Special lubricants for the pulp and paper industry. Lubrication problem Recommended product Advantages High rail wear, high GRAFLOSCON Excellent adhesion, 1 lubricant consumption C-SG

Special lubricantsfor the pulp and

paper industry

Lubrication is our World

Special lubricants forthe pulp and paper industry

2

Published byKlüber Lubrication München KG

Copyright:Klüber Lubrication München KG

Reprints, full or in part, only with prior permission from the publisher.

2.4.18 eEdition 07.08,replaces edition 09.05

The data in this brochure is based on our general experience and knowledgeat the time of printing and is intended togive information of possible applicationsto a reader with technical experience. It constitutes neither an assurance ofproduct properties nor does it releasethe user from the obligation of perform-ing preliminary tests with the selectedproduct. We recommend contacting our Technical Consulting Staff to discussyour specific application. If required andpossible we will be pleased to provide asample for testing.

Klüber products are continuallyimproved. Therefore, Klüber Lubricationreserves the right to change all the tech-nical data in this brochure at any timewithout notice.

Front page: Glazing rollersCourtesy of:Fa. VOITH SULZER PAPIERTECHNIK89522 Heidenheim, Germany

Klüber – Partner of thePulp & Paper Industry

3

Table of contents

Lubricants for machines in the following sections:

Wood yard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5

Pulp manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 8

Paper making . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 11

Paper upgrading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 13

Paper finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chemical recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 – 16

Lubricants for:

Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Maintenace and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

List of products and characteristic data:

Lubricating greases, pastes, adhesive lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 – 23

Lubricating oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 – 27

Fluid, bonded coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

This brochure describes the mainapplications of specialty lubricants inmachines and installations used in thepulp and paper industry.

It provides details on lubrication prob-lems related to individual components,operations and processes which mayoccur when using unsuitable lubricants.

It also shows how to solve theseproblems and explains the advantagesand benefits derived from using Klüberlubricants.

The following production sections arecovered:

• Wood yard• Pulp manufacture• Paper making• Upgrading• Finishing

Klüber also offers high-performancelubricants for related equipment such as valves, hydraulic units, pumps, fans,compressors, gears, and for main-tenance and repair purposes. All these

products are state-of-the-art from theeconomical and ecological point of view.

However, this brochure does not coverused paper processing and waste/pro-cess water treatment. As we have not yet gathered sufficient experience inthese fields, pertinent comments on your part are appreciated.

Through our subsidiaries all over theworld we will collect relevant informa-tion and include it in the next issue ofthis brochure.

All Klüber lubricants recommended inthis brochure are high-performancelubricants. When used appropriately, they ensure

• maximum functional reliability• low maintenance costs• extended relubrication cycles• reduced environmental impact• resistance to water and other

process fluids

Detailed descriptions and additionalapplication notes are listed in theindividual product information leaflets.Please contact us for free copies.

We would also like to refer you to othertechnical brochures we have published,such as “Lubrication of gear systems”,“Lubrication of chains”, “Lubricant test-ing”, etc., which also provide interestingdetails.

The services we offer include more thanjust submitting quotations and supplyingour lubricants. We support you in allmatters related to lubricants and lubrica-tion technology, and we are sure we willfind a cost-effective, intelligent solutionto all lubrication problems you encounterin the pulp and paper industry.

This not only applies to standard situa-tions but also to complex problemsinvolving entire machines and installa-tions.

No. Lubrication problem Recommended product Advantages

High rail wear, high GRAFLOSCON Excellent adhesion,1 lubricant consumption C-SG 0 ULTRA low consumption(especially in wet

or presses)

Insufficiently adhesive GRAFLOSCON Excellent wear

2 lubricant is sheared off C-SG 2000 ULTRA protection, extendedand removed by press rail life water

GRAFLOSCONlubricants are very adhesive and resistantto high pressure,water and bark

Tyre surface suffers GRAFLOSCON Low consumption,wear and material C-SG 0 ULTRA good lubricitychipping

orBoth products provide

GRAFLOSCON excellent protectionC-SG 2000 ULTRA against wear

1Insufficient adhesion For load rollers with a Excellent adhesion,of standard lubricants centralized lubrication low consumption

system:UNIMOLY OIL … Very good protectionViscosity grade against weardepending on equipment manufacturer’sspecifications

2 High wear and oil UNIMOLY OIL 1500consumption

Klüberlub BE 41-1501

3 Premature bearing Ensures that failure rated bearing life

is achieved

Wood yard

4

Bark pressesPiston-type presses

Drum-type presses

Friction points:1 Girth gear2 Support rollers3 Tyre4 Load roller bearings

Friction points:1 Tyres2 Load/support roller bearings (spherical roller bearings)3 Drum bearings (spherical roller bearings)

Debarking drumNo. Lubrication problem Recommended product Advantages

1 High lubricant GRAFLOSCON Low consumption, consumption, large C-SG 2000 ULTRA1) good lubricity,

2 quantities of used resistant to high lubricant have to be loads, water and

3 disposed other ambient media

Lubricant not sprayable GRAFLOSCON Sprayable through– at low temperatures C-SG 0 ULTRA1) automatic systems at

ambient temperaturesas low at 10 °C

High lubricant Klüberlub Good pressure4 consumption BE 41-1501 absorption capacity,

low consumption

1) GRAFLOSCON C-SG 0 ULTRA and GRAFLOSCON C-SG 2000 ULTRA are operational lubricants for large girth gear drives which have completed the running-in process and whose tooth flanks are in a good condition.The GRAFLOSCON series also includes running-in and repair lubricants for girth gear drives. Please contact us for more details or ask for our free brochure „Lubrication of large girth gear drives” (9.2e) which provides information about running-in, operational and repairlubrication.

Friction points:1 Plain bearings2 Slide rails

5

Wood yard

Wood grinders No. Lubrication problem Recommended product Advantages

High wear due to GRAFLOSCONhigh loads, impact of GRAFLOSCON lubricants are resistant

1 water and aggressive C-SG 0 ULTRA to loads and ambientatmosphere media, thus eliminating

or wear problems

GRAFLOSCON

2 Lubricant is thrown off C-SG 2000 ULTRA Good adhesion

3

Pressure wood grindersNo. Lubrication problem Recommended product Advantages

Lubricant contaminates Klüberbio Rapidly biodegradable1 waste water CA 2-460 lubricating oil with asynthetic base oil(CEC-L-33-A-94, after21 days > 70%).

Water pollutioncategory 1.

