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Smart and modular containers for the Physical Internet possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of Logistics Engineering, Graz University of Technology, Austria

Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

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Page 1: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Smart and modular containers for the Physical

Internet – possibilities and obstacles

Dipl.-Ing. Florian Ehrentraut

Institute of Logistics Engineering,

Graz University of Technology, Austria

Page 2: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Background

Approach

Possibilities

Obstacles

Solutions!?

Content

Slide 1

Florian Ehrentraut

PI container

Page 3: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 2

Background

„The Physical Internet is a global logistics system based on the

interconnection of logistics networks by a standardized set of

collaboration protocols, modular containers and smart interfaces for

increased efficiency and sustainability”

B. Montreuil, R.D. Meller and E. Ballot (2011)

Page 4: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 3

Background

Source: http://konvoi-nach-odessa.blogspot.com/2010/09/

Source: http://www.autobild.de/artikel/lkw-ladung-viele-

laster-sind-ueberfluessig-3879917.html

Page 5: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 4

Background/Approach

Source: Modulushca D3.1 (2013) Source: B. Montreuil, E. Ballot, W. Tremblay; (2015)

Page 6: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Approach

Florian Ehrentraut

Slide 5

Current encapsulation practice characterization

Source: [B. Montreuil, E. Ballot, W. Tremblay; 2015]

Proposed PI encapsulation characterization

Source: [B. Montreuil, E. Ballot, W. Tremblay;

2015]

Page 7: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 6

Approach

B. Montreuil, R.D. Meller and E. Ballot (2010)

Page 8: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 7

Approach – key features

Page 9: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Approach – Prototype

Florian Ehrentraut

Slide 8

possible solution

solution principle based on a physical effect

manipulate units subfunction: combine units

7. theramally melting

7.1 brazing 7.2 welding

5. magnetically magnetic field

5.1 permanetnt magnet 5.2 electromagnet

6. chemically adhesion/cohesion

6.1 sticking 6.2 SMA (Shape-memory alloy)

3. mechanically force fit (friction)

3.1 screw fixing 3.2 connection with chocks 3.3 clamped connection

4. pneumatically Vaccume

4.1 Vaccume by pump

2. mechanically tight fit (contact pressure) without using loose parts

2.1 male/female forms 2.2 hook and loop fastener

2.3 spring lock

1. mechanically tight fit (contact pressure)

using loose parts

1.1 rivets 1.2 male/female forms 1.3 splints

1.4 bolts 1.5 tenterhook

Page 10: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Possibilities

Florian Ehrentraut

Slide 9

Better volume utilisation of trucks -

around 20% calculated in

Modulushca

Handle boxes and unit loads more

efficient (fully automated handling

is possible) better time and cost

efficiency

Use the boxes through the whole

supply chain from production to

the store

Reduce the size of packaging

even better volume utilisation

Anonymisation of products

cooperation with competitors

Etc. etc…

Page 11: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 10

Obstacles – diversity of logistic assets

Source: https://i.ebayimg.com

Source: https://blog.sbbcargo.com

Source: https://www.merford.com

Source: https://media.istockphoto.com/

Source: de.wikipedia.org/wiki/Gitterbox

Page 12: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 11

Obstacles – diversity of products

Source: Schwarzmueller.com

Source: P&G

Source: www.sma-sunny.com

Source: thumbs.dreamstime.com

Page 13: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Florian Ehrentraut

Slide 12

Obstacles – requirements of the market

Panel #1

Box size

# of

200x100

x 100

600x800

x 600

1200x800

x600

1200x800

x2400

Panels 10 264 432 1152

Pins 40 1056 1728 4608

Connector 1 8 8 8 8

Connector 2 0 190 334 982

Connector 3 4 68 92 164

Panel #2

Box size

# of

200x100

x 100

600x800

x 600

1200x800

x600

1200x800

x2400

Panels - 66 108 288

Pins - 264 432 1152

Connector 1 - 8 8 8

Connector 2 - 32 62 206

Connector 3 - 28 40 76

Panel #3

Box size

# of

200x100

x 100

600x800

x 600

1200x800

x600

1200x800

x2400

Panels - - - 72

Pins - - - 288

Connector 1 - - - 8

Connector 2 - - - 34

Connector 3 - - - 32

panel

size # x [mm] Y [mm]

1 100 100

2 200 200

3 400 400

Page 14: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Solutions!?

Florian Ehrentraut

Folie 13

Source: www.ilog.it/images/citilog.png

Source: www.clusters20.eu

Page 15: Smart and modular containers for the Physical …...Smart and modular containers for the Physical Internet – possibilities and obstacles Dipl.-Ing. Florian Ehrentraut Institute of

Vortragender

slide 14

Solutions!?

Maybe the solution is to make the PI-Containers smart!?