribbon on tank is stated as:

    -

    L -= 0,075 H mm

    Where : L The width of basic identification color

    H = Height of the tank.

    The axis of color ribbon is 0,6 H measured from the base of the tank.

    (c) If color ribbon consists of basic identification color and color code, this rule must be applied:

    L= %L tot and I = 2/3 L

    Where

    L

    I

    Ltot

    = The width of code color ribbon (mm)

    = The width of basic identification color (mm)

    On each side of code color. Look at attachment B, a

    = The total width of color ribbon (mm) which is the width of code color

    ribbon added with the basic identification color ribbon.

    (d) If color code consists of three parts, the width of each part is made equal.

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    ATTACHMENTA

    EXAMPLE OFAPPLICATION OF WATER STORAGETANKAND WATER PIPE

    IDENTIFICATIONCOLOR WITH BASIC IDENTIFICATION COLOR ONLY

    a. Along the pipe surface or the whole storage tank surface is painted

    b. Painted as color ribbon

    c. Color ribbon is applied

    colored ilbco

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    SPLN 107:1993

    ATTACHMENT B

    EXAMPLE OF APPLICATION OF BASIC IDENTIFICATION COLOR ANDCODE COLOR

    a. Identification color on drinking pipe

    X -7ft \

    asic Identification Color

    ColorCode

    L X

    b. Identification color on condensate pipe

    Basic Identification colo

    1- ?,3 L

    c. Identification color on lubricant tank

    Decoration

    Color

    Code

    Color

    Decoration

    Color

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    ATTACHMENT C

    EXAMPLEOF APPLICATION OF COLOR AND IDENTIFICATON CODE

    a. Identification code is stated in identification color on steam pipe

    b.

    1Identification Color

    540C 169 BAR B --

    Identification color, radiation danger-sign on the pipe that distributes gas with

    ionization radiation is given radiation danger sign

    Radiation Danger Sign

    0'

    UJ \Identification Color

    c. Identification color and flow direction

    Identification Color

    d. Identification color, chemical symbol and danger sign

    H2 E3--Chemical Symbol /

    Basic Identification Color

    Danger-sign

    e. Identification color, plate and card on air pipe

    , I / )

    IdentificationColor

    9BARCard/plate

    Identificaticn Code

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    ATTACHMENT C

    EXAMPLEOF APPLICATION OF COLOR AND IDENTIFICATON CODE

    a. Identification code is stated in identification color on steam pipe

    b.

    1Identification Color

    540C 169 BAR B --

    Identification color, radiation danger-sign on the pipe that distributes gas with

    ionization radiation is given radiation danger sign

    Radiation Danger Sign

    0'

    UJ \Identification Color

    c. Identification color and flow direction

    Identification Color

    d. Identification color, chemical symbol and danger sign

    H2 E3--Chemical Symbol /

    Basic Identification Color

    Danger-sign

    e. Identification color, plate and card on air pipe

    , I / )

    IdentificationColor

    9BARCard/plate

    Identificaticn Code

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    SPLN 107:1993

    ATTACHMENT D

    EXAMPLEOFIDENTIFICATIONCOLORPLACEMENT

    a. Indication of identification color on branches

    b. Indication of identification color on both side of the wall, equipment, valves, etc

    - IEquipment

    Valve

    c. Valve is painted with red color for fire fighting use

    Fire-/- Fighting

    Steam

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    SPLN 107:1993

    ATTACHMENT D

    EXAMPLEOFIDENTIFICATIONCOLORPLACEMENT

    a. Indication of identification color on branches

    b. Indication of identification color on both side of the wall, equipment, valves, etc

    - IEquipment

    Valve

    c. Valve is painted with red color for fire fighting use

    Fire-/- Fighting

    Steam