Lower consumptionthan with vegetableoils, no resin build-up

Friction points:1 Grinder chain,

links and plates

2 Chain sprocket

3 Gear

Friction points:1 Slide rails

Lubricants for gears see page 18

Pulp manufactureThermo-mechanical pulping (TMP) andChemi-thermo-mechanical-pulping (CTMP)

6

Friction points:1 Centralized lubrication 2 Bearings:

system: Plain bearingsGrease lubrication Taper roller thrust bearings

Cylindrical roller bearings

RefinersNo. Lubrication problem Recommended product Advantages

1 Klüberplex Extended grease lifeBE 31-102

High speeds and Klüberplex Extended grease lifehigh axial loads BE 31-102

2 Frequent relubrication

High lubricantconsumption

Twin refiner Andritz Sprout-Bauer

Double disc refiner Andritz Sprout-Bauer

Single disc refiner Kvaerner

7

Pulp manufactureChemical pulping

DigesterNo. Lubrication problem Recommended product Advantages

Holding tank Klüberlub This heavy-duty greaseBE 41-1501 is very resistant to

Low speeds, high ambient media andloads, lubricant in eliminates lubricationcontact with pulp problems.

1 Exposed to pulp

Digester

Low speeds, high loads, lubricant sub-ject to high tempera-tures and chemicals

2

3

BleacherNo. Lubrication problem Recommended product Advantages

Lubricant is dissolved BARRIERTA This product isby bleaching agents L 55/2 chemically inert, thus

ensuring the requiredLubricant ages rapidly functional reliability.due to impact ofCIO2, SO2, H2SO4,

1 H2O2, NaOCl, Ca(OCl)2, NaOH,Na2S2O4, CaS2O4,O2, O3

Conventional greasebecomes hard andbrittle

Conventional lubricants OXIGENOEX OXIGENOEX slidingare prohibited in sliding agents agents are approved

2 context with oxygen. by BAM (GermanContact our Technical Institute for Materials

DANGER OF Service to help you Testing) for the respec-EXPLOSION ! select a suitable sliding tive pressure range.

agent.

Friction poins:1 Roller and ball bearings2 Girth gear3 Enclosed gear

Friction points:1 Mixer und pump:

Rolling bearingsMechanical face sealsO-ring seals

2 Oxygen pump and distribution system:BearingsGearsValves

Stirring unit in discharger

Double belt press

ShredderConveyor screw

Bleachingchemicals

Bleachingtower

Neutraliza-tion unit

Bleached pulp

Mixer

GWP, TMP, CTMP

Lubricants for girth gear drives see page 15

Lubricants for encased gears see page 18

8

Pulp manufactureDewatering

Friction points:Rolling bearings

Friction points:Rolling bearings:Drive rollsPress rollsTension rollsAdjusting rollsReturn rolls

Dewatering pressesNo. Lubrication problem Recommended product Advantages

Relubrication cycles Klüberlub Extension of relubri-too short BE 41-1501 cation cycles (e. g. in

1 machines made byAndritz, Austria) up to150 operating hours

High temperatures, Klüberlub Minimizes lubricant subject to BE 41-1501 bearing wear.steam

1 Much longer re-Low speeds, lubrication cycles high axial and than with conven- radial loads tional lubricants.

Wire press

Screw-type press

Notes

Paper manufactureHeadbox – Wire section – Press sectionWet end

9

No Lubrication problem Recommended product Advantages

Gear subject Klüberplex Extended gear life1 to humidity and GE 11-680

vibration

Oil separation STABURAGS Makes very preciseNBU 8 EP adjustment possible.

Grease has insufficient2 sealing effect Grease will stay in

friction point.Gear subject tohumidity Lifetime lubrication

Stick slip during UNISILKON L 250 L No stick slip3 adjustment

1 Grease with insufficient Klüberplex Considerably longersealing effect is BE 31-222 relubrication cycle andwashed out of bearings, reduced maintenance.resulting in corrosion alternativelyand bearing failure, PETAMO Water or media of

GHY 133 N varying aggressivenessAggressive water require suitable lubri-and/or other media alternatively cants.accelerate grease STABUTHERMageing. GH 461 Klüber offers efficient

solutions.

11 Bearings subject ISOFLEX TOPAS Ensures that to high temperatures NB 52 expected roll lifeand humidity is achieved

High speeds

Rotating outer ring

Low loads may causerolling elements to slip

Lubricant subject toaggressive cleaningagents

Wear due to high STABURAGS Meets all requirementsloads, grease is NBU 12 / 300 KP and is very resistant to

1 forced out of bearings, ambient media.corrosion occurs

Oil circulation lubricated roller bearingsPlease contact our Application Engineeringsection to determine a suitable oil type andviscosity

Headbox

Doctor blade

Press section

Headbox

Wire section Press section

2

3

4

5

6

7

8.1

8.2

9

10

Friction point:1 Ball adjusting

screw, centra-lized greaselubrication

Friction points: Bearings in:7 Suction pick-up 8.2 Press roll 10 Felt guide roll

roll 9 Constant pressure 11 Spread roll8.1 Suction roll roll (pivoting bearings)

Friction points: Bearing in:1 Breast roll 3 Wire tensioning roll 5 Wire drive roll2 Wire guide roll 4 Wire adjusting roll 6 Suction roll

Friction points:1 Gross slice adjuster gear

(worm gear)

2 Micro slice adjuster gear(worm gear)

3 Slice adjuster

Wire section

Paper manufactureDry end

10


Conventional lubricants Klüberquiet Excellent resistanceare not sufficiently BQ 72-102 to high temperatures,resistant to water and hot water and steam;steam, thus resulting meets all requirementsin premature bearing

1 failure

Bearing failure before Up to 80 °C Expected roll life is roll life expires. ISOFLEX TOPAS achieved despite high

NB 52 bearing loads.Oil separation or orgrease loss results in STABURAGS NBU 4starved lubrication and corrosion. above 80 °C

1 Klüberquiet Reason: BQ 72-102High temperature andspeed, rotating outerring.

Frequent relubrication Up to 180 °C Relurication cyclesdue to high tempera- PETAMO GY 193 considerably longer.tures. PETAMO GHY 441

1Impeded bearing Up to 260 °Coperation. BARRIERTA L 55/2

Unsuitable grease UNISILKON Precise axial guiding ofwhich is not resistant TK 44 N 2 seal ring.to high temperatures

2 attacks elastomer UNISILKON Greases are resistantparts. L 250 L to high temperatures

and protect elastomerSteam head malfunc- parts.tion

UNISILKON Do not use on silicone3 TK 44 N 2 rubber components.

Wear due to high STABURAGS Meets all requirementsloads, grease is forced NBU 12 / 300 KP and is very resistant toout of bearings, corro- ambient media.

1 sion occurs

Oil circulation lubricated bearingsPlease contact our Application Engineering section to determine a suitable oil type and viscosity.

Friction points:10 Spread roll 12 Drying cylinder11 Guide roll 13 Vacuum cylinder

Friction points:1 Ball bearings


Rope sheaves

Spread rolls

Steam heads / Rotating unions

Friction points:1 Plain and rolling bearings,

esp. ball bearings

2 Seals– Stuffing boxes and packings,– assembly of O-ring

3 Centralized lubricationof rotating unions withelastomer seals

Doctor blade

Friction point:1 Ball adjusting screw, centralized grease lubrication

Paper manufactureSizing – Secondary drying – Glazing – Winding

11


Bearing failure before Klüberquiet Usable roll life isroll life expires. BQ 72-102 achieved despite high

bearing loads.

