Somar Integra Executive Summary.r2

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    AC induction motors consume

    more than half of all the worlds

    energy! Unfortunately, motors lack

    the intelligence to address some

    key problems that lead to massive

    energy wastage, unnecessary

    carbon emissions and undue wearand tear:

    1) Fixed speed motor driven

    applications likeCOMPRESSOR,

    BELT CONVEYORS, GRINDER

    ETC cannot intelligently adjust their

    torque output to match load

    changes leading to excess energy

    consumption.

    2) When starting, a motordevelops more torque than is

    required at full speed. This high

    inrush of current can lead to

    mechanical breakdown and peak

    demand penalties. To avoid the

    problems associated with starting,

    motors are often left running

    continuously even when they are

    not being used leading to huge

    energy waste

    Somar Integra is a unique unit;dynamically adjusts power to a motor as its load changes. Utilizing a powerful

    micro processor embedded with unique control software, Somar Integra provides a simple & effective controlsolution to most fixed speed applications. By constantly monitoring the efficiencyof themotor,Somar Integra

    ensures that the input power to the motor is matched exactly to the load as it changes. Even the slightest

    variations in demand will be sensed and Somar Integra will respond supplying full power to the motor if

    required in 1/100th of a second. Motor speed and full torque potential are not adversely affected in any way.

    HEMAT

    ENERGI

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    Reducedtheelectricitybillsupto40%

    Reduced kilowatt consumption both whilst the

    equipment is running, but also through the

    implementationofSomarIntegra special

    applications; i.e. Kick Start, Plug Breaking

    Timed, Timed Cutoff, Stored Energy, Signal

    Optimization,&BeltBreakageProtection

    Lower Starting Currents due to the softstart/stopcapability.

    OperatingMotorpowerfactorimprovement.

    A guaranteed return on investment within an

    acceptabletimescale

    Delivers many production benefits in terms of

    reducedmaintenanceanddowntime.

    Reduced costs in relation to parts and labor

    (Reduction in motor contactor maintenance

    throughtheeliminationofsparkdegradation)

    Reduced maintenance on the motor and

    machinedrivesystemduetothesoftstart/stop

    capability.

    Increasingthelife-spanofmotors-areduction

    inheat,noiseandvibration.

    Improvedmotorprotectionbyphasemonitoring,safeguardingagainstphaseloss.

    Key operator benefits and more manageable

    preventativemaintenanceschedules

    Reducing the amount of Carbon Dioxide

    produced

    SomarIntegrahasbeeninstalledinmajorCorporationintheworldsuchas:3M,Proter&Gamble,NissanHonda,Ricoh,MattelIndonesia,JohnsonControl,Gillette,Hitachi,CocaCola,andmanymore

    ASAHIMAS FLAT

    GLASS TBK

    Somar Integra has grown out of almost a decade of researchand development in the field of intelligent motor control,

    and is manufactured in the U.K by Somar International Ltd,

    a Queen Award winning company. Accreditation to both

    ISO 9001 and ISO 14001 standards ensure the

    manufacturing and testing process is stringently

    controlled for quality assurance.

    PT ENERCON EQUIPMENT COMPANY

    Gedung Aldevco II - 4th Floor

    Jl. Warung Jati Barat Raya No. 75

    Jakarta 12740, Indonesia

    T: 021 7941182 F: 021 7941184

    E: [email protected] W: www.enercon.co.id

    CONTACT US

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    SomarIntegraisoneofthefinestsoft- startersintheworld

    withawiderangeofadjustablefeaturesthatallowyouto

    starteventhemost awkwardloadwithease.Fully

    adjustableramptimesfrom0- 255secondsgiveyou

    ultimateflexibility.

    Forhighinertialoadscurrentlimitwillprovideyouwitha

    reducedcurrentstart.Akickstartfacilitywillhelpyouto

    getthingsmovingloadswithhighstaticfriction.

    Duetovariabledutycycles,manyofyourmotorsprobablyrunatlessthan50%

    of theircapacity formuchof theirdutycycle. It iswellknown thatmotors are

    unintelligentandthatintheseoff-loadpartsofthedutycycletheyconsumemuch

    moreelectricitythantheyactuallyneed.Thisexcessconsumptionisnotonlyan

    unnecessary cost on your energy bill, but it also serves to damage your

    equipmentastheexcessenergyisreleasedthroughthewindingsofthemotorin

    theformofheat,vibrationandnoise.

    Somar Integra will quietly work on your behalf to... Ensurethatyourmotorsonlyconsumetheenergythattheyrequire

    Switchyourmotorsoffautomaticallywhentheyarenotneeded

    Significantlyreduceyourenergybills

    Protectthemotorsfromexcessheatandvibration

    Reducelevelsofunscheduledbreakdowns

    Pumping applications are particularly vulnerable to

    damage from hydraulic shock caused by fluid surge.

    Powerboss reduces sudden changes in flow by

    controlling the acceleration torque of the pump,

    extending the time to produce 100% flow, thus

    minimizingthedamagingeffectsofwaterhammer.

    UsingaDOLstartertostopyourpump(coasttostop)

    will cause hydraulic problems because the system

    headwillquicklyovercomethemotorinertiaandthenthepumpwillcometoarapidstop.Thefluid,whichis

    in motion and has momentum, must come to a

    completestopaswell.Thisuncontrolledstopwillcause

    pressure surges on your pipes and valves causing

    damagetothesystem.

    Using Somar Integra as a softstarter will put youback in control by:Significantlyincreasingthelifeofyourcontactors

    &drivetraincomponents

    Preventing dips in supply when starting larger

    motors

    Allowingyoutoattachmoreequipmenttoasingle

    supply

    Allowingyoutoswitchyourmotorsonandoffat

    anytimebecauseofreducedstartcurrent

    Reducing the worrying threat of peak demand

    penaltieswhenstarting

    ThesoftstopfeatureinSomarIntegrawillcontrol

    thedecelerationofyourpumpbyaccuratelly

    controllingmotor torqueandallowing theheadof

    water to slow the pump, preventing any sudden

    changes in speedand minimising any surges or

    hammeringinyoursystem.

    Through controlled deceleration, Somar IntegraSoft Stop...

    Providesaneffectivesolutiontominimizewaterhammer

    Reducestheprobabilitydamagetopipe

    systems

    Providessafe,costeffectiveplugbraking