SmartROC D65 · Atlas Copco Surface drill rigs SmartROC D65 Revolutionize your mining operation with us Hole Diameter: 110–203 mm (4 5/ 16 – 8”) TRACS Build Details BHP IO End

Atlas Copco Surface drill rigs

SmartROC D65

Revolutionize your mining operation with us Hole Diameter: 110–203 mm (4 5/16 – 8”)

TRACS Build Details

BHP IO

End User:

TQKATLD65 01-05-2014

Part Number: Supplied & Installed

Atlas Copco Surface drill rigs

SmartROC D65

Revolutionize your mining operation with us Hole Diameter: 110–203 mm (4 5/16 – 8”)

TRACS

QLD

© TRACS 201 A.C.N. 109 689 803 / A.B.N. 42 109 689 803www.tracs.com.auPage 1©TRACS 2012

Specifications

Service Procedures

General Arrangement

Service Intervals

Parts Listings

Commissioning

Fault Diagnosis

Warranty

Safety

Pressuriser Home

cabin pressure monitoring safeBreathe

Delivering Innovative Climate Solutions Worldwide

27th May 2013

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TQVATLD65

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High Capacity Cabin Pressurisers with BreatheSafe- Atlas Copco SmartROC D65 Drill Rig -

http://www.tracs.co.uk

SAFETY - SAFETY - SAFETY - SAFETY - SAFETY

WARNINGTHE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE FOLLOWING AREAS

WHICH MAY BE DANGEROUS IF NOTTREATED WITH GREAT CARE.

WEAR CORRECT PERSONAL PROTECTIVE EQUIPMENT WHEN CLEANING AND SERVICING THIS UNIT DUE TO HAZARDOUS FIBRES WHICH MAY BE CAUGHT BY ALL

STAGES OF FILTRATION DURING NORMAL UNIT OPERATION.

THE ELECTRICAL POWER SYSTEM IS SUPPLIED BY 12V DC OR 24V DC. NO WORK SHOULD BE CARRIED OUT ON THE PRESSURISER SYSTEM WITHOUT THE CORRECT ELECTRICAL SAFETY MEASURES BEING TAKEN AND ALL RELEVANT CIRCUIT BREAKERS OPENED TO ISOLATE THE

CIRCUIT.

THE PRESSURISER HAS VARIOUS TYPES OF ROTATING EQUIPMENT INSTALLED. ENSURE ALL SAFETY GUARDS

ARE IN PLACE WHILE THE SYSTEM IS RUNNING.

TRACS

QLD


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General Arrangement

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Commissioning

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Pressuriser Home



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TECHNICAL SPECIFICATIONS

PRESSURISATION

Airflow 180 m3 per hour (nom)50 ltr per second (nom)

Cabin Pressure > 50 Pa (nom)*

* Cabin Pressure depends on how well the cabin is sealed

CONSTRUCTION

Material Heavy gauge Carbon Steel plate.Finish Stain white powder coat finish as standard.

MOTORS & POWER

Pressuriser Motors Heavy duty SPAL Centrifugal BlowerPower Demands 24v, 8 amps per Motor

PRE-CLEANER & FILTERS

Pre-cleaner 3” Enginaire Turbo Pre-cleanerPrimary HEPA Filter Dual 8” Primary FiltersActivated Carbon Filter SO2 or DP Solid Media FilterSecondary HEPA Filter HEPA M14 Panel Filter

OTHER

Controls No electronic controls are supplied with these units.Weight 90 kg

TRACS

QLD


Specifications

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General Arrangement

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Commissioning

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Pressuriser Home



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PRINCIPALS OF CABIN PRESSURISATION

1. Contaminated enters the pre cleaner through angled louver plates creating a cyclone, which in turn spins a stainless steel rotor.

4. With up to 95% of air borne materials ejected, the clean dry air enters the main canister through angled vanes.

5. A secondary cyclonic rotation is generated to further separate contaminates.

6. The primary filter element then removes further contaminants before the air passes through the pressurising fan.

7. The filtered pressurised air is then mixed with the return air of the air conditioning system and cabin pressurisation is achieved.

2. The centrifugal force generated by the spinning rotor separates the heavier than air contaminates from the air.

3. Thrown against the outside of the pre cleaner, the harmful contaminates are dynamically ejected via the discharge port.

Positive Cabin Pressureensure’s a dust free cabin.

