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SERVICE MANUAL

DIGITAL KIS System 1500

Code article : 060 376 703 A

Ed : 01 date : 01/2003



DKS 1500

This document is confidential. It remains the property of KIS. It may not be reproduced or disclosed to a third party.

Summary - 1 / 2

SUMMARY

1. Warning

2. Installing and switching on the machine

3. Consumables

4. Replacement of subassemblies

5. Delivered product specifications

6. Subassembly specifications

7. Trouble shooting

8. Procedures – Special software

9. Adjustments

10. Routine maintenance

11. Appendices



DKS 1500

This document is confidential. It remains the property of KIS. It may not be reproduced or disclosed to third parties.

SYSTEM 89 DKS 1500 service Manual Chapter 1 – 1 / 2

Chapter 1

1. WARNING

1 WARNING



DKS 1500



1. WARNING

1.1 Warning

Installation, start-up and maintenance operations must be carried out only bytechnicians from the maintenance company approved by the manufacturer or hisrepresentative.



7 DKS 1500



Chapter 2

2. INSTALLING AND COMMISSIONING THE MACHINE

2 INSTALLING AND COMMISSIONING THE MACHINE

2.1 Electrical hazard

2.2 Location of safety devices

2.3 Installation conditions

2.3.1 Mains supply2.3.2 Location2.3.3 Water supply

2.4 Installing the machine

2.4.1 Selecting the location2.4.2 Unpacking the machine and accessories2.4.3 Assembling the machine2.4.4 Installing the machine in its permanent position2.4.5 Starting up the machine2.4.6 While the chemicals are heating2.4.7 When the control temperature is reached2.4.8 Tests and adjustments2.4.9 Saving the configuration

mailto:[email protected]













7 DKS 1500



2. INSTALLING AND COMMISSIONING THE MACHINE

2.1 Electrical hazard

For safety reasons, the technician must never access the parts of the machine receiving the230 V supply when the machine is on. These parts are indicated by the following symbol:

This symbol is shown on the machine in places wherethere is a risk of electrocution.

Only qualified maintenance personnel should work on these parts of themachine.

2.2 Location of safety devices

The main switch (ON-OFF) is green in colour and located

at the bottom of the right-hand panel of the minilab.

Three cartridge fuse holders protect the various power supplies. They are located at the bottom of theminilab, on the right-hand panel.

• F1 = 10 A protects the PC, the modified PC power supply, the 24 V power supply

• F2 = 10 A protects the tank card, heating elements and drying unit

• F3 = 10 A protects the circulation pumps, replenishment pumps and scanner

2.3 Installation conditions

The MINILAB must only be used indoors and in compliance with the conditions described below.

2.3.1 Mains supply

• The MINILAB must be installed near a single-phase 2P + Earth mains outlet

• The power outlet must have a rated voltage of 230 V (+ 10%, -15%)

• To ensure the personal safety of the operators and that the machine operates correctly inaccordance with current standards, the earth resistance of the socket must not exceed 3 Ohm.

• The mains socket must remain accessible once the machine has been installed. Otherwise, adouble-pole,16 A, 230 V isolator switch must be provided upline in the installation in a positionwhere it can be easily and quickly accessed:

• A 30 mA residual current protective device should be provided upline of the mains outlet to beused for the minilab.

• This machine (class1) is designed to be connected to a system with an earthed neutral wire.

2.3.2 Location

•

The MINILAB must be installed on a flat, stable, hard, dry floor. Water must not be allowed to runor collect under the minilab when the premises are being cleaned. Special care should be taken if the machine is installed at a spa, where hydrogen ions and acid ions are generated.

on

off

F3 F2 F1



7 DKS 1500



• The MINILAB is not secured to the floor. It can only be moved in exceptional circumstances, andonly after it has been placed on castors. If it has to be moved over different levels, such asfootpaths or stairs, it must be placed on its pallet. Special care must be taken not to knock or joltthe machine.

• The ambient temperature of the premises must be between +15°C and +28°C and must not fallbelow 13°C when the machine is not in use. Relative humidity must be between 10% and 85%(without condensation).

• Do not install the MINILAB where it is exposed to direct sunlight (near a window) or near heatingappliances.

• Never place the MINILAB near sources of steam or oily fumes. The premises must be properlyventilated (centralised mechanical ventilation) and dust-free.

• The MINILAB must not obstruct passageways or public exits. Do not install it near stairs,escalators or lifts.

• The surface area needed to operate the machine includes the floor space and access to theexternal doors and to the machine itself. An area of 0.60m 24” < around the machine must beleft clear for servicing purposes.

Back and side 0.60 m 24’’0.80 m 32’’before the light tableHeight 1.95 m 77’’(for hood removal)

0.60m24 ‘’

0.60m24 ‘’

0.60m24 ‘’

0.80m32’’



7 DKS 1500



2.3.3 Water supply

• The MINILAB requires a water supply to rinse the racks when it is in operation. A sinkapproximately 60 cm(24’’) x 30 cm (12’’)and 30 cm (12’’)deep with a supply of good quality hotand cold water should be provided.

• A supply of good quality water with a maximum hardness content of 20° (French standard) isrequired for the preparation of chemical solutions. The use of demineralised water is stronglyrecommended for this purpose.

2.4 Installing the machine

=> See the “MINILAB Commissioning Checklist”

2.4.1 Selecting the location

2.4.2 Unpacking the machine and accessories

Tools required: 17/19 mm flat spanner (provided), one hammer, one pallet truckNumber of persons required: at least one

Average unpacking time: 45 minutes

- Check the condition of the whole package: case, pallet, straps- Check the impact and orientation detectors (A)

External packaging:

- Remove the pallet unloading instructions (B)- Remove the straps (C)- Remove the top cover (D)- Release the cardboard case (E)- Remove the cardboard case (F)- Remove the plastic cover (G)

Remove the boxes

G

D

FA

A

BC

E

2.00 m

1.86 m’’

0.985 m

595 kg



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Retaining vats

Box 94cmx198cmx12 cm 37’’x77’8x4.8’’

• Light table

Box 93cmx62cmx52cm 36.6’’x24.5’’ x20,3’’

•

KODAK 660 or Im 1500 scanner • Scanner negative holder

• Feeder panels

• Replenishment tank

Box

• Hood guard

Carton 87cmx94cmx44cm 34.3’’x36,7‘’x17,2’’

• Dish with accessories

• PC• 5 l beaker

• Front retaining vat

• Rear retaining vat

• Pallet ramp

• Left plate

Removing the machine from the pallet:

3

2 4

1

1

2

3

4

18 kg

31 kg



7 DKS 1500



- Remove the plastic cover

- Remove the 17/19 mm flat spanner from the pallet at the front of the machine

- Unscrew and remove the four front left and back right retaining brackets (H)located by the feet of the machine

- Open the bottom cartridge platen, then unscrew the four screws (I) and remove the leftside locking assembly (i)

- IF YOU NEED TO REUSE THE PALLET TO MOVE THE DKS TO ANOTHER LOCATION, NOTETHE EXACT POSITION OF THE CROSS-PIECES.

- Unscrew the three (wooden) wedges located under the machine frame (J)

H

I



7 DKS 1500



-

- Check that the six wheels located under the machine face towards the right to makeit easier to extract the machine

- Separate the pairs of wedges (J) using a hammer, starting with the right-hand pair - Remove the three pairs of wedges (J) to allow the machine to rest on its six wheels

- Check that the six feet of the machine are in the top position

CAUTION: IF THE FLOOR IS VERY UNEVEN,

REMOVE THE REAR PANEL (3 SCREWS),THE LEFT BRACKET AND THE BRACKETPANEL (5 SCREWS).

- Remove the two screws from the wooden frame (K)- Raise the pallet using a pallet truck- Remove the wooden frame (L)

J

J



7 DKS 1500



- Lower the pallet smoothly (M)

- Place the ramp (N) in position and secure it with the two Velcro strips provided (O)- Support the machine and pull it carefully to the left (P) to remove it from the pallet

You are strongly advised to keep the packaging in case the machine has to betransported to another location at a later date.

The machine is 81,5 cm( 32’’)deep when it is delivered. The depth can be reduced to 63,5 cm (25’’)toenable the machine to be moved through a narrow door by removing the following components:

Left cabinet : three 4 mm btr screws accessible from the insideCover behind the motor: two screws

Monitor subassembly

: four 4 mm btr screws on the hinge, two 12 V terminals on theterminal block, video cableCentral front subassembly : two 4 mm btr screws on the right and one on the left

KL

NO

P



7 DKS 1500



Screen : four 4 mm btr screws and both 12 V terminalsFront right cabinet : seven 4 mm btr screws inside the cabinetPanel beneath the right facia : three slotted-head screwsLeave the door open or remove it

2.4.3 Assembling the machine

• Unpack the machine. Open the panels

• Fit the left plate (060 375 377D) (1)

• Install the light-table (2screws)and connect it (2)

0.80m32’’

0.60m24’’

0.60m24’’

0.60m24’’

1

2

3

45



7 DKS 1500



• Install the PC (3) and switch it on

• Install the mouse and keyboard (with the keyboard cable ferrite as close to the PC aspossible)

• Install the scanner and check the connections; switch it on (4)

• Fit both feeder door trims(top and bottom are different) (5)

• Check the exposition head cc filter’s support is correctlypositionned.

cc filter’s su ort



7 DKS 1500



2.4.4. Installing the machine in its permanent positionRefer to Chapter 9, Settings, for further details of thefollowing operations.

• To install the retaining vats under the machine, raisethe feet of the machine to obtain a clearance of 70 mmbetween the ground and the underside of the machine.

Align the castors and slide the main retaining vat into

position. Then fit the other retaining vats, at the

front below the main vat, at the rear above the

main vat.

• Levelling:

• Check that the power supply required by themachine corresponds to the mains supply

Note: check that the machine is still level after the tanks havebeen filled.

2.4.5 Starting up the machineIf the power supply is lower than 208V it

becomes necessary to activate the pump transformer .Remove the white strap (connector) located under the triacboard and connect the auto-transformer located over thepower supply bloc..

• Check that the green general power supply switch on the frontright-hand side of the machine is in the "OFF" position

• Fill the processing tank with chemicals

•

Install the racks• Plug the machine into the mains

• Set the green general power supply switch to "ON"

• When the WINDOWS screen is displayed, check thatyou are logged on in MINILAB mode

• Press Ctrl-alt-delete

• Configure the language and chemicals to be used onthe machine

• Validate in SU / Synoptics / Processor / Chemical /New chemical

• Check that heating system is operating correctly

2.4.6 While the chemicals are heating

• Put the concentrated chemicals in the machine (fit thecups to each chemical container).

Perform the following checks:

• Check the replenishment pump delivery rate

• Check that the tank high and low level detection is operational

• Check that the chemical effluent overflow detection is operational

• Check that the effluent drain is working

• Check that the circulation pumps are working

• Check the rack motor speed and overtorque

• Check or enter the parameters on the densitometer calibration chart

• Calibrate the densitometer (if parameters are changed)• Check the lamp supply voltage

• Check and print the LLCD stability

front

rear

transformer



7 DKS 1500



• (SU / Synoptics / Optical / Optical / LCD / LLCD measurement)

• Check and print the exposure LUT(SU / Synoptics / Optical / Optical / LCD / LLCD measurement)

• Check that there are no leaks

2.4.7 When the control temperature is reached

Checking the tank:

• Check the temperature of the processing baths

• Check that the bath temperature corresponds to that shown on the display

• Install the 102 ( 4’’) double paper cartridge

• Quickly check the paper transport system (reprint 135 film with 102 paper)

• Completing the hydraulic tests:

• Empty the effluent containers

2.4.8 Tests and adjustments

• Calibrate the rechargeable 102 ( 4’’)cartridge

• Check the stability of the second calibration (no. of tests: 2)

• Check the print times

• Check the optical centering

• Check that the paper is centred (using the white margin function)

• Use the customer’s maximum format (≥ 203 9’’)

• Calibrate the customer’s maximum format

• Print a PRNU. Check the PRNU (to be attached to the installation report)

• (Full paper x 300), print a sharpness pattern. Check the sharpness and settingof X9 (to be attached to the installation report)

• (Full paper x 300 ) print the white pattern to check for dead pixels

• Check the air drying in maximum format mode• Run some 89 (3.5’’)format prints and check the centering (to be attached to

the installation report)

• Run some 127 (5’’) format prints and check the centering (to be attached tothe installation report)

• Run some 152 (6’’)format prints and check the centering (to be attached to theinstallation report)

• Run some 178 (7’’) format prints and check the centering (to be attached tothe installation report)

• Calibrate the display with the customer

• Insert the index logo

• Check the image inputs/outputs



7 DKS 1500



• Printing on 102 paper:

• One 10 x 15 (4’’x5‘’) quality pattern (full paper 102 x 152) right track (to beattached to the installation report)

• One 10 x 15 (4’’x5‘’) quality pattern (full paper 102 x 152) left track (to be

attached to the installation report)• One 102 x 300 (4’’x11.8‘’) quality pattern (full paper) right track (to be attached

to the installation report)

• One 102 x 300 (4’’x11.8‘’) quality pattern (full paper) left track (to be attachedto the installation report)

• One calibration photo

• Connecting to PC ANYWHERE

• Identify the customer’s telephone number

• Connect to PC ANYWHERE

2.4.9 Saving the configuration

• Save the configuration (Upload)

• Make a copy of this saved configuration on a ZIP disk (to be added to theinstallation report)



7 DKS 1500



System 89 No.

DKS 1500 DATE:Technicien nom:société:

Technician name:company:

Client utilisateur : Compte client :User customer: Customer account:

Document associé : Procédure de mise en service DKSRelated document: DKS Commissioning Procedure

Installation de la machineMachine installation OK

Non

No

ValeurValue

RemarquesNotes

✔

Sélection du site d'installation. (Voir Manueld'utilisation).Select the installation site. (See the OperationManual).

✔

Vérifier les indicateurs de chocs et derenversement.Check the impact and orientation indicators.

✔Déballage de la machine et de ses accessoires.Unpack the machine and its accessories.

✔

Contrôle de la complétude et de la conformité desaccessoires.Check that all the accessories are present and that they comply with the specifications.

✔

Connection au secteur (contrôle de l’installation dusite (tension) ).Connect the machine to the mains supply (check the site voltage).

phase/neutre………..Vphase/neutral.……..Vphase/terre…………..Vphase/earth………….Vneutre/terre………….Vneutral/earth………..V

Retrait des racks papier.Remove the paper racks.

Rinçage des racks papier.Rinse the paper racks.

✔

Assemblage tablette, Montage PC, Scanner,enjoliveurs. Assemble the light table, mount the PC, scanner and trims.

✔

Raccordement du clavier et de la souris.Connect the keyboard and mouse.

Mise en place définitive de la machine.Install the machine in its permanent location.

✔Installation du bac de rétention sous la machine.Install the retaining vat under the machine.



7 DKS 1500



Tests et réglages.Tests and adjustments.

OKNonNo

ValeurValue

RemarquesNotes

Nettoyage et rinçage de la cuve.Clean and rinse the tank.

Mise en chimie cuve.Fill the tanks with chemicals.

Contrôle et mise en place des racks.Check and install the racks.

Connection au secteur.Connect the machine to power supply.

Mise en route.Start up the machine.

✔Contrôle du déroulement du démarrage PC.Check the PC startup sequence.

Validation bain machine neuf (su/synoptique /processeurchimique/chimie neuve)Check the new machine bath (SU/Synoptics /Chemical

processor/New chemical)

Contrôle fonctionnement de la chauffe.Heating system operation check

Pendant la chauffe des bains contrôle et réglage de lacuve:While the baths are heating,tank check and adjustment.

✔

Mise en chimie entretien. Contrôle fonctionnementdétection de niveau haut et bas de la cuve eau +stabilisant pour système 89.Fill the replenishment tanks with chemicals. Check thehigh and low tank level detection.of the Water tank +stabilizer for system 89

✔

Contrôle du débit des pompes d'entretien. 20trs(pompes 1.4.5 43ml- pompes 2.3 150ml- pompe 6 210ml )Check the replenishment pump delivery rate(pumps 1.4.5 43ml- pumps 2.3 150ml- pump 6 210ml )

✔

Contrôle fonctionnement détection de niveau cuvehaut et bas.Check the high and low tank level detection.

✔

Contrôle fonctionnement détection de niveau tropplein effluent.Check the effluent overflow level detection.

✔Vidange des bidons d'effluents.Empty the effluent containers.

✔Contrôle fonctionnement des pompes de circulation.

Check that the circulation pumps are working.

✔Contrôle vitesse du moteur rack.Check the rack motor speed.

112 Hz DKS

89 Hz DLS

✔

Contrôle ou entrée des paramètres de la charte decalibration du densitomètre.Check or enter the parameters on the densitometer calibration chart.

✔Contrôle du densitomètre.Check the densitometer.

✔

Contrôle tension d'alimentation lampe d'exposition.Check the exposure lamp supply voltage.

19.5V



7 DKS 1500



Tests et réglages.Tests and adjustments. OK

NonNo

ValeurValue

RemarquesNotes

✔

Contrôle et impression lut exposition danssu/synoptique/optique/optique/lcd /réponse LLCDCheck the exposure LUT table inSU/Synoptics/Optics/Optics/LCD/LLCD response

and make a printout

joindre audossieradd tothe file

✔Contrôle de l'absence de fuites.Check that there are no leaks.

Quand la température de régulation est atteinte :When the control temperature is reached:

✔Contrôle des températures des bains de travail.Check the temperatures of the processing baths.

✔

Contrôle et ajustement des offset d’affichage destempératures.

Check and adjust the temperature display offset

✔Mise en place cassette double 102.

Install the double 102 cartridge.

Contrôle et réglage de la tireuse:Check and adjust the printer:

✔

Contrôle rapide du fonctionnement du transportpapier (retirage 135 en 102).Check quickly that the paper transport system isworking (reprint 135 film with 102 paper).

✔

Calibration cassette 102 référencePerform a reference calibration on the 102cartridge.

✔

Contrôle stabilité 2nde calibration de référence(nbre d'essais < 2).Check the stability of the second reference

calibration (no. of tests < 2).

joindre au

dossier

add to the file

✔

Contrôle des temps de calibration de référence.Saisie écran et impression des tempsCheck the reference calibration times.Enter the times on the screen and print them.

joindre au

dossieradd to the file

✔

Tirer mire 102x152 et 102x300 (plein papier)Sur chaque piste.Print the 102x152 and 102x300 pattern (full

paper)On each track:

joindre audossier

add to the file

✔

Contrôle des marges blanches.Check the white margins.

joindre audossier

add to the file

✔

Etalonnage format 240.Calibrate the 240(9,5’’)format

joindre audossier

add to the file

✔

Tirage PRNU, vérifier absence de raies.Print a PRNU, check that no lines appear.

joindre audossier

add to the file

✔

En 240 plein papier, tirer 1 mire netteté,vérification netteté X 9On 240 full paper, print a sharpness pattern,check X 9 sharpness

joindre audossier

add to the file



7 DKS 1500



Tests et réglages.Tests and adjustments.

OKNonNo

ValeurValue

RemarquesNotes

✔

En 240 plein papier, tirer une mire de contrôle depixels morts (mire blanche)On 240 full paper, print a test pattern to check

for dead pixels (white test pattern)

joindre audossier

add to the file

✔Etalonnage papier 89Calibrate 89 format paper

✔

Tirer mire 89 x 127 (plusieurs séries)a défaut 102 x 127Print a 89 x 127 pattern (several sets)otherwise use 102 x 127

joindre audossier 1ex

add to the file1ex

✔Etalonnage papier 127Paper calibration 127

✔

Tirer mire sur 127 x 178Print a 127 x 178 pattern

joindre audossier

add to the file

✔Contrôle séchage des formats 240 X 300Check that the 240 X 300 formats are dry

✔Calibration de l’affichage avec le clientCalibrate the display with the customer

✔Insertion logo indexInsert the index logo

Contrôle entrées / sorties : vérification qualité photo +cadrageCheck inputs / outputs: check the photo quality +cropping

OKNonNo

ValeurValue

RemarquesNotes

Tirer sur papier 102 en avance auto :Print on 102 paper in auto feed mode:

✔1 Film 135, 36p avec impression au dos + index.One 135 film, 36p with reverse side printing +index.

✔

1 Film 135, 24p avec impression au dos + index.One 135 film, 24p with reverse side printing +index.

✔

1 Film APS, 40p avec impression au dos + index.frange colorée, lecture FID + formats vuesOne APS film, 40p with reverse side printing +

index, coloured fringe, FID readout + photoformats

✔

1 Film APS, 25p avec impression au dos + index.One APS film, 25p with reverse side printing +

index.

