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Soft Tissue Implants Lecture #15

Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

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Page 1: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Soft Tissue Implants

Lecture #15

Page 2: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Minimal Requirements for Soft Tissue Replacements

Reasonably close approximation of physical properties, especially flexibility and textureShould not deteriorateShould not cause severe tissue reactionShould not induce thick fiber encapsulation or ingrowthNoncarcinogenic, nontoxic, nonallergenic, and nonimmunogenic

Page 3: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Heart Valve Prostheses

First successful implant in 1961First attempts were centrally occluding caged ball (Starr-Edwards) or caged disk

mitral and aortic valves on left side of heart

Page 4: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Caged Ball Prosthesis

Successfully replaced mitralvalve in 1961Cage

Polished Co-Cr alloy

BallSilicone rubber2% barium sulfate for radiopacity

Sewing ringSilicone rubber insert under PPE-PTFE knitted fabric

Large pressure drop

Turbulence

Page 5: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Tilting Disk Prosthesis

Introduced in the late 1960sInitially polyacetal(Delrin®) disk and Teflon® sewing ringPolyacetals swell when in contact with humidity and blood contact

Delrin® replaced by pyrolytic carbon

Struts and ring are usually Co-Cr or pure Ti

Page 6: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Another Design with UHMWPE Disk

Page 7: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Bi-leaflet Prosthesis

Developed in 1970sImproved blood flow characteristicsPyrolytic carbon leaflets and housingPolyester (Dacron®) knitted velour suture ring

Better tissue ingrowthW incorporated into leaflet layer for radiopacity

Page 8: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Tri-leaflet Prosthesis

Better mimic actual heart valveTrue central flow characteristicsMinimal backflow

Page 9: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Problems

Thrombo-embolic complications significant

Thrombi form in “back water” regions near prosthesis due to stresses induced in blood cells as they flow across the valvePatients under long-term anti-coagulant therapy

Mechanical failure of strutsLeaflet “escapes”

Pitting and erosion of valves/leafletsCavitation

Page 10: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Cavitation (in vitro)

Page 11: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Cavitation Effects – Pitting

Page 12: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Biological Heart Valves

First were homografts harvested from cadavers within 48 hours of death

Long-term durabilityAvailability

Xenografts used beginning in the 1960s

PorcineHarvested from 7-12 month old pigsStented and fixed with gluteraldehyde

BovinePericardial tissue used to construct valves

Page 13: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Bioprostheses

Porcine

Bovine

Page 14: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Biomaterials Used in Heart Valve ProsthesesProsthesis Type

Component Biomaterial

Caged ball Ball/occluderCageSuture ring

Silicone rubberCo-Cr/TiSilicone rubber under knitted Teflon®/PPE

Tilting disk Leaflet/diskHousing/strutSuture ring

Delrin®/pyrolytic carbon/UHMWPECo-Cr/TiTeflon®/Dacron®

Bi-leaflet LeafletsHousingSuture ring

Pyrolytic carbonPyrolytic carbonDouble velour Dacron® knit

Porcine bioprosthesis

LeafletsStentsSuture ring

Porcine aortic valve fixed with gluteraldehydeDacron®-covered PPE /knitted Teflon®-covered wireDacron®/soft rubber insert covered with Teflon® cloth

Pericardial bioprosthesis

LeafletsStentsSuture ring

Bovine pericardial tissue fixed with gluteraldehydeDacron®-covered PPE /knitted Teflon®-covered wireTeflon® fabric over silicone rubber filter

Page 15: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Common Problems

I. Mechanical Valvesa) Thrombo-embolismb) Structural failurec) Red blood cell and platelet destructiond) Tissue Overgrowthe) Damage to endothelial liningf) Leakageg) Tearing of suturesh) Infection

II. Bioprosthetic Valvesa) Tissue calcificationb) Leaflet rupturec) Leakaged) Infection

Page 16: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Total Artificial Hearts (TAHs)

1980s – attempts to permanently implant TAHs with pneumatically powered units

Neurological complications –indefinitely suspended

Thrombo-embolismInfectionBlood and kidney complications

Can be used temporarily until suitable donor heart is identified

Page 17: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Typical Pneumatic Artificial Heart

Pneumatic lineVentricular chambersInflowOutflow

Page 18: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Electrically Powered TAH

Page 19: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Dialysis

Page 20: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Artificial Skin

Material that can adhere to a large, burned surfacePolymeric materials and/or reconstituted collagen

Page 21: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Maxillofacial Implants

ExtraoralReconstructing defective regions in the maxilla (cheek), mandible (jaw), and face

Match of color and textureMechanical and chemical stabilityEase of fabrication

IntraoralBone defects in same areas

Page 22: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Chin Implants

Page 23: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Ear Implants

Hearing lossCochlear implants

CosmeticArtificial ear

Page 24: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Breast Implants

HistoryDate to the late 1880sImplants

IvoryGlass ballsGround rubberOx cartilage

InjectionsParrafinPetroleum jellyIndustrial silicone fluid/medical-grade silicones

ReactionsPain, discoloration, disfiguration, breast loss, liver problems, respiratory distress, pulmanory embolism, coma, death

Page 25: Soft Tissue Implants - Auburn Universityschwartz.eng.auburn.edu/2500/lec15.pdfSewing ring Silicone rubber ... Double velour Dacron® knit Porcine bioprosthesis Leaflets Stents Suture

Breast Implants II

1963 – Dow Corning introduced first silicone-gel implant1968 – HeyerSchulte Corp. first domestic manufacturer of saline implants

FragileSloshing

1992 – Federal moratorium on use of silicone-gel implants (no firm evidence that leakage caused problems)

Rigid qualifications