SOLUTIONS - Abkantpresse | Abkantpressen€¦ · saves you time and substantially increases your productivity while maximizing accuracy. Our user-interface supports simultaneous processing

SOLUTIONSCNC

ENGLISH (mm)

Against a background of growing international competition, automation and innovation in production processes are key factors in guaranteeing a company’s competitive edge.

With a view to achieving more precision and productivity, GEKA has included automated mechanisms in its equipment.

GEKA combines the latest in CNC technology for the automated processing of angles and profiles, decades of experience in shearing and punching, and state-of-the-art automation. Our products are technically superior, possessing a natural advantage in the market place. GEKA is a premium quality brand.

GEKA Worldwide

GEKA CNC

Know-how and market share characterize our GEKA success story since our humble beginnings almost a century ago. In the first ninety years, the GEKA Group has forged for itself a proven track record of excellence and performance.

• Over 80% of our production is exported• Our global network consisting of 60 local

distributors all over the world

• Worldwide sales in over 85 countries• On-demand customer care offering superior

service and maintenanceOn any given day, more than 80,000 GEKA machines are pounding away on five different continents. Now that’s customer satisfaction!

Capacities based on a material resistance of 45 Kg/mm2. Technical characteristics valid except for typographical errors or omissions.Geka group, committed to continuous product improvement, may without notice change technical specifications, equipment and photographs of models, as well as any other information contained herein.

FEEdErSEliminating cumbersome manipulation of material, saves you time and substantially increases your productivity while maximizing accuracy.

CNC SOLUTIONS

FLAT BAr

STEEL PLATE

ANGLES

CHANNELS

H CHANNEL

45º CUT

dOUBLE WING CUT (one of

wich is at 45º)

90º CUT

STEEL BAr CUTTING

SHEArING

BENdING

PUNCHING

SPOTTING

MArKING

drILLING

TAPPING

MILLING

BOrING

The GEKA Group began manufacturing ironworkers in 1919. GEKA ironworkers process angles, flat bar and steel profiles used in the construction of prefab metal structures; towers for high-voltage power lines and power stations; telecommunications towers; and other diverse industrial metalworking applications.

Our product line brings the newest CNC automation and positioning technology to punching of steel. This unit is equipped with programmable stops along the X- and Y-Axis.

SPECIAL SOLUTIONS

POSITIONING dEVICES

Our full range of CNC products is backed by GEKA’s quali-fied team of professionals.We cater to your special ironworking requirements.

All GEKA machines are special order.GEKA is the only ironworker on the market that you can customize to fit your needs.

PAX

FEEdErS

Our PAX product line guarantees the automated positioning of material along the X-Axis permitting sequential multiple punching of profiles.

Feeder slide PAX unit

FEATURESAvailable strokes Meter by meter*

Max. feed speed 24 m/min

Position Tolerance ± 0,25 mm/m

Max. feed weight 250 kg

repeatability ± 0,15 mm

* from 3 meters

BASIC FEATURES: • Conveyor unit and positioning clamping guides• Clamping of material• Servo motor positioning • Linear roller table top• Manually-adjustable set of transverse roller guides• Touch screen monitor

ALRS

FEEdErS

The ALrS product line is an automated feeder of flat bar, available as part of an option package for our HYdrACrOP shearing stations. Eliminating cumbersome manipulation of material, our ALrS saves you time and substantially increases your productivity while maximizing accuracy. Our user-interface supports simultaneous processing of multiple lengths and their respective configurations, making programming of various jobs quick and easy.

SPeciAL SoLutionSOur full range of CNC products is backed by GEKA’s qualified team of professionals.

WE CATEr TO YOUr SPECIAL IrONWOrKING rEqUIrEMENTS.

Over ninety-years experience delivering turnkey outcomes. User-based know-how obtained from our customers over decades.

GEKA is a guarantee. Generations of solutions working for your next generation of needs.

FEATURES ALRS 600 ALRS 750Max. flat bar width (mm) 600 750

Max. flat bar length (mm) 7000 7000

displacement speed 18 m/min 18 m/min

Positioning accuracy +/- 0,2 mm/m +/- 0,2 mm/m

POSITIONING dEVICES

SeMi-PAXY

Our Semipaxy product line brings the newest CNC automation and positioning technology to punching of steel. This unit is equipped with programmable stops along the X- and Y-Axis. Mounted onto existing or new GEKA models with a minimum throat size of 500 mm, our Semipaxy is available as part of an option package for our HYdrACrOP Sd or PUMA family of products.