✔diapo (option)slides(optional)

✔1 film 120 (option)One 120 film (optional)

✔Tirer 4 IDPrint 4 ID

✔Tirer 6 IDPrint 6 ID

✔Scanner A4 (option)Scanner A4 (optional)

✔

Tirage d’une image scannée (Réglage chromatismedans su \éditer\ scannerEpson)

Print a scanned image (Set the chromatic aberration in SU \ Edit \ Scanner Epson)



7 DKS 1500



Contrôle entrées / sorties : vérification qualité photo +cadrageCheck inputs / outputs: check the photo quality +cropping

OKNonNo

ValeurValue

RemarquesNotes

✔Tirage d’une image sur disquette (réglage dansdks\constantes\sources)Print an image from a floppy disk (can be set indks\constantes\sources)

✔

Tirage d’une image sur CD(réglage dansdks\constantes\sources)Print an image from CD (can be set indks\constantes\sources)

✔

Tirage d’une image sur ZIP (réglage dansdks\constantes\sources)Print an image from a ZIP disk (can be set indks\constantes\sources)

✔

Tirage d’une image sur Smartmedia (réglage dansdks\constantes\sources)

Print an image from Smartmedia (can be set indks\constantes\sources)

✔Tirage d’une image sur compact flashPrint an image from compact flash

✔

Tirage d’une image star(réglage dansdks\constantes\sourcesPrint a star image (can be set in

dks\constantes\sources

✔Gravage d’un film 135 sur CDBurn a 135 film to CD

✔Stockage d’une image scannée sur disquetteStore a scanned image on a floppy disk

✔Stockage d’une image scannée sur ZIP

Store a scanned image on a ZIP disk

Tirer sur papier 240 (9,5’’):Print on 240 (9,5’’) paper:

✔Tirage film 135 (1 ou plusieurs vue(s)).Print 135 film (one or more photos).

✔Essais de télémaintenance.Perform remote maintenance tests.

✔

Mise en réseau DKS /DLS avec pc client(si pc conforme)Network the DKS/DLS with the customer’s PC (if the PC is compatible)

VoirprocédureSee the

procedure

Sauvegarde de la configurationSaving the configuration OK

NonNo

RemarquesNotes

✔

Faccultatif :effectuer une sauvegarde sur ZIP de laconfiguration (Upload).Save the configuration to a ZIP disc (Upload).

Laisser dans porte machine

Leave it in the drive

✔

Effectuer une sauvegarde sur CD de laconfiguration (Upload). (1)Save the configuration to a CD (Upload). (1)

Laisser dans porte machine

Leave it in the drive

✔

Effectuer une sauvegarde sur CD de la configuration(Upload). (1) Save the configuration to a CD (Upload). (1)

A joindre au compte rendu

To be attached to the report



7 DKS 1500



Retourner, S.V.P., ce formulaire à :Please return this form to:

KIS - Quality departmentBP 20438043 Grenoble CedexFrance

[email protected]

Note 1 : l'ordre des procédures doit être respecté. Seuls les points de réglage etde contrôle spécifiés "pendant la chauffe en eau" peuvent être réalisés "pendant lachauffe en chimie" si le temps de chauffe en eau est trop court.Note 1: the instructions must be carried out in the correct order. Only the set points and monitoring points specified "while the water is heating" can be obtained “while the chemicals are heating” if the water heating time is too short.

Note 2: L'usage de chimie tiède pour les bains de travail (à température deconsigne ou légèrement inférieure) est conseillé.Note 2: you are advised to use warm chemicals for the processing baths (they should be at, or slightly below, the set temperature).

Note 3 : attention utiliser impérativement de l’eau déminéralisée si la dureté estsupérieure 20° Français.Note 3: caution: demineralised water must be used if the hardness exceeds 20°(French standard).

(1) output from the DKS application and from c/dks/gravure DKS.bat on the Explorer

(1) output from the DKS application and from c/dks/gravure DKS.bat on the Explorer





DKS 1500



CHAPITRE 3

3 CONSOMMABLES



DKS 1500



LISTE DES CONSOMMABLES / LIST OF CONSUMABLES - Edition 01-Date : 08/2002

REFERENCE DESIGNATION

Chimie SP20EM /Chemistry SP20EM

(single part 20secondes easymanagement)

066 903 093 Révélateur entretien papier SP20EM

SP20EM paper replenishmentdeveloper

066 903 094 Blanchiment entretien papier SP20EM

SP20EM paper replenishmentbleach fix

066 903 095 Super stabilisant papier SP20EM

paper replenishment super stabilizer SP20EM

066 903 096 Starter SP20EM Starter SP20EM

Divers /Miscellanous

060 969 124 A Filtre cuve processeur Processor tank filer

991870 008 Lampe (GE) (250 W / 24 V) Exposure lamp (GE) (250 W / 24 V)

991847 013 Lampe densitomètre12V 35W 35

Densitometer lamp12V 35W 35

991 841 003A Lampe tablette lumineuse12W 5W G4

Wiewing table lamp.12W 5W G4

066 902 849A Ruban encreur Backprinter ink ribbon cartridge

66902 756 Papier sensito RA KODAK Sensito paper RA KODAK

060 226 547 Filtre chambre exposition Exposure chamber filter

991 904 314 Fusible 10 A 10 A fuse

991 904 317 Fusible 10 A temporisé 10 A fuse delay

980 904 024 A Cassette APS 15 Replacement 15 exp. APS cartridge replacement



060 375 217A Filtre air séchage Dryer air filter

060 982 684A Photo de calibration dudensitomètre

Densitometer calibration chart

xxxxxx Film pour calibration PV 135 xxxxx

xxxxxxx Film pour calibration PV APS xxxxxxxxxx Film pour calibration PV 120 xxxxx



DKS 1500



Chapter 4

4. REPLACEMENT OF COMPONENTS

4. REPLACEMENT OF COMPONENTS

4.1 Exposure system4.1.1 Exposure head4.1.2 LCD block -Epson card, Piezo plate.4.1.3 Lens4.1.4 LCD unit motorization.4.1.5 lens turret motorization.

4.2 Paper transport system4.2.1 Paper cutter

4.2.2 Module Y4.2.3 exposition plan module.4.2.4 extractor module4.2.5 Tank introducer module4.2.6 Printer module.

4.3 Paper developing system4.3.1 Tank4.3.2 Heating resistors4.3.3 Shafting4.3.4 Bath temperature probes4.3.5 Min-max level detectors

4.3.6 Replenishment pumps4.3.7 Pressure switches4.3.8 Replenishment tank sensor 4.3.9 Effluent tank sensor 4.3.10 Drying unit4.3.11 Densitometer lamp4.3.12 Densitometer chart4.3.13 Fan and capacitor 4.3.14 Paper drying resistor 4.3.15 Stacker

4.4 Data logging / processing subassembly

4.4.1 PC4.4.2 Cicclone card4.4.3 Touch sensitive screen4.4.4 Scanner

4.5 Power / Electronic cards4.5.1 Electrical power supply4.5.2 Tank card4.5.3 TRIAC card4.5.4 CPU cabinet4.5.5 transport and optique extension cards4.5.6 Back printer extension cards

4.5.7 Stacker extension cards4.5.8 carte régulation alimentation et protection moteur cisaille



DKS 1500





DKS 1500



Right rear panelPanneau arrière

droit

Panel of electric casinPanneau armoire électrique

Panel of anglePanneau an le

Panel lateral right

Panneau latéral droit

Box upper left

Caisson superieur

Porte arrière PC

Door rear PC

Box upper right

Caisson supérieur droit

Top upper cover

Couvercle coiffe supérieure

Top upper Coiffe supérieure

Chemistry’s door

Porte chimie

Dark room’s front façadeFaçade avant chambre noire

Top lower

Coiffe inférieure

Tank upper left

Caisson superieur gauche

Panel of angle

Panneau angle gauche

Panel of angle int gaPanneau an le int a

Right case Coffre droit

Left case

Coffre gauche

Panel under face right

Panneau sous façade droit

Front façade middle

Façade avant centrale

Front top paper cuter Fa ade débiteur



DKS 1500



Replacement of component Date : 12/2002 Ed. 01 Folio : 1/1

Sub-Assembly : 4.1 – Exposure system

Component : : 4.1.1 - Exposure head

Equipment required : 2.5 x 50 screwdriver, BTR keys, pozidrive screwdriver 2X250

Initial condition : The minilab must be switched off (green switch on right-hand side of machinein « Off » position) and the mains power head must be disconnected

Number of people : 1 Time

:

1 – Dismantling

• Disconnect the exposure head connectors and the Piezos control board.

• Remove the fixations of the cable.

• Untight the 4 buttons and separate the clamp to free the exposure head

2 – Reassembling

•

Do the reverse operation of the dismantling.

3- Checking or adjustement

• The head was changed (wthout piezos board).

• Check the good exposure time and change filter if necessary.

• If the piezos board was changed, redo a X9 adjustment

.

Caution:Take care to avoid to put any dust on the top of the polarizer.



DKS 1500




Sub-Assembly : 4.1 – Exposure head

Component : 4.1.2 – X9 plate S/AY with board and LCD Epson.

Equipment required :1 plate screwdriver 2.5X50,BTR key,1 pozidrive screwdriver 2X250.

Initial condition :The minilab must be switched off (green switch on right-hand side of machine in "Off" position)and the mains power lead must be disconnected

Number of people : 1 Time :

1 – Dismantling

• Open the acces to the exposure lamp.

• Disconnect the 2 connectors of the Epson Board.

• Unscrew the 4 BTR (Acces under) By holding the plate.

2 – Reassembling

• Do the reverse operation of the dismantling.

• Mettre en correspondance le repère de la platine piezos et le repère du supportplatine(vernis de blocage)

3- Checking or adjustment

Check the sharpness and readjust it if necessary.

Redo the PRNU.

Check the LCD centring, normal position and at 90° if necessary.

Check the centring on the print, adjust if necessary



DKS 1500





Component : 4.1.3 - Lens

Equipment required : : BTR key. scoponet

Initial condition


:

1 – Dismantling

• Unscrew the 2 screws to free the lens

• Take the lens by the top.

2 – Reassembling

Place the new lens

Do the reverse operation of the dismantling


Redo the sharpness.Check the centring and adjust if necessary.

Caution:

Take all precaution to avoid to let finger traces or dust.



DKS 1500





Component : 4.1.4 - 45° LCD unit motorization

Equipment required : 1 palate screwdriver 2.5X50, BTR key,1 pozidrive screwdriver 2X250.

Initial condition : The minilab must be switched off (green switch on right-hand side of machinein "Off" position) and the mains power lead must be disconnected


1 – Dismantling

Remove the upper cover

Remove the 4 screws which handle the motor.

Remove the lower cover.

2 – Reassembling



Check the belt tension.



DKS 1500





Component : 4.1.5 lens turret motorization.

Equipment required: pozidrive screwdriver.



Remove the upper cover.Remove the lower side cover.Remove the lower cover.

1 – Dismantling

Rotate the unit at 90°Disconnect the motor.Remove the 4 screws which hold the motor.Move the belt.Remove the motor gear.

2 – Reassembling



Check the belt tension.



DKS 1500




Sub-Assembly : 4.2 Paper transport system

Component : 4.2.1 Paper cutter

Equipment required: 1 BTR key.

Initial condition : The minilab must be switched off (green switch on right-hand side of machine in « Off » position) and the mains power head must be disconnected


Same procedure to dismantle and reassemble the paper cutter one track and double track.

1 – Dismantling

• Open the paper cutter support.

• Remove the cartridge.

• Unscrew the 2 screws of the connector located on the top of the paper cutter and remove it!

• Unscrew and remove the 4 screws which Hold the 2 clamps.

• Put the paper cutter handle to the down to open the roller.

•

Remove the paper cutter S/ASSY.

2 – Reassembling

• Place the paper cutter S/AASY on the right side thrust.

• Do the reverse operation of the dismantling


Upper paper cutter single track.

Adjustment of the advance paper in SU/Transport/….

Parameters adjustment of the paper cutter orientation.

Lower paper cutter double track

Adjustment of the advance paper in SU/Transport/….

Parameters adjustment of the paper cutter orientation.



DKS 1500





Component : 4.2.2 moduleY

Equipment required: 1 pzidrive screwdriver 2X250.

Initial condition : The minilab must be switched off (green switch on right-hand side of machine in « Off » position) and the mains power head must be disconnected


1 – Dismantling

• Open the paper cutter support.

• Caution : hold the module Y.

• Unscrew the 6 screws (acces on the side of the paper cutter).

• Remove the S/ASSY, remove the module Y by taking out , be carfully of the connector.

2 – Reassembling

• Caution of the connector.



• Check the paper feeding on the 2 cartridges.

• Check and adjust if necessary the speed in SU/transport



DKS 1500





Component : 4.2.3 exposure plan module.

Equipment required: 1 BTR of 5 key.



1 – Dismantling

• Open the exposure room cover.

• Unscrew the 2 screws front the exposure plan and the back screw in the middle.

• Unlock the extractor module and tack it out to let him free from the positioning pin and take it out to you, be carefully of the connector.

2 – Reassembling

Be carefully to the connector



Adjustment of the speed in SU/transport; Speed of the exposure plan.

Adjustment of the centring paper on the exposure plan in SU/transport/centrageXXX



DKS 1500





Component : 4.2.4 extractor module (back printers).

Equipment required: 1 pozidrive screwdriver 2X150.



:

1 – Dismantling

• Open the panel of the exposure room.

• Unlock the extractor module and take out the extractor module on his slide.

• Hold the extractor module and unscrew the 8 screws of the slides.

•

Remove the extractor module.Caution to the connectors.

2 – Reassembling

Be carefully to the connector



•

Adjustment of the speed in SU/transport; extractor speed.• Check cells in SU adjust them if necessary.

• Check the printer module in SU/transport.



DKS 1500





Component : 4.2.5 tank introductor module.

Equipment required: nothing



1 – Dismantling

• Open the dryer.

• Remove the right upper cover

• . Remove the cover of the tank introducer module• Disconnect the SUB 15pts in the electrical box.

• Remove the introducer module.

.

2 – Reassembling



• Adjustment of the speed in SU/transport; introducer speed.

• Check cells in SU /transport/….. adjust them if necessary..



DKS 1500




Sub-Assembly : 4.3 Paper developing system

Component : 4.3.1 Tank

Initial condition : Phillips screwdriver, normal screwdriver, 10 mm open-ended spanner

Prérequis : The minilab must be switched off (green switch on right-hand side of machine in« Off » position) and the mains power head must be disconnected


:

1 – Dismantling

•

Empty the tank completely via the five taps on the front• Empty the overflow tanks (3 taps on the front)

• Remove the five racks

• Dismantle the rear panel

• Open the right-hand front door

• Remove the sensors of the effluent tanks (1)

• Remove the taps of the effluent tanks (front of the minilab)

• Remove the pipe (2)

• Remove the support and the 3 effluent tanks (3)

• Remove the effluent pipes (4)

• Remove the motors of the sterring pumps (5)

• Remove the flat cables (6)

• Disconnect the rack motor and remove it (7)

• Remove the motor support

• Disconnect the resistors

• Unscrew the lid of the maintenance chute

• Disconnect the temperature probes

• Remove the protection of the shaft pinion (8) and disconnect the ground wire

• Disconnect the connector of the level probes (9)

1

2

3

4

5

6

7

8

9



DKS 1500





Component : 4.3.1 Tank

Initial condition : Phillips screwdriver, normal screwdriver, 10 mm open-ended spanner

Prérequis : The minilab must be switched off (green switch on right-hand side of machine in« Off » position) and the mains power head must be disconnected


Remove the right-front panel

• Remove the 4 replenishment pipes (10)

• Dismantle the 4 replenishment inputs in the tank (11)

• Remove the plate (12)

• Place the dryer unit in vertical position

• Remove the jacks with the dryer unit in a vertical position :

- Remove the clip (13)- Remove the jacks (14)

• Remove the 4 chassis / tank retaining screws

• Remove the tank by pulling it vertically upwards

2 – ReassemblingCarry out the above operations in reserve order.Attention : Take the tank end guide under the brush


10

11

12

1314



DKS 1500





Component : 4.3.2 Heating resistors

Equipment required : 0 x 75 Phillips screwdriver and 2 x 125 small screwdriver



1 – Dismantling

• Remove the right-hand rear cover

• Remove the black cover, marked with the symbol

• Disconnect the cable from the resistor concerned

• Remove the collars

• Open the terminal container

• Remove the semi-watertight tank lid

• Remove the filters

• Remove the lid of the chute

• Cut the collars and take out the resistor concerned from the top

2 – Reassembling

• Carry out the above operations in reverse order .

Taking care to pass the resistor cable through the hook and to fit a collar on each end.




DKS 1500





Component : 4.3.3 Shafting

Equipment required : 1 x 75 Phillips screwdriver

Initial condition : the minilab must be switched off (green switch on right-hand side of machinein "Off" position) and the mains power lead must be disconnected.


1 – Dismantling

• Lift the dryer


• Unscrew the 3 fastening screws from the lid of the maintenance chute

• Lift the maintenance chute upwards a few centimetres, using the tank filters as a positionlocking support

• Remove the belt, by loosening the right-hand and then the left-hand socket screws of thetensioning plate

• Unscrew the two cross-head screws from the output shafting plate (on left then remove theplate)

• Unscrew the two cross-head screws from the earth contact plate and from the left bearingsupport then remove them

• Pull out and lift the shafting via the tank outlet orifice, while at the same time releasing theright-hand bearing from its support.

2 – Reassembling

Carry out the above operations in reverse order.




DKS 1500





Component : 4.3.4 Bath temperature probes



Number of people : 1 Estimated time :

1 – Dismantling

• Lift the dryer

• Unscrew and remove the maintenance chute

• Unclip the white connections of the probes concerned• Unscrew the cross-head screw from the probe concerned

• Remove the temperature probe by pulling it upwards

2 – Reassembling

• Remove the rack from the tank ,

• Drain the tank.

• Remove the panel.

• Fit back the probe ,the probe must fit back on the métalic support hole.

For reassembly, carry out the above operations in reverse order, taking care to reposition the probe in the recess at the back of the rack.




DKS 1500





Component : 4.3.5 circulation pumps

Equipment required : 2 x 100 Phillips screwdriver, 5.5 mm open-ended spanner



1 – Dismantling



• Empty the tank concerned

• Remove the rack concerned

• Unscrew the three fastening screws from the lid of the maintenance chute

• Remove the chute lid

• Remove the tank holder screw..

• Remove the effluent tap support.

• Remove the tank holder and effluent tanks.

• Remove the pump motor.

• Remove the pump srew

• Remove the pump s/a from inside the tank.

2 – Reassembling

Carry out the above operations in reverse order, taking care to reposition the inside plate properlyin the recess.


Reminder : The pump is active if there is 230v supply on the tank ,the orange light near thegeneral switch is on.Whereas low level is not reached,or there is over heating there will be no230v supply.



DKS 1500





Component : 4.3.6 Replenishment pumps

Equipment required : 2 x 125 Phillips screwdriver, 6 mm clamp

Initial condition : The minilab must be switched off (green switch on right-hand side of machinein "Off" position) and the mains power lead must be disconnected.


1 – Dismantling

• Open the right-hand side door

• Unscrew the pump support (2 screws on the front at the bottom)

• Release the chute• Remove cables from front and rear of the pump

• Clamp the pipes in order to remove the pump concerned

• Remove the input / output of the pump

• Remove the two retaining screws on the side.

•

2 – Reassembling

For reassembly, carry out the above operations in reverse order


Checking the flow rate of the pump



DKS 1500





Component : 4.3.7 Pressure switches




1 – Dismantling

• Unscrew the right-hand side casing.

• Remove the tank card.

• Remove the right-hand front panel.

• Remove the chute lid .

• Disconnect the pressure switch concerned.

• Disconnect pipes from the bottom of the pressure switch in order to remove it.

• For the developer / bleach. pressure switchs remove the connector .

2 – Reassembling

For reassembly, carry out the above operations in reverse order.


pressostat



DKS 1500





Component : 4.3.8 water tank and stabilizer(S89) detection sensors

Outil nécessaire : 7 mm open-ended spanner, wire cutter, ruler



1 – Dismantling

• Open the right-hand front door

• Remove the protection panel (1)

• Disconnect the sensor • Empty the tank if necessary.

