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7060

40 100

850

105

105

350

8-M

16-7

H L

32190

140

35

75

910

140

140

420

8XM

20-7

H 4

0

cost efficient Mars II eco Series600 - 5,300 kN

cost efficient Mars II eco Series600 - 5,300 kN

Platen dimensions

Machine dimensions

Specification

CLAMPING UNITClamping force kNMold opening force kN Mold platen dimension mmDistance between tie bars (h x v) mmMold opening stroke mm Max. mold height mm Min. mold height mm Ejector stroke mm Ejector force kN Minimum mold dimension (l x w) mmINJECTION UNIT Screw diameter mm Screw L/D ratio L/DShot size (theoretical) cm3 Injection weight (PS) gInjection stroke mmInjection speed mm/sInjection speed rate (PS) g/s Injection pressure bar spec. Plasticizing capacity (PS) g/s Screw speed rpm Nozzle stroke mmNozzle force kN

OTHERSMaximum hydraulic pressure barServo motor power kW Heating power kW Machine dimensions (l x w x h) m Machine weight t Oil tank capacity l

600 700 / 770 100040 45 50 45 45 50 50 55 55 50 55 60

22.5 20 18 22.2 22.2 20 20 18.2 18.2 22 20 18.3253 320 395 334 334 412 412 499 499 471 570 679 230 291 359 304 304 375 375 454 454 429 519 618

201 210 240 114 93 / 110 120

131 165 204 148 160 182 198 221 239 216 261 311 2380 1880 1520 2310 2310 1870 1870 1550 1583 2150 1780 1490 21.2 28.1 35.3 21.5 25.7 27 32.2 33 39.4 36 44.1 52.2

0-256 0-180 / 0-218 0-239335 400 45044.3 46.7 88.5

160 160 16018.5 18.5 / 22 3011.45 18.65 21.45

5.9 × 1.32 × 2.15.65 7.1 8.4300 350 455

MA2000 II

2000130

810 x 810530 x 530

49055020014062

370 x 370770 1000 1350

45 50 55 50 50 55 55 60 60 55 60 6522.2 20 18.2 22 22 20 20 18.3 18.3 21.8 20 18.5334 412 499 471 471 570 570 679 679 618 735 863 304 375 454 429 429 519 519 618 618 562 669 785

210 240 260 110 84 / 120 122

160 198 239 165 216 200 261 238 311 265 316 370 2310 1870 1550 2150 2150 1780 1780 1490 1490 2190 1840 1570 25.7 32.2 39.4 27.6 36 33.8 44.1 40 52.2 47.7 56.6 62.9

0-218 0-180 / 0-239 0-266400 450 45046.7 88.5 88.5

160 160 16022 22 / 30 37

18.65 21.45 25.056.42 × 1.48 × 2.18

7.1 8.4 11350 455 580

MA2500 II

2500160

870 x 879580 × 580

54058022015062

410 x 410

Top view fixed platenTop view fixed platen

Moving and fixed platen with the same layout.The ejector holes Ø is valid only for moving platen.

Moving platenMoving platen

We reserve the right to make changes as a result of further technical advantages.

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Mars Series

STANDARD equipmentMars Series

ECO pack UNIVERSAL packMars Series

MARS II “ECO pack” MARS II “UNIVERSAL pack“CLAMPING UNIT:

• Compactfivepointtogglesystem,newdesign

• Openandclose(max.5-staged,min.3-staged)

• Moldprotectionfunction

• Movingplatenadjustablesupport

• Moldclamp

• T-slotformovingandfixedplaten

• PlatenlayoutaccordingtoEuromap

• Ejectorjogglingfunction

• Ejectorretractpositiondetector

• Adjustableejectorhomeposition

• Delayedejectorfunction

• Ejectorswitchofffunction

• Ejectorforwardholdingfunction

• 2-stagedejectorspeedandpressureadjustment

(forwardandbackward)