VERSIonS:• X 1000

Accomodates material with a maximum length of 1.000 mm • X Plus

Accomodates extension devices for longer material: 2000, 3000, 4000, 5000 and 6000 mm

Maximum Widths according to Model: • HYDRACROP or PUMA (500 mm throat) = 400 mm• HYDRACROP Models 110SD and 165 SD = 500 mm• PUMA (750 mm throat) = 650 mm

BASIC FEATURES:• Support chassis• Two servo motor-driven positioning carriages r• Touch screen• Conveyor assembly consisting of independent servo drives along

each axis, spindle and encoder units

STAndARd opERATIon:1) Program the coordinates of each perforation (absolute or by increments) 2) run application (sets automated stops for the first perforation) 3) Place material securely against the stops and depress the punching pedal 4) Once the perforation is complete, the automated stops reposition themselves for the next programmed perforation 5) Repeat the sequence until the end of the program

POSITIONING dEVICES

Features

FEATURESrate of Motion (X-Axis) 0-12 m/min

rate of Motion (Y-Axis) 0-12 m/min

Position Tolerance +/- 0,20 mm/min

repeatability +/- 0,1 mm

Basic Semipaxy Version detailing servo drive-spindle-encoder assembly.

MoTIon-EnHAnCInG FEATURES• Integrated ball transfers along table top permit convenient

positioning of material • Spring-loaded trackballs equipment

pC-ConTRoL• Standard, color touch screen monitor and keyboard • User-friendly graphic interfaces and programming• Importing of .dxf and .dstv format files

TRIpLE-pUnCHInG HEAd• Three on-demand, programmable punches• Diameters up to 40 mm• Punching is accomplished by means of forcible strokes or blows• Excellent for operations requiring identical perforations with

varying diameters

World leader in punching and shearing solutions

worldwide and more than 90 years experience.

Proven quality, design and craftsmanship

experience and a continuous benchmarking policy.

Complete after sales servicePermanent stock and next day delivery of consumables, accessories and parts. After sales assistance by GEKA’s qualified engineers.

Great versatilityMore than 50 di�erent machine models and over 8000 di�erent accessories. GEKA o�ers the highest range in accessories and optional equipment in the market.

Produced & manufactured in the European UnionConversely other manufacturers, GEKA is the only ironworker fully produced by Geka in the UE.

Continuous innovationNew Bendicrop 85, C2PL, Alfa 500, Alfa 150, Gamma Traction, Sigma110...

Worldwide distribution networkWith more than 60 distributors and present in more than 85 countries in 5 continents.

All GEKA machines are special orderEvery new GEKA machine is one of a kind. Our designers develop solutions suited to your specific needs. We manufacture each GEKA in our own facilities according to precisely defined standards.

GEKA GROUPQuality Know-how Service

CNC PRODUCTS

ENGLISH (mm)

the GEKA GROUPQuality,Know-how,Service

EXPERIENCE

The GEKA Group began manufacturing ironworkers in 1919. GEKA ironworkers process angles, flat bar and steel profiles used in the construction of prefab metal structures; towers for high-voltage power lines and power stations; telecommunications towers; and other diverse industrial metalworking applications.

Each new machine project is studied individually by our technical office and is manufactured in full at our facilities in accordance with the strictest quality standards.

GEKA has the broadest range of accessories and optional equipment on the market to ensure versatile machines that meet our customers’ needs.

QUALITY ASSURANCE

Each and every GEKA machine is crafted by us in our plant which permits us absolute control over every aspect of the production process. Like our machines, we also manufacture our extensive line of tools and accessories in our own plant, guaranteeing a standard of quality far superior to “kNockoffs” available elsewhere on the market. GEKA is your benchmark for experience and quality.

VERSATILITY

GEKA has earned its name as a pioneering and trustworthy brand in the metalwork sector due to its continuous developments and hard work, from the very first manual shearing machines to today’s cutting-edge automated equipment.

EXCEEDING CUSTOMER EXPECTATIONS

Our customer care and on-line support are provided around the clock. A qualified team of technicians in our Customer Care Center is committed to provide after-sales service in order to solve any questions or needs.

R&D&i

Against a background of growing international competition, automation and innovation in production processes are key factors in guaranteeing a company’s competitive edge. Our team of experienced experts devotes their time exclusively to researching and innovating our developments.

GEKA has consistently delivered outcomes that spell customer success and satisfaction for over 90 years.


CNC PRODUCTS

Flat BarsPlatesBeamsAngles Gamma Traction Gamma RollerCNC Solutions

FLAT BAR

STEEL PLATE

ANGLES

CHANNELS

H CHANNEL

45º CUT

DOUBLE WING CUT (one of

wich is at 45º)

90º CUT

STEEL BAR CUTTING

SHEARING

BENDING

PUNCHING

SPOTTING

MARKING

DRILLING

GEKA Worldwide


• Over 80% of our production is exported• Our global network consisting of 60

local distributors all over the world

• Worldwide sales in over 85 countries• On-demand customer care offering

superior service and maintenance

On any given day, more than 80,000 GEKA machines are pounding away on five different continents. Now that’s customer satisfaction!