• Unscrew the sensor (2)

2 – Reassembling

Carry out the above operations in reverse order




DKS 1500





Component : 4.3.9 "Waste tanks full" detection sensors

Outil nécessaire : 24 mm open-ended spanner



1 – Dismantling

• Open the right-hand rear casing

• Disconnect the sensor from the waste tank t (1)

• Unscrew it (2)

• Pull the sensor forwards (3)

2 – Reassembling


Warning: Replace the float in a vertical position


Full the effluent tank with water Check the correct behaviour of the sensor

2 1

3



DKS 1500





Component : 4.3.10 Drying unit

Outil nécessaire : a large Phillips screwdriver, a 5 mm ratchet hexagonal wrench with150 mmextension, and a 2.5 mm hexagonal spanner



1 – Dismantling

• Open the terminal container (do not remove the semi-watertight lid to prevent the racks)

• Remove the trap door of the dryer unit• Disconnect the densitometer lamp (1) and the optical fiber (2)

• Remove the plate (3) (2 screws)

• Remove the plate (4) (2 screws CHc)

• Disconnect the 3 connectors + optical fiber (5)

• Push the connectors 5 points and 4 points inside the drying unit• Unscrew the 10 cross-head screws from the ½ plates hiding the drying unit and fan

• Unscrew the 4 assembly chassis / drying unit screws and remove it

2 – Reassembling



1

2

4

53



DKS 1500





Component : 4.3.11 Densitometer lamp

Outil nécessaire : None tool

Initial condition : The minilab must be switched off (green switch on right-hand side of machinein « Off » position).


1 – Dismantling


• Unscrew the bottom access plate by means of the knurled knob

• Pull the plate upwards in order to release it from terminal container

• Warning : the densitometer lamp may be very hot

• Remove the lamp socket by pulling it (1)

• Unscrew the 2 screws (2) in order to remove it

2 – Reassembling



1

2



DKS 1500





Component : 4.3.12 Densitometer chart

Outil nécessaire : a large Phillips screwdriver, a 5 mm hexagonal spanner, a 2.5 mm hexagonalspanner, a cotton cloth, cotton gloves, alcohol Kis P/N 180 100 202



1 – Dismantling

• Remove the cover (1) from the drying unit (2 screws)

• Remove the last roller (2)

• Carefully peel off the entire chart from the densitometer roller, noting the direction of thecolours

2 – Reassembling

• Clean the parts of the densitometer roller to receive the new chart using a cloth moistenedwith alcohol so that no glue residue remains

• Glue the new chart respecting the densitometer roller rotation direction: colour sequence:black - white - grey as the roller turns towards you when facing the rack

• Making sure that there are no air bubbles trapped between chart and roller

• Assembly the last roller

• Assembly the cover


• => Densitometer calibration



DKS 1500





Component : 4.3.13 Fan and capacitor

Outil nécessaire : a large Phillips screwdriver + 1 clé BTR



1 – Dismantling

• Remove the terminal container (do not remove the semi-watertight lid to prevent the racks)

• Remove the trap door of the drying unit• Remove the plate (2 vis)

• Remove the protection plate of connectors and optical fiber (2 screws CHc)

• Disconnect the 3 connectors and the optical fiber

• Push the connectors 5 points and 4 points inside the dying unit

• Unscrew the 5 cross-head screws from the 1/2 plate hiding the fan and resistor and then remove the plate

• Unscrew the 3 cross-head screws on the fan

• Disconnect the power supply of the capacitor and the fan

•

Remove the fan• Unscrew the fastening screws from the capacitor bracket and remove it

2 – Reassembling





DKS 1500





Component : 4.3.14 Paper drying resistor

Outil nécessaire : a small Phillips screwdriver, a small ordinary screwdriver



1 – Dismantling

• Remove the fan (see the sheet 4.3.13)

• Unscrew the four cross-head screws (1) which hold

• the resistor access support (positioned in the middle of the inner 1/2 plate)

• Unscrew the two terminal block screws in order to disconnect the power supply (2)

• Remove the power supply taking care to avoid damaging the fins.

2 – Reassembling





DKS 1500





Component : 4.3.15 Stacker

Outil nécessaire : 1.5 mm diameter BTR spanner, 2 x 75 Phillips screwdriver



1 – Dismantling

• Unscrew the two screws under the rear casing of the stacker

• Gently pull and lift outwards

• Unscrew and disconnect the Sub_D 15 points plug and earth plug

• Unscrew the stacker retaining screw on the drying chamber • Unclip the paper output comb (dryer outlet)

• Slide the stacker block outwards (to the right)

2 – Reassembling

Carry out these opérations in reverse order for reassembling.




DKS 1500




Sub-Assembly : 4.4 Data logging / Processing subassembly

Component : 4.4.1 PC

Equipment required : 1 x 100 screwdriver, anti-static bracelet for work inside the PC


Number of people : Estimated time :

1 – Dismantling

• Open the removable PC enclosure

• Disconnect the plugs at the rear of the PC:

• to the mouse

• to the keyboard

• to the conveyor printer

• to the touch-sensitive screen

• to the network

• to the SCSI (scanner)

• to the monitor

• to the TFT card

• to the modem

• Using the screwdriver, unscrew the two screws of the CPU retaining bars

• Move the PC to the left in order to release it.

2 – Reassembling• Slide the central processing unit from left to right to return it to its proper place, taking care to

ensure that protective foam of the PC retaining bars do not slide, then tighten the two screwsof the CPU retaining bars.

• Reconnect all the cables, starting from the bottom (modem cable).

3- Checking or adjustem



DKS 1500





DKS 1500





Component : 4.4.2 Cicclone changing.

Equipment required : a 1x100 Phillips screwdriver, earthed anti-static bracelet

Initial condition : The minilab must be switched off (green switch on right-hand side of machinein « Off » position) and the mains power head must be disconnected.

Thecentral processing unit dismantled


1 – Dismantling

remove the upper left cover.

Remove the screws of the top of the computer.

Put the anti-static bracelet.

Disconnect the link Cicclone/Epson.

Unscrew the screws of the Cicclone board, remove the Cicclone board.

2 – Reassembling

Change the board and put back the fixation screw, put back also the close plate and the cover of the computer.


Checking of the printing quality.



DKS 1500





Component : 4.4.3 Touch-sensitive screen

Equipment required : 1x75 or smaller Phillips screwdriver and 1 spanner of 5.5



1 – Dismantling

• Remove the rear cover.2screws.

• Remove the centring nut and the plastic ring used for the orientation of the screen

• Disconnect the 2 subD(15 and 9pts)connectors, the 2 connectors of the power supply

• Remove the orientation plate

• Remove the 8 holds screws of the screen.

• Place the screen

• Remove the 4 screws which fix the screen S/AASY

• Place the screen S/ASSY

• Remove the 2 Philips screws and the 2 nuts

• Possible acces to the screen board.

.

2 – Reassembling



• Apply the procedure to adjust the screen.



DKS 1500





Component : 4.4.4 Im1500 or KODAK 660 Scanner.

Equipment required :



1 – Dismantling

Remove the SCSI cable and the terminator.

Unplug the power supply of the scanner.

2 – Reassembling

Caution:

Check positioning of the SCSI ID, It must be the same as the last positioning scanner, plug backall the connection like the terminator.


Try all the function of the scanner.Try different negative holder.



DKS 1500




Sub-Assembly : 4.5 Power / Electronic cards

Component : 4.5.1 Electrical power supply

Equipment required : a 1 x 75Phillips screwdriver, 3.5 x 75 screwdriver



1 – Dismantling

• Remove the right-hand rear casing

• Remove the lid from the electronics box

=> Mains power filter (Filtre secteur)

• Unsolder the earthing point under the mains power filter power supply

• Remove the two screws on either side of the power supply

• Remove the coloured wires

• Remove the mains power filter

=> Solid state relay (Relais statique)• Disconnect the unit by unscrewing the connections

• Remove the four unit retaining screws

=> Frame socket (Prise socle)

• Disconnect the plug from the front

• Unscrew the four CBL 3 x 16 screws

• Pull forwards and remove the wires

=> PC restart power supply (Alim PC reprise)

• Disconnect the power lead on the right of the unit

• Unscrew the four support screws

• Remove the chute above the unit

• Disconnect the wires to the right of the power supply unit (black, white, red and violet)

• Remove the power supply unit

=> 24 V power supply (Alim 24V)

• Disconnect the leads from both sides of the power supply unit

• Unscrew the four screws

• Pull the power supply unit forwards

=> Exposure lamp power supply (Alim lampe exposition)

• Disconnect the leads from both sides of the power supply unit

• Unscrew the four screwsPull the power supply unit forwards



DKS 1500





Component : 4.5.1 Electrical power supply

Equipment required : a 1 x 75Phillips screwdriver, 3.5 x 75 screwdriver



2 – Reassembling

=> 24 V power supply

For reassembly, carry out the above operationsin reverse order, taking care to put a layer of high-temperature grease on the back of thenew power supply unit.The new power supply unit must be preset to 24 V before installation.

=> Exposure lamp power supply

For reassembly, carry out the above operations in reverse order, taking care to put a layer of high-temperature grease on the back of the new power supply unit.The new power supply unit must be preset to 19.5 V before installation..




DKS 1500




Sub-Assembly 4.5 Power / Electronic cards

Component : 4.5.2 TANK card

Equipment required : a 1 x 100 Phillips screwdriver, a 5 x 100 large screwdriver and a smallscrewdriver (3.5 x 100 or turbo)



:

1 – Dismantling

• Unscrew the right-hand side casing

• Unscrew and remove the earth strand

• Unscrew, but do not remove, the two fan support screws (on the side and on the chassis)

• Remove the fan by sliding it to the left• Disconnect all leads on the right-hand side of the card:

• With the small screwdriver, the four wires at the top: black, red, white / black and white / red

• With the turbo, the four connectors: J1, J3, J4, J5

• Remove the three ribbon cables

• Unscrew the densitometer optical box (black box, top left)• Disconnect the optical block earthing wire. WARNING, pull on the socket and not on the wire.

• Unscrew, but do not remove, the four screws of the power unit and draw out the plate bysliding it to the right

• Disconnect the connectors J15, J14, J10 and J11

• Remove the two black thumbscrews at the rear (open the terminal container for this purpose),then remove the card

2 – Reassembling





DKS 1500





Component : 4.5.3 TRIAC card

Equipment required : a small 3.5 x100 screwdriver, a 1 x 100Phillips screwdriver



1 – Dismantling

• Unscrew the right-hand side casing

• Unscrew without removing the earth 2 fan support screws (1)

•

Remove the fan (2) by sliding it to the left• Disconnect all leads on the right-hand side of the tank card:

• With the small screwdriver, the four wires at the top: black, red, white / black and white / red

• Disconnect the 3 connectors (3)

• Disconnect the ribbon cable J2 on TRIAC card (4)

• Unclip the orange connector (pull downwards)

• Remove the 4 screws from the card

• Remove the card

2 – Reassembling



4

1

2

3



DKS 1500





Component : 4.5.4 CPU cabinet

Equipment required : Phillips screwdriver 1x100, Phillips screwdriver 2 x 100



1 – Dismantling

• Remove the left-hand side casing

• Remove the grid of the radiator support and take off the two black connectors

• Unscrew the two screws from radiator support (on the right) and remove the radiator support block

• Disconnect the 6 ribbon cables and the cabinet strand

• Disconnect the 2 SCSI connectors as well as the small white connector (1)

• Loosen the four screws in the corners of the cabinet bearing plate: 2 screws at the bottom, atthe front (2) / 2 screws on top, at the back (3)

•

Remove the cabinet by pulling it upwards

2 – Reassembling

Procéder à l'inverse pour le remontage. Pour remettre les connexions SCSI (à l'arrière du bloc),commencer par le bas.




DKS 1500





Component : 4.5.4 CPU cabinet

Equipment required : Phillips screwdriver 1x100, Phillips screwdriver 2 x 100



1 – Dismantling• Remove the left-hand side casing

• Remove the grid of the radiator support and take off the two black connectors

• Unscrew the two screws from radiator support (on the right) and remove the radiator support block

• Disconnect the 6 ribbon cables and the cabinet strand

• Disconnect the 2 SCSI connectors as well as the small white connector (1)

• Loosen the four screws in the corners of the cabinet bearing plate: 2 screws at the bottom, atthe front (2) / 2 screws on top, at the back (3)

• Remove the cabinet by pulling it upwards

2 – Reassembling

Procéder à l'inverse pour le remontage. Pour remettre les connexions SCSI (à l'arrière du bloc),commencer par le bas.




DKS 1500





Component : 4.5.5 Extension cards

Equipment required a 1x100Phillips screwdriver, small screwdriver (3.5 x 100)



1 – Dismantling

The dismantling method is the same for both cards: the paper transport card, on, the left, and theoptical card on the right, the only difference being one connector.

• Remove the ribbon cable from the top (1)

• Using the small screwdriver, unscrew the connectors J5, J2 and J3 (2)

• Disconnect the connectors J8 and J7 (3)

• For the optical card, disconnect the connector J6 as well (4)

• Remove the four fastening screws from the card and then the card itself

2 – Reassembling



1

2

4

3



DKS 1500



Chapter 5

5. DELIVERED PRODUCT SPECIFICATIONS

5. DELIVERED PRODUCT SPECIFICATIONS

5.1 Dimensions and weight

5.2 Electrical characteristics

5.3 Technical characteristics

5.4 Production characteristics

5.5 Performance levels

5.6 Chemical characteristics

5.7 Paper characteristics



DKS 1500



5.1 Dimensions and weight

Size : 1845 x 1071 x 1619 mm Floor surface area : 1,72 m² Net weight : 530 kg

5.2 Electrical characteristics

Power supply : 208 V /230 V – 50/60 Hz ; 20 A /16 A . Protection : current switch on 230 V mains unit Fuse holders : 10 A,and 10 A delay Conform to CE standards C TUV US ,FCC.

5.3 Technical specifications

Noise level:

Standby mode : 55dB (A) Working mode : 65dB (A)

Peripherals or Input:

Scanner : 135 negatives and slides:

Scanning Resolution

Prescanning 492 x 328 (350 dpi)

High resolution 1968 x 1312 (1400 dpi)

Ultra resolution 3936 x 2624 (2800 dpi)

APS negatives :

Scanning Resolution




Négatif 120 (option) :

Scanning Résolution




Optional flat A4 format scanner CD Rom drive, 3,5" disk drive, ZIP drive, PCMCIA drive (compact Flash, Smartmedia).

Outputs devices :

Printing (formats 9 x 13 à 25 x 30 cm), 3,5" disk drive, ZIP drive, CD Rom burner.

Central processing unit :



DKS 1500



PC : processor pentium 4 2.4 Ghz, DDR 1GB, 1 Hard disk 60GB ,Network and modem card (remote maintenance with "PC Anywhere").

Exposure unit :

MSB apochromatique 1024 x 1366 pixels, .x 9 and x4 piezo system.

Touch sensitive screen :

15,1" SVGA TFT, high luminosity 1024 x 768pixels.

5.4 Production characteristics

135 image sources :

Films 12, 24, 36 exposures, Single frame films Mounted slides,

APS image sources with or without cartridge :

Film 15, 25, 40 exposures.

120/220 image sources (option):

print copy

Maximum format 21 x 29,7 (A4), avec optional A4 scanner.

Digital type sources :

Using the input peripherals. The minilab recognises almost all standard imageformats including : ATT, BMP, BRK, CAL, CLP, CIF , CUT, DCX, DCM, DIB, G3, G4,GEM, GX2, ICA, ICO, IFF, IGF, IMT, JPG, JPEG progressif, JIF, JFIF, KFX, LV, MAC,MSP, MOD, NCR, PBM, PCD, PCT, PCX, PGM, PNG, PNM, PPM, PSD, RAS, SGI,TGA, TIF non compressé, WPG, XBM, WMF, XPM, XRX, XWD.

Image output :

printing paper format 89 x 127 to 254 x 300, in matt, gloss or luster :

Images size Resolution en DPI piezo lens

89 x 127 (3.5" x 5") 314 X4 1

102 x 152 (4" x 6") 314 X4 1127 x 178 (5" x 7") 314 X4 1

152 x 210 (6" x 8.25") 314 X4 1

178 x 240 (7" x 9.5") 340 X9 2

203 x 300 (8" x 12") 340 X9 2

240 x 300 (9.5" x 12") 310 X9 3

254x 300 (10" x 12") 310 X9 3

Index Plates of 4 ou 6 ID pictures Digital images using output peripherals :

. BMP format files : uncompressed files with no loss. JPG format files : compressed files.



DKS 1500



Image size :. thumbnail : the image from the scanner is saved with dimensions of 750x500

pixels. An image from any other input than the scanner is adjustedproportionally so that it is 400 pixels wide.Reduced : the image from the scanner is saved with dimensions of 1500x1000pixels. An image from any other input than the scanner is adjustedproportionally so that it is 800 pixels wide.Normal : the image from the scanner is saved with dimensions of 3000x2000pixels. An image from any other input than the scanner is not adjusted.

5.5 Performance levels

Printing capacity :Required conditions :- Minilab conforming with technical specifications- SP20EM chemical (Single Part 20 seconds Easy Management ).- 2 backside printing lines- Printing of the same picture :

Printing capacity (prints / h)Size

Developer 20s Developer 30s

89 x 127 (3.5" x 5") 1500 1050

102 x 152 (4" x 6") 1500 1050

127 x 178 (5" x 7") 850 595

152 x 210 (6" x 8.25") 750 525

178 x 240 (7" x 9.5") 630 440

203 x 300 (8" x 12") 360 252

254 x 300 (8" x 12") 360 252

Processing capacity :- 135 format film with 24 pictures scanned at medium resolution- hourly output without ADDR activated 40 orders with index.

Sorter : the various orders are separated as the belt advances. Storage capacity : 10orders or 250 prints on 2 each plate.

the performance levels are theoretical and may vary signifiantly depending onmachine parameters (paper sensitivity, exposure lamp luminosity, etc ..).

5.6 Chemical characteristics

SP20EM KIS chemical

Type of bath

Bottlevolume

Capacitiesper

bottle(m²)

Capacitiesper bottle

(prints10x15)

Concentratereplenishment

rate

Water replenishme

nt rate(ml)

Replenishmentrate(ml)

Developper 4,1 l 169m² 10882 24.3 137.7 162

bleach 4.850 l 169m² 10882 29.16 78.84 108

Stabiliser 1.5 l 750m² 48375 2 398 400

Starter 0.225l



DKS 1500



processor

water Concentratedchemical

starter Prepared

developper 7.785 l 0.990 l 0.225 l 9 lBleach/fix 6.5 l 2,5 l 9lStabilizer 9.955 l 45 ml 9l

Cycle time : 20 s for developper and bleach bath,motor speed rack 960 rpm frequency128Hz.

Type of bath Temperature Rate

Developper 40°C + 0,2 162 ml/m²Bleach / fix. 38°C + 2 108 ml/m²

Stabiliser 38°C + 2/-4 400 ml/m²

KODAK EKTACOLOR PRIME chemical

Type of bath Bottlevolume

Capacitiesper

bottle(m²)

Capacitiesper bottle

(prints10x15)

Concentratereplenishment

rate

Water replenishment

rate(ml)

Replenishmentrate(ml)

Developper 1.3 l 74m² 4778 17.55 90.5 108

Bleach / fix. A 2.5 l 93m² 5972 27

Bleach / fix. B 2.5 l 93m² 5972 27

54 108

Stabiliser 2 l 404m² 26060 5 490 495starter 1 l

Processor

Type of bath Water Concentrate Starter Prepared volume

Developper 7.62 l 1.020l 0.36l 9l

Bleach / fix. 4.5l 2.25 l A + 2.25 l B 9l

Stabiliser 8.910l 0.090 l 9l

Cycle time : 30 s for developper and bleach bath,motor speed rack 645rpm frequency

86Hz.