Oil separation or 10 grease loss results in

starved lubrication and corrosion.

Reason: Hightemperature andspeed, rotating outerring.

Low loads may cause ISOFLEX TOPAS Ensures function of11 rolling elements to slip NCA 52 balls / rolling elements,

no sliding wear

Bearing failure before ISOFLEX TOPAS Usable roll life isroll life expires. NB 52 achieved despite high

bearing loads.Oil separation or grease loss resulting in alternatively

10 starved lubrication and ISOFLEX TOPAScorrosion. NCA 52

Reason: High tem-perature and speed,rotating outer ring.

Low loads may cause ISOFLEX TOPAS Ensures function of11 rolling elements to slip NCA 52 balls/rolling elements,

no sliding wear

Standard greases Bearing life is result in premature considerably

15 bearing failure due to longer.high roller weight andhigh speeds

Severe surface wear, Priming Efficient primingstick slip, fretting UNIMOLY protects against wearcorrosion C 220-SPRAY and corrosion.

Lubrication Excellent protectionALTEMP Q NB 50- against wear and stickSPRAY slip, easy relubrication,

16 easy disassembly ofthe components afterextended use.

See page 10

Oil circulation lubricated roll and cylinder bearingsPlease contact our Application Engineering section todetermine a suitable oil type and viscosity.

Sizing

Glazing / Winding

Secondary dryingSteam heads / Rotating unions

Sizing Secondary drying Glazing Winding

8 Pressure roll 11 Guide roll9 Constant 12 Drying cylinder

pressure roll 14 Supporting cylinder10 Spread roll 15 Reel drum

Friction points: Rolling bearing in10 Spread roll 11 Guide roll

Friction points: Rolling bearings in10 Spread rolls 16 Sliding guides (steel/steel)11 Guide rolls15 Reel drum

ISOFLEX TOPASNCA 52

UpgradingCoating section

12


Bearing temperature Depending on Usable life of spreadapprox. 100 °C, high temperature and type rolls is achievedspeed, rotating outer of roll:ring Klüberquiet

BQ 72-102orBARRIERTA I L

Standard greases leadto premature bearing (Observe OEM’sfailure before the ex- instructions on other

1 pected life of the roll Klüber lubricants)coating or the roll itselfexpires

Frequent relubrica- Up to 180 °C Relubrication cyclestion due to high PETAMO GY 193 are considerablytemperatures. PETAMO GHY 441 longer.

1Impeded bearing Up to 260 °Coperation. BARRIERTA L 55/2

Unsuitable grease UNISILKON Precise axial guidingwhich is not resistant TK 44 N 2 of seal ring.to high temperatures

2 attacks elastomer UNISILKON Greases are resistant parts. L 250 L to high temperatures

and protect elastomerSteam head malfunc- parts.tion

UNISILKONDo not use on silicone

3 TK 44 N 2rubber components.

Check compatibility.

Standard grease ISOFLEX TOPAS Bearing life isresults in premature NCA 52 considerably longerbearing failure due

15 to high roll weightand high speeds

Oil circulation lubri-cated roll and cylinderbearingsPlease contact ourApplication Engineeringsection to determine asuitable oil type andrequired viscosity.

10 Spread roll11 Guide roll12 Drying cylinder15 Reel drum


Spread rolls

Steam heads / Rotating unions

Friction points:1 Plain and rolling

bearings, esp. ballbearings

2 Seals: – Stuffing boxes and packings,– assembly of O-rings

3 Centralized lubricationof rotating unions withelastomer seals

Rewinder

Friction points:15 Reel drums

(rolling bearings)

Rewinder

UpgradingGlazing – Winding

13


Standard grease results ISOFLEX TOPAS Usable life of spreadin premature bearing NCA 52 rolls is achieved despite

1 failure before the ex- high bearing loadspected life of the roll (Observe OEM’s (high speed, rotatingcoating or the roll itself specifications on other outer ring)

4 is reached Klüber lubricants)


no sliding wear

Multi-purpose oil is SYNTHESO D oils Fully synthetic oils3 required (lubricating,

heat carrier and Observe OEM’s No oil carbonizationhydraulic oil) viscosity specifications!

6 Long usable lifeOil carbonization

Only one oil for threeapplications


no sliding wear

Standard grease re- ISOFLEX TOPAS Expected roll life issults in premature NCA 52 reached despite highbearing failure before bearing loads (high

2 the expected life of speed, rotating outerthe roll coating or the ring)roll itself is reached

Standard grease re- ISOFLEX TOPAS Considerably longersults in premature NCA 52 usable life if relubri-

3 bearing failure due to cated regularlyhigh roll weight andhigh speed

Severe surface wear, Priming Efficient primingstick slip, fretting UNIMOLY protects against wearcorrosion C 220-SPRAY and corrosion.

Lubrication Excellent wear andALTEMP Q NB 50- corrosion protection,SPRAY no stick slip, easy

4 relubrication, easydisassembly of com-ponents even afterextended use.

Oil circulation lubricated roller and cylinder bearingsPlease contact our Application Engineering section to determine a suitable oiltype and viscosity

1 Spread roll 3 Constant pressure roll with “soft” coating2 Guide roll 6 Heated smooth calender roll

Friction points: Bearings in1 Spread roll 3 Constant pressure roll 5 Rotating

(deep groove (oil circulation lubrication) unions –ball bearings) 4 Spread roll (relubricatable) see page 12

2 Guide roll with self-aligning ball bear-ings or spherical roller bearings

Super calender

Glazing Winding

Winding machine

Friction points:Rolling bearings in1 Guide roll2 Spread roll3 Reel drum4 Sliding guides (steel/steel)

Soft calender

Finishing SectionRoll and sheet cuttersUnderfloor conveyors

14

Roll cutter – Sheet cutterNo. Lubrication problem Recommended product Advantages

General sealing ISOFLEX TOPAS The ideal smoothproblems in bearings NCA 52 running and high-

temperature greaseGrease loss causes which remains safely

1 starved lubrication, in the bearinghigh friction and pre-mature bearing failure

High friction due to ISOFLEX TOPAS Dynamically lightingress of paper dust NCA 52 grease which ensures

smooth operation

2

Friction points:1 Conveyor chain

Underfloor conveyorsNo. Lubrication problem Recommended product Advantages

Dripping oil conta- Klüberbio CA 2-460 Synthetic lubricating minates the chain oil, rapidly biodegrad-environment and may able (CEC-L-33-A-94,pollute waste water 21 days > 705), water

1 pollution category 1

Notes

Friction points:1 Support rollers

spherical roller bearings,self-aligningball bearings

2 Knife holderBearing

Chemical recoveryHeating and burning systems

15

Friction points:1 Pinion and girth gear

Rotary kiln (lime)No. Lubrication problem Recommended product Advantages

1 Excessive lubricant For spray lubricated Both lubricants are consumption due to girth gear drives very adhesive and high specific flank GRAFLOSCON pressure resistant. pressure and high C-SG 2000 ULTRA1) They ensure optimumtemperatures wear resistance,

For immersion lubri- especially in the mixed cated girth gear drives friction regime, and Klüberfluid low consumptionC-F2 ULTRA1)

1) GRAFLOSCON C-SG 0 ULTRA and Klüberfluid C-F2 ULTRA are opera-tional lubricants for large girth gear drives which have completed therunning-in process and whose tooth flanks are in a good condition. TheGRAFLOSCON and Klüberfluid series also include running-in and repair lubricants for girth gear drives. Please contact us for more details or askfor our free brochure “Lubrication of large girth gear drives” (9.2e) whichprovides information about running-in, operational and repair lubrication.


