SP01 Series Tape Feeder - Hover-Davis Inc

SP01 Series

Tape Feeder

Operator Guide

All rights reserved

Revision 1

29 Feb 08

380D-E35

SP01 Series Tape Feeder

This page intentionally left blank

Hover-Davis, Inc. has checked the contents of this printed document to verify that it is inagreement with the product described inside. However, discrepancies can and do occur.Therefore Hover-Davis, Inc. cannot assume responsibility for complete agreementbetween this printed document and the product described inside.

The information contained in this document was thoroughly reviewed before going to print,and is subsequently reviewed and / or revised on a regular basis. Necessary correctionsare included in future editions.

We welcome any comments or suggestions for improvements.

Copyright © 2006-2008 by Hover-Davis. All rights reserved.

SP01 Series

Tape Feeders

Operator Guide

©2006-2008 Hover-Davis, Inc. All rights reservedRevision 1 29 Feb 08

No. 380D-E35


Table of Contents

Chapter One

Control Panel Detail ...................................................................................... 1-1Loading the Tape Feeder ................................................................................. 1-28 and 12mm Fold Roller Operation .................................................................... 1-916 and 24mm Fold Roller Operation ................................................................. 1-1032 through 56mm V-Bar Operation ................................................................. 1-11Splice Engine Operation ................................................................................. 1-12Tape Path Overview ....................................................................................... 1-14Locating First Component ................................................................................ 1-15Setting Feeder Pitch ........................................................................................ 1-16Raw Material Data 1-17...........................................................................................


Loading / Feeder Operation


Panel Cover

Status Light

Forward Feed

Reverse Feed

Single Hole Feed

Decrease Pitch

Increase Pitch

Pitch Display

SP01 Tape FeederControl Panel Detail

1-1

Control Panel Detail

Always complete a reverse motion by performing a final forward move to setcomponent final location

NOTE

Decrease Pitch Index When pressed, the pitch setting will decrease by 1 ( equivalent to 4mm).

( equivalent to 4mm)

Pitch Display Represents the distance the tape will advance in 4mm increments. The setting iscalculated by multiplying numbers shown by 4mm.

Increase Pitch When pressed, the pitch setting will increase by 1 .

Status Light RED FLASH = feeder in tape jam error mode.GREEN = during advance or reverseYELLOW = stand by - power onOFF = power off

Forward Feed Advances tape in distance equal to pitch setting.

Single Hole Feed When pressed and held in while tapping either the Forward Feed or Reverse Feedbuttons, the feeder advances or retracts 2mm respectively.

Reverse Feed Retracts tape in distance equal to pitch setting.

SP01 Tape FeederLoading & Operation

Loading the Tape Feeder

15 in

Cover Tape

Carrier Tape

1-2

Tape Support Guide

To properly load the feeder, the cover tape must be peeled back from the first 15inches of the carrier tape.

NOTE Hover-Davis can provide mylar cover tape leaders that will extend thebeginning length of the cover tape eliminating the need to wastecomponents.

Place the tape reel into the tray so that the tape feeds off from the top of the reel. Pullthe end of the tape over the Tape Support Guide towards the front of the feeder.


8 & 12mm Window Operation

1-3

Tape Window Toolstorage position

Insert Tape Window Toolinto Tape Window opening

Twist Tape Window Tool toopen and close the Tape Window

Tape Window Tool

Tape Window Tool

Tape WindowTape Window

The next step requires the Tape Window to be opened. There are two styles of TapeWindows in use on the SP01 series of tape feeders. 8mm and 12mm feeders use one styleTape Window, while 16mm through 56mm feeders use the other style Tape Window.

For 8mm & 12mm feeders follow the instructions below. For 16mm through 56mmfeeders skip to Page 1-7

Slide the Tape Window Tool out of the PullHandle and place the small protrusion ofthe tool into the Tape Window opening onthe back side of the feeder.

Hold the Tape Window Tool flush to theback of the feeder and twist the TapeWindow Tool (either direction) to open theTape Window.

To close the Tape Window, twist the TapeWindow Tool to its starting position thenremove.

Store the Tape Window Tool by pressing itfirmly back in to its storage position on thePull Handle.