Repelled hazardouscontaminates

Positive cabinpressure

1

2 3

4

5 67

7

TRACS

QLD


Specifications

Service Procedures

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Pressuriser Home



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Third Angle Projection

492

990

960

396

- Please Do Not Scale -

TRACS Ltd., 290 Beatty Road Archerfield, Brisbane, Qld 4108 Tel: 07 3276 7833, Fax: 07 3276 8960, E-Mail: [email protected]

Rev:

Part No:

Dwg No:

Material:

1 of 1Date:Drawn By:

Title:

Weight:

Model:Electrical - High Capacity Cabin Pressuriser Kit

HD1500, 830E

-

29/07/2012

-

03220-

Supplied by KOMATSU

-

kgSheet No:

29 July 2012Date Printed / Copied: All dimensions in mm

A.C.

N. 1

09 6

89 8

03 /

A.B

.N. 4

2 10

9 68

9 80

3

Proprietary &Confidential

The information containedin this drawing is the sole

property of TRACS QLD Ltd.Any reproduction in partor as a whole without the

written permission ofTRACS Ltd. is prohibited.

Manufacture:KOMATSU

Tolerance 0.5m

m unless specified

Electrical Drawing

Electrical D

rawing

Please refer to

manufactures

manual

TRACS

QLD


Specifications

Service Procedures

General Arrangement

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Commissioning

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Pressuriser Home



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SERVICE INTERVALSRecommended Service Schedule(Site conditions may alter this)

250 HOUR INSPECTIONUnless extreme conditions or cabin pressure drops below 15 Pa

Component / System Inspection RequiredPre-cleaner - Turbo Check operation of Turbo pre cleaner.

Primary Filter Element Remove internal filter element and while upside down, hit firmly on a flat surface. Repeat procedure several times or replace element as required. Vacuum out housing before replacing the filter element.

Pressuriser Blowers Ensure blowers are operational.

Pressuriser Frame Assembly, Mounts, Seals & Filter Housing

Check door seal, all bolt, screws and all mounts are secure. Check the filter canister & ensure the Dust Cap is correctly fitted. Check door latches and hinges. Replace / Re-tension fixtures and fittings as required.

500 HOUR INSPECTIONSUnless extreme conditions or cabin pressure drops below 15 PaComponent / System Inspection RequiredGeneral All monthly phases.

Primary Filter Element Replace the primary filter element, vacuum dust and debris from housing. Check and replace Dust Cap seal as required.

5000 HOUR INSPECTIONSUnless extreme conditions or cabin pressure drops below 15 PaComponent / System Inspection RequiredGeneral All six monthly phases.

Pressuriser Blowers Replace Pressuriser Blowers.

WARNING - WEAR PERSONAL PROTECTIVEEQUIPMENT WHEN CLEANING AND SERVICING

TRACS

QLD


Specifications

Service Procedures

General Arrangement

Service Intervals

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Commissioning

Fault Diagnosis

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Pressuriser Home



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604

750

1149

135

1090

1222

401

629

135

570

1074

783



Rev:

Part No:

Dwg No:

Material:


Title:

Weight:

Model:HEPA & SO2 Cabin Pressuriser Mtg Kit

-

As Detailed

27/05/2014

172.19

05370-

Steve Johnstone

-

kgSheet No:

27 May 2014Date Printed / Copied: All dimensions in mm

A.C.

N. 1

09 6

89 8

03 /

A.B

.N. 4

2 10

9 68

9 80

3





Manufacture:Atlas Copcp

Tolerance 0.5m

m unless specified

General Arrangement

TRACS

QLD


Specifications

Service Procedures

General Arrangement

Service Intervals

Parts Listings

Commissioning

Fault Diagnosis

Warranty

Safety

Pressuriser Home



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3

3

3



Rev:

Part No:

Dwg No:

Material:


Title:

Weight:

Model:Mounting Kit

SmartRock D65

As Detailed

27/05/2014

129.27

05370-

Steve Johnstone

-

kgSheet No:


A.C.

N. 1

09 6

89 8

03 /

A.B

.N. 4

2 10

9 68

9 80

3





Manufacture:Atlas Copcp

Tolerance 0.5m

m unless specified

Parts List - Mounting Kit

Item Dwg Rev Description Part No. Qty

1 05378 - SmartRock D65 Pressuriser Cover SM5378 1

2 05371 - Roof Mount Assembly SM05371 1

3 05382 - Inlet Manifold Assembly SM05382 1

TRACS

QLD


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Commissioning

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Pressuriser Home



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524a321 4b



Rev:

Part No:

Dwg No:

Material:


Title:

Weight:

Model:Cabin Pressuriser & Carbon Filter

SmartRock D65

As Detailed

29/08/2013

-

--

Steve Johnstone

-

kgSheet No:


A.C.