Type of bath Température Rate

Developper 40°C (104°F)+/-0.3°C 108 ml/m²

Bleach / fix. 35-38°C (95-100°F) 108 ml/m²

Stabiliser 35-38°C (95-100°F) 495 ml/m²

Maintenance of baths :- All baths to be circulated and filtered- Each bath to be replenished individually with a replenishment pump



DKS 1500



Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6

KIS Developper Concentrated

water Developper

water Bleach BleachConcentrated

Stabiliser Concentrated

EauConcentrated

KODAK Developper Concentrated

water Developper

water Bleach Bleach AConcentrated

BlanchimentBConcentrated

Stabiliser dilué

pumps 43 ml pour 20trs

150ml pour 20trs

150ml pour 20trs

43 ml pour 20trs

43 ml pour 20trs

210ml pour 20trs

Tanks :Kis : 1 water tank 40l for developper ,bleach,stabilizer.Kodak:1 water tank + for developper and bleach 13l ,1 stabilizer tank 30 l

color codes :

Products KODAK KIS

Developper Blue Yellow

Bleach / fix. Red Green

Stabilizer Yellow Blue

5.7 Paper caracteristics

RA4 compatible paper, Type matt, gloss or luster Wides 89, 102, 127, 152, 178, 203 (ou 210),240 and 254 mm



DKS 1500



Chapter 6

6. SUBASSEMBLY SPECIFICATIONS

6.1 Exposure system

6.1.1 General block diagram

6.1.2 Exposure head6.1.3 LCD unit

6.1.4 Piezo plate6.1.5 Exposure unit rotation

6.1.6 Lens turret

6.2 Paper transport system

6.2.1 General block diagram

6.2.2 Feeders6.2.3 Y module6.2.4 Exposure module6.2.5 Extractor module.6.2.6 Tank feed module6.2.7 Printer modules

6.3 Paper developing system

6.3.1 Tank subassembly6.3.2 Racks6.3.3 Chemical replenishment containers and sensors6.3.4 Dryer and densitometer 6.3.5 Stacker/sorter 6.3.6 Pumps - Pressure switches

6.4 Data acquisition / processing subassembly

6.4.1 PC6.4.2 Touch screen6.4.3 Scanner

6.5 Supply / electronic cards

6.5.1 Electrical supply cabinet

6.5.2 Electrical cubicle (lamp 20 V supply/CPU card/CPU regulated supply card/lamp supply protection card/optical interface card/transport interface card/stacker

interface card/printer interface card/resistor block 6.5.3 Tank card6.5.4 Cicclone and Epson driver cards6.5.5 Piezo card6.5.6 Triac card



DKS 1500



SAFETY CUT OF SWITCHES

Magnet sensors ( schemas 060 376 844D )

3magnet sensors

2 magnet sensors located on optical lids:

1 magnet sensor on top optical lid 1 magnet sensor on bottom optical lid These two sensors are connected in sequence with both relay 1 and the relay 2located

in the power supply.

relay 1 to cut 230v( primary )of the 24v.

relay 2 to cut 230v of the lamp power supply .the cut is located at the secondary of the

isolating transformer.

1 magnet sensoron the dryer lid located close to the security switch.This magnet sensor

drives a relay witch cut the 24V on the tank pcb.The relay is located under the tank pcb.



DKS 1500



.



DKS 1500



6-1-1 EXPOSURE BLOCK DIAGRAM

Exposurehead

Ground

Mirror

Compensation

filters

Field lens

Polariser

Polariser

LCD

Collimating lens

Lens

Barrel

Paper

Ex osure lam

IR filter

LCD unit

Filter disk



DKS 1500



EXPOSURE HEAD CABLING:

thermal fuse lamp

lamp

disc motor

20v lamp

harnes 060 375 92

NUMERIC SEQUENCEURPCB

PIEZOSPCB

red pin1 5vwhite pin2 groundorange pin3 20vwhite/bl pin4 groundyellow -red pin5 +5v

position sensor

fan températuresensor

piezos

orange +24vred +5vwhi/bl ground

J2

J5

J7

J1

J3

J4 J5

pin 1 +12vpin 2 +12vpin 3 groundpin 4 groundpin 5 +24vpin 6 +24vpin 7 T°sensor pin 16 T°sensopin 14 fan +12vpin 15 +12v cr fanpin 17 fan groundpin 22 ctrl 24v

blue pin 1nc pin 2vert pin3nc pin4rose pin5nc pin6vert pin7

nc pin1w/bl groundrouge 5vorange 20v

flatcable

-red

DRIVER EPSON PCB

RESISTORS



DKS 1500



6-1-2 EXPOSURE HEAD

Location: top of the exposure subassembly

Functional description:the exposure head produces a lightbeam in three basic colours (R,G,B)

Exposure head S/A

Halogen lamp:Generates the system white light source

Cooling unit:Comprises a fan that circulates air round the halogen lamp

Filter disk:Supports RGB filters and converts the white light source into a three-colour beam

Stepper motor:Controlled by the optical interface card, it rotates the filter disk

Origin:Supplies feedback about the filter disk to maintain effective control over the positionof the disk with respect to the light source

Light tube:Corrects the light beam through a colour-balance filter and directs it towards the LCD

unit

Temperature sensor:The 90°C temperature sensor detects any operating faults in the exposure lamp fan.If the temperature exceeds 90°C, the lamp goes into standby mode and an error message is displayed

One filter holder: used to insert the colour-balance filters

Thermal fuse: safety device that operates when the temperature reaches 117°C

Cooling unit Stepper motor

RGBfilter disk Light tube

Origin

Control

+12 V

+20 V

Monitoring

Controllight source

in threecolours

Thermalfuse

T°sensor

Halogen lamp



DKS 1500



Technical specifications:

Lamp: 24 V 250 W ELC General Electric 991 870 008

Power supply: 24 V set to 19.5 V

Thermal fuse: 117°C 060 984 915C

Interfaces:

Mechanical:

The exposure head is located on and flanged to the revolving platen on the LCDunit

Dimensions (mm): 140 x 90 x 300

Electrical:

See drawings 802 and 805 in the appendix.

The corresponding sensors activate LEDs on the optical RISC CPU interface card.The corresponding sensor outputs/card inputs are shown on drawing 802.

6.1.3 LCD unit-

Location: on the piezo plate on the exposuresubassembly

Functional description:

The function of the LCD unit is to display the digital image.

LCD unit S/A

Controllight source

in threecolours

LCDscreen

Toppolarising

filter

Image

Video

Lens

Bottompolarising

filter



DKS 1500



Polarising filters:Polarise the input and output beams and display them on the LCD screen

LCD screenDisplays the input digitised image ( LCD resolution: 1024 x 1366 pixels). Each pixel

measures 19.5 microns. The full LCD image therefore measures 19.968 x 26.637 mm

Interfaces:

Mechanical: The LCD unit is located on the piezo plate

Electrical:See the block diagrams and circuit diagrams in the appendix.

Epson driver card

6.1.4 PIEZO PLATE

Location: exposure system


The purpose of the piezo plate is to move the LCD unita few microns in the X and Y direction to multiply the

exposed pixels by four or by nine.

Piezo plate

PiezoThe voltage applied to the piezo causes it to expand and allows various positions to

be obtained with a high degree of accuracy

Interfaces:

Mechanical:

The piezo plate is screwed to the plate support

Positions1 to 4

or positions

1 to 9

Piezo XPiezo Y

Control

X

(piezo card)

Control

Y

(piezo card)



DKS 1500




x 9 and disk schematic diagram 060 376 807 A1.

6.1.5 EXPOSURE UNIT ROTATION

Location: exposure subassembly


The purpose of the system is to rotate the assembly comprising the exposure head, LCDunit and piezo plate by 90° to expose an image in two positions at 90°.

Exposure unit rotation

Stepper motor Accurately positions the exposure unit

BeltEnsures the mechanical transmission between the motor and the exposure unit

Interfaces:

Mechanical:Exposure assembly


Schematic diagram: motor control 060 376 802B1

Control Stepper motor

Exposure unit

Image Rotatedimage

Monitoring

INIT positionsensor

1

2

1

2

3



DKS 1500



6.1.6. LENS TURRET

Location: exposure subassembly


The purpose of the system is to pivot the lens holder and accurately

position the three lenses.

Lens turret

Stepper motor Accurately positions the lens holder turret

BeltEnsures the mechanical transmission between the motor and the turret

Interfaces:

Mechanical:

Exposure assembly


Schematic diagram: motor control 060 376 802B1

1

2

3

Composedimage

Enlargedimage

Motor Control

Sensor

INIT position

Monitoring

Lenslate

1

2

3



DKS 1500



Lenses:

Lens G

(enlargement)

Paper size G max

Full LCD

Lens Diff

*

Reference

1 8.2856 (2 ) x 10 x 15

15 x 21

165.4 x 220.7 mm 1: 8 f = 106 mm 4.1% 060 375 576

2 11.5441 21 x 30 230.5 x 307.5 mm 1: 8 f = 83 mm 2.5% 060 375 575

3 13.2928 25 x 30 265.4 x 354.1 mm 1: 8 f = 74 mm 5% 060 375 577

*Nominal ratio between the size of the full LCD image and the image used (lens 2 has the

lowest tolerance)

Maximum size of the image on the LCD 19.968 x 26.637 mm

1

2

3



DKS 1500



6.2.1 PAPER TRANSPORT BLOCK DIAGRAM

6-2-2 FEEDERS

FEEDERS

The DKS 1500 has two different feeders.

The top single-track feeder (one paper infeed stepper

motor).

The bottom dual-track feeder (two paper infeed stepper motors).

Functions

Unroll the paper to the length required for the job in hand.

Cut the paper.

Inform the DKS that the paper is in position.

Detect that the paper is present.

Operation

24V12v5v

switchcloseshear

motor 12v

step by step motor

pcb shear motor supply

step by step motor

paper detection

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

c.p.u switchopen

pcb émettorof pap.cut

pcb detector of pap. cut.

step by stepmotor

paper cassetteindentification

pcb motor interface tp

panel exposuremodul. Y

cutter device 2 tracks

cutter device 1 track

pcb shear motor supply shear

motor 12v

switchclose

switchopen

pcb detector of pap. cut.

pcb émettorof pap.cut

step by step motor

step by step motor

résistors

paper cassetteindentification



DKS 1500



Two pressure feed rollers located either side of the paper and driven by a stepper

motor feed the paper into the machine. The lever on the left of the feeder is used to separate

the two feed rollers to allow the paper to be placed in position.

The paper is cut by a cutter against a counterblade and a support stud. The cutter is

actuated by a 12 V gear motor connected to a 20 V supply with a protective circuit and two-

second timeout in the event of the motor becoming blocked. The cutter can have two stable

states. It is open when the paper is fed into the machine or when the paper cartridge is being

installed. It is closed after the paper has been cut. Both stable states are controlled by two

cam-operated switches. The cutter motor is supplied via the feeder internal circuit that

supplies the motor with 16 V (no-load voltage) and protects it via the current-limiting CTP1.

Two cells with a transmitter and receiver circuit are used to check that there is paper in

the machine.

Each paper cartridge has an electronic identification system (transponder). An antenna

within each feeder radiates the electromagnetic energy that supplies the transponder within

each cartridge. The transponder receiving the signal or energy continuously sends its

identification code to the antenna and the cartridge codes are stored in the

C:\DKS\parametres\cartridge.ini file.

Settings

Software in SU: paper transport

The transmitting and receiving cell cards can be aligned with the cell card guide holes.

The cutter cams and pinions are positioned as shown below.

1 - Place the top cam on the switch's roller



DKS 1500



2 - Block the driving gear as shown on the photo, using the gear mark linedon the screw passage centre as reference

3 - Assemble the cam gear.

Pressure is applied to the cutter by adjusting the centre screw on the pre-stress plate. A

locknut and varnish are used to block this screw.

A pressure-setting device in the middle of the dual-track feeder rollers ensures that the paper

output from both tracks is parallel (see the Settings chapter).

Routine maintenance



DKS 1500



Regular maintenance is required. The paper feed rollers must be cleaned, the dust removed

and the unit lubricated.

Remove the feeder from its holder.

Remove the feeder housing (four screws).

Remove the output spout (six screws).

Remove the cutter with care, as it is very sharp, then remove the two screws fromthe pre-stress plate.

Remove the dust.

Clean the feed rollers.

Lubricate the roller drive gears, the cutter gears and connecting rods, the three cutter

supporting points (right and left ends of the counterblade and support stud) and the joint

pushers.

Cutter supply card (060 984 846A)

Caution: the cutter card supply passes through the CPU supply card.

Two CTPs mounted on the card protect each cutter motor circuit.

The paper detection system consists of two circuits: a transmitter circuit and a receiver circuit.

When the transmitter card supply is on, the two LEDs transmit pulses that are captured by the

receiver circuit when no paper is present.

Transmitter paper detection card (060 357 821A)Powered by J1 +12 V. Strap ST1: normal position open, closed position for test purposes.

The red LED is activated by a jumper in the test position.

1J1

P1

J1

Pin 1 24 V

Pin 2 16 V no load

Pin 3 ground

Pin 4 ground

P1 motor supplyvoltage setting(16 V no load)

J1LED 1

LED LED

ST1



DKS 1500



Paper detection receiver card (060 375 823B)

Card connected to 12 V supply on J1. Fitted with two detection cells, one for each track. Each

track has a monitoring LED that is activated when the strap is in place and no paper is present.

Only the right-hand cell is used in the case of the single-track feeder.

Cartridge identification module card

Identification card

6-2-3 Y MODULE

Location: exposure chamber

Function:The purpose of the Y module is to transport the paper from the top

single-track feeder or the bottom dual-track feeder.

OperationA roller assembly is driven by a toothed belt and a stepper motor.

The speed must be synchronised with the feeder speed.

J1

ST1ST2 LED1LED 2

P1P2

J1

Pin 1 +12 V

Pin 2 right track cell

Pin 3 left track cell

Pin 4 ground



DKS 1500



motor step by step

24V12v5v

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

c.p.u

transportinterface board connector

HRS Hirose24 pins

MF

connector molex 16256 pins

M F

resistors

2 wires

Y MODUL

The Y module subassembly consists of two parts.A removable part that can be released at the top.

A fixed part that can removed by undoing four screws that are accessible when the feeder

drawer doors are open.

A non-locking connector is used for the electrical connection.

Mechanical adjustmentsThe belt is tensioned by an automatic tensioning system. To adjust the belt, slacken the screw,

apply pressure to the belt at the two points indicated by the arrows and release the spring to

obtain the required tension. Then fully tighten the screw.

Lock

screw

Push belt



DKS 1500



6-2-4 EXPOSURE PLANE MODULE

Location: in the exposure chamber

Function:

• Measures the amount of light on the exposure plane

• Correctly positions the paper for exposure

• Ensures that the paper is flat

• Transfers the paper from the Y module to the extractor

module

OperationCell plate with a light measuring cell (large cell), its logarithmic amplifier and two

paper positioning cells. The amount of light is measured before each print order is run.

One paper position cell is located on the right-hand track and the other on the left-hand track.The cell detects the paper as it passes. The paper continues to advance for a certain number of

motor steps, depending on the size of the paper and the step distance of the motor.



DKS 1500



Settings

Mechanical

Stepper motor belt slackness control.

SoftwareIn SU transport: exposure plane speed.

Exposure plane paper centering.

Light measuring cell exposure LUT.

Exposure plane cell card

Values provided for information only.

Light Darkness vert filter Hole

4.2V

Black patern 2.40V 0.8V

DKS patern 2.20V 0.5V

6-2-5 EXTRACTOR MODULE / PRINTER MODULESSchematic diagram

FUNCTION

Transfers the paper from the exposure plane to the tank feed module.

Supports the two printer modules.

Lightmeasuringcell

Pin 1 +12 V

Pin 2 -12 V

Pin 3 expo cell

Pin 4 right cell

Pin 5 left cell

Pin 6 ground

Pin 7 groundPt1

Pt2P1

P2

Pt1 ground

Pt2 V ref 5 V

P1 setting Vref 5 V



DKS 1500



OPERATION

A motor roller assembly is driven by a toothed belt and a stepper motor. Each of the two

paper detection cards has a right and left sensor. One card gives the information that the paper

has been fed to the printer module and the other that it has been output by the printer module.

Adjustments

Mechanical

Belt tension adjustment

Software

In SU

Replacing the subassembly

RemovalPull the subassembly along its slide

Unscrew the four screws on each slide, holding the subassembly during this operation.

motor step by step

24V5v

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

c.p.u

optical interfaceboard

connectorHRS Hirose24 pins

MF

connector molex 1625

6 pins

M F

resistors

2 wires

24V 12V

J1 J2 J3

J4 J5

printer headtop

printer headbottom

pcb sensor connectorHRS Hirose24 pins

module imprimante

CPUpcpower supply

pc

pcb sensor

PCB printer

12v

power supply 24v



DKS 1500



ReplacementReplace the subassembly, ensuring that the connectors are in the correct position.

Maintenance

Clean the rollersClean the sensors

Check the motor belt tension.

Paper detection card:

The detection threshold of the two transmission/reception cells located on this card can

be adjusted using the two potentiometers, one for each track. The LEDs are activated as

the paper passes. When the paper is detected, the LED lights up and the voltage changes

to 0 V on pin 1 or 2.

6-2-6 TANK FEED MODULE

Location: on the right of the exposure chamber.

Function:

Transfers the paper from the extractor module to the tank.

J1P1P2

LED 1

J1

Pin 1 +12 V

Pin 2 track cell

Pin 3 track cell

Pin 4 ground

LED 2

LEFT TRACKRIGHT TRACK



DKS 1500



motor step by step

24V

12v5v

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

c.p.u

OPTIQUEINTERFACE BOARD

connectorHRS Hirose24 pins

MF

connector molex 16256 pins

M F

resistors

2 wires

PCB SENSOR

Canon connector

Paper detection card:

The detection threshold of the two transmission/reception cells located on this card canbe adjusted using the two potentiometers, one for each track. The LEDs are activated as

the paper passes. When the paper is detected, the LED lights up and the voltage changes

to zero on pin 1 or 2.

J1P1P2

LED 1

J1

Pin 1 +12 V

Pin 2 track cell

Pin 3 track cell

Pin 4 ground

LED 2

LEFT TRACKRIGHT TRACK



DKS 1500



6.3 Paper developing system

6.3.1 TANK SUBASSEMBLY

• Tank (A) containing:

• A developer bath (a)

• A bleach-fix bath (b)

• Three stabiliser baths (c, d, e),

• A motor drive

• Drying unit (B) consisting of:

• A drying rack (f)• A turbine with a heating element

• A densitometer (g) for automatic calibration



DKS 1500



Functional description

The tank subassembly is used to print to paper via the developer, bleach and stabiliser baths.The level and temperature of these baths are monitored.

Tank:

The tank is divided into five compartments, each containing a bath

Motor + shafting:

The motor and shafting rotate the racks to transfer the paper from one bath to the next

Stirring pumps:

They are fitted in each bath to ensure continuous homogenisation

Heating elements + temperature probes:

They are located in each bath for accurate temperature monitoring

Level probes:

They are located in each bath to monitor the minimum and maximum levels of the chemicals.

Interfaces

Mechanical:

The tank is screwed to the chassis and contains the racks The shafting is screwed to the tank walls and the motor is fixed to the side of the tank Each heating element is located on an O-ring inside the technical chute heating element support The level probes are screwed to the inside of the technical chute

The motor uses a belt to rotate the shafting, which in turn uses a pinion system to drive the rack shafts.

Exposed paper

Chemical replenishment

Stirring pumpsControls

Control

Heating

elements

T°C probes

Monitoring

Levels

Monitoring

Wet paper

Old

chemicals

TANK S/A

TANK

Baths 1 / 2 / 3 / 4 / 5

Racks

Shafting

Motor

Encoder

Control

Internal monitoring



DKS 1500



Electrical:

See the circuit diagrams in the appendix.

Heating elements: terminal block, Triac card

Rack motor: 2-point screw terminal block to tank card connector J8

Rack motor encoder: 3-point Molex connector to tank card connector J4

Temperature probes: three 3-point Molex connectors to tank card connector J5

Level detection: Sub_D 15-point connector to tank card connector J1

The corresponding sensors activate LEDs on the paper transport RISC CPU interface card.

Rack motor

The speed is regulated by the tank card, a sensor and an eight-hole thumbwheel mounted on the motor shaft. One revolution of the motor therefore generates eight pulses.

The relationship between the speed in rpm and the frequency is displayed on the screen.

(rpm x 8)/60 = frequency displayed

The speed can be adjusted on the tank card (see tank card).

Temperature probe (060 375 857B)

3

1

2

1 2 3

150 mm

5 mm

probe



DKS 1500



Machine bath detection probes

Two level detection probes per bath

6.3.2 RACKS


Transfer the exposed paper from one bath to another within the tank.

Racks:

Each rack consists of several rollers that allow the paper to enter, circulate in and exit the bath.

Mechanical interfaces:

The rack is positioned in the tank The rollers are driven by pinions linked to the shafting

Control

Tank

Racks

15 mm



DKS 1500



6.3.3 Chemical replenishment containers and sensors

general block diagram DKS 1500 KIS SP20EM

KIS SP20EM

DeveloperBleachStabiliser

1 23



DKS 1500



KODAK general block diagram Prime SP

Kodak PRIME SP

Developer Bleach BBleach AStabiliser

The bypass pipes that measure the pump delivery rate are identified by a sleeve on which thedestination tank is inscribed (developer, bleach, stabiliser) and by a coloured collar indicating

the pumped product.