8mm Paper Deck Insert

Tape Window

Tape CoverM02X5-SHCS Screw

Paper Deck Insert

Tape Window

Tape Cover

Paper Deck Insertin storage position

Paper Deck Insertin paper position

M02X5-SHCS Screw

Paper Deck Insert

1-4

On 8mm feeders, paper carrier tape will require that the Paper Deck Insert to be installedunder the Tape Window. To install the Paper Deck Insert, remove the M02X5-SHCS screwthat holds the Paper Deck Insert in the storage position. Swing the Tape Cover open and liftthe Tape Window (see previous page for window opening instructions). Move the PaperDeck Insert into position under the Tape Window and secure with the M02X5-SHCS screw.

Carrier Tape

Tape Window

Tape Cover

8 & 12mm Window Operation (continued)

1-5

Swing the Tape Cover open, then feed the tape underneath the Tape Window beingcareful to align the component pockets of the carrier tape into the channel on the feeder.

Cover Tape

Tape Window

Carrier Tape

Exit Guide

Tape Cover

Tape Window


Skip to page 1-9 to continue.

8 & 12mm Window Operation (continued)

1-6

Feed the cover tape up through the slot on the tape window. Slide the end of thecarrier tape down into the exit guide.

Lower the Tape Window over the carrier tape making sure the holes on the carriertape engage with the teeth on the Tooth Plate. Then close the Tape Cover.

16mm Through 56mm Window Operation

Carrier Tape

Window Lock Lever


1-7

Pivot the Window Lock Lever disengaging the locking tab from the small notch in theTape Window. Slide the Tape Window slightly forward to disengage the latch hook.Then lift the Tape Window open. Feed the tape underneath the Tape Window beingcareful to align the component pockets of the carrier tape into the channel on thefeeder.


16mm Through 56mm Window Operation (continued)

Tape Window

Carrier Tape

Cover Tape

Exit Guide

Exit Guide

16 & 24mmWindows

32, 44 & 56mmWindows

1-8

Feed the cover tape up through the opening in the tape window. Slide the end of thecarrier tape down into the exit guide.

16 & 24mm feeders, the cover tape passes through the componentopening of the window. 32, 44, & 56mm feeders, the cover tape passesthrough the slot located behind the component opening of the window.

NOTE

Swing the Tape Window closed making sure that the holes on the carrier tape haveengaged the teeth on the tooth plate. Slide the Tape Window back to engage thelatch locking the Tape Window closed.

16 through 24mm skip to page 1-10 to continue.

32 through 56mm skip to page 1-11 to continue.


1-9

Fold Roller Operation (8 & 12mm)

Pull up on the Cover Tape Splice Deflector to open. Feed the cover tape over thefirst roller and the Fold Roller, then under the third roller. Feed the cover tape overthe fourth roller then down. Twist the cover tape so that the folded adhesive sidefaces the V-Bar Roller. Continue to feed the cover tape behind the V-Bar Roller andinto the Splice Engine. Once the cover tape is fully loaded, push the Cover TapeSplice Deflector down against the rollers.

Cover Tape Splice Deflector

Cover Tape Splice Deflector

First Roller

First Roller

Fold Roller

Fold Roller

Third Roller

Third Roller

V-Bar Roller

V-Bar Roller

Fourth Roller

Fourth Roller


Fold Roller Operation (16 & 24mm)

Feed the cover tape over the first roller and the Fold Roller, then under the thirdroller. Feed the cover tape over the fourth roller then down. Twist the cover tape sothat the folded adhesive side faces the V-Bar Roller. Continue to feed the covertape behind the V-Bar Roller and into the Splice Engine.

1-10

First Roller

Fold Roller

Third Roller

V-Bar Roller

Fourth Roller

V-Bar AssemblyClosed

V-Bar AssemblyOpened

Adhesive sideof cover tapefacing up

Adhesive sideof cover tapefacing Operatorwhen finished.


V-Bar Operation (32 through 56mm)

1-11

Swing open the V-Bar Assembly. Then feed the cover tape from the Tape Windowopening and loop it over the top rod of the V-Bar Assembly, being careful not toplace any twists in the cover tape. Then feed the cover tape behind the roller ofthe V-Bar Assembly. Swing the V-Bar Assembly closed.

Be careful not to place twists in the cover tapeNOTE

Adhesive sidefacing towardOperator

Splice Lid Latch

O-RingDrive Roller Splice Lid

Idler Knurl

Alignment marks

Alignment mark

Cover tape centered over alignmentmark and O-Ring.


Splice Engine Operation

32 through 56mm versions


Cover tape centered over alignmentmark and roller.