TAPPING

MILLING

BORING

ALFA 500

2 4 531

FLAR BARS

The ALFA product line is designed for automated punching, marking and shearing of flat bars. This yields a final product in one single process, significantly increasing productivity, maximizing efficiency, and dramatically reducing cost and downtime.

ALFA SERIES

FEATURES ALFA 150 ALFA 500 ALFA 500/150 ALFA 500/165T ALFA 500/220TFlat Bar Size (Min.) 25x4 mm 50x5 mm 50x5 mm 100x10 mm 100x10 mm

Flat Bar Size (Max.) 150x10 mm 500x20 mm 500x20 mm 500x30 mm 500x40 mm

Angle size - - 150x150x15 - -

Horizontal-Wing Punches 2 3 3 Up to 3 Up to 3

Maximum Diameter 31 mm 40 mm 40 mm 40 mm 40 mm

Punching Force 640 kN 1100 kN 1100 kN 1650 kN 2200 kN

Marking - Disc Disc Disc Disc

Drilling Unit - P P P P

Peripherals Available:1.- AUTOMATED FEEDER

2.- MITER SHEAR UNIT*

3.- MARKING UNIT*

4.- DRILLING UNIT*

5.- LINE PRO SOFTWARE

* Not available in ALFA 150

ALFA is the ideal choice for steel truss construction, bridge building, manufacturing of electric power transmission equipment, steel fabricators, marine metal fabrication and for high-volume flat bar processing.

SIGMA 110

PAXY

2 431

PLATES

GEKA’s PAXY product line offers CNC solutions for automated punching of steel plates. The PAXY line automates tedious and time-consuming preliminary tasks, such as center marking and manual positioning.

PAXY SERIES

FEATURES PAXY 1000 PAXY 1500 PAXY 2000 PAXY X PLUSMax. Length (mm) 1000 1500 2000 3000-18000Max. Width (mm) 500 750 750 750Max. Puch Thick. (mm) 40 40 40 40Max. Puch Diam. (mm) 40 40 40 40Nº Punches Up to 3 Up to 3 Up to 3 Up to 3Max. Drilling Diam. (mm) 40 40 40 40

BEAMS

Complete processing system for drilling, tapping, milling and marking of beams and profiles, numerically controlled and programmable by means of the CNC – PC based control.

SIGMA 110

FEATURES SIGMA 110Maximum working height 1000 mm

Maximum lenght of profiles 12 m

Type of profiles Beams, angles, channels, square and rectangular tubes, plates

Profile rotating system Yes

Operations Drilling, tapping, milling and marking

Spindle power 15 (peak power) / 11 (nominal) kW

Number of tools 5

Maximum diameter 32 mm

Tool holder SK 40

Peripherals Available:1.- TRIPLE-PUNCHING HEAD

2.- MARKING UNIT

3.- VERTICAL DRILLING UNIT

4.- GEKA PRO PC CONTROL

GAMMA ROLLER 160 3P

GAMMA TRACTION 100

2

2

4 53

3

1

1

Builders of steel truss structures, towers for electric transmission lines and telecommunications equipment, overhead railway power lines, and any structure that requires a large amount of angular profiles.

ANGLES

GAMMA TRACTION SERIES

Peripherals Available:• AUTOMATED FEEDER

• MARKING UNIT

• 0 WASTE UNIT

• MATERIAL UNLOADING SYSTEM

• LINE PRO SOFTWARE

Peripherals Available:1.- AUTOMATIC SIDE LOADER

2.- OUTPUT CONVEYOR UNIT & CLASSIFICATION OF MATERIAL

3.- LINE PRO SOFTWARE

GAMMA TRACTION GAMMA ROLLERGT100 GT160 GT250 GR80 C2PL GR150 DPS GR160 ALPS*

Minimum L (mm) 35 x35 x4 35 x35 x4 50x50x5 40x40x4 35x35x4 35x35x4

Maximum L (mm) 100x100x10 160x160x16 250x250x25 80x80x8 150x150x15 160x160x16

Marking Impact Cassette Cassette - Disc Cassette

Nº Punches Up to 4 (2/leg) 6 (3/leg) 6 (3/leg) 2 (1/wing) 4 (2/wing) 6 (3/wing)

Maximum Diameter (mm) 31 31 31 25 31 31

Punching Force (kN) 490 730 730 340 600 730

Shear station tonnage (kN) 1470 2500 5000 650 1900 2500

Number of drilling tools - 6 (3 per leg) 6 (3 per leg) - - -

Drill Power (Kw) - 5,5 5,5 - - -

* Flat bar and U channel punching and shearing available

GAMMA ROLLER SERIES

CNC SOLUTIONS

We cater to your special ironworking requirements.