Hydraulic distribution

Pump KIS Kodak Pump delivery rate

1 Developer yellow Developer blue Low

2 Water tank white Water tank 1 High

3 Water tank white Tank 2 yellow High

4 Bleach green Bleach 1 red Low

5 Stabiliser blue Bleach 2 red Low

6 Water tank white Water tank 2 + stabiliser High

1

2 3

4



DKS 1500




Holds the replenishment chemicals or effluents and detects the level inside each container.

Replenishment containers:

Contain the replenishment chemicals to be supplied to the tank

Replenishment level sensor in tanks 1 and 2 located under the processor tank (one KIS

chemical tank)

Detects whether the tank is full or empty

Effluent container:

Contains the chemicals from the tank racks

Level sensor:

Detects whether the effluent container is too full

Interfaces:

Mechanical:

The chemical replenishment and effluent containers are located in the chassis

The level sensors are screwed inside the effluent containers

Electrical: see drawings

Magnetic effluent detectors

2-point Molex connector to tank card connector J1

The corresponding sensors activate LEDs on the tank card.

6.3.4 Dryer and densitometer

Replenish-

ment

container

Effluent

container

Level sensor

Supply

Concentrated

chemicals

Chemicals

to tank

Chemical

ur e

Chemical re lenishment

Monitoring



DKS 1500



Densitometer block diagram


Designed to dry the paper as it leaves the tank and measure the red, green and blue density.

Drying rack:

The drying rack rollers feed the paper past the hot air

Heating element + temperature probe:

Heat and monitor the temperature of the air circulated by the turbine

Turbine:

Blows hot air onto the photos to dry them

Densitometer:

Calibrates the paper whenever a cartridge is replaced.

Densitometer lamp:

Illuminates the onboard chart during densitometer calibration

Illuminates the paper during paper calibration

Dry paper

Densitometer lamp cells

(paper detection)

Turbine Motor

Control

Heating

element

T°

robe Supply

Colour separator

Wet paper Drying

rack

Monitoring

Dr er S/A

Optical fibre



DKS 1500



Detection cell

Detects blue, green and red colour densities and sends them to the colour reader

Photo detection cells

Count the photos as the paper passes. There are two cells, one for each track

Interfaces:

Mechanical:

The rack is driven by a transfer pinion powered by the rack drive system through the semi-sealed lid of the tank. It is screwed to the chassis.

Electrical:

See the circuit diagrams in the appendix

Drying unit, turbine, fan and heating element power supply:

230 V via F2 10 A fuse and supply cabinet solid-state relay connected to the CEE-22outlet (on the dryer hinge)

Densitometer cell and densitometer lamp:

Canon connector J15, and tank card connector J9

Temperature probes:

2-point AMP connector to tank card connector J15

The corresponding sensors activate LEDs on the tank card. The corresponding sensor outputs/card inputs are indicated on drawing 801B1.



DKS 1500



6.3.5 Stacker/sorter


This assembly transports the photos as they come out of the dryer and sorts them according to thevarious print orders.

Conveyor:

Transports the photos

Cover:

Holds the photos in place on the conveyor

Paper detection cells:

Detect photos at the end of the conveyor and cause an error message to be displayed

Movement encoder:

Detects and converts the motor revolutions into electrical signals

Interfaces:

Mechanical:

The stacker/sorter subassembly is located in its housing above the drying unit and secured witha pull-up button located in the middle rear of the subassembly

Dried

photos

2 motors

Cover

2conveyors

Paper end of

travel detectors

Stacker S/A

Monitoring

Control

Sorted photos

Movement

encoders Monitoring



DKS 1500



Electrical:

The conveyor is driven by two DC motors. A thumbwheel with a forked sensor at the end of the

motor generates pulses to control the forward movement of the conveyors. The pulses are shaped by the stacker card and sent to the CPU card.

Stacker end of travel card (060 375 819A)

The right and left transmitter cells located at the bottom are supplied via J1 and the receiver cellsare located at the top and connected via J3. When a photo passes between the transmitter cell and

the receiver cell, the corresponding track LED lights up, the “Stacker full” message is transmitted(J2 pin 2) and a buzzer trigger signal is received (pin 3).


Sub_D 25-point connector to stacker interface card connector J2

The corresponding sensors activate LEDs on the stacker interface card.

leftright

Receiver

cells

Transmitter

cells

MotorsEnd of travel PCB

J1

J2

J3

P1 P2

LED 1 LED 2

Pin 1 common

Pin 2 right track cell (receiver)Pin 3 left track cell (receiver)

Pin 1 +12 VPin 2 stacker fullPin 3 buzzer Pin 4 ground

Stacker cells (transmit)1 right track cell

2 left track cell

1

1

1

P1 right trackadjustment cellP2 left trackadjustment cellLED 1 right track



DKS 1500



6.3.6 Replenishment pumps and pressure switches


The replenishment pumps supply the new chemicals to the tank baths.

Pump:Pumps the chemicals from the replenishment container into the corresponding bath compartment

Pressure switch:

The pressure switch is used to control the pressure in the concentrated chemical replenishment pump circuit. If there is air in the circuit, the pressure switch is not activated when the pump is not primed. The closing contact is used

Interfaces

Interfaces:

Pumps screwed to the chassis

The pressure switches are fixed to the chassis under the tank and connected to the pump andtank compartment via two pipes.

Interfaces:


Pressure switches

To tank card connector J15

Pumps (pump revolution count switches):

Six 2-point Molex connectors to tank card connector J1

Pump supply:

2-point Molex connectors with 20-point screw terminal bock to low Triac card J1

The corresponding sensors activate LEDs on the tank card.

Replenish-

ment.

pumpsChemicals in

replenishment

containers

Tank bath

chemicals

Controls

Pressure

switches

Monitoring

White/black

Colour

NC

Pressure



DKS 1500



6.4 Data acquisition / processing subassembly

6.4. PC


The PC is used to capture the pre-digitised images and controls all the inputs/outputsrequired for the machine to operate correctly.

Note: the peripherals in the shaded boxes are only available in some versions.

DKS-Scan: software used for image capture and printing in a variety of paper and digital formats.

Star: digitised image retouch software.

Hard disk : stores the programs and all the data required for the PC to operate correctly.

CD-ROM burner/reader:• INPUT: captures predigitised images from a CD-ROM

• OUTPUT: saves digitised photos to a CD-ROMNOTE: in some versions, a CD-ROM drive is available in addition to the burner.

ZIP drive:• INPUT: captures predigitised images from a ZIP disk • OUTPUT: saves digitised photos to a ZIP disk

3½" floppy disk drive:

• INPUT: captures predigitised images from a 3½" disk

• OUTPUT: saves digitised photos to a 3½" disk

PCMCIA drive:• INPUT: captures digital images via a SMART MEDIA and COMPACT FLASH adapter

Note: in some versions, the PCMCIA/COMPACT FLASH and PCMCIA/SMART MEDIA adaptersare replaced with a Tri-Reader

Dis ue

Graveur

CDROM

ZIP

Flo

Tri-

STAR

DLSor

DKS

220 AC

Souris

Clavier

Dalle Tactile

Internet

SCSI Scanner / Coffret

SVGA Ecran

EpsonDriver

Ethernet

RS 232 -

RS 232 -

MODE

Carte

Cicclone

100 base

Flo 3 ″ ½

Com act

PCMCIA

S/E

Smart Media PCMCIA

SCSI

SCSI CPU



DKS 1500



RS232 serial ports: send information to the backend printer and receive information from thetouchpad.

Modem card: used for remote monitoring via the telephone network.

SCSI: scanner control card located on the motherboard.SCSI: RISC CPU cabinet control card located on the motherboard.Cicclone card: converts the image to be printed into a video signal and sends it to the Epson driver card.

100 Base T port: sends data to Ethernet.

Interfaces

Mechanical:

The PC is located on the chassis

Electrical:

See the circuit diagrams in the appendix



DKS 1500



6.4.2 Touch screen


The touch screen allows information to be sent to and from the PC (output via the flat screen and

input via the touchpad).

Flat Screen:

Displays the information from the PC

Touchpad:

Sends the information from the user to the PC

Interfaces

Mechanical:

Pivot-mounted on the front of the machine with the screw/slide locking assembly in place

Electrical:

Supply:12v 15-point connector pc

Flat screen:

LCD TFTTouch-

pad

Interface

box

+12 V SVGA Supply

RS 232

Touch screen S/A



DKS 1500



6.5.1 POWER SUPPLY CABINET.

Location: bottom right at the rear of the machine.

Comprises:

1 green thermal circuit breaker switch with indicator to switch off DKS supply.

Three fuseholders:

• F1 10 A

PC

Protects the 24 V supply

Protects the PC +5 V +12 V -12V supply

• F2 10 A

Protects the bath heater and dryer solid-state relay

• F3 10 A delay

230 VDRYERCEE outlet box 230 V

(PC)

230 V Solid-state relaycard (top)

230 V Solid-state relay card(bottom)



DKS 1500



Protects the 19.5 V supply, the exposure lamp located in the electrical cubicle and the

CEE connector box above the electrical cubicle (the rightmost connector reserved for

the film scanner is controlled by the CPU/ tank card/Triac card).

One mains filter.

One solid-state relay that cuts off the bath heater and dryer heating unit supply (see

tank card) in the event of overheating or a low level fault.

One separation transformer supplying the 19.5V exposure lamp.

One +5 V +12 V -12 V PC supply with modified connectors.

Ensure that no other PC supply is used, as the special characteristics of thissupply enable it to withstand brown-outs.

One card (CTP 060 376 816) that protects the +5 V +12 V -12 V PC supply outputs

(and the 24 V supply).

Two electromechanical relays activated when the lamp and lens access covers are in

place.

• One relay cuts off the 230 V supply to the 24 V supply

• One relay cuts off the 230 V supply to the lamp 20 V supply

One cooling fan.

Pin 1 and 3 24 VPin 2 and 4 ground

Safety static switch

Pin 1, 2 +5 V

Pin 4, 5, 9 + 12 V

Pin 7 -12 VPin 3 6 round

230 V to lamp supply

Solid-state relay control

Supply fan

LED 11 24 V

LED 10 24 V

LED 9 5 V

LED 8 12 V

LED 7 12 V

LED 6 12 V

LED 5 5 V

LED 4 5 V



DKS 1500



Protection card fitted with a CTPPin 1 and 3 24 V

Pin 2 and 4 ground

Pin 1, 2 +5 V

Pin 4, 5, 9 + 12 V

Pin 7 -12 V

Pin 3 6 round

Safety static switch

From

24 V supply

Pin 1, 2 24 V

Pin 3, 4 0 V

Pin 5 ground

From power

supply

Pin 1 +12 V

Pin 2, 3 +5 V

From power

supply

Pin 1 +12 V

Pin 2, 3 +5 V



DKS 1500



6.5.2 ELECTRICAL CUBICLE

Location: centre rear of the machine.

Comprises:

One IMPAG (IMPrimante Ar Gentique) CPU card controlling the automatic

operation of the machine

One exposure lamp 19.5 V supply. See the figure below.

One supply protection card.

One optical interface card.

One transport interface card.

One stacker interface card.

One printer interface card.

1 stepper motor protection resistor

block.

One IMPAG CPU card supply circuit.

Lamp 19.5 V supply

adjustmentvotage

LED on

black/whitegreen

ground

permanent voltage

230 V 0 V

ground

drive standby

driven voltage



DKS 1500



The potentiometer can be used to adjust the voltage.

There are two supply outputs:

• A permanent output

• An output controlled by the standby

The middle point of the 3-point connector must be grounded for

standby control. When the connector is disconnected, the standby is cut

off and the exposure lamp lights up.

IMPAG CPU SUPPLY CARD (060 375 903B)

Location: right-hand side of the electrical cubicle

Function:

• Provides a high-quality 5 V supply from the 12 V supply for the CPU card

• Protects each feeder cutter motor, 1 CTP per motor (the cutter motor circuit

is supplied via this card)

J3Pin 1 +12 (in)

Pin 2 ground

Pin 3 +8 V (out

to Epson driver

adjusted by P1)

J1Pin 1 ground

Pin 2 NC

Pin 3 +12 V (in)

Pin 4 -12 V (in)

J2 TO CPU

Pin 1 ground

Pin 2 +5 V (out)

Pin 3 +12 V (out)

Pin 4 -12 V (out)

J5 Bottom cutter

motor rotection CTP

J4 Top cutter motor

protection CTP

Pt1 +5V J3

(adjusted by P1)

Pt2 +5 V (J2)

Pt3 ground

LED 1 +5 V J2 (CPU)LED 2 +5 V J3

E son driver



DKS 1500



PROTECTION CARD (060 375 833D)

Location: left-hand side of the electrical cubicle

Function:

• Protects the lamp circuit via 15 A fuse 6.35 x 32

• Protects the 19.5 V Epson LCD driver card via CTP

exposure lamfuse

20 V lamp power supply20 V to exposure lamp

20 V to LCD driver card

driver cardCTP protection

060 375 833D

CPU CARD (IMPAG.)

Location: top right-hand corner of the electrical cubicle

Function: Operates the machine automatically

• Communicates with the PC

• Sends commands to the interface cards

• Receives information from the interface cards



DKS 1500



reset button

supply

bus can

back printer interface

e bouton

RS232

expo.plan cell.

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

interface transport pcb

J1

J5

J3

J2

J4 J6 J7 J8

F

M

M

optique interfacepcb

J8 J9 J5 J6

J1

J4

J14

J10 J15

J3

J11

J13

J12J2

tank pcb

J3 J5 J4

J2

J1

060 375 817

J18

J19

J16

J15

J17

J5

J4

J10

J20

J14

J23

J7

stacker interface

dels

TP8

TP9

TP7

J21

J9 J12

J11

The CPU card is designed to ensure the automatic operation of the machine, chemical

processor and exposure system. It communicates with the various components via the

interface cards and the tank card, or directly in the case of the cell card on the exposure plane.

The CPU card software is loaded each time the DKS application is run. The user controls the

machine and enters information via the PC interface communicating with the CPU card over

the SCSI link.

CPU supply on J7 (4-point Molex)Pin Voltage Colour Source

1 Ground White/black

2 +5 V Red 12 V adjusted PC supply + regulated power supply card

3 +12 V White/red PC supply adjusted via regulated power supply card

4 -12 V Mauve PC supply adjusted via regulated power supply card

Test points Supply

TP 7 2.5 V

TP 8 3.3 V

TP 9 5 V



DKS 1500



A 5 V monitoring circuit resets the CPU below 4.7 V

Monitoring LEDs (near the CPU reset button)

LED Colour Function or stateU21 Green +5 V

U21 Red +12 V

U29 Green Not used

U29 Red Not used

Caution: when supply connector J7 on the CPU card is off and the supply to the

interface cards is on, a return via the pull-ups causes LED U21 to emit a dim light.When +5 V and +12 V are present, the green LED becomes yellow and the red LED

becomes orange.

Jumper

Jumper Function

J21 Watchdog (no watchdog when open)

J9 SCSI identification



SCSI identification

J12 J11 J9 SCSI ID no.

0 0 0 0

0 0 1 1

0 1 0 2

0 1 1 3

1 0 0 4

1 0 1 5

1 1 0 6

1 1 1 7

The configuration is irrelevant if no other SCSI unit is connected to the SCSI

card to which the CPU card is connected.

Reset

J7

U21 U29

-12 V+12 V+5 Vground



DKS 1500



RESISTOR BLOCK

Location: right hand bottom corner of the electrical cubicle

Function: protects the control transistors by limiting the curren

Designation Moteur pas a pas Step by step motor

IMP Module imprimante Back printer modul

TEXPO Rotation tête d’exposition Rotate exposure head

TOUR Rotation tourelle Rotate tourelle

DSUP Débiteur supérieur Upper cutter

EVAC Module évacuation modul

DID Débiteur inférieur droit Right bottom cutter

DIG Débiteur inférieur gauche Left bottom cutter

PLAN EXPO Module plan d’exposition Panel exposure modul

MODY Module Y Y modul



DKS 1500



7 OPTICAL AND TRANSPORT CARDS (060 375 802 B)

The optical and transport interface cards are identical.

Caution: they must be configured using switches:

Left-hand card Right-hand card

Optical interface Transport interface

The commands originate from the CPU card and are activated when the control circuit input is

earthed. When it is enabled, the corresponding red LED is on.

The feedback from the sensors is activated when earthed. When the feedback is activated, thecorresponding green LED is on.

12

3

5

6

123

56

J1

J5

Link to CPU

J2

J3

J4 J6 J7J8

Sensors

DC motor

control

Stepper

motor control

NC

Lamp circuit controlling the current flow. When the lamp filament is

off or the lamp thermal protection fuse is faulty, a “Lamp HS”

message is issued. (Optical interface card)

+5 V and +12 V supply

24 V supply

LEDs indicating

commands from

CPU card

LEDs indicating

information sent toCPU card



DKS 1500



Transport interface card inputs/outputs:

1 left exposure plane paper detection cell2 right exposure plane paper detection cell7 right feeder paper present info8 left feeder paper present info9 bottom feeder cutter closed info10 bottom feeder cutter open info11 top feeder paper present info12 top feeder cutter closed info13 top feeder cutter open info16 +12 V to top feeder transmitter card17 +12 V to bottom feeder transmitter card18 +12 V to feeder receiver card and bottom feeder cutter position switch19 +12 V to feeder receiver card and top feeder cutter position switch22 exposure plane cell card ground23 cutter position switch + bottom feeder receiver card ground

27 bottom feeder transmitter card ground28 cutter position switch + top feeder receiver card ground29 top feeder receiver card ground

1 +24 V top feeder cutter motor card2 +24 V bottom feeder cutter motor card.

7 top feeder cutter motor card ground

8 bottom feeder cutter motor card ground.

1 left bottom feeder paper feed motor 2 left bottom feeder paper feed motor 3 to left bottom feeder motor protection

resistors4 left bottom feeder paper feed motor 5 left bottom feeder paper feed motor 6 to resistors7 to resistors.8 right bottom feeder paper feed motor 9 right bottom feeder paper feed motor 10 to right bottom feeder paper feed motor

protection resistors11 right bottom feeder paper feed motor 12 right bottom feeder paper feed motor 13 NC14 NC

15 Y module motor

16 Y module motor

17 to Y module motor protection resistors18 Y module motor

19 Y module motor

20 top feeder paper feed motor


22 to top feeder paper feed motor protectionresistors


24 top feeder paper feed motor 33 exposure plane motor 34 exposure plane motor 35 exposure plane motor

36 to exposure plane protection resistors37 exposure plane motor



DKS 1500



Optical interface card inputs/outputs:

3 extraction module left paper sensor cell info4 extraction module right paper sensor cell info5 exposure head rotation initialisation sensor cell info6 turret rotation initialisation sensor cell info7 left top printer module paper sensor cell info8 right top printer module paper sensor cell info9 left bottom printer module paper sensor cell info10 right bottom printer module paper sensor cell info11 exposure head temperature sensor info15 +12 V extraction module paper detection card16 +12 V exposure head rotation initialisation sensor card17 +12 V turret rotation initialisation sensor card18 +12 V top and bottom printer module paper detection card24 exposure head temperature sensor ground

25 extraction module paper detection card ground26 exposure lamp fan ground27 exposure head rotation initialisation sensor card ground28 turret rotation initialisation sensor card ground29 top and bottom printer module paper detection card ground36 +12 V exposure lamp fan

1 turret rotation motor

2 turret rotation motor 3 to turret rotation motor protection resistors4 turret rotation motor 5 turret rotation motor 8 printer module motor 9 printer module motor 10 to printer module motor protection resistors

11 printer module motor 12 printer module motor 15 exposure head rotation motor 16 exposure head rotation motor 17 to exposure head rotation motor protection resistors18 exposure head rotation motor 19 exposure head rotation motor 33 extraction module motor 34 extraction module motor 35 to extraction module motor protection resistors36 extraction module motor 37 extraction module motor

3 +24 V exposure plane turbine7 exposure plane turbine ground



DKS 1500



I N D U C T A N C E

I N D U C T A N

C E

I N D U C T

A N C E

I N D U

C T A N C E

POWER SUPPLY- 5 Vdc permanent to maintain theposition- 24 Vdc applied only when the clock issent by CPU.

Resisting element: current limitation.Higher is the strength (power) of themotor, lower is the resisting elementvalue.