N. 1

09 6

89 8

03 /

A.B

.N. 4

2 10

9 68

9 80

3





Manufacture:Atlas CopCo

Tolerance 0.5m

m unless specified

Parts List - Carbon Filter


1 02472 - Puller Housing Assembly SM02472 1

2 - - Single Wheel Blower - Clockwise 24v TQ3112457SL 2

3 02460 - Mk3 SO2 / HEPA Filter Housing SM02460 1

4a 04240 A SO2 Activated Carbon Filter TQ47053300SCS02 1

4a 04240 A DP Activated Carbon Filter TQ4705400SCDPM 1

5 04710 - Pusher Housing SM04710 1

TRACS

QLD


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Pressuriser Home



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1 2 33



Rev:

Part No:

Dwg No:

Material:


Title:

Weight:

Model:Dual 8" INPRESS HEPA Filter Housing

Dual 8"

As Detailed

27/05/2014

12.44

05340TQUF8X2

Steve Johnstone

-

kgSheet No:


A.C.

N. 1

09 6

89 8

03 /

A.B

.N. 4

2 10

9 68

9 80

3





Manufacture:BreatheSafe

Tolerance 0.5m

m unless specified

Parts List - Dual HEPA Filter


1 - - Enginaire 3” HD Precleaner TQ460102-EA 1

2 CP001 - 8” HEPA Filter TQ4706800H 2

3 05340 - Dual Inpress HEPA Housing TQUF8X2 1

TRACS

QLD


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General Arrangement

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Commissioning

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Pressuriser Home



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Primary HEPA Filter ReplacementProcedure Steps (If in doubt please ask)

1. Ensure all relevant circuit breakers are open and the electrical circuit is isolated.

2. Unlock and open the door - fig. 1.

3. To remove the HEPA Filters simply pull them towards you fig. 2.

4. Clean the filter housing of all debris.

5. To replace the filters, assemble the components in reverse order.

6. A full Dispersed Oil Particulate (DOP)Test should be commissioned by an accredited body and a certificate produced to comply with ISO/IEC 17025, to AS1807.6 OR AS1807.(see example - appendix a).

Fig 1

Fig 2

TRACS

QLD


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SO2 Filter Media Carrier RemovalProcedure Steps (If in doubt please ask)


2. Unlock & open the door - fig. 3

3. Uncouple both filter latches - fig. 4

4. Pull the filter in the opposite direction off the air flow arrows, until clear - fig. 5

5. Pull the filter towards you and remove - fig. 5


7. To replace the filter, assemble the components in reverse order.

8. A full Dispersed Oil Particulate (DOP)Test should be commissioned by an accredited body and a certificate produced to comply with ISO/IEC 17025, to AS1807.6 OR AS1807.(see example - appendix a).

Fig 3 Fig 4

Fig 5

TRACS

QLD


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Procedure Steps (If in doubt please ask)

1. Please follow steps 3 to 5 as shown on page 10 (SO2 Filter Media Carrier Removal) to remove the carrier from the case.

2. Unscrew & remove the 4-off M5 screws as shown in fig. 7

3. Lift out the SO2 Solid Media Filter as shown in fig 8.

4. Lift out the Secondary HEPA Filter as shown in fig 8.


6. To refit, assemble the components in reverse order.

SO2 & Secondary HEPA Filter Replacement

Fig 8

Fig 7

TRACS

QLD


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Pusher Blower Replacement



2. Remove the Carbon Filter cartridge as shown on page 10.

3. Remove the four M6 retaining bolts and remove the mounting plate & blower - fig. 14 & fig. 15

4. Slide the blower out & disconnect from the wiring loom. Unscrew the two retaining screws & slide the blower off the mounting plate - fig 15. & fig. 16

5. To replace the blower, assemble the components in reverse order.

Fig 14 Fig 15

Fig 16

TRACS

QLD


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Puller Blower Replacement



2. Remove the Carbon Filter cartridge as shown on page 10.

3. Remove the two M6 retaining bolts and remove the Puller Clamp Plate - fig. 17

4. Slide the blower out & disconnect from the wiring loom - fig. 18 & fig. 19.

5. To replace the blower, assemble the components in reverse order.

Fig 17 Fig 18

Fig 19

TRACS

QLD


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COMMISSIONINGPRESSURISER COMMISSIONING STEPS

WARNING: Wear correct personal protective equipment when cleaning and servicing this unit due to hazardous fibres which may be caught by all stages of filtration during normal unit operation.The electrical power system is supplied by 12v dc or 24v dc. No work should be carried out on the pressuriser system without the correct electrical safety measures being taken and all relevant circuit breakers opened to isolate the circuit.The pressuriser has various types of rotating equipment installed. Ensure all safety guards are in place while the system is running.