Generations of solutions working for your next generation of needs.

POSITIONING

FEEDERS

SPECIAL SOLUTIONS

SEMIPAXY

Support chassis

Two servo motor-driven positioning carriages

Touch screen

Conveyor assembly consisting of independent servo drives along each axis, spindle and encoder units

PAX

Conveyor unit and positioning clamping guides

Clamping of material

Servo motor positioning

Linear roller table top

Manually-adjustable set of transverse roller guides

Touch screen monitor

ALRS

Automated feeder of flat bar, available as part of an option package for our HYDRACROP (except 55 tons model) shearing stations.

World leader in punching and shearing solutionsWith more than 80000 happy and satisfied customers worldwide and more than 90 years experience.

Proven quality, design and craftsmanshipISO 9001 and OHSAS certifications besides 90 years experience and a continuous benchmarking policy.








FLAT BARSCNC

ENGLISH (mm)




GEKA Worldwide

GEKA CNC





service and maintenance


FLAT BAR

STEEL PLATE

ANGLES

CHANNELS

H CHANNEL

45º CUT


wich is at 45º)

90º CUT

STEEL BAR CUTTING

SHEARING

BENDING

PUNCHING

SPOTTING

MARKING

DRILLING

FLAT BAR PROCESSING

The ALFA product line is designed for automated punching, marking and shearing of flat bars. This yields a final product in one single process, significantly increasing productivity, maximizing efficiency, and dramatically reducing cost and downtime.

ALFA is the ideal choice for steel truss construction, bridge building, manufacturing of electric power transmission equipment, steel fabricators, marine metal fabrication and for high-volume flat bar processing.

ALFA 150 ALFA 500 ALFA 500/150 ALFA 500/165T ALFA 500/220T

Flat Bar Size (Min.) 25x4 mm 50x5 mm 50x5 mm 100x10 mm 100x10 mm

Flat Bar Size (Max.) 150x10 mm 500x20 mm 500x20 mm 500x30 mm 500x40 mm

Horizontal-Wing Punches 2 3 3 up to 3 up to 3

Maximum Diameter 31 mm 40 mm 40 mm 40 mm 40 mm

Punching Force 640 kN 1100 kN 1100 kN 1650 kN 2200 kN

Marking - Disc Disc Disc Disc

Number of characters - 40 40 40 40

Vertical wing punches - - 1 - -

Maximum Diameter - - 31 mm - -

Vertical Punching Force - - 600 kN - -

Angle Processing (Min. Size) - - 40x40x4 mm - -

Angle Processing (Max. Size) - - 150x150x15 mm - -

Drilling Unit P P P P P

TAPPING

MILLING

BORING


PErIPHErALs fOr yOUr ALfA

ALFA 15O

FLAT BAR PROCESSING

MITER SHEAR UNIT• flar bar cuts (-45 º to +45 º)

VERTICAL DRILLING UNIT• 40 mm Maximum Diameter• Cutting speed 20 m / min• MK4 Tool Holder

INPUT CONVEYOR UNIT• Servo Motor-operated tracking wheel• Dedicated encoder unit• Positioning speed up to 38.8 m / min

specially-designed for processing flat bar above 25 mm requiring considerable downtime and manipulation.

TRIPLE-PUNCHING HEAD• Accommodates 3 punches simultaneously

and independently selectable• 40 mm Maximum Diameter

MARKING UNIT• Disc type• Marking force of 80 kN• Accommodates up to 40 characters (10x6

mm-sized typeface)• CNC-Controlled

AUTOMATED FEEDER• Handles steel profiles up to 12 m in length• CNC-controlled

PUNCHING UNIT• Accommodates two different punches• 31 mm Maximum Diameter• CNC-controlled gauges• Hydraulic hold down

LINE PRO Software• Importing of .dxf and .dstv files• Nesting optimizes material use

SHEARING UNIT• Single cut shearing• Anti torque system for cutting material

without deformation• Ideal for steel and soft metals (I.e.,

copper)

USER-INTERFACE• Control along two axis• Touch screen• Compact Flash memory card

The ALfA 15O delivers effortlessly sheared and punched products. Performance that is versatile and functional.

ALFA 5OO

FLAT BAR PROCESSING

USER-INTERFACE• PC on Windows platform• Network Connectivity• UsB ports• Graphic interfaces• Remote Assistance via internet

SHEARING UNIT• Flat bar single cut• Hydraulic hold down and clamping guides

CNC-controlled, automated line for punching, marking and shearing flat bar. The ALfA 5OO product line’s functionality and versatility processes flat bars efficiently while reducing cost.Flat bars up to 12 m in length are positioned and secured by means of an automated carriage unit employing pneumatic rollers.