Lubricant drips off Dry lubrication with Prevents adhesion ofand ambient dust is CATENEGRA SG 2 dust, reduces friction

1 attracted when using graphite boards and wear due to conventional oils and graphite contentgreases

2 This results in in-creased wear of thecontact surfaces.

Extreme operating WOLFRACOAT C Excellent wear conditions cause high for lubrication during protection underabrasive wear. assembly boundary friction

conditions and highBearing clearance is temperatures.reduced or eliminated, WOLFRACOAT C

3 thus leading to tyre FLUID The fluid is easilyseizure. for operational applicable, spreads

lubrication quickly, and penetrates4 narrow lubrication

gaps.

Tyre clearance andrelative ring movementon the kiln are ensured.

5a Premature bearing Klüberlub BE 41-1501 Nominal bearing life isfailure, high lubricant achieved.consumption, disposalof large quantities re- Reduced greasequired consumption

5b Premature bearing SYNTHESO Fully snythetic high-failure due to low D 1000 EP performance oilsliding speed, high ensuring excellentload, and high wear protection.temperature.

Extended bearing life,low consumption

Girth gear drive

Tyre support

Friction points:1 Tyre surface2 Support rolls3 Floating tyre4 Slipper pads

(lateral guides and supports)

5 Support roller bearings5a Grease lubricated rolling bearings5b Oil lubricated plain bearings

a and b: Graphite board pressue device

Pressure systemI = weight-loadedII = spring-loaded

I

IIa

b

Chemical recoveryHeating and burning systems

16

Friction points:1 Induced-draft fan

Thrust ball bearingsPlain bearings

2 Flue gas fanBall bearings

Friction points:1 Roller bearings

(grease lubricated)

Roller bearings(in oil-tight pillowblocks)

Recovery systemNo. Lubrication problem Recommended product Advantages

Grease tends to PETAMO GHY 441 Both greases ensurecarbonize a long service life

1 Grease is forced out PETAMO GHY 443 Both greases ensureof sealing gaps a long service life

Oil life is too short SYNTHESO D 1500 Synthetic lubricating oilensuring a long servicelife with one-time fillingof pillow block

Corrosion, impeded HOTEMP 2000- Excellent lubricatingoperation due to SPRAY and separating effect,residues from burning no accumulation of

residues2

3 Corrosion particles and HOTEMP 2000- Clean chains, lubricantresidues from burning SPRAY penetrates easily intoadhere to chain links load-carrying friction

points

Lubricant is not For thrust ball bearing Functional reliability ofsufficiently resistant types (shown left): fans is ensured

1 to high temperatures BARRIERTA L 55/3and impedes fan Long lubricant lifeadjustment For plain bearing

types:WOLFRAKOTETOP PASTE

Bearing failure, PETAMO GY 193 No lubricantlubricant tends to carbonization,

2 carbonize no prematurebearing failure

Soot blower

View X

Induced-draft / flue gas fan

Blade adjustment: NOVENCO VARIAX principle

21

3

2 Rack and pinion

3 Roller chain

Related equipment

17

Machine / Component Lubrication problem Recommended lubricant Advantages

Valves and fittingsPlug cocks, valves, gate Lubricant is subject to water, UNISILKON L 250 L Special silicone grease with ex-valves / stuffing boxes, steam, various aggressive media, cellent resistance to aggressivespindles, pneumatic drives high temperatures media und high temperatures.(seals)

Suitable for many plastics andelastomers.

Electric motorsEnclosed rolling bearings Lifetime lubrication required PETAMO GHY 133 N Ensures lifetime lubrication

Relubricatable ball and Short relubrication intervals, Relubrication intervals 3 to cylindrical bearings high consumption 5 times longer than with

conventional lubricants

Universal shaftssupported by ball and Friction points are difficult to STABURAGS NBU 8 EP Reliable prevention of tribo-needle bearings access, alternating stress and (Observe OEM’s corrosion,

high temperature cause tribo- recommendations for individual long grease lifecorrosion Klüber lubricants)

Hot air fansDeep groove ball bearings Bearing failure due to ingress STABURAGS NBU 8 EP Greases are resistant to Angular contact ball bearings of pulp and because of high > 120 °C aggressive media.

temperatures Klüberquiet BQ 72-102 Grease collar seals and protectsbearings.

Hydraulic systemsOil fill LAMORA HLP

(Observe OEM’s viscosityspecifications)

ChainsDrive chains Excess or dripping oil may conta- Klüberbio CA 2-100 Synthetic lubricating oil, rapidlyControl chains minate the environment and waste Klüberbio CA 2-100 Spray biodegradable (CEC-L-33-A-94,Transport chains water. 21 days > 70%), water pollution

category 1.High thermal load, high wear of HOTEMP 2000-SPRAYchain links Resistant to high temperatures,

good wear protection

PumpsRolling bearings STABURAGS NBU 8 EP High thermal stability and

resistance to aggressive media

Air circulation fansBall bearings and Bearings are subject to aqueous PETAMO GY 193 Relubrication intervals are 3 tocylindrical roller bearings media and humidity, which causes 5 times longer than with conven-

the grease to emulsify and be Klüberplex BE 31-102 tional lubricantswashed out.

Frequent relubrication is necessary to prevent corrosion

Adjusting spindlesVertical roll adjustment High loads and operating tempera- GRAFLOSCON C-SG 0 Excellent adhesion and wettingmechanism tures of 120 to 150 °C result in ULTRA properties ensure functional

impeded spindle operation and reliability of spindlespremature failure

Gear systems

18


Spur and bevel Oil sump temperature too high. Klübersynth EG 4 oils Good friction behaviour, thusgears High-performance gear oils lower gear temperatures.

Rapid oil ageing, very short oil with synthetic hydrocarbonchange intervals. (HC) base Oil change intervals at least

Observe gear OEM’s viscosity 3x longer than with mineralinstructions. Available in all oils.common ISO viscosity grades.

Extremely high loads on SYNTHESO D…EP oils Very high scuffing load tooth flanks in mixed friction up to max. 100 °C capacity, oil change intervalsregime up to 5 times longer.

Synthetic gear oils for ex-treme loads with a polyglycol Also suitable for hypoid gears(PG base) (GL 5)

Observe gear OEM’s viscosityinstructions. Available in allcommon ISO viscosity grades.