PINK

BLACKWHITE

REDBLUE

YELLOWORANGE

Stepping motor MOStransistors DRIVER

UCN 5804

8 6 3 1

MOS TRANSISTORS(equivalent to a grounded switch)

CLOCK + SEQUENCE (DIRECTION)

GROUND

Connector

STEP BY STEP MOTOR



DKS 1500



Stacker interface card

Printer interface card

J1

J2

J4

J5

J3

CPU

24 V power supplyPin 1 24 VPin 2 ground

Standby lamp Power supply 12 V Pin 1 12 V Pin 2 ground

CR lam on Pin 3

R5

R19

R20

PT1

PT2

PT3

PT4

J2

Pin 4 ground motorsPin 5 buzzer Pin 8Pin 9 +12 V

Pin 10 right encoder cell infoPin 11 left encoder cell infoPin 13 stacker present (connected to pin 19)Pin 16 left conveyor motor Pin 17 right conveyor motor Pin 19 stacker card groundPin 20 card ground

LED LED 2

J1J2

J3

J4 J5

CPU24 12 V

Printer head 1Printer head 2(right track)

Printer head 3Printer head 4(left track)

Left trackRight track

1 234

Printer heads



DKS 1500



6-5-3 _6._SPECIFICATIONS_DES TANK CARD

The tank card controls the entire chemical processor section: bath temperature

dryer temperaturedryer turbinetank level detectorsreplenishment bath level detectorsdryer cover switchchemical replenishment pump switchesrack drive motor densitometer

Temperature probes

Densitometer feed cell

Dryer resistor

TurbineSolid-state relay control

Bath heater resistor control

Stirring baths

+12 V

Pressure switches

Pump switches

Dryer cover switch

Level detection electrodes

Rackmotor

Densito.lamp.

+12 V -12 V24 V

Dryer potentiometer



DKS 1500



Tank card supply

VOLTAGE TEST

POINT

LED TOLERANCE

SETTING

SUPPLY SOURCE

+24 V Vp PT 23 LED 66 From 24 V supply

+12 V PT 18 LED 67 From modified PC supply

+5 V PT 19 LED 69 From modified PC supply

-12 V PT 20 LED 68 From modified PC supply

+5 V REF PT 21 P 9 +/-2 mV +5 V reference voltage obtained from thetank card

Bath heater

Regulation is ensured by the tank card. The temperatures are set via thepotentiometers on the tank card. The set temperature is reached when the heatingelement control LED dims. There are three temperature probes, one in the developer bath, one in the bleach bath and one in the first stabiliser bath. Each temperatureprobe has two sensors. The bottom sensor is used to regulate the bath and the topsensor ensures that the bath temperature is constant. A temperature deviation of 2°Cswitches on the LED, indicating that the bath temperature is not constant and thereasons, which may be a dirty filter, the circulating pump not working, or a defectiveprobe.

Each bath is heated by a heating element:

A 300 W heating element in the developer bath.

A 300 W heating element in the bleach bath.

Three 200 W heating elements in the stabiliser baths.

The temperature of the baths is adjusted when it is stabilised and the corresponding bath LED

dims. Measure the temperature of the bath with a thermometer and adjust if necessary, measure the

voltage at the test point and adjust the value using the corresponding potentiometer. 11 mV (0.011 V)

for 0.1°C.

Example: the developer temperature is 39.8°C. It is 0.2°C below the required temperature.

Therefore, 2 x 11 mV, i.e. 22 mV (0.022 V) are required and the voltage measured at PT1 is 3.235 V.

The new value to be adjusted by P1 will be 3.235 V + 0.022 V = 3.257 V.

OBJECT TESTPOINT

ADJUSTED BY THEORETICALVALUE

VALUE TOBE APPLIED

CORRESPONDINGTEMPERATURE

DEVELOPER PT 1 P1 3.280 V 3.242 V 40°C

BLEACH PT 3 P2 3.062 V 3.035 V 38°C

STABILISER PT 5 P3 2.959 V 2.929 V 37°C

DRYER 1 (*) PT 8 External potentiometer

connected to J10

1.359 V 1.174 V 65°C

DRYER 2 (*) PT 9 P 5 1.854 V 1.854 V 83°C



DKS 1500



Temperature probe - typical baths

Temperature Heatingelement

Amp. voltage DKSset value

36 6.276 5.718 2.859

36.1 6.250 5.738 2.869

36.2 6.225 5.758 2.879

36.3 6.199 5.778 2.889

36.4 6.174 5.797 2.899

36.5 6.149 5.817 2.909

36.6 6.124 5.837 2.919

36.7 6.099 5.858 2.929

36.8 6.075 5.878 2.939

36.9 6.050 5.898 2.949

37 6.025 5.918 2.959

37.1 6.001 5.939 2.969

37.2 5.977 5.959 2.979

37.3 5.953 5.979 2.990

37.4 5.928 6.000 3.000

37.5 5.905 6.021 3.010

37.6 5.881 6.041 3.021

37.7 5.857 6.062 3.031

37.8 5.833 6.083 3.042

37.9 5.810 6.104 3.052

38 5.787 6.125 3.062

38.1 5.763 6.146 3.073

38.2 5.740 6.167 3.084

38.3 5.717 6.188 3.094

38.4 5.694 6.210 3.105

38.5 5.671 6.231 3.116

38.6 5.648 6.252 3.126

38.7 5.626 6.274 3.137

38.8 5.603 6.296 3.148

38.9 5.581 6.317 3.159

39 5.559 6.339 3.169

39.1 5.536 6.361 3.180

39.2 5.514 6.383 3.191

39.3 5.492 6.404 3.202

39.4 5.470 6.426 3.213

39.5 5.448 6.449 3.224

39.6 5.427 6.471 3.235

39.7 5.405 6.493 3.246

39.8 5.384 6.515 3.258

39.9 5.362 6.538 3.269

40 5.341 6.560 3.280

40.1 5.320 6.583 3.291



DKS 1500



Air temperature probe

Temp.

°C

Heating

element

Amp.

voltage

Pot.

voltage

19 63.879 1.090 0.545

24 49.424 1.143 0.571

29 38.566 1.208 0.604

34 30.337 1.290 0.645

39 24.049 1.389 0.695

44 19.204 1.510 0.755

49 15.443 1.657 0.828

54 12.501 1.833 0.916

59 10.185 2.043 1.021

64 8.348 2.292 1.146

69 6.882 2.587 1.29374 5.706 2.933 1.466

79 4.756 3.337 1.668

84 3.984 3.807 1.904

89 3.354 4.352 2.176

94 2.837 4.979 2.490

99 2.410 5.700 2.850

104 2.056 6.523 3.262

109 1.762 7.461 3.731

114 1.516 8.526 4.263

119 1.309 9.729 4.864

124 1.135 11.084 5.542129 0.987 12.607 6.303

134 0.862 14.311 7.155

139 0.754 16.212 8.106

144 0.663 18.328 9.164

149 0.584 20.676 10.338

Processor level detection:Principle:

A 6 V pulse is generated on the bath electrodes via a resistor in series. When the

electrode is in contact with the liquid, the voltage on the electrode is 0 V. To prevent

electrolysis, a 150 ms pulse is emitted every fifteen seconds while the liquid remainsin contact. If the level is incorrect, the electrode has a positive voltage. The pulse

period then decreases to 1.5 s to allow the tanks to be replenished by monitoring the

state of the liquid.

Each bath has two level probes. The high level probe monitors the normal

operating level.

If this level is not reached, the corresponding LED on the tank card lights up,

the display becomes orange and the replenishment pump is activated. To refill the tank

to the required level, a maximum of 20 pump revolutions are required. The low level

probe monitors the level 15 mm below the high level. A low level on one of the low

electrodes causes LED 17 (LEVEL B) to light up, the display becomes red and the



DKS 1500



solid-state relay switches cut off the 230 V to the tank. The orange indicator by the

230 V main tank switch goes off.

LED state:

A low level on one of the low electrodes causes LED 17 (LEVEL B) to light up.

A LED assigned to each electrode switches off when the level is low.

ELECTRODE DEVELOPER BLEACH STABILISER 1 STABILISER 2 STABILISER 3

HIGH LED 18 LED 20 LED 22 LED 24 LED 26

LOW LED 19 LED 21 LED 23 LED 25 LED 27

Circulating pumps

The circulating pumps are activated when the tank voltage is 230 V (when the orange

indicator beside the main switch is on).

Rack drive motor

RACK MOTOR SPEED CONTROL:

- Conditions

The rack motor is connected to points 1 and 2 of J8 and the motor encoder output is

connected to point 20 of J1.

Press the pushbutton (PB 1) on the card to start the rack motor cycle.

- Speed adjustment:

Connect a frequency meter to PT 10, or measure the motor speed with a tachometer.

Use potentiometer P7 to adjust the speed of the motor and obtain a frequency of 129

Hz corresponding to a speed of 967 rpm. For the RA4 chemical, adjust the frequency

to 86 Hz, corresponding to a speed of 364 rpm.

LED 7 indicates the beeps emitted by the motor encoder (when the motor is stationary,

check that the state of the LED changes by rotating the motor shaft manually).

When LED 9 is on, this indicates that the speed of the motor has reached the set speed

(speed set voltage minus the converter output voltage less than 0.5 V).

- Overtorque:

Use P8 to adjust the voltage measured on PT12 (to 4.5 V +/-0.1 V. DKS 967rpm)If the brake is applied very gradually to the motor (for at least five seconds) with

sufficient torque, LED 8 lights up and indicates that the torque has been exceeded.

- Current limitation:

For a rated speed of 967 rpm, the voltage across the motor terminals is approximately

8.5 V. A unstable motor speed (startup problem) indicates the current limitation. It can

be adjusted using potentiometer P6 (on the factory test bench).

The purpose of this adjustment is to protect the regulator output transistor by limiting

the available output power.



DKS 1500



- Rack cover switch action:

Open the dryer to check that the rack motor, the air dryer control and turbine have

stopped.

Rack cover magnetic detector action:

Open the dryer to check that the 24 V supply to the tank card is off. The relay locatedunder the tank card switches off the 24 V supply.

- Motor power monitoring:

When the rack motor is running and there are no photos in the racks, the voltage

should be approximately 8.6 V for a 1.6 A current (power = 12 W). A power

consumption of more than 15 W indicates a fault in the shafting or racks.

The rack drive has a 24 V DC motor.

RACK CYCLE:

Conditions:When the rack cover is closed, LED 33 is on.

If there is no "AIR TOP T°" fault and no level fault on the low level detection

electrodes, LED 34 is on, the supply plate solid-state relay is activated and the orange

indicator near the main switch is on, indicating that the solid-state relay is on. The

stirring pumps are also activated (LED 35 on).

- Startup

The rack motors (LED 71), the turbine (LED 32) and the air heater (LED 31) are

activated when the card is switched on for a time T (rated time 5 minutes, but T

depends on the programming of ST9, ST11). A pulse on the tank card pushbutton (PB

1) switches on LED 14 and activates the rack motor, the turbine and temperature

heater for the same duration T.

- Standby:

If these buttons are not activated again, the cycle stops after time T, then restarts

automatically every five minutes for a duration of 18, 36 or 72 s (according to the

position of the strap jumpers on ST3).

The normal duration of this time interval is 18 s, with two jumpers set on ST3.

- Test mode

The duration of this cycle can be reduced to test the card: no jumper on ST9, one jumper on ST11.

The timeout is then reduced from five minutes to three seconds (LEDs 71, 32 and 31

on). The timebase frequency can be measured on PT 16 and is approximately 80 Hz.



DKS 1500



- RA4 cycle:See the position of the jumpers on straps ST9 and ST11 on drawing 060 375 879 to change the rack

startup time after each photo from five to ten minutes. The rack motor does not stop immediately when the last photo

is output and allows the photos to be output, despite the reduction in rack speed required for this process.

- PUMP CONTROL - SCANNER CONTROL:qz

- Corresponding indicators:

* Stabiliser pumped into the processor tank for bleaching purposes.

- Buzzer:

Activated when one of the effluent high levels is reached. Remove strap ST10 to cancel the

buzzer.

- Effluent high level safety:

When one of the three effluent high level detectors is activated, the replenishment pump

control is cut off to prevent any overflow.

-DENSITOMETER :

- Lamp control:

The lamp is activated for five minutes when the card is switched on. A pulse on the "densito

cycle" button (PB 2) on the card switches LED 11 on and also causes the lamp to light up for five

minutes (depending on how straps ST9 and ST11 are programmed).

LED 10 lights up when the card detects the current in the lamp.

The lamp comes on and goes off gradually (approximately 5 s) to protect the lamp filament and

limit its break-in current (approximately 3.5 A for a 12 V 35 W lamp).

- Cell amplifier outputs:

Kodak prime SP Developer Developer water Water

(bleach)

Bleach A Bleach B Stabiliser

KIS SP20EM Developer Developer water Water

(bleach)

Bleach stabilizer Stabiliser

water Pump control LED 36 LED 37 LED 38 LED 39 LED 40 LED 41Pump switch LED 56 LED 57 LED 58 LED 59 LED 60 LED 61Replenishment pressureswitch (low level)

LED 48 LED 49 LED 50



DKS 1500



The voltage measured on these pins is approximately 0 V in the dark and increases according to

the lighting level (about +8 V at 1000 Lux).

For information, the values measured on a machine fitted with a new chart and lamp are as

follows:

Measurement Measurement White Gray Black

Red channel Pin 10 J 13 IC 6 pin 1 6 V 3 3

Green channel Pin 12 J 13 IC 15 pin 1 5 V 3.1 2

Blue channel Pin 14 J 13 IC 15 pin 7 5.8 V 4 2.9



DKS 1500



Position and function of the jumpers on the tank card



DKS 1500



6-5-4 CICCLONE , EPSON DRIVER , AND NUMERIC SEQUENCEUR CARDS

Cicclone card

Location: PC slot

Function: it is the gateway between the PC and the Epson driver card. The Cicclonecard has an EPROM whose program can be reloaded by the DKS 1500 PC, see the

procedure.

EPSON DRIVER card

Location: near the LCD unit.

Function: displays the paper exposure image on the LCD.

controls X 9.

controls the filter disk.

The Cicclone card has an EPROM, whose program can be reloaded by the DKS 1500

PC, see the procedure.

THE OUTPUTS TO THE LCD ARE NOT PROTECTED. THEY ARE

THEREFORE VERY SENSITIVE TO ANY ELECTROSTATIC DISCHARGE.

A GROUNDING BRACELET MUST BE WORN TO PREVENT ANY RISK OF

TOTAL OR PARTIAL DESTRUCTION OF THE LCD.

ncwhite/black groundRed 4.5v+/-0.5orange 20v

2 cs/conv

4 clock5 cd piezo

8 cs/disc motor 11clock13 dir 14disc init1-3-5-7-10-12-16-15 ground

piezo

motor disc

EpsonLCD

cicclone (pc)images

top pcb

Epson driver card

Numeric

sequenceur

Driver Epson

pcb



DKS 1500



VIDEO DISPLAY CHANNEL

NT

DKSouDLS

DKS mon

CICCLONE

CPU

EPSON

LCD

EPSON

PC

boot

CICEPSON_V707.ttf

interface lampe onfilter openlens position

CPU soft. loaded at startupby DKS or DLS application

eprom boot program run at pwer-up

or card reset

Logiciel .hex (can be loaded from pC:\ tools \flash mémory loader)

EEPROMprogram

(can ve loaded from PCC:\ tools \flash memory loader)

digital video signal

scsi

a19.5V supply

reg.card5V

12V

5V

19.5V

card x9piezzocontrol

modified PCsupply

6.5.5. PIEZO CARD

Card supplies: on J2, 24 V from the 24 V power supply cabinet.

on J2, 5 V from the modified PC supply from the 24 V power supply

cabinet.

Card supplies: 100 V for the piezos

12 V

5 V



DKS 1500



On canon 15-point connector J5: filter disk stepper motor control on pin 3 (pink

wire) common to motor windings, each passing through a protection resistor located

on the heater behind the piezo card.

Information feedback, filter disk position zero.

On connector J7 (red): filter disk motor controlinformation feedback, filter disk position zero to Epson driver

card, then PC.

LEDs: information regarding activated controls.

Jumpers: the normal operating position of jumper J4 is between 1 and 2, the test

position between 2 and 3 allows piezo Y to be supplied, voltage adjusted by P4.

pt9 pt6pt5

J5J4

pt4

pt1

pt3

PT2

pt7

J7J5

J2

124 V5 V

ground

yellow pin 1red pin 2pink pin 3( resistors)blue pin 4orange pin 5blue pin 6w/orange pin 7 +12vwhite pin15 ground

stepper motor

signaldisc

sensor

11

2 cs/conv4 clock5 cd piezo

8 cs/disc motor 11clock13 dir 14disc init1-3-5-7-10-12-16-15 ground

piezo

disc motor

pt8LED 1

6

del 1del 2clk disc motor del 3dir disc motor del 4 cs dir disc motor del 5del 6 init disc

pt1 Vxpt2 Vypt3 cons x-negpt7 cons y-neg

pt4 100 Vpt5 5 Vpt6 5 V ref pt9 12 Vpt10 5.1 V

pt8 pt test clk

pt10

pt4

J4 jumper piezo YJ5 jumper piezo X

P4

p4 test voltagepiezo



DKS 1500



6.5.6 TRIAC CARDS

These cards are used to control the power elements from the tank card controls.

Supplies: top Triac card

• J1 –1 230 V via fuse F2 10 A and solid-state relay in the power supply cabinet.

• J1-2 230 V via fuse F3 6 A.

bottom Triac card

• J1-1 230 V via fuse F3 6 A

Canon connector J2 for ribbon cable: solid-state relay control from the tank card

J1J2

J3

1

8

J1J2

J3

1

8

1 alim 230v

2 alim230v3 ground4 neutral5 heating développer

7 heating bleach

9 heating stabiliser(x3)

11 circulation pumps12 circulation pumps

15 scanner

1 alim 230v

3 ground4 neutral5replenisment pump 1yellow

7 replenisment pump 2red

9 replenisment pump 3black

11 replenisment pump 4brown

13 replenisment pump 5 orang

15 replenisment pump 6 mauv

J4

cde from tank pcb

1

20

1

20

developper

bleach

stabiliser

circulation pumps

scanner

replenishment 1

replenishment 2

replenishment 3

replenishment 4

replenishment 5

replenishment 6

9.5v alternative to tank pcb

Static relay DKS 1500 DLS system 89

Replenishment 1 developper developper

Replenishment 2 water (developper) water (developper)

Replenishment 3 water (bleach) water (bleach)

Replenishment 4 bleach Bleach A

Replenishment 5 stabilizer Bleach B

Replenishment 6 water stabilizer



DKS 1500



Chapter 7

7. TROUBLESHOOTING

7. TROUBLESHOOTING

7.1 Symptoms

7.1.1 Cartridge7.1.2 Chemicals7.1.3 Chromatic aberration7.1.4 Touch screen7.1.5 Photo count7.1.6 Inkencre

7.1.7 Calibration

7.1.8 Photo printout7.1.9 Reverse side printout7.1.10 Lamp7.1.11 Paper jam location7.1.12 Photo lengths7.1.13 PC crash7.1.14 Damaged photos7.1.15 Off-centre photos7.1.16 Unsatisfactory photos7.1.17 Overlapping photos7.1.18 No photo output7.1.19 Scratches

7.1.20 Scanner 7.1.21 Temperatures

7.2 Error messages

7.2.1 Scan module7.2.2 Scan module: scanner 7.2.3 Print module7.2.4 Print module: chemicals7.2.5 Thread module7.2.6 Print module: PRNU7.2.7 SU module





DKS 1500

This document is confidential. It remains the property of KIS. It may not be reproduced or disclosed to third

Chapter 7 – 3 / 20

7 Troubleshooting7.1 Symptoms

7.1.1 Cartridge

Symptom Action to be taken by user Actio

Noise after cartridge installation. Remove the cartridge and cut the paper with scissorsbefore reinserting the cartridge.Check that the paper feed lever is in the closed position(paper feed down position).

Light penetration.Foggy photos.

Amber/orange stains on photos.

Check the cartridge seal:- Put a lamp inside the cartridge and, in a dark room,check that no light escapes from the cartridge in anyposition

No paper output.Unstable white margins for the first few metres of a 176 m rechargeable cartridge.

Feed the paper into the cartridge and check that it caneasily be drawn. If a hard spot is found, check theposition of the paper within the cartridge.

7.1.2 Chemicals


The replenishment quantity does not changewhen the container is replaced (100% onscreen).

Check that the pressure switch has detected a levelfault and that this has been compensated.Otherwise call the After-Sales Service.

Check that thecorrectly.

Sudden drop in temperature of a chemicalprocessor bath on the display.

Measure the real temperature of the bath and call the After-Sales Service.