INPUT CONVEYOR UNIT• Rack & pinion servo drive carriage• Flat bars are pushed and clamped by the

carriage• Pneumatic clamping guides• Side rollers

PUNCHING UNIT• Accommodates three different, indepen-

dently selectable punches• Diameter up to 40 mm• Hydraulic hold down• Servo motor and spindle-driven horizontal

positioning along Y-Axis

This line is equipped with a triple-head punching unit for diameters up to 40 mm, as well as a shearing station for over-sized material up to 500 mm in width, with a thickness up to 20 mm.

FLAT BAR PROCESSING

ALFA 5OO/15OCNC-controlled automated line for punching and shearing flat bar and angles. Upgrades include mountable marking unit and a rotary shear cutter. Increased versatility ideal for manufacturers of metal truss structures and steel fabricators.Flat bar up to 12 m in length are positioned and secured clamped by means of an automated carriage unit employing

pneumatic rollers. This line is equipped with a single-head punching unit for diameters up to 31 mm for vertical-wing punching of angles, as well as a triple-head punching unit for diameters up to 40 mm for flat bar and horizontal-wing punching of angles. A shearing station for over-sized material up to 500 mm in width, with a thickness up to 20 mm is also included. A multi-task three-in-one station.

VERTICAL-WING PUNCHING UNIT• Single punch unit• Diameters up to 31 mm• Hydraulic hold down• Hydraulic servo valve control and spind-

le-driven vertical positioning

SHEARING UNIT• Flat bar cuts• Steel angle cuts• Hydraulic clamping guides• The only one-station system for flat bar

and angle shearing

INPUT CONVEYOR UNIT• Rack & pinion servo drive carriage• Flat bars and angles are pushed and

clamped by the carriage• Pneumatic clamping guides• Side rollers

HORIZONTAL-WING PUNCHING UNIT• Accommodates three different, indepen-

dently-selectable punches• Diameter up to 40 mm• Hydraulic hold down• Servo motor and spindle-driven horizontal


USER-INTERFACE• PC on Windows platform• Network Connectivity• UsB ports• Graphic interfaces• Remote Assistance via internet

FLAT BAR PROCESSING

CNC-controlled automated line for punching and shearing flat bar up to 40 mm thickness. ALfA Plus allows you to perform tasks heretofore reserved to more expensive and slower technology. Upgradeable by means of mountable marking and a triple-head punching unit. Configure the solution that best meets your needs.

ALFA PLUSFlat bars up to 12 m in length are positioned and secured clamped by means of an automated carriage unit employing pneumatic rollers. This line is equipped with a single-head punching unit for diameters up to 40 mm, as well as a marking unit and a shearing station for over-sized material up to 500 mm in width, with a thickness up to 40 mm.

USER-INTERFACE• PC on Windows platform• Network connectivity• UsB ports• Graphic interfaces• Remote assistance via internet

SHEARING UNIT• Flat bar cuts• Hydraulic stops and clamping guides

INPUT CONVEYOR UNIT• Rack & pinion servo drive carriage• Flat bars are pushed and clamped by the

carriage• Pneumatic clamping guides• Side rollers

PUNCHING UNIT• Diameters up to 40 mm• Hydraulic hold down• Servo motor and spindle-driven horizontal




Proven quality, design and craftsmanshipIs O 9001 and OH s Asexperience and a continuous benchmarking policy.




Continuous innovationNew Bendicrop 85, C2PL, Alfa 500, Alfa 150, Gamma Traction, s igma110...




ANGLESCNC

ENGLISH (mm)




GEKA Worldwide

GEKA CNC








ANGLE PROCESSING

FLAT BAR

STEEL PLATE

ANGLES

CHANNELS

H CHANNEL

45º CUT


wich is at 45º)

90º CUT

STEEL BAR CUTTING

SHEARING

BENDING

PUNCHING

SPOTTING

MARKING

DRILLING

TAPPING

MILLING

BORING

Gamma Traction is the new line by Geka Automation for processing angled sections with a traction system. This version is designed to satisfy the needs of punching, marking and cutting medium-sized angled sections.

Our new traction system with feeder trolley offers you maximum precision. Likewise, it allows you to combine punching with drilling.Gamma Traction 250 the best solution for your needs in punching, drilling, marking and cutting large and medium sized angled sections.

GAMMA ROLLER SERIESFor customers looking to large volume processing of angles, quickly and efficiently while optimizing cost, GEKA brings you the most cost effective solution for automated punching and shearing.