Severe impact of humidity, Klübersynth GH 6 oils Suitable for very high loadse.g. in wet end up to 160 °C and high temperatures

High-performance gear oils,polyglycol base (PG)

Observe gear OEM’s viscosityinstructions. Available in allcommon ISO viscosity grades.

Gears inaccessible or difficult Klübersynth GE 46-1200 Substantially higher upperto access, lubricant cannot be Synthetic fluid gear grease on temperature limit (up to 120 °C)changed a polyglycol (PG) base than mineral fluid greases.

Suitable for high loads, long-term and lifetime lubrication.

Worm gears Oil sump temperature too high Klübersynth GH 6 oils Klübersynth GH 6 oils haveHigh-performance gear oils an excellent wear behavior.

Rapid oil ageing, very short oil with a polyglycol (PG) basechange intervals Gear temperatures are re-

Observe gear OEM’s viscosity duced considerably, and gearHigh wear of gear wheel and instructions. Available in all efficiency is increased by up worm common ISO viscosity grades. to 10%.

Low efficiency alternatively: Special additives reduce wearKlübersynth EG 4 oils significantly.

Oil leakage (see above)Oil change intervals can be up

Fluid grease: to 5 times longer than withKlübersynth GE 46-1200 mineral oils.(see above)

Open gears Lubricant is thrown off due to GRAFLOSCON Excellent adhesion and back-insufficient adhesion, resulting C-SG 0 ULTRA flow behaviour, good wearin starved lubrication and protection.increased wear. GRAFLOSCON

C-SG 2000 ULTRA Lubricant is not thrown off,Adjacent machine components machine components stayare contaminated. clean.

Compressors

19


Screw-type Formation of residues due to Klüber Summit SH oils Klüber Summit SH oils meetcompressors poor oxidation stability. VDL requirements in acc. with

Compressor oils with DIN 51 506.Poor low-temperature synthetic hydrocarbon basebehaviour. Excellent low-temperature

Recommended viscosities: behaviour, stable lubricantInadequate lubricant film DIN 51 519 (ASTM D 2422) film at high temperatures.under high thermal loads. ISO VG 32 / 46 / 68

depending on OEM’s Very little residues, high viscosity specifications resistance to oxidation.

Reduction of maintenancecosts due to oil changeintervals of up to 8000 opera-ting hours.

Behaviour towards paints, seals and plastics same asthat of mineral oils.

Reciprocating High amount of deposits Klüber Summit DSL oils Klüber Summit DSL oils meetcompressors VDL requirements in acc. with

High oil consumption Compressor oils with a DIN 51 506.Sliding vane diester basecompressors Excellent lubricity and wear

Recommended viscosities: protection.DIN 51 519 (ASTM D 2422)ISO VG 68 / 100 as well Increased functional reliabilityas 125 (not standardized) because deposits are largelydepending on OEM’s viscosity prevented.specifications

Oil change intervals of up to 8000 operating hours

Conditioning Lacquer-like deposits and Klüber Summit Varnasolv Klüber Summit Varnasolv concentrate for carbonization residues in the reliably dissolves lacquer-likecompressors entire lubrication system. Conditioner to be mixed with and carbonization residues.

compressor oil.Expensive cleaning, espe- It is used during operation cially before changing from and does not require the a mineral to a synthetic oil compressor to be shut down

for cleaning.

Lower maintenance require-ments result in cost savings

Test kit for Klüber Summit T.A.N. Kit Rapid qualitative test on levelcompressor oils of ageing.

Simple and quick test todetermine the ageing condi- Easy to handle.tion of a compressor oil.

Suitable for all conventionalmineral and syntheticcompressor oils.

Maintenance and Repair

20

Friction point Lubrication problem Recommended lubricant Advantages

Rust removerThreaded connections Risk of damage and Klüberbio Z 2-5 Rapidly biodegradable rust

destruction during the remover (CEC-L-33-A-94,Sliding fits disassembly of corroded 21 days > 70%), water pollu-

components tion category 1. Positive connections

Good penetrating properties,Spindles ensures quick non-destruc-

tive disassembly of corrodedActuating drives parts.

Lubricating andassembly pastesBearing seats – High wear, esp. in case of ALTEMP Q NB 50 Both products are excellent

high surface pressure and lubricating pastes which areBolts low sliding speed Klüberbio EM 72-81 applied prior to assembly

onto the surfaces exposed toSlideways – Stick slip and high friction > 150 °C high tribological stress. They

Klüberpaste HEL 46-450 facilitate assembly, and reduce Sliding and guide – Tribocorrosion wear during operation, ensuresurfaces uniform operation without stick

– Seizure and high friction slip.Threaded spindles during assembly They also protect reliably

against tribocorrosion andPositive connections – Difficult or impossible allow non-destructive dis-

to disassemble due to assembly of components corrosion even after a long period of

operation.

Bonded coatingCouplings – Parts subject to paper dust UNIMOLY C 220-SPRAY Smooth operation, dry lubri-

cant prevents tribocorrosionSliding elements – Conventional oils and and fetting corrosion.

greases become pastySpline shafts Easy application, resistant

– Lubricant is thrown off to high pressure, excellentFitting parts protection against wear and

corrosionBearing seats

Product SurveyLubricating greasesLubricating pastesAdhesive lubricants

21

Base

oil / T

hicken

er

Solid lu

brican

t

Colour

Drop p

oint

DIN IS

O 217

6

(°C),

appro

x.

Consiste

ncygra

de****

DIN51

818

Work

ed p

enet

ratio

n

DINIS

O21

37(0.

1 m

m),

appro

x.

Servic

e te

mper

ature

range*

(°C),

appro

x.

Densit

y DIN

51

757

at 2

0 °C

(g/c

m3 ),

appro

x.

Base

oil visc

osity

DIN 5

1 56

2

(mm2 /s

) at °

C, appro

x.

Speed fa

ctor**

n ·

d m

(mm

/ m

in)

Apparen

t dyn

amic

visco

sity*

**

Klüber

visc

osity

gra

de

ALTEMP Q NB 50 Mineral 3/2 250 to – 15 to 1.40 46 6.5 > 170 – M/S beigeLubricating paste oil, 270 150

bariumALTEMP Q NB 50 complexSPRAY soap,Sprayable lubricating solidpaste, lubricantsolvent: hydrocarbon,propellant: propane-butane

BARRIERTA I L Fluorina- 2 265 to – 45 to 1.95 160 18 not 500,000 M whiteLubricating grease ted poly- 295 260 measur-

ether oil, ablePTFE

BARRIERTA L 55/2 Fluorina- 2 265 to – 40 to 1.96 410 40 not 300,000 S whiteLubricating grease ted poly- 295 260 measur-

ether oil, ablePTFE

GRAFLOSCON Mineral 0/00 360 to – 30 to 0.96 1,000 – > 160 – L blackC-SG 500 PLUS oil, Al 400 200 1)