On the tank caconcerned:LED 28 = DeveLED 29 = BleaLED 30 = StabLED off: no heLED flashing: h

LED steady: heLED off: no he



DKS 1500


Chapter 7 – 4 / 20

7.1.3 Chromatic aberration


Chromatic aberration between the edges. Call in a technician. Print a photo-qCheck that the

Check for PRNPerform anothpattern.If the problem another PRNU

7.1.4 Touch screen

Symptom Action to be taken by user

The arrow does not follow the trajectory of thefinger over the screen surface.

Check that Elo Start/Settings/CReinstall, if necRecalibrate theStart/Settings/CCalibration/CaliTouch the targeCheck the calibPress OK.Replace the tou

7.1.5 Photo count


The number of photos printed does notcorrespond to the number of photos processed.

Wait until the machine has output all the photos. Then,on the "Chemical" synoptic on the home page of the

application, press RESET.Check that the status of the photo detection cellchanges as the photos are output from the machine toensure that it is working: the colour should change fromgreen to blue. Otherwise, call the After-Sales Service.

Reposition thetest it by runnin

should light up Adjust the trigg



DKS 1500


Chapter 7 – 5 / 20

7.1.6 Ink


Sharp text on photo side. Print a few photos. The marks are due to printingwithout paper and should disappear after a few prints.

Check that the extractor module is not obstructed.Longitudinal marks. Check that the inking ribbons are correctly positioned inthe printer modules.

Check the pos

Reverse side marks. Check that inking roller is not bent.Replace the inking roller.

7.1.7 Calibration


The calibration photo is not output: the dryingrack is not driven.

Check that the rack motor is working: in SU, click onSynoptics / Chemical synoptic / Action / Rack / OnCheck that the large dryer pinion is driven.

Otherwise, call the After-Sales Service.

Run a cycle orCheck the rackCheck that the

The values are inconsistent. Check that the densitometer lamp has not burnt out(error message no. 9: blown densitometer lamp).Replace the lamp and recalibrate the densitometer.Check that the densitometer photo detection cell isworking (the colour changes on the synoptic).If the problem persists, call the After-Sales Service.

Check the statdensitometer aCheck that theround and its cCheck the CPU

Calibration does not converge or is unstable. Check that the densitometer photo detection cell isworking (the colour changes on the synoptic).

Check that thein the motor anCheck the expan additional ficompliance witprocedure.

Check the lighsensor. Run a Synoptics / Op/ Stability (see



DKS 1500


Chapter 7 – 6 / 20

7.1.8 Photo printout


Photo prints on a paper width other than thewidth selected.

Check the priority of the order sent.Check that the cartridge was identified.

7.1.9 Reverse side printout


Nothing printed on the back of the photos. Check that "back printing" is activated. Replace theinking ribbon(s). Check that the printer subassembly iscorrectly positioned.If it is not possible to print on the back of the photo, callthe After-Sales Service.

7.1.10 Lamp

Symptom Action to be taken by user ActioOverheating. Visually check that the fan is working properly and

rotating in the right direction. Check the direction of theair flow from the lamp to the fan.

Blown lamp. Replace the lamp.If the lamp is new, call the After-Sales Service.

Check the lamCheck the therCheck the pow



DKS 1500


Chapter 7 – 7 / 20

7.1.11 Paper jam location

Symptom Action to be taken by user Act

No paper output from the paper feeder. Check that the lead-in from the previous cartridge hasbeen removed.

Remove the paper cartridge and extract any sheets jammed in the paper feeder.Check that the paper feeder blade is working. Click on"Cartridge" on the home page and then on "Newcartridge" to feed the paper into the feeder.Check the paper detection sensors: in SU, click onSynoptics / Paper Transport / Paper detection.

Check that tclick on Syn

dksmon./traCheck that tCheck the c

No paper output from the Y module. In SU / Tranoperating coCheck the pCheck the d

Exposure plane jam. Check the p

Check the dExtractor module jam (printers).

Tank feed jam.

No sheets output from each rack. Check that the rack concerned is clean.Check the housing and pressure of the kickover springs(rollers clipped to their bearings)Check that the sheets slow down as they enter thedeveloper tankCheck that each rack is driven.If the problem is not resolved, call the After-Sales Service.

Check that aand the beapinions.Check that t

No sheets output from the dryer. Check that dryer can be driven easily: open the dryer andturn the sprocket wheel downwards. If you encounter ahard spot, call a technician.Check that no paper is blocking the densitometer. If youcannot clear the obstruction, call the After-Sales Service.

Check that aCheck the foCheck the ro



DKS 1500


Chapter 7 – 8 / 20

7.1.12 Photo lengths


The cut is not clean or the photos are notseparated from each other (causing a jam).

Call the After-Sales Service. Check that theCheck the tens

screw).The length is not the same as the requestedlength.

Measure the photo and check that the length is withinthe tolerance limits for the format, as indicated in themanual.If the length is outside the tolerance limits, check theposition of the paper in the cartridge and that there is nohard spot where the paper leaves the cartridge.Check that no end-of-cartridge lead-out is trappedbetween the cutter and the feeder outlet cover.Otherwise call the After-Sales Service.

Check the feedCheck that the

The lengths vary. Check that the cartridge is operating smoothly and thatthe feeder rollers are clean.

Readjust the feplane centeringCheck that the

the motor shaf

7.1.13 PC crash


White characters on a blue window. Shut down the machine, then reboot.If the problem persists call the After-Sales Service.

Shut down the

No response from keyboard or mouse. Shut down the machine, then reboot.If the problem persists call the After-Sales Service.

Replace the P

Application freezes. Press ctrl+alt+del:. a task is running: select "End task" then logoff . no task running: logoff



DKS 1500


Chapter 7 – 9 / 20

7.1.14 Damaged photos


Dog-eared photos. Check that all the rack rollers are correctly positionedand that there are no springs missing. Check that thestainless steel guides at the dryer inlet are cleanCall the After-Sales Service.

Check the cuttCheck the denCheck the rackCheck / smoothousing.Check each coplane, extracto

Leading edge damaged. Clean the dryer inlet plates.If this does not resolve the problem, call the After-SalesService.

Check / smootpaper outlet, ju

Sides damaged. Check that the cartridge guides are not too tight (on the176 mm rechargeable cartridge).

Paper creased. Check that the adhesive tape used to hold the rolls of paper closed has not stuck to the feeder rollers.

7.1.15 Off-centre photos


Longitudinal white edges.Longitudinal offset.

Check that the paper arrives correctly on the exposureplane.Otherwise, call the After-Sales Service.

Check the PHD Adjust the longtransport adjus

Adjust the pap

Longitudinal white stripes on photos of incorrectlength.

Call the After-Sales Service. Adjust the feedadjustment pro

Lateral offset. Call the After-Sales Service. Check the con(Setup screen)Check the expCheck that the

module and exProjected image not parallel with the paper. Try another paper cartridge.

Otherwise call the After-Sales Service.Check that theexposure planeparameters.



DKS 1500


Chapter 7 – 10 / 20

7.1.16 Unsatisfactory photos


Pattern diagonally positioned on 135 or APSimages.

Switch off the scanner, then switch it on again with theON button.

Fine horizontal lines visible in large format. Call the After-Sales Service. Incorrect X9 adImages printed with one highly predominantcolour, not visible on the screen.

Incorrect paper width: check the cartridge format.Uncalibrated paper: recalibrate.Check that no chemical pollution has occurred: run a“sensito” check (click on the “sensito” button ensuringthat the paper is supplied) and contact the After-SalesService.

Light penetration. See heading no. 1: "Cartridge".Mirror chamber not properly closed.

The screen and paper images do not match. Calibration not suitable for the ambient lighting.Recalibrate the paper.The screen angle is not appropriate for the operator'sposition (the reflection from the operator's eyes must be

at the same height as the screen angle).

Check that theCalibrate the s

White spots on photos. Call the After-Sales Service. Dust in the expsystem.If the dust has

Dark spots on photos. Call the After-Sales Service. Dust previouslremoved: run a

Dark bands. Call the After-Sales Service. Run another P



DKS 1500


Chapter 7 – 11 / 20

7.1.17 Overlapping photos


The images overlap at the developer inlet. Check that the racks are driven.Check that the selected chemical and rack speed

correspond (frequency displayed on the tank synoptic).Check that the racks are correctly positioned.Check that there are no hard spots in the racks.

Test the rack mCheck the pow

7.1.18 No photo output


The photos are not output, even though the order was given.

Check that the output is properly configured.The number of photos required is not indicated.Possible jam: see section 11: Paper jam location

Paper sensor time-out. Check that there is paper is in the machineCheck that there is no paper jam in the paper transportsection.Run a print with the exposure chamber cover open.

Check the sheCheck the rolle

extractor and fCheck the tensCheck that thePossible jam: sRemove all paCheck the quacutter pressure



DKS 1500


Chapter 7 – 12 / 20

7.1.19 Scratches


Take a photo from the Y module outlet.If it is scratched:

Run a test with a different paper cartridge.Call the After -Sales Service.

Take a photo from the exposure plane outlet :

If it is scratched:

Check that the infeed roller rotates freely.

Call the After -Sales Service.Take a photo from the extractor module outlet. Check that the idler rollers have no hard spots.Call the After-Sales Service

Take a photo from the outlet of each rack.If it is scratched:

Inspect the inside of the rack in question, remove thecrystallisation deposits from the rack drive rollers. Cleanthe rack thoroughly.

Clean / removeeach rack.Clean / remove

Take a photo from the dryer outlet.If it is scratched:

Call the After-Sales Service Clean / polish Check / polish Check the spaare secure on Check / polish Check that it ro



DKS 1500


Chapter 7 – 13 / 20

7.1.20 Scanner


For scanner problems, see the IMAGUS 1500 scanner manual.

7.1.21 Temperatures


The temperature stabilises a few tenths of adegree below the set value.

Check the temperature in the tank:If the temperature is correct, adjust the offset on thetemperature display in SU .If the temperature is incorrect, call the After-SalesService.

The temperatuincorrect, see t



DKS 1500


Chapter 7 – 14 / 20

7.2 Error messagesThe buttons shown in the displayed message appear in brackets after the error code:

* (OK): OK button* (OK/C): “OK” and “Cancel” buttons* (Y/N): “Yes” and “No” buttons

7.2.1 Scan module

Code Error message Action to be taken by user A

#20210001 (OK) The CD-R setup program could not be run Check that the DKS_Msg file is present.Logoff and try again.Otherwise, call the After-Sales Service.

Rein

#20210002 (OK) The remote application could not be run! Call the After-Sales Service.

#20210003 (OK) The print application could not be run! Check that the DKS_print.exe file is present.Logoff and try again.Otherwise call the After-Sales Service.

Rein

#20210004 (OK) Enter an email address in the order number.

#20210005 (OK) The order cannot be sent because thearchives are full. Delete some unwanted archivesto continue production.

#20210006 (OK) The directory could not be created. Call the After-Sales Service Chec

#20210007 (OK) The image could not be deleted. Return to the image manager.

#20210008 (OK) The selected input is not valid. Pleaseselect a valid input.

#20210009 (OK) No burning application found. Check that [CD BURN] / APPLI = cdwriteappears in the DSK.INI file. Otherwise, call the

After-Sales Service.

Rein

#2021000a (OK) A scanner-generated file is missing. Thephoto is unusable.

#2021000b (OK/C) Read error on the selected input medium!Please insert another disk and click on OK.

#2021000c (OK/C) Read error on the selected outputmedium! Please insert another disk and click onOK.

#2022000d (OK/C) Not enough room on the floppy disk! Doyou want to delete the oldest ones?



DKS 1500


Chapter 7 – 15 / 20

7.2.2 Scan module : scanner


#20310001 (OK) Scanner : cannot activate scanner driver Call the After-Sales Service. Chec

#20310002 (OK) Scanner : error Call the After-Sales Service. Stan#20310003 (OK) Scanner : driver error Call the After-Sales Service. Stan

#20310004 (OK) Scanner : scanner driver not installed Try to reboot the PC.If the message persists, call the After-SalesService.

Rein

#20310005 (OK) Scanner : error opening scanner driver Call the After-Sales Service. Stan

#20310006 (OK) Scanner : error opening SourceManager Call the After-Sales Service. Chec

#20310007 (OK) Scanner : no document inserted Insert the document.

#20310008 (OK) Scanner : scanner not ready Wait for the scanner to warm up: the initial stagelasts approximately four minutes.

#20310009 (OK) Scanner : SourceManager not installed Call the After-Sales Service Chec

#3031000a (OK) The scanner lamps have been used for %dh, maximum use is %dh

Call the After-Sales Service Repl

7.2.3 Print module


#40430002 (Y/N) Calibration convergence problem: checkthat the densitometer switch is working correctly.Do you want to proceed with the calibration?

Check the calibration.See "Calibration does not converge or isunstable" in the Symptoms column.

If theheadIf conon semiss



DKS 1500


Chapter 7 – 16 / 20

7.2.4 Print module: chemicals


#50510001 (OK) Processor OFF Click on "Heat", then STOP/GO (must be green).

#50510002 (OK) Rack motor over-torque Check that the racks are not dirty and that the

motor is not obstructedCall the After-Sales Service.

Chec

the sinsufChec

#50510003 (OK) Critical low level in the DEV processing tank

#50510004 (OK) Critical low level in the BL processing tank

#50510005 (OK) Critical low level in the STAB processingtank

Fill the tanks. If the message persists:Check that the racks are present in the tank.Check that there are no leaks.Check that the replenishing pumps are workingproperly.Otherwise call the After-Sales Service.

Checcorre

#50510006 (OK) Incorrect rack motor speed

#50510007 (OK) Dryer open: printing stopped. Close the dryer.If the problem persists, call the After-SalesService.

Chec

#50510008 (OK) Preheating fault. Wait a moment, then logoff if the fault is stilldisplayed.If it persists, call the After-Sales Service.

Checoffse

#50510009 (OK) Sorter overflowing Remove the photos from the end of the conveyor and check the change of status on the Setupwindow.

Checand ccrush

#5051002a (OK) Machine stopped. Call the After-Sales Service

#6051000a (OK) Bath temperature +3° above the settemperature

#6051000b (OK) Dryer temperature +10° above the settemperature

Call the After-Sales Service. Poss- Che- Che- Checard

#6051000c (OK) One or more sheets missing at the dryer outlet (track 1).

#6051000d (OK) One or more sheets missing at the dryer outlet (track 2).

Call the After-Sales Service Chec

#6051000e (OK) Bleach effluent tank too full

#6051000f (OK) DEV effluent tank too full

#60510010 (OK) STAB effluent tank too full

Empty all effluent tanks and click on "Empty OK"

If the message persists: call the After-SalesService.

Chan





DKS 1500


Chapter 7 – 18 / 20

7.2.5 Print module: thread


#10610001 (OK) Machine stopped due to paper sensor timeout.

Call the After-Sales Service Checsens

that tcartr

#10610002 (OK) End of paper. Check that the cartridge is empty.If paper is present, call the After-Sales Service

ChecIf the(SU)

#10610003 (OK) Machine stopped due to lens position error. Call the After-Sales Service. Chec

#10610004 (OK) Machine stopped due to mirror positionerror.

Call the After-Sales Service. Chec

#10610005 (OK) Machine stopped due to shutter/filter motor timeout.

Call the After-Sales Service. Chec

#10610006 (OK) Machine stopped due to X4 motor timeout. Call the After-Sales Service. Chec

#10610007 (OK) Machine stopped due to SCSIcommunication error.

Call the After-Sales Service. Checother

#10610008 (OK) Machine stopped due to reverse sideprinting error.

Logoff (ctrl+alt+del), then logon again.If the message persists, call the After-SalesService

Chec

#10610009 (OK) Machine stopped due to blown or overheated lamp!

See "Lamp" in the Symptoms column.If the message persists: call the After-SalesService

Chec

7.2.6 Print module : PRNU


#20810001 (OK) The PRNU calculation and application mustbe run while the machine is not printing. Set themachine to STOP.



DKS 1500


Chapter 7 – 19 / 20

#20810002 (OK) No scanner response specified Shut down the PC and check all the connectionsat the rear of the PC.Reboot.Call the After-Sales Service.

Checnot re

#20810003 (OK) The pixel size or the distance between twopixels is missing in the PRNU.INI file

Call the After-Sales Service.

#20810004 (OK) PRNU Err or : Invalid scanned image

#20810005 (OK) PRNU Err or : Missing corner coordinates

#20810006 (OK) PRNU Err or : Corner cannot be located

#20810007 (OK) PRNU Err or : Invalid scanner response

#20810008 (OK) PRNU Err or : Invalid paper response

#20810009 (OK) PRNU Err or : Not a 24-bit scanned image

#2081000a (OK) PRNU Err or : Current PRNU invalid

#2081000b (OK) PRNU Err or : Unknown

Contact the After-Sales Service. Repe

#2081000c (OK) The new PRNU calculation has failed, theprevious one has been restored

7.2.7 SU module

Code Er ror message Action to be taken by user A

#20910003 (OK) The cutter motor test must be performedwith the cutter open

#20910004 (OK) The file could not be created!

#20910005 (OK) The feeder and cutter motors cannot rundue to paper in the system

#20910006 (OK) Image %s could not be read

#20910007 (OK) The detected paper length is too differentfrom the expected length.

#20910008 (OK) Impossible to run an LLCD measurement.Click on GO and try again.

#2091000a (OK) No paper detected on the exposure plane. Chec

#2091000b (OK) The directory could not be created.

Messages for technician mode

ChecCheccartr



DKS 1500


Chapter 7 – 20 / 20

#2091000c (OK) Impossible to perform the calculation. Clickon GO and try again.

Chec

#30910001 (OK) Invalid password!



DKS 1500

confidential. It remains the property of KIS. It may not be reproduced or disclosed to third parties.


Chapter 8

8. PC ARCHITECTURE – SOFTWARES

PC ARCHITECTURE – SOFTWARES

8.1 Hardware PC architecture

8.2 Software PC architecture8.2.1 Presentation8.2.2 Hard disk C :8.2.3 Hard disk D :

8.3 Installation procedures8.3.1 How to do a back up8.3.2 Mastering the PC8.3.3 DLS or DKS software upgrade8.3.4 STAR software installation8.3.5 Checking and installation

8.4. Softwares8.4.1 DKS_mon.exe8.4.2 Epson8.4.3 Chimie.exe

8.4.4 Configurator



DKS 1500



FRONT of the PC

BACK of the PC

Technical caracteristics

G R A P H I C B O A R D

N O T

C O N N E C T E D

C I C C L O N E

M O D E

M

S C S I B O A R D

N E T W O R K E T H E R N E T

M O U S E

COM

1

C O M 2

NUMERIC

SEQUENCEUR

BOARD

V I D E O R E S E T , P I X E L C L O C K , V I D E O

S Y N C H R O

USB

PARALLEL PORT

CPU RISC

POWERSUPPLY

S C S I

POWER

SWITCH

230V POWER

SUPPLY

TFT

DISPLAY

17" POWERSUPPLY

12V

SCSI

INTERCONNECTION

TERMINATORPOWER

SUPPLY

5V

KEYBOARD

PCMCIA

SMART MEDIA COMPACT FLASHZIP 250 MB

FLOPPY

RESET

CD - RW

20V 8V

ELO TOUCH

SCREEN PCB

SCANNER

ANALOGIC

SIGNAL VIDEO

EPSON

DRIVER

BOARD

MSB

EPSON

1024X1366



DKS 1500



Mother BoardChaintech CT-6AJA4 Socket 478 Pentium 4 2.4gHz1Go DDR (Slot DIMM) PC 266Mhz

SLOT AGP1 ATI 3D RAGE PRO XL AGPx1x2 8 MB

SLOT AMR Not connectedPCI 1 Modem KORTEX PCI 56k V2/3v3

PCI 2 Digital PCB (graphic conversion)CICCLONE (IMAGUS-KIS) linked to RAVAGE& EPSON PCB

PCI 3SCSI Board ADAPTEC 2904 CD (link to impag and PCMCIA)

PCI 4

ETHERNET Board: ACCTON Cheetah PCI adapter Configuration :Network for Microsoft customer TCP/IP ProtocolNet BEUI

PCI 5 SCSI Board adapter 2930 (link to scanner)

SLOT ISA 1 Not connectedIDE 1 PORT HDD Fujitsu UDMA 100, 60 Go Master

IDE 2 PORT CD-ROM Plextor UDMA 33 Master ZIP IOMEGA 250 MB ATAPI Slave

FDD PORT FLOPPY 3.5’’MONITOR NEC 1024/768, 65536 colours, 56 Hz

Peripheral address

Drive Designation

A : Floppy diskC : First HDD partition for the system (4gB)

D : Second HDD partition for the data (52gB)

E : ZIPF : PCMCIA

G : SMART MEDIAH : COMPACT FLASH

i : CD / RWR: RAM disk NT 100mB (Hdd partition)

SCSI chain address

(Port scsi) identifiant Désignation

0 IDE 0 HDD

1 IDE 0 PLEXTOR CD/RW master

1 IDE 1 ZIP 250 slave2 SCSI 0 PCMCIA

2 SCSI

1 SMART MEDIA

2 SCSI 2 COMPACT FLASH

2 SCSI 5 IMPAG CPU

1 SCSI 2 Flatbed scanner A4 (option)

1 SCSI 5 Scanner KODAK 660 or IM 1500

2 SCSI 7Controller board(always hidden in SCSI chain)

1 SCSI 7Controller board

(always hidden in SCSI chain)



DKS 1500



8.2. SOFTWARE PC ARCHITECTURE

8.2.1. Presentation

Different elements communicating all together, thanks to a “mail server” areconstituting the architecture of the application. The messages sent or received are using theTCP/IP Protocol. Therefore the application can be installed on one or several networkedmachines.