Builders of steel truss structures, towers for electric transmission lines and telecommunications equipment, overhead railway power lines, and any structure that requires a large amount of angular profiles. GEKA machines make the best partners.

For customers looking to large volume processing of angles, quickly and efficiently while optimizing cost, GEKA brings you the most cost effective solution for automated punching and shearing.

GAMMA TRACTION GAMMA T100 GAMMA T160 GAMMA T250Minimum L mm 35 x35 x4 35 x35 x4 50x50x5

Maximum L mm 100x100x10 160x160x16 250x250x25

Marking Impact Cassette Cassette

Nº Punches Up to 4 (2/leg) 6 (3/leg) 6 (3/leg)

Maximum Diameter mm 31 31 31

Punching Force kN 490 730 730

Shear station tonnage kN 1470 2500 5000

Number of drilling tools - 6 (3 per leg) 6 (3 per leg)

Drill Power - 5,5 Kw 5,5 Kw

GAMMA ROLLER GR80 GR150 GR160*Minimum L mm 40x40x4 35x35x4 35x35x4

Maximum L mm 80x80x8 150x150x15 160x160x16

Marking - Disc Cassette

Nº Punches 2 (1/wing) 4 (2/wing) 6 (3/wing)

Maximum Diameter mm 25 31 31

Punching Force kN 340 600 730

Shear station tonnage kN 650 1900 2500

* Flat bar and U channel punching and shearing available


GAMMA TRACTION OPTIONS AvAILABLE

GAMMA TRACTION 100


SOFTWARE LINE PRO• Importing of .dxf and .dstv format files• Nesting optimizes material use• CNC controlled

SHEARING UNIT• Clean cuts without waste• Fast and easy change of blades

PUNCHING UNIT• 4 punches (2/leg)• CNC adjustable gauge• Hydraulic hold down• OPTIONAL: 2 punches (1/leg)

MARKING UNIT (GT100)• Impact type (supports later on galvanizing and painting)• CNC controlled• Extremely fast and reliable

AUTOMATED FEEDER• Material is clamped and pushed with a

pincher• Rack and pinion system servo motor driven

USER-INTERFACE• Touch Screen• Windows based PC control• Remote assistance over the internet• USB Port

GAMMA TRACTION 100 is the new line by Geka Automation for processing angle sections with a carriage feeding system. This version is designed to satisfy the needs of punching, marking and cutting medium and small sized angle sections.Our new traction system with a feeder carriage with pincher, combined with the two punching units and with a servo-controlled gauge for each wing, offers a new solution that reduces the size of the machine and allows you to achieve maximum precision.

Its pneumatic impact marker provides a greater versatility, as various types of letters, characters and designs can be marked.Another novelty is the assembly of punches and dies on fixtures, adjustable outside the machine, allowing you to replace the tools quickly and easily.The control is a fast, precise and user friendly unit by means of B&R state of the art devices.

GAMMA TRACTION 250


DOUBLE DRILLING UNIT• 8 tool (4 wing)• Máx. diamater 40mm• SK 40 tool holder

SHEARING UNIT• Clean cuts without waste• Fast and easy change of blades

PUNCHING UNITS• 6 Punch (3/wing)• CNC Adjustable Back Marks• Hydraulic hold down

AUTOMATIC SIDE LOADER• For profiles up to 12 m length• CNC controlled

OUTPUT CONVEYOR UNIT & CLASSIFICATION OF MATERIAL• CNC-controlled motorized rollers• Automated tilting device for stacking of

finished material• Profiles up to 12m. in length• Accomodates forking up to 5 subdivisions

MARKING UNIT• CNC controlled positioning and marking

selection• Adjustable pressure (supports later on

galvanizing and painting)• Extremely fast and reliable

AUTOMATED FEEDER• Material is clamped and pushed with a

pincher• Rack and pinion system servo motor driven

USER-INTERFACE• Touch Screen• Windows based PC control• Remote assistance over the internet• USB Port

Gamma Traction 250 the best solution for your needs in punching, drilling, marking and cutting large and medium sized angled sections.Our new traction system with feeder trolley offers you maximum precision. Likewise, it allows you to combine punching with drilling.Gamma Traction 250 punches thicknesses of up to 16 mm and drills with four tools per wing up to 40 mm in diameter.Its powerful and versatile cutting station allows shearing profiles up to 250x250x25 mm.

GAMMA ROLLER SERIES

GAMMA ROLLER 80 C2PL

GAMMA ROLLER OPTIONS AvAILABLE

The C2PL product line offers an economical solution, competitively priced. Fully automated, this unique alternative, available exclusively through GEKA, will introduce a first-time buyer to the world of automated lines at an affordable price.