Sprayable adhesive complexlubricant soap,

graphite

GRAFLOSCON Mineral 0 355 to – 30 to 0.96 680 40 > 100 – M blackC-SG 0 ULTRA oil, Al 385 200 1)

Sprayable adhesive complexlubricant soap,

graphite

GRAFLOSCON Mineral oil 0 360 to – 20 to 0.98 2,000 95 > 190 – S blackC-SG 2000 ULTRA synthetic 380 250 1)

Sprayable adhesive hydrocar-lubricant bon oil,

Al com-plex soap,graphite

ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.96 30 5.5 > 240 1,000,000 M beigeNB 52 hydrocar- 295 130Lubricating grease bon oil,

bariumcomplex

soap

ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.89 30 5.5 > 200 1,000,000 L/M beigeNCA 52 hydrocar- 295 130Lubricating grease bon oil,

specialcalcium

soap

Klüberbio Ester oil, 1/2 290 to – 30 to 1.11 100 28 > 220 – L whitishEM 72-81 poly- 330 120Rapidly bio- urea/degradable solidlubricating paste lubricant

Product data

Klüber product

1)Lo

wer

val

ue =

Fun

ctio

nal l

ubric

ant

film

Up

per

val

ue =

The

rmal

load

car

ryin

g lim

it of

the

lub

rican

t fil

m,

dep

end

ing

on r

elub

ricat

ion

40 100

Footnotes see page 23


22

Base

oil / T

hicken

er

Solid lu

brican

t

Colour

Drop p

oint D

IN IS

O 217

6

(°C),

appro

x.

Consiste

ncygra

de****

DIN51

818

Work

ed p

enet

ratio

n

DINIS

O21

37(0.

1 m

m),

appro

x.

Servic

e te

mper

atur

e ra

nge*

(°C), a

ppro

x.

Densit

y DIN

51

757

at 2

0 °C

(g/c

m3 ),

appro

x.

Base

oil visc

osity

DIN 5

1 56

2

(mm2 /s

) at °

C, appro

x.

Speed fa

ctor*

* n ·

d m

(mm

/ m

in)

Apparen

t dyn

amic

visco

sity*

**

Klüber

visc

osity

gra

de

Klüberlub Mineral oil, 1 310 to – 10 to 0.92 1,500 60 > 180 100,000 S blackBE 41-1501 special 340 150Lubricating grease lithium

soap,MoS2

Klüberpaste Poly- 1 – – 40 to 1.43 42 10 > 250 – M blackHEL 46-450 glycol oil, 1,000Lubricating paste ester oil, (above

inorganic 200 °Csolid drylubri- lubri-cants cation)

Klüberplex Mineral oil, 2 265 to – 20 to 0.96 100 12 > 190 500,000 M lightBE 31-102 special 295 120 brownLubricating grease calcium

soap

Klüberplex Mineral oil, 3/2 245 to – 15 to 0.96 220 19 > 190 400,000 M/S lightBE 31-222 special 275 140 brownLubricating grease calcium

soap

Klüberplex Mineral 0/00 380 to – 30 to 0.94 680 – > 160 – L brownGE 11-680 oil, 420 200 1)

Sprayable adhesive Allubricant complex

soap

Klüberquiet Ester oil, 2/3 250 to – 40 to 0.97 100 12 > 240 700,000 L/M beigeBQ 72-102 poly- 280 180Lubricating grease urea

Klübersynth Poly- 00 400 to – 30 to 0.99 120 20 > 160 – EL brownGE 46-1200 alkylene 430 120Fluid gear grease glycol oil,

lithiumsoap

PETAMO Mineral 2 265 to – 30 to 0.88 150 18 > 250 500,000 L beigeGHY 133 N oil, 295 160Lubricating grease synthetic

hydrocar-bon oil,polyurea

PETAMO Ester oil, 1 310 to – 30 to 0.97 435 36 > 250 250,000 L/M beigeGHY 441 poly- 340 180Lubricating grease urea

PETAMO Ester oil, 2/3 250 to – 20 to 0.97 435 36 > 250 250,000 M/S beigeGHY 443 poly- 280 180Lubricating grease urea

PETAMO Ester oil, 2/1 270 to – 20 to 1.03 160 17.5 > 240 400,000 M/S beigeGHY 193 poly- 310 180Lubricating grease urea

Product data

Klüber product

1)Lo

wer

val

ue =

Fun

ctio

nal l

ubric

ant

film

Up

per

val

ue =

The

rmal

load

car

ryin

g lim

it of

the

lub

rican

t fil

m,

dep

end

ing

on r

elub

ricat

ion

40 100



23

Base

oil / T

hicken

er

Solid lu

brican

t

Colour

Drop p

oint

DIN IS

O 217

6

(°C),

appro

x.

Consiste

ncygra

de****

DIN51

818

Work

ed p

enet

ratio

n

DINIS

O21

37(0.

1 m

m),

appro

x.

Gebra

uchst

emper

aturb

ereic

h*

(°C),

appro

x.

Densit

y DIN

51

757

at 2

0 °C

(g/c

m3 ),

appro

x.

Base

oil visc

osity

DIN 5

1 56

2

(mm2 /s

) at °

C, appro

x.

Speed fa

ctor*

* n ·

d m

(mm

/ m

in)

Apparen

t dyn

amic

visco

sity*

**

Klüber

visc

osity

gra

de

STABURAGS Mineral 3/2 245 to – 20 to 0.96 46 7 > 220 500,000 M beigeNBU 4 oil, barium 275 130Lubricating grease complex

soap

STABURAGS Mineral 2 265 to – 20 to 0.99 100 11 > 220 500,000 M lightNBU 8 EP oil, barium 295 140 brownLubricating grease complex

soap

STABURAGS Mineral 2/1 285 to – 20 to 0.97 220 19 > 220 350,000 M lightNBU 12/300 KP oil, barium 315 140 brownLubricating grease complex

soap

STABUTHERM Mineral 1 310 to – 20 to 0.90 490 31.5 > 240 200,000 M beige,GH 461 oil, 340 180 lightLubricating grease polyurea brown

UNISILKON Methyl 3 220 to – 45 to 1.27 1,000 360 > 230 – S whiteL 250 L silicone 250 160Lubricating grease oil, PTFE

UNISILKON Silicone 2 265 to – 40 to 1.06 107.5 25 > 230 – M beigeTK 44 N 2 oil, 295 180 Lubricating grease sodium

complexsoap

WOLFRACOAT C Synthetic 2/1 270 to – 30 to 1.01 137 14 none – M/S gray,Lubricating grease hydro- 310 1,200 2) copper-

carbon coloredoil,

silicate,solid

lubricant

WOLFRAKOTE Synthetic 1 300 to – 25 to 1.30 800 38 > 250 – S hell-TOP PASTE hydro- 330 1,000 2) grauLubricating paste carbon

oil,solid

lubricant

Product data

Klüber product

2)>

200

°C

dry

lub

ricat

ion

40 100

* Service temperatures are guide values which depend on the lubricant’scomposition, the intended use and the application method. Lubricantschange their consistency, apparent dynamic viscosity or viscosity dependingon the mechano-dynamical loads, time, pressure and temperature. Thesechanges in product characteristics may affect the function of a component.