1. Power up the pressuriser and ensure the fans are operating correctly.

2. Make sure the pressuriser switches on and off as required.

3. Using a manometer test the internal cabin pressure.

NOTE: The effectiveness of the Pressuriser is depends on how well the cabin is sealed.Effective cabin pressurisation is achieved with a minimum of 25Pa above ambient pressure.

TRACS

QLD


Specifications

Service Procedures

General Arrangement

Service Intervals

Parts Listings

Commissioning

Fault Diagnosis

Warranty

Safety

Pressuriser Home



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FAULT DIAGNOSISFAULT DIAGNOSIS - PRESSURISER

NOTE: This section is written on the assumption that the trades person is qualified in heavy duty Automotive Air Conditioning & has a good understanding of cabin fresh air filtration & cabin pressurisation..

They must have a good understanding of the systems operation prior to fault diagnosis and repairs (If in doubt please ask).

THE UNIT WILL NOT START OR IS PERFORMING POORLY:

1. Check main circuit breaker or power fuse supply. Make sure the motors are receiving the correct power supply & that it is maintained once the machine is running.

2. If the unit uses motors with serviceable brush’ s Check brush condition and for any dust build up in the brush holders.

POOR PERFORMANCE

1. Is the Primary filter serviceable.2. Check cabin sealing. Check to see if the door & window seal are

serviceable. Ensure all boots & gaskets been refitted after the last service/repair.

3. Ensure the correct voltage motor is installed.

DUST IN CABIN

1. Check all cabin seals and test to ensure positive cabin pressurisation is been achieved, and maintained at a minimum of 50 Pa above ambient pressure.

2. If after servicing of the Pressuriser unit, the cabin pressure remains below 50 Pa, perform a full cabin seal smoke test to identify weak seals.

TRACS

QLD


Specifications

Service Procedures

General Arrangement

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Commissioning

Fault Diagnosis

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Pressuriser Home



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WARRANTY

• We warrant all goods to be of good material and workmanship and will replace at our Kewdale factory or designated service branch, any part proved to be defective in workmanship or material within a period of twelve (I2) months from the date of start up or fifteen (I5) months from the date of despatch from our factory which ever occurs first.

• Excluded from any express warranty are costs incurred in relation to service outside our factory or designated service branch including travelling time, waiting time, transport costs, mechanical handling equipment and overtime payments required.

• This warranty does not cover damage caused by or through the fusion of the electric motors caused by failure of electric overload protection devices, even where such motors or devices form part of the equipment supplied by us.

• This warranty does not cover loss of refrigerant.

• Fair wear and tear, damage by misuse or abuse, or by operating the equipment at ambient temperatures or with electrical power characteristics outside the ranges indicated in our specification shall be excluded from this warranty, as shall consequential damages.

• Interference with the equipment by unskilled or unauthorised personnel, including the alteration from factory settings of controls or failure to observe normal installation, start up, maintenance or service instructions specified in our manual will void this warranty.

• All parts deemed as failed or faulty must be returned to TRACS for evaluation unless otherwise stated in writing.

The TRACS equipment supplied in this instance is covered by the following warranty clause:

TRACS

QLD


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Service Procedures

General Arrangement

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Commissioning

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Warranty

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TQVATLD65


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TRACS

QLD


Specifications

Service Procedures

General Arrangement

Service Intervals

Parts Listings

Commissioning

Fault Diagnosis

Warranty

Safety

Pressuriser Home


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TRACS

QLD


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QLD


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QLD


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QLD


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www.tracs.com.au

TRACS

QLD

TRACS

QLD

TRACS

QLD

TRACS

QLD

Tel: 07 3276 7833Fax: 07 3276 8960

290 Beatty Road,ArcherfieldBrisbane, QLD 4108

TRACS qld

email: [email protected]

TRACS

QLD


Specifications

Service Procedures

General Arrangement

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Parts Listings

Commissioning

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Warranty

Safety

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TRACS Qld


27th May 2013

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Documents

SmartROC D65 · Atlas Copco Surface drill rigs SmartROC D65 Revolutionize your mining operation with us Hole Diameter: 110–203 mm (4 5/ 16 – 8”) TRACS Build Details BHP IO End