Subject: SOP for Fitment of accessories which are a part of Yuvo Kit

SOP for Fitment of Accessories for:

Canopy

Contents : The following communication is meant to clearly illustrate the step by step procedure for fitment ofall the accessories in the Smart Kit lauched with Mahindra Yuvo

Bulletin No. SOP 02/F17/02 Date : 16/05/2016

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Canopy

Seat cover

Steering Grip

Indicator guard

Clutch lock

Floor Mat

Pen type pressure gauge

SOP for Canopy fitment

Step 1 :Mount the centre support (ROD without cloth) on

first end of MS angles as shown in photograph.

Step 2 :Mount the flat strips (Small) on top side hole provision

on centre support at both sides.

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Centre support rod

MS angle

Top side hole provision

Flat strip (Small)

SOP for Canopy fitment

Step 3 :Mount strips (Long) on back side hole provisiongiven on centre support.

Step 4 :A) Place cloth with 2 rods on centre support assembly

as per the position shown in photograph.B) Mount front support rod ends to centre support

hole provision given at bottom side.

C) Mount strips (small) to front support rod on holeprovision given

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Strips (Long)

Front support rod

Centre support rod

Back support rod

SOP for Canopy fitment

Step 5 :Mount strips(long) on back support on bothside(Cross position).

Step 6 :A)Remove the fender seat from TractorB) Place the Canopy on fender matching the fenderseat mounting holes with holes on MS angle ofcanopyC)Insert the fender seat mounting bolt inside the MSangle & Fender hole (matched). Insert the fender seatbolts at extreme ends inside the fender only after bothcentre holes are in inserted position.D) Tights the bolt by nut at all sides.

4Strips (Long)

D) Tights the bolt by nut at all sides.E)Tights the bolt by nut at all sides.

Fender seat mounting

Fender Seat

SOP for Seat Cover fitment

Step 1: Mount seat cover on seat

Step 2 :Carefully stretch the seat cover over the seat

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Carefullystretching of cover

SOP for Seat Cover fitment

Step 3:Visually ensure the position of seat cover over

the seat contours

Step 4 :Pull tightening Thread (Left side thread at Rightside against main seat vertical mounting support.Repeat the procedure for the right side thread.

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ThreadPulling

SOP for Seat Cover fitment

Step 5:Knot the tightening thread on main Seat verticalmounting support.

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Verticalmounting support

SOP for Steering grip fitment

Step 1:Place the steering cover on steering as shown in photograph

Step 2 :Tie the thread tightly at one end

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Steering cover

SOP for Steering grip fitment

Step 3: Start stitching toward one direction

Step 4 :Cover mounted Steering

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Stitching done

SOP for Indicator guard fitment

Step 1: Loosen the bolts of Indicator from Fender by using spanner

Step 2 : Remove the bolts of Indicator from Fender

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Nut removed

SOP for Indicator guard fitment

Step 3: Remove the Indicator from Fender

Step 4 : Align the hole of mounting strip of Indicator Guard with Indicator bolt

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Indicator removed

Aligned hole of mounting strip

SOP for Indicator guard fitment

Step 5:Repeat the process for all bolts

Step 6 : Fit the Indicator along with Indicator cover on Fender

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Indicator guard fitted

Indicator

SOP for Indicator guard fitment

Step 7: Tighten the nuts of Indicator

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SOP for Clutch Lock fitment

Step 1: Insert ‘U” shackle in clutch lever as shown in photograph.

Step 2 : Insert the same through foot step mounting support

ClutchLever

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‘U’ ShackleFoot step mounting support

SOP for Clutch Lock fitment

Step 3: Press clutch lever by one hand with lock in other hand

Step 4 :Insert the lock in ‘U’ Shackle by hand with Knee support underneath the lock.

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Clutch pressing

Lock insertion in ‘U’ shackle

SOP for Clutch Lock fitment

Step 5: Keeping knee support underneath the lockbottom, hold the top of ‘U’ shackle & then pushthe lock by knee from bottom for locking.

Step 6 : Ensure locking is done by pulling lock against ‘U’

before releasing clutch lever.

Please ensure the above step is done to avoidsudden release of clutch lever in case ofincomplete locking

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Knee support & Pushing the lock

Locking insurance by pulling the lock

‘U’ Shackle holding by hand

SOP for Clutch Lock removal

Step 1:Press the Clutch lever supporting lock by Knee

Step 2 :Press clutch lever by one hand & unlock the lockby other hand maintaining support by Knee

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Knee support to lock

Unlock by other hand

Clutch lever pressing

SOP for Clutch Lock removal

Step 3: Remove ‘U’ Shackle from clutch lever

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‘U’ Shackle removal

SOP for Floor Mat fitment

Step 1: Insert the accelerator hole provision on mat in accelerator lever as shown in photograph

Step 2 : Ensure the proper position of the Mat by aligning it with the footboard mounting bolt head

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Hole provision insertion in Accelerator lever

Footboard mounting bolt head position checking

SOP for Floor Mat fitment

Step 3:Take the plastic pin for insertion in hole provision

Step 4 : Insert all the 3 pins by pressing against 3 holes

given on each Mat.

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Plastic pin Plastic pin pressing

SOP for using PenType Pressure gauge

Step 1:Hold the gauge with indicator scale positionedwithout any obstruction & clearly visibleAt the outset please ensure that the scale iscompletely inside the outer casing (Zero position)

Step 2 :Press the gauge opening against air filling point onthe rim ensuring no air leakage

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Gaugepressed

Scale should not be outside thecasing before pressing against fillingpoint