** Speed factors are guide values which depend on the type and size of therolling bearing and the local operating conditions, which is why they have tobe confirmed in tests carried out by the user in each individual case.

*** Apparent dynamic viscosity, Klüber viscosity grades:EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease

Consistency grade Worked penetration TextureDIN 51 818 DIN ISO 2137

(NLGI) (0.1 mm)

000 445 to 475 fluid00 400 to 430 almost fluid0 355 to 385 extremely soft

1 310 to 340 very soft2 265 to 295 soft3 220 to 250 medium

4 175 to 205 hard5 130 to 160 very hard6 85 to 115 extremely hard

**** Consistency grade:

Product SurveyLubricating oils

24

HOTEMP 2000- Ester oil, – 0 to 0.94 2,000 126 153 265 – 10SPRAY synthetic 250

hydro-carbon

oil

Klüberbio Ester oil 100 See 0.94 100 15 > 140 > 200 < – 30CA 2-100 product

infoKlüberbio columnCA 2-100 SPRAY

Klüberbio Ester oil 460 See 0,95 460 50 > 160 > 220 < – 20CA 2-460 product

infocolumn

Klüber Summit Synthetic 32 – 0.92 31 5 70 > 220 < – 40DSL 32 hydrocar-

bon oil,ester oil

Klüber Summit 68 – 0.97 64 8.2 95 > 240 ≤ – 35DSL 68

Klüber Summit Ester oil 100 – 0.97 95 10.2 90 > 250 ≤ – 30DSL 100

Klüber Summit – – 0.97 125 13.1 100 > 260 ≤ – 30DSL 125

Klüber Summit 32 – 0.85 32 6.0 140 > 230 ≤ – 50SH 32

Klüber Summit 46 – 0.86 46 7.8 140 > 240 ≤ – 45SH 46

Klüber Summit 68 – 0.88 62 10 145 > 240 ≤ – 45SH 68

Klüber Summit 100 – 0.87 100 12.0 140 > 240 ≤ – 35SH 100

Type

of oil

Product

info

rmat

ion

Applicat

ion n

otes

Viscosit

y index

(VI)

DIN IS

O 290

9, a

pprox.

ISO V

G DIN

51

519

Servic

e te

mper

ature

range*

(°C),

appro

x.

Densit

y DIN

51

757

at 2

0 °C

(g/m

l), ap

prox.

Kinem

atic

visco

sity

DIN 5

1 56

2, p

t. 1

(mm2 /s

) at °

C, appro

x.

Flash p

oint D

IN IS

O 259

2

(°C), a

ppro

x.

Pour p

oint D

IN IS

O 301

6

(°C), a

ppro

x.

Product data

Klüber product 40 100


High-temperature chain oil,excellent adhesion, very goodwear protection.

Easy application

Solvent: hydrocarbon

Propellant: propane-butane

Fully synthetic rapidly bio-degradable multi-purpose oils (CEC-L-33-A-94,21 days > 70%), water pollution category 1.

Service temperature range*:Immersion lubrication of gearsand chains:ISO VG 100approx. – 25 °C to 110 °CISO VG 460approx. – 20 °C to 110 °C

Functional lubricant film onchains:

ISO VG 100 to approx. – 35 °CISO VG 460 to approx. – 30 °C

Thermal load limit for lubricant film in case of totalloss lubrication, depending onrelubrication:to approx. 160 °C

Diester base compressor oils for reciprocating, screw-typeand sliding vane com-pressors.

Meet VDL requirements in acc.with DIN 51506.

Excellent lubricity and anti-wear properties. Preventdeposits, thus ensuring func-tional reliability. Oil changeintervals up to 8000 operatinghours.

Recommended viscosities:Reciprocating compressors:100/125Sliding vane compressors:68/100/125Screw-type compressors:68

Compressor oils with a synthe-tic hydrocarbon base for reci-procating, screw-type, slidingvane and centrifugal com-pressors.

Meet VDL requirements in acc.with DIN 51506.

Excellent low-temperaturebehaviour, stable lubricant film at high temperatures.Minimized residue formation,oil change intervals up to 8000 operating hours.

Recommended viscosities:Reciprocating compr.: 100Sliding vane compr: 68/100Screw-type compr: 46/68Centrifugal compr: 32

Synthetichydro-carbon

oil, esteroil


25

Klüber Summit – – – 0.8 – – – – –T.A.N.-Kit

Test kit forcompressor oils

Klüber Summit Ester oil, – – 0.98 78 – – > 165 –Varnasolv emul-

sifierConditionerconcentrate forcompressors

Klübersynth 150 – 35 to 0.87 150 18 ca. 130 > 200 approx.EG 4-150 140 – 40






Klübersynth 32 – 45 to 0.98 32 7 > 150 > 220 < – 45GH 6-32 160

Klübersynth – – 35 to 1.05 80 18 > 190 > 280 < – 35GH 6-80 160



Klübersynth 220 – 30 to 1.06 220 42 > 220 250 – 35GH 6-220 160


Type

of oil

Product

info

rmat

ion

Applicat

ion n

otes

Viscosit

y index

(VI)

DIN IS

O 290

9, a

pprox.

ISO V

G DIN

51

519

Servic

e te

mper

atur

e ra

nge*

(°C), a

ppro

x.

Densit

y DIN

51

757

at 2

0 °C

(g/m

l), ap

prox.

Kinem

atic

visco

sity

DIN 5

1 56

2, p

t. 1

(mm2 /s

) at °

C, appro

x.

Flash p

oint D

IN IS

O 259

2

(°C), a

ppro

x.

Pour p

oint D

IN IS

O 301

6

(°C), a

ppro

x.

Product data



Blue fluid for rapid deter-mination of a compressor oil’s ageing condition.

Easy to handle, suitable for all conventional and syntheticcompressor oils

Cleaning concentrate to bemixed with existing compressoroil.

Reliably dissolves deposits andcarbonization residues.

Used during operation, doesnot require compressor to beshut down.

High-performance lubricatingoils for all gear types excepthypoid gears. Excellent low-temperature characteristics,miscible with mineral oilresidues, largely neutral toconventional seals and paints.

Good wear protection, excellent corrosion protec-tion, very resistant to ageingand oxidation.

Scuffing load stage > 12 andwork-related change inweight ≤ 0,2 mg/kWh instringent FZG test (A/16.6/140)

High-performance oils, highscuffing resistance, good wearprotection. Scuffing load stage> 12 and work-related change in weight ≤ 0,2 mg/kWh in strin-gent FZG test (A/16.6/140).

Very resistant to ageing andoxidation, particularly suitablefor high-temperature lubrica-tion.

Mainly used on worm gears, but also suitable for spur andbevel gears.

Cont’d

Synthetichydro-carbon

oil,ester

oil

Poly-alkylene-

glycol


26

Not miscible with oils containinga different base oil.