INPUT CONVEYOR UNIT • Servo motor-driven tracking roller• Independent encoder

PUNCHING UNIT • One punch per wing • Adjustable gauges • Hydraulic hold down

SHEARING UNIT• Clean cuts without waste • Fast and easy access to blades

CONTROL UNIT• B&R Power Panel 500 PLC-CNC.• 10” touch screen.• 2 Gb Compact Flash Card.• Progamming by ISO code.

AUTOMATED FEEDER• Profiles up to 12 m in length • CNC-controlled

0 WASTE UNIT• Waste material optimization device• Automatically activated • CNC-controlled • Material optimization calculator

OUTPUT CONVEYOR UNIT & CLASSIFICATION OF MATERIAL• CNC-controlled motorized rollers • Automated tilting device for stacking of

finished material • Profiles up to 12 m in length• Accomodates forking up to 5 subdivisions

LINE PRO Software • Importing of .dxf and .dstv format files • Nesting optimizes material use

GAMMA ROLLER SERIES

GAMMA ROLLER 150 & 160 FEATURES

GAMMA ROLLER 150 - 2P DPS

GAMMA ROLLER 160 - 3P ALPS

SHEARING UNIT• Clean cuts without

waste • Easy and quick access

to blades

INPUT CONVEYOR UNIT • Servo motor-driven

tracking unit• Independent encoder • Feeder tracks at each

end of the line

USER-INTERFACE• Windows-based PC• Network connectivity • USB ports • Graphic interfaces• Remote assistance via

internet

Designed for medium-sized jobs requiring punching, marking and shearing. Our CNC-controlled DPS product line processes large volumes of angular steel bars quickly, efficiently and accurately. With GEKA’s wide assortment of equipment, you can configure your line to suit your specific needs.

The ALPS product line is the most complete solution for punching, marking and shearing of angles for medium-sized and large steel profiles. Its ergonomic design, all-purpose functionality and proven performance, empowers you to execute a greater range

MARKING UNIT AVAILABLE• Disc type• Marking Force up to 80 kN• 40 characters (10x6 mm-sized typeface)• CNC-controlled

PUNCHING UNIT • Three different punches per wing • Diameters up to 31 mm• Hydraulic hold down• CNC-controlled gauges

PUNCHING UNIT • 2 punch per wing • Diameters up to 31 mm• Hydraulic hold down• CNC-controlled gauge

MARKING UNIT • Five references • 10 characters per reference

(10x6 mm-sized typeface)• PC-controlled selection by reference

of operations and produce a wider variety of pieces. Low cost and high quality, with the added extra of allowing you the flexibility to process flat bar and U-profiles, as well.












PLATES AND BEAMSCNC

ENGLISH (mm)




GEKA Worldwide

GEKA CNC







PLATE PROCESSING

FLAT BAR

STEEL PLATE

ANGLES

CHANNELS

H CHANNEL

45º CUT


wich is at 45º)

90º CUT

STEEL BAR CUTTING

SHEARING

BENDING

PUNCHING

SPOTTING

MARKING

DRILLING

PAXY 1000 PAXY 1500 PAXY 2000 PAXY X PLUSMax. Length mm 1000 1500 2000 3000-18000

Max. Width mm 500 750 750 750

Max. Thickness mm 40 40 40 40

Max. Diameter mm 40 40 40 40

Nº Punches - Up to 3 Up to 3 Up to 3 Up to 3

Max. Drilling Diam. mm 40 40 40 40

GEKA’s PAXY product line offers CNC solutions for automated punching of steel plates. The PAXY line automates tedious and time-consuming preliminary tasks, such as center marking and manual positioning. These solutions maximize productivity, reduce costs and increase accuracy.

BEAM PROCESSINGFEATURESMaximum height of profiles mm 1000

Max.lenght profiles m 12

Type of profiles -Beams, angles, U

channels, square and rectangular tubes, plates

Spindle power kW 15 (peak power) 11 (nominal)

Number of tools - 5

Maximum diameter mm 32

Tool holder - SK 40

Profile rotating system - P

Operations - drilling, tapping, milling and marking

Complete processing system for drilling, tapping, milling and mar-king of beams and profiles, numerically controlled and program-mable by means of the CNC – PC based control.

TAPPING

MILLING

BORING


PAxy LINE OPTIONAL EqUIPmENT

PAXY 1OOO/15OO/2OOO

PLATE PROCESSING

VERTICAL DRILLING UNIT• 40 mm maximum diameter• Cutting speed 20 m / min• MK4 Tool Holder

PUNCHING UNIT• Proven quality and performance

of the PUmA model• Variable punching force (800-

2200 kN)• Hydraulic hold down

PAxy 1OOO/15OO/2OOO is a fully-automated system for punching thick steel plates (4-40 mm), up to a size of 2000x750 mm. By automating the feeding and positioning process, steel plate punching becomes fast and easy.