• FastcouplingforejectorpinwithEuropeandesign

• MechanicalrobotinterfaceaccordingtoEuromap18

• Centraloillubricationsystem

• Productdropoutdetector(upto1,900kN)

• Standardmetalmanifoldformoldcooling(6zones)

INJECTION UNIT:

• Standardnozzleincluded

• Nozzlesafetyguard

• 10-stagedinjectionspeed

• 10-stagedholdingpressure

• 5-stagedadjustablescrewrotation

• 5-stagedbackpressure

• Screwpositionresolution0.1mm

• Screwspeedresolution1mm/s

• Injectionpressureresolution1bar

• Timeresolution0.01s

• Injectiondelayfunction

• Recoverydelayfunction

• Autopurgefunction

• Barrelheatingtemperaturecontrol

(PID/proportional/switchoff)

• CeramicheaterbandswithK-typethermocouples

• Functionformaintainingbarreltemperaturelevel

• Delayedreleaseforscrewrotatingafterreachingbarrel

temperaturelevel

• Barreltemperatureautotuningfunction

• Backpressureprogrammable

• Adjustablenozzlecentretomoldcentre

• Nozzeltouchforceadjustable

OTHERS:

• USBconnectionfordatatransfer

• FixedstoragememoryinCFcard(morethan100molds)

• Displayofinputandoutputonscreen

• Maintenancealarm

• Mainswitchprotection

• ElectricalcomponentsCE

• Socket3-phase(2x16A,1x32A)

• Emergencystop

• By-passfilter,3Rtype

• HydaruliccomponentsRexrothorVickers

• Hydraulicsafetyvalve

• Safetynorm–EN201

• CEdecleration

SPARE PARTS:

• Screwtip

• Extendnozzle

• Nozzleheatherband

• Barrelheatherband

• Solidstaterelay

• Filter3R

• Nozzlethermocouple

• Barrelthermocouple

• Toolbox

OPTIONSINSIDE:

• 2hydraulicscorepuller(<530tons)

• 2airvalves6mm

• RobotinterfaceEuromap67

CONTROLLER:

• KEBA1070-8''withkeypadandcolorscreen

• Option:KEBA2580-12''withtouchscreen

PERFORMANCE:

• Reducedservomotorperformanceby10-15%

comparedto"UNIVERSALpack"

• 1injectionunitperclampingunit

OPTIONSINSIDE:

• 2airvalves6mm

• Installbearingslideplateforhopper

• Stainlesssteelhopper

• Close-looptemperaturecontrolonfeedingzone

• Asetofmoldclamp(madeinChina)

• Standardcentrallubricationwithoil

• Min.andmax.moldheightwithlimitswitch

• Watermanifoldformoldcooling(import/local)

• Closed-loopoiltemperaturecontrol

• 2corepuller(upto4,700kN)

• 4corepuller(from5,300kN)

• Proportionalvalvecontrolmoldopen/close

• Alarmlight(3colorlight)

• Nozzlemovementcontrolledbystrokesensor

• RobotinterfaceEuromap67

CONTROLLER:

• KEBA1075-10''withkeypadandcolorscreen

• Option:KEBA2580-12''withtouchscreen

PERFORMANCE:

• Increasedservomotorpower

(+10-15%comparedto"ECOpack")

• Choiceof3differentinjectionunitsizesper

clampingunit

SoFTwAre & CoNTrol

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Overview Machine sequencerFlexibleprogrammingofmachinesequences

Cycle analysisOptimisedcycletimebyanalysingeach

individualtime

Energy consumption in kWh/kgWithelectricaldeviceformeasure„real“energy

Production overviewProductionanalysispershift

Set up unitsSelectionforeachmovementandeachsetting

12''highresolutionLCDtouchscreenwithextended

machinefunctionsandflexibilitytomeetcomplex

machineoperation.

KEBA 1070/1075 KEBA 2580

SOFTWARE & CONTROL

8''(1070)or10''(1075)highresolution

LCDscreenwithoptimizedpanellayoutfor

convenientmachineoperation.

Latest technology from KEBA