Check compatibility with seals,paints, sight glasses, etc.

High -temperature lubricatingand heat carrier oils, excellentresistance to ageing and oxida-tion, very good viscosity-tem-perature behavior.

High pressure absorptioncapacity and good wear protec-tion, therefore suitable as work-ing medium in hydraulic sys-tems, as heat carrier fluid andfor the lubrication of rollingbearings subject to high tem-peratures.

HLP hydraulic oils in acc. withDIN 51524 / 2

High-performance gear oils forspur and bevel gears subject toextreme loads.

Also suitable for hypoid gears.

ISO VG 220 and 460 oils passthe FZG-L-42 test (hypoid geartest).

Cont’d


Klübersynth 460 – 35 to 1.05 460 78 > 230 280 < – 40GH 6-460 160



LAMORA 32 – 25 to 0.87 32 5.4 100 > 200 – 30HLP 32 120

LAMORA Mineral 46 – 20 to 0.88 46 7.0 100 > 210 – 30HLP 46 oil 120

LAMORA 68 – 15 to 0.88 68 8.8 100 > 220 – 25HLP 68 120

100 150

SYNTHESO 220 – 25 to 1.04 38 18.4 > 200 > 250 < – 30D 220 180

SYNTHESO 460 – 25 to 1.05 75 35 > 230 > 250 < – 30D 460 180

SYNTHESO 680 – 25 to 1.05 110 43 > 250 > 250 < – 25D 680 180

SYNTHESO 1000 – 20 to 1.05 170 71 > 270 > 250 < – 20D 1000 180

SYNTHESO 1500 0 to 1.08 230 90 > 270 > 250 0D 1500 180

40 100

SYNTHESO – – 35 to 1.04 80 15.5 > 180 > 200 < – 40D 68 EP 100

SYNTHESO 100 – 35 to 1.04 107 – > 210 > 200 – 40D 100 EP 100

SYNTHESO 150 – 35 to 1.05 150 29 > 210 > 200 < – 40D 150 EP 100

Type

of oil

Product

info

rmat

ion

Applicat

ion n

otes

Viscosit

y index

(VI)

DIN IS

O 290

9, a

pprox.

ISO V

G DIN

51

519

Servic

e te

mper

atur

e ra

nge*

(°C), a

ppro

x.

Densit

y DIN

51

757,

at 2

0 °C

(g/m

l), ap

prox.

Kinem

atic

visco

sity

DIN 5

1 56

2, p

t. 1

(mm2 /s

) at °

C, appro

x.

Flash p

oint D

IN IS

O 259

2

(°C), a

ppro

x.

Pour p

oint D

IN IS

O 301

6

(°C), a

ppro

x.

Product data


Poly-alkyleneglycol

Poly-alkyleneglycol oil

Poly-alkyleneglycol oil

Product SurveyLubricating oilsFluidCoating

27

SYNTHESO D…EP oils are not miscible with oils contain-ing a different base oil.

Check compatibility with seals,paints, sight glasses, etc.

Operational lubricant for open girth gear drives, especiallydeveloped for immersion and circulation lubrication.

Resistant to high pressure, contains antiwear additives andcorrosion inhibitors.

Free from bitumen, solvents, heavy metals and chlorine.

Application by immersion: from 5 °C

Application through circulation lubrication systems: from 15 °C to 80 °C

Functional lubricant film: to – 30 °C

Thermal load limit of lubricant film: to 200 °C

Multi-purpose oil for industrialapplications

Hygrosetting bonded coating, wide service temperaturerange, excellent metal adhesion.

Suitable for high vacuum.

Solvent: ester Propellant: propane-butane


SYNTHESO 220 – 30 to 1.05 220 38 > 210 > 200 < – 35D 220 EP 100

SYNTHESO 320 – 30 to 1.05 320 60 > 230 > 200 < – 30D 320 EP 100

SYNTHESO 460 – 30 to 1.05 460 75 > 230 > 200 < – 30D 460 EP 100

SYNTHESO 680 – 20 to 1.05 680 110 > 250 > 200 < – 25D 680 EP 100

SYNTHESO 1000 – 20 to 1.05 1,000 170 > 270 > 200 < – 20D 1000 EP 100

UNIMOLY OIL Mineral 1500 0 to 0.93 1,500 60 90 230 01500 oil 120

MoS2

Type

of oil

Product

info

rmat

ion

Applicat

ion n

otes

Viscosit

y index

(VI)

DIN IS

O 290

9, a

pprox.

ISO V

G DIN

51

519

Servic

e te

mper

atur

e ra

nge*

(°C), a

ppro

x.

Densit

y DIN

51

757,

at 2

0 °C

(g/m

l), ap

prox.

Kinem

atic

visco

sity

DIN 5

1 56

2, p

t. 1

(mm2 /s

) at °

C, appro

x.

Flash p

oint D

IN IS

O 259

2

(°C), a

ppro

x.

Pour p

oint D

IN IS

O 301

6

(°C), a

ppro

x.

Product data


Poly-alkyleneglycol

oil

Klüberfluid Mineral See 450 1.00 3,200 95C-F 2 ULTRA oil, product

graphite, infoalu- column

miniumsoap

Oil typ

e / S

olid lu

brican

t /

Thicken

er

Product

info

rmat

ion,

applic

atio

n note

s

Servic

e te

mper

ature

range*

(°C), a

ppro

x.

Cone p

enet

ratio

n of l

ubric

ating

greas

e in

acc.

with K

lein,

worked

pen

etra

tion

at 25

°C

Densit

y DIN

51

757,

at 2

0 °C

(g/m

l), ap

prox.

Kinem

atic

base

oil

visco

sity D

IN 5

1 56

2,

pt. 1

(mm2 /s

) at °

C, appro

x.Product data


UNIMOLY – 180 gray MoS2 5 min/ 7 approx.C 220 SPRAY to 30 min 0.10

450

Servic

e te

mper

ature

range*

of solve

nt fre

e fil

m,

°C, a

pprox.

Product

info

rmat

ion

applic

atio

n note

s

Colour

Solid lu

brican

t

Yield m

2 /lite

r, ap

prox.

with a

film

thick

ness

of 1

0 µm

Frictio

n coef

ficien

t (Tan

nert

20°C

)

Vmax

= 0.2

43 m

m/s

, F =

300

N

Dryin

g tim

eat

20

°C, d

ry to

the

touc

h/ c

omplet

ely h

ard

Product data

Klüber product

We are where you are.

Klüber Lubrication – the world market leader in speciality lubricants

• subsidiaries in over 30 countries• more than 1,700 staff• products available worldwide

Klüber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers’ needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world – oils, greases, bonded coatings, pastes and many more. Over 75 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions.

Klüber Lubrication München KGA company of the Freudenberg Group www.klueber.com

Documents

Special lubricants for the pulp and paper industry. Lubrication problem Recommended product Advantages High rail wear, high GRAFLOSCON Excellent adhesion, 1 lubricant consumption C-SG