TRIPLE-PUNCHING HEAD• Variable three different punches• Independently selectable from

user-interface• maximum diameter 40 mm

AUTOMATED FEEDER• Material clamping guides• Set of independent servo drives

along each axis• Fast and easy loading and un-

loading of material

USER-INTERFACE• Touch Screen• Easy and intuitive programming• Compact Flash memory card

PAXY X PLUS

PLATE PROCESSING

PUNCHING UNIT• Proven quality and performance

of the PUmA model• Variable punching force (800-

2200 kN)• Hydraulic hold down• Servo motor and spindle-contro-

lled horizontal positioning

The PAxy x PLUS product line is designedfor automated punching of long steel plates up to a length of 18.000 mm and thicknesses up to 40 mm. The plate is firmly heldin place by clamping guides which control movement along the X-Axis.The punching unit mounted on a carriage controls movement along the Y-Axis.

GEKA PRO PC CONTROL• Touch screen, industrial PC ope-

rating on Windows XP platform• Network connectivity and USB

ports• Compatible with leading design

applications• Remote assistance via internet

MARKING UNIT• marking force (700 kN)• Accommodates up to 10 digits• 10x6 mm-size typeface

AUTOMATED FEEDER• Material clamping guides• Set of independent servo drives

along each axis• Fast and easy loading and un-

loading of material

USER-INTERFACE• Touch Screen• Easy and intuitive programming• Compact Flash memory card

BEAM PROCESSING

SIGMA 110

TOOL CHANGER• 5 tools automatic changer

HOLD DOWN• The profile is clamped to the ta-

ble by means of a vertical clamp.• For guidance of the clamp,

two vertical lineal guides are mounted

USER-INTERFACE• Windows based PC control• Touch screen• Remote assistance over the

internet• USB Port

DRILLING UNIT• Powerful and reliable drilling

head• 15 kW power• Extra strong double column

guided movement• Spindle and rack and pinion X

axis travelling• Ultra fast X axis acceleration• Double X axis system

SIGmA 110 represents the latest novelty in technology development by GEKA AUTOmATION.It is a system that allows you to drill (but also tap, mill and mark) beams and profiles up to 1m high and which also includes the possibility of rotating the profile itself along 4 axis. SIGmA is fast (40 m/min and 3 m/s acceleration), powerful (with a 15 kW drill) and versatile (automatic tool changer for 5 tools).

BEAM PROCESSING

SOFTWARE LINE PRO• Importing of .dxf and .dstv

format files• Nesting optimizes material use

ROTATING UNIT• Simple and unique material

handling solution for rotating and positioning beams,

• It rotates large and heavy beams (up to 600 mm height), and position them up to the zero reference.

• No need for an overhead crane or other lifting device.

• Fully controlled from the Sigma 110 control unit and is hydraulic driven.

Peripherals Available






Great versatilitymore than 50 di�erent machine models and over 8000 di�erent accessories. GEKA o�ers the highest range in accessories and optional equipment in the market.






HESSE+CO Maschinenfabrik GmbHIndustriezentrum NÖ-SüdStraße 4 - Objekt 8A-2351 Wiener NeudorfAUSTRIA

Tel.: +43/2236/638 70-0Fax: +43/2236/636 62

[email protected]

www.blechpower.com

Vertrauen Sie auf über 65 Jahre Erfahrung!

Die Firma HESSE+CO wurde 1947 als Hersteller von Blechbearbeitungsmaschinen gegründet. Seit 1980 sind wir auf den Handel mit neuen sowie gebrauchten Blechbearbeitungs- und Werkzeugmaschinen spezialisiert. Wir haben ständig etwa 300 Maschinen in unserer 2.000 m² großen Ausstellungshalle, die nur 20 Minuten vom internationalen Flughafen Wien entfernt ist.

Trust in more than 65 years of experience! HESSE+CO was established in 1947 as a manufacturer of sheet metal working machines. Since 1980 we are specialized in dealing with new and second hand sheet metal processing machines and machine tools. We always have approximately 300 machines available in our 2.000 m² showroom, which is located only 20 minutes from the Vienna International Airport, waiting for your inspection.

Technische Änderungen, Irrtum und Druckfehler vorbehalten.Gültig bis auf Widerruf.

www.hesse-maschinen.com

TÄGLICH AKTUALISIERTE LAGERLISTE UNTER www.hesse-maschinen.com

Ihr Partner seit 1947

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SOLUTIONS - Abkantpresse | Abkantpressen€¦ · saves you time and substantially increases your productivity while maximizing accuracy. Our user-interface supports simultaneous processing