Alignment mark

Adhesive sidefacing towardOperator

Splice Lid Latch

Alignment marks

Idler

CAUTION

Do not operatefeeder with lid closedunless cover tapeis present.

CAUTION

Do not operatefeeder with lid closedunless cover tapeis present.

1-12

Splice LidDrive Roller

Press the Splice Lid Latch over to unlock the Splice Lid of the Splice Engine and swingthe Splice Lid open.

Feed the cover tape from the V-Bar or Fold Roller Assembly into the Splice Engine,being careful not to place twists into the cover tape, and making sure the adhesive sideof the cover tape faces away from the Drive Roller. Center the cover tape over the twoalignment marks on the Splice engine and the Drive Roller.


Splice Engine Operation



1-13

Pull the cover tape taut then swing the Splice Lid shut securely pinching the cover tapeinside the lid between the O-Ring or Roller and the Idler Knurl. Press the Splice LidLatch and close the Splice Lid. Release the Splice Lid Latch making sure the latch fullyengages locking the Splice Lid shut.

Be sure cover tape ispulled tight, removing allslack before closing theSplice Lid.

Be sure cover tape ispulled tight, removing allslack before closing theSplice Lid.

NOTE

NOTE

Carrier Tape Cover Tape

Tape Path Overview


Loaded Feeder Diagram

1-14

Single Hole Feed


Locating First Component

Forward Feed

Press and hold the button then press the buttonto perform a single hole feed of the carrier tape

Single Hole Feed Forward Feed

Pick Point Mark

Empty Pocket

First component(under window)

1-15

With the tape securely loaded into the feeder, you now have to position the firstcomponent so that the empty pocket directly ahead of it is at the Pick Point. Pressand hold down the button, then use the button toposition the empty pocket so that it is centered in the Pick Point Mark. Refer to page1-1 for details of how the button works.

Single Hole Feed Forward Feed

Single Hole Feed

Decrease Pitch

Increase Pitch

Pitch Display


Setting Feeder Pitch

8 12 24 32 44 56 72 8816 104

04812162024283236404448525660

0

Width (mm)

Pit

ch(m

m)

100 PARAGON DRIVEROCHESTER, NY 14624

SALES: (716) 352-9590CUSTOMER SERVICE: 1-800-877-812-6830

www.hoverdavis.com

Tape Gauge

Patent PendingPart # 410T-049Rev. 2

(Pocket Web Center)

Alig

nTa

pe

Ed

ge

Her

e

1-16

Now you have to set the pitch setting of the feeder. First identify the pitch of the tapeyou are using. Use the (see below) to helpidentify the pitch of the tape you are using. Then set the Pitch Selector using theIncrease Pitch button or Decrease Pitch button respectively so that the Pitch Displaymatches the pitch of the tape.

Hover-Davis Tape Gauge #410T-049

Hover-Davis Tape Gauge #410T-049

HOVER-DAVIS Sales Dept.585-352-9590

To order, callat and ask for part number410T-049

Hazardous Substances or Elements

Commodity

Name

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr6+)

Polybrominated

Biphenyls (PBB)

Polybrominated

Diphenyl Ethers

(PBDE)

Chemicals X O O X X X

Wiring/AssociatedComponents

X O O O O O

Metal X O X X O O

PrintedCircuitBoards

X O O O O O

Hardware X O O X O O

ElectricalComponents(Purchased)

X O O O O O

O: this component does not contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard.

X: this component does contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technicalreasons for the "X").

��

��

(Pb)

�

(Hg) � (Cd) �� (Cr6+) ��(PBB)

��

(PBDE)

�� X O O X X X

�� X O O O O O

!" X O X X O O

#$%&' X O O O O O

(!� X O O X O O

%)�� (*+) X O O O O O

O:,-.��/.�0�1�2345671/ SJ/Txxxx-xxxx89:;5<7=>?@.

X: ,-.��AB/.�5CD1�234567EFSJ/Txxxx-xxxx89:;5<7=>.

(GHI/JK,LMNOPQRS,4T "X".5UVWXYZYD[\].)

SP01 Tape FeederRaw Material Data

1-17



Hover-Davis, Inc., 100 Paragon Drive, Rochester, NY 14624, USA, Phone +1.585.352.9590, Fax +1.585.352.4870, [email protected]

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SP01 Series Tape Feeder - Hover-Davis Inc