The components are:

DKS_MSG : Mail server.

DKS_SCAN : MAN MACHINE INTERFACE application allowing the Image capturefrom any Input, the image treatment or correction and then send it to any output. It runsthe Super User Mode as well (diagnostic tool and technical adjustment access level).

DKS_PRINT : Printing priority management application.

DKS _ SCAN.exe

DKS _ MSG.EXE

DKS PRINT.exe

TANK PCB

CPU + Extension PCB+ Paper CPU Interface+ Optic CPU Interface

Internal SPI

SCSI

SCANNER FILM

TWAIN

DKS_SCAN DKS_MSG DKS_PRINT

Launch the

application



DKS 1500



8.2.2. Hard disk C :

MAIN FOLDERS

C:\DKS\

\ANSEL\ Ansel algorithm folder (used only for KODAK DLS )

\CHECKER useless on machine

\CONSTANTES\ Data common to all machines.

\IM1500\ Data specific to IMAGUS scanner fit on the machine.

\PARAMETRES\ Data specific to each machine

\SCANNER\ useless

\VARIABLES\ Data calculated by the machine while running.

Note: PARAMETRES, IM1500 & VARIABLES folders are the minimum folders you need to save to do a backup.

FILES

C:\DKS C:\DKS C:\DKS C:\DKS

\acexdks2.hex send to impag 2 at start-up

\Archives.exe Not used anymore.

\Canonpgm.exe Not used anymore.

\Cdwrite.exe To burn the orders selected in Prep_cd application.

\Chimie.exe Use to configure or modify the chemical processparameters (see screen copy of the Chimie.exe).

\Composeur.exe

\Configurator.exe Used to set special operations ( CD burning speed, CDindex print size, start-up screen … )

\Dks_deporte.exe \DKS_MSG.exe Communication program between DKS_PRINT.exe and

DKS_SCAN.exe using TCP/IP protocol. Mail server.

\Dks_prepcd.exe To prepare and select the orders to be burn on CD. Firstpart of the CD burning process.

\DKS_PRINT.exe Use to print an order generated from any DLS or DKSinput. Executable running the exposure, the paper transport and the chemical processor.

\DKS_SCAN.exe Graphic interface used to capture and treat data beforesending to the print or any DLS or DKS digital output.

\Epsonlcd.exe Application to drive Epson board separetly.

\Expotools.exe Use to check and load firmware of cicclone.



DKS 1500



\IA2DKS2.hex Software loaded into “flash” memory of the IMPAG 2 CPUas DLS or DKS application start.

\Im1500dll_date_0000x.log Scanner error Log file ( automatically delete soon )

\Version.exe The window shows the version and the applicationopening progress.

\IMPAG2MON.exe Software tool to manage all the different modules of themachine without System 89 application running.

\*.*dll Dynamic link library.

\*.*txt

\*.*log

C:\DKS\CONSTANTES

Folders

\mires : Test pattern folder

\reponse papier : Library of paper response knows by the machine.

\templates : Templates you find in the application.

Files

\bascule.cst Analyse LUT (when scanner neutral density filter is used).

\boundaries.cst Analysis system (colour and density analyse of theframe).

\chimie.cst For processor configuration. Time out and processingtime references used by Chimie.exe when you set up thechemical processor.

\expo.cst Expo LUT required settings (linked to ancrage.cst).

\extension.cst All images extension files which are opened by DLS or DKS applications = 1.

\linlog.cst LUT to convert linear to logarithmic response (paper).

\margesblanches.cst Min = 4 mm ; Max = 10 mm (white borders).

\papier.cst To set the maximum length of paper to feed (Max = 300mm).

\sauvegarde.cst To select the files you want to save when doing a quickbackup from the S.U.

\SCANNER imagus.cst For each input, possibility to modify magnificationratio correction (G), sharpness, treshold,smooth, contrast,density, flash, RGB correction, LUT:0 = 135 0 = Negative1 = 120 1 =pos3 = APS 2 =bw

\SOURCES.cst Same as for SCANNER.cst but for the different digitalinput of the machine:



DKS 1500



0 = Scanner (see SCANNER.cst)1 = Floppy2 = CD-ROM3 = ZIP4 = PCMCIA5 = SPOOL7 = ARCHIVE10 = STAR12 = “Network”

\SCANNER Epson.cst

\*.*bmp Icons.

C:\ DKS \IM1500\ :

\calibration : Pictures create for the Dust and scratch calibration. \hex \ acex_V4046.hex&IM15ram_V2-0-10hex: firmeware of the scanner ,reload

inthe scanner every machine application start up. \moteur_24.hex : motor cpu interface firmware. \PV 135_120hex : 135 and 120 cpu interface firmware. \PV APS_V27.hex : Aps cpu interface firmware.

\source_V35.hex : light source cpu interface firmware.Hwmon.exe : IM1500 maintenance software.IM1500data.ini : Parameters file of the scanner

C:\ DKS \PARAMETRES:Folders.

\ ID : different ID compo aviable and use by the machine(configuration in the SU)

\LOGO : logo 0.bmp existing logologo 1.bmp existing logoetc…logos.ini inform the machine of the current logo

\TEMPLATES : created templates by customer.Files

\cadrage .ini Japanese or standart APSsize for C/H/P. \ calculpiezo.ini: Part of the piezo adjustment process\ cassette.ini : Information about registred cassette.

\ cdwrite.ini : Language configuration ( automatically adjusted by regionalsettings ).

\ chaineimage.ini Inform of the kind of image source supply(Epson) \chimie.ini : Parameters of the chemical processor.

\ chimiename.ini : Chemical process avaible in chimie.exe.

\configurator.idb : informations you find in configurator.exe(need to be deletebefore a software update.



DKS 1500



\configurateur.ini : \configurateur.idb :

\ display.ini : LUT and offsets adjusted on S.U. of the display imageon machineapplication.

\ displaynec.ini : Not used anymore.

\ diplaysharp.ini : Not used anymore.

\ DKS.ini : Contains all directory of applications and input/output ID (seeprinted Dks.ini).

\Epson .ini: Lut for Epson (LCD).

\Epsonscanner.ini: Lut for Epson flatbed scanner .

\ margesblanches.ini : White margin size used by the application ( variable ).\metering.qst: (need to be delete before a software update).

\monimpag.ini : hexadecimal datas for impag 2 cpu. \optique.ini : Parameters of the exposure system.

\ papier.ini : Result of the paper setup. When the paper setup is too muchout of range, replace this file with back-up papier.ini.

\piezo.ini : ajust values for the piezo system. \ prnu.ini : Part of Prnu creation process. \ PRNU24base.bmp : Uniformity mask (see Procedure).

\ prnuBsuivant.bmp : Uniformity mask for blue color. \ prnuGsuivant.bmp : Uniformity mask for green color. \ prnuRsuivant.bmp : Uniformity mask for red color.

\ prnu color+date.ini : Back up prnu FILE create by the software when you create anew one. \ravage.ini : Ravage board parameters. \réglages.ini: In line help repertory and datas for the adjustments in su.

\ reponsepapier.ini : Paper response used by the machine(refer toC:/dks/constantes/reponse papier/papier response paper+chemicalprocess.cst)

\templates.ini : backprinter templates dates. \transport papier.ini : Parameters of the paper transport .

\ trieur.ini : Parameters of the sorter.

C:\DKS \plugins \ Scanner : Not used anymore. \variable: counters of the machine.



DKS 1500



Parametres , variables ,IM 1500 are the minimum folders you need to save to doback up.

EXTRA INFORMATION

[TRAITEMENT]DELTAX4=1[SCANNER]DELAI_ALLUMAGE=0IMAGUS=0DKS.ini

[GENERAL]EDITEUR=c:\winnt\notepad.exeREPERTOIRE_TEMP=d:\rep_dks\temporaire ; Temp files directoryREPERTOIRE_SAUVEGARDE=E: ; S.U. Back-up directoryPOURCENT_LIBRE=10; Low free space limit on hard diskSEUIL_CRITIQUE_ARCHIVE_VOLONTAIRE=80AE=1LAB_ID=DKS1500REM_NB_PROC=Force a 1 ou 2 processeur, 0 pour mettre le véritable nombre deprocesseurs de la machineNB_PROC=0ResamplerRatio=4.0

[DLS]LensFallOff=1 AnselEnabled=0ScannerSubsamplingForPCD=0

[LANG]CHANGE=1

[REECH]REM0=0 => Ancien rééchantillonage optimis EREM1=1 => Nouveau rééchantillonage BI CUBICBICUBIC=1

[STAR] APPLI=d:\star2\stns.exe;Star application locationDIR=d:\star2

[GRAVURE_CD] APPLI=cdwrite;Burning application location

[REP_ENTREE]DISQUETTE=A:ZIP=E:PCMCIA1=F:PCMCIA2=G:PCMCIA3=H:CD1=I:CD2=J:

SCAN=d:\rep_dks\entree_scanSPOOLIN1=d:\rep_dks\SpoolIn1



DKS 1500



SPOOLIN2=d:\rep_dks\SpoolIn2SPOOLIN3=C:\Dks\Constantes\Mires ARCHIVE=d:\rep_dks\entree_archive[REP_SORTIE]PRINT=d:\rep_dks\sortie_printSTAR=d:\rep_dks\sortie_star CONSOLE=d:\rep_dks\sortie_Console ARCHIVE=d:\rep_dks\entree_archiveINTERNET=d:\rep_dks\sortie_InternetCD=d:\rep_dks\sortie_Cd\GenericCDPICTURECD=d:\rep_dks\sortie_Cd\PictureCDCD_TMP=d:\rep_dks\sortie_Precd\GenericCDPICTURECD_TMP=d:\rep_dks\sortie_Precd\PictureCDINTERNET_TMP=d:\rep_dks\sortie_Precd\InternetKIAS=d:\rep_dks\sortie_KiasKIAS_TMP=d:\rep_dks\sortie_KiasTmpORDRE_EXTERNE=d:\rep_dks\ordre_externe

[SPOOLERS]PREPARATION=3COMPOSITION=1 AUTOFOCUS=1DEBIT=1IMPRESSION=1EXTRACTION=1[CYCLE_AUTO]CYCLE_MARCHE_ARRET=0CYCLE_ENVOI=0CYCLE_SCAN=0[SCAN_EPSON]

TYPE_SCAN=1

C:\ DKS \VARIABLES:

\ cassette.var :

\ chimie.var : Timer and daily chemical counter.

\ decalagelcd.var : White margin axial shift.

\ dks.var : Last printed shot configuration. \EpsonScanner.var

\EpsonScannerconfig.cfg \EpsonScannerLut.dat \ LutsExpo1.var : Exposure LUT ( exposure reference ).

\ papier.var : DKS print configuration for paper. \reponse_LCD.var

\ scanner.var : Shows scanner on or off.

\ statpapier.var : Paper statistics for each paper, total printing counter, totalsurface counter (mm²).

\TAB_PIEZO_X4_X0.LUT



DKS 1500



8.2.3. Hard disk D :

D:\ SCRSVING \ : Screen saver pictures (MFC screensaver slide show).

D:\ STAR2\ : (only for DKS 1500)

\ Last\ : Archived pictures of star station software ( all pictures from star station or directly sent to star station archive ).

\ Frames\ : All bmp frames and calendars.

\ Stns.ini : Star station ini file. Use to change the star station language bychanging the number in LCID ( 12 = French, 9 = English ) or tomodify some parameters like the Frame Import location...

\ Stns.exe : Executable of Star station software.

\ DksAxB.ini : Parameter files including composition possible on paper sizeD:\

\ backup :Backup of the DKS folder done by the software if you update the version.\ Dkslog\piezo: used for piezo adjustment process.\dkslog\prnu: used for prnu creation process.

D:\ REP_DKS\

\ENTREE_ARCHIVE \ : O.V.2001.01.10. 13.45.30.5.TOTO+0.1A(24) \:

0.V : Automatic archiving ( 1.V means

voluntary archiving ).2001.01.10 : Year, month, day.13.45.30 : Hour, minute, second.5 : Source.TOTO+0 : Order name + number of sending.1A : Paper width and label ( A or B ).(24) : quantity of images inside the order.

VIGNETTES \ : Thumbnail pictures *.*jpg.jpg.

IMAGES FILES.xxx

IMAGES FILES.ini Individual corrections

ORDRE.ini General corrections

NB : in Sortie_print the coding is almost the same, but there are extra files : index.ini andIndex.jpg when an index is ordered.

\ ENTREE_SCANNER \ : High or ultra scanned pictures as long as they are displayed.

\ SPOOLIN1 \ : Raw pictures.

\ SPOOLIN2 \ : Raw pictures.

\ SORTIE_CD_TMP \ : Background preparation of CD-R orders.



DKS 1500



\ SORTIE_CDR \ : Queuing of CD ORDERS to be burn.

\ SORTIE_CONSOLE \ : local network option.

\ SORTIE_INTERNET \ : Future local network option.

\ SORTIE_PRINT \ : Queuing of orders (see entree_archive) waiting to be printed.(see document « how does Dks manage to print jobs).

\ SORTIE_STAR \ : Queuing for pictures to be processed in star 2 software.

\ TEMPORAIRE \ : Temporary folder.

8.3. SOTWARE INSTALLATION

The software version number is like :

2 . 2 . 0

Software type Upgrade

8.3.1. How to do a back-up

Before upgrading the machine or at the first start-up (if you modified some adjustments). youneed to do a Back-up.

We saw in the PC architecture that there are three different folders : Constantes, parametresand variables. A standard back-up is to save the “parametres“ “variables“ and ” Im 1500“folders. There are three ways to do it :

Manual Back-up on a ZIP:Copy parametres variables and Im 1500 folders.

8.3.2 Mastering the PCComplete installation procedure of a pc in 5.1.4 and 2.1.4

• Machine’s parameters backup

Before to ghost the pc, it is imperativ to make a parameters backupTo do so,save the directory c:\DKS on a zip or burn a CD rom.

Impératives conditions .

Application installation:- logge in Administrator : Login Administrator

- Password : KIS2000



DKS 1500



Rename c:\DKS\parametresConfigurateur.idb en Configurateur.oldMetering.qst in metering.old

Loading the application for DLS orDKS in V5.1.4

Install the application..\V514\Kis\DKS1500\setup.exe for DKS1500

Install of the DKS Software : Sélect NextLicense : Séléct YESInstall configuration : sélect all modules thenNEXT< install last fora few minutes >Yes, I want to restart my computer : Finish

< reboot the PC>

. Install STARV4 software( only DKS 1500)..\Components\StarStation\Setup.exe

Loading the application for SYSTEM 89 KODAK en 2.1.4

Install RamDisk

..\Components\Kodak\RamDisk\setup.exe

Parameter RamDisk …..

ANSEL soft(algorithme KODAK anti-dust algorithm)for SYS 88 SYS 89 CD-> KODAK ->RAMDISK-> SETUP -> NEXT-> NEXT->YES->restart the PC Modification of RAMDISK parameters. Startup RAMDISK Configurateur Tools

Memory SettingUnactiv « Use Non Paged Pool » Activ « Use Paged Pool Lock Memory »Hard Disk SettingDisk 100MbSave-> OKRestart le PC

Install the l’application..\V5XXX\Kodak\DKS1500\setup.exe for System 89

Install of the DKS Software : Sélect NextLicense : Séléct YESInstall configuration : sélect all modules then NEXT



DKS 1500



Uncheck driver HS100 Canon -> NEXT< install last few minutes >Yes, I want to restart my computer : Finish< reboot du PC>

Soft backup make under D :\

In case of soft re-installation no need to re-install STAR soft.

Insert the soft CD

CDROM drive I :

Go to the menu :

. Install the soft STARV4 (only DKS 1500)

..\Components\StarStation\Setup.exe

8.3.3. DLS or DKS software upgrade

IMPORTANT : In order to install a new software version, you need to LOG OFF and LOGback on « Administrator » user name.

From the or the CD :

: Open the READ-ME files and READ IT CAREFULLY !

8.3.4. Installation of the STAR software (only DKS 1500)

If you had an older version installed, uninstall it from the control panel before installing thenew one…

• Insert the CD

• Open Explorer

• Click on I:\

• Launch the Setup

Once the installation is finished.

• Modify in the file D:\Star2\stns.ini (if you have installed the flat bed scanner):Remove the “;” from the line ; [FlatBed] to obtain [FlatBed]Verify and modify if necessary in STNS.INIPC DKS 3[CDROM]Dir=I:\[Card]Dir=F:\[Floppy]Dir=A:\

[ZIP]Dir=E:\ [SmartMedia]



DKS 1500



Dir=G:\[CompactFlash]Dir=H:\[Settings]FrameImportDir=I:\FRM_TXT\TextImportDir=I:\FRM_TXT\

• Save the changes

• Check in DKS.INI if :

Repertoire_temp=d:\rep_dks\tmp APPLI=d:\star2\stns.exeDIR=d:\star2

The installation is now complete

8.4. SPECIAL SOFTWARE

8.4.1. DKS_mon.exeThis software is used to run unitary actions on the IMPAG card in order to check theoperation of certain elementary functions, such as:

- Position of the shutter filters- Switching on and off of the exposure lamp- LLCD measurements- Advance on certain motors- Control of chemical system pump operation.

The software is activated in C:\DKS : DKS_mon.exe.



DKS 1500



8.4.2. EpsonLCD.exe

This software is used to check the elementary functions of the cicclone, numericsequenceur cards and LCD, such as the loading of an image or display on the LCD.

The software is activated in C:\DKS\ : EpsonLCD.exe.

8.4.3. Chimie.exe

This software is used to change the type of chemistry or to parameterize a newchemistry, for example:

Kis ChimieQP80Kis ChimieSP20EM_DKis ChimieSP20EM_C

Kodak PrimeSPConcentree



DKS 1500



8.4.4 Configurator.exe Used to set special operations ( CD burning speed, CDindex print size, start-up screen … )



DKS 1500



The software is activated in C:\DKS : Chimie.exe.

8.4.4. Version.exe

This software is automatically lauched with DKS_Scan in order to check the version

of all the sofwares installed on the PC

This software can also be manually activated in C:\DKS : Version.exe.

Advanded menu

Choice of the current chemical process Confirmation of the choice

Technical caracteristicsof the current

chemical process

Creation of a newchemistry



DKS 1500





S/A: 060 376 600 B INSTALLATION GUIDE DKS 1500 Tech Level 4

Page 1/38



1. DKS 1500 SETTINGS FLOW DIAGRAM................ ...................................................................................... ..................3

2. PRELIMINARY OPERATIONS................................................................................ ........................................................4

2.1. STABILISATION AND LEVELLING......................................................................................................................................42.2. CONNECTION AND POWER -UP..........................................................................................................................................4

2.3. CHECKING VOLTAGES, ELECTRONIC CARDS ....................................................................................................................4

2.4. PC.................................................... ........................................................ .............................................................. .........5

3. DRYER INSTALLATION............................................................ ......................................................... .............................6

3.1. ADJUSTING THE DRYER FEET...........................................................................................................................................63.2. DRYER TRANSMISSION TORQUE.......................................................................................................................................6

3.3. ADJUSTING THE DRYER WHEEL DRIVE SCREW .................................................................................................................6

3.4. DRYER TEMPERATURE.....................................................................................................................................................6

4. SOFTWARE-DEFINED SETUP PROCEDURE....... ........................................................... ............................................6

5. TANK INSTALLATION (PROCESSOR)...................................................... .......................................................... .........75.1. CALIBRATING THE PUMP DELIVERY RATE:.......................................................................................................................75.2. SETTING THE BATH TEMPERATURE ..................................................................................................................................9

5.3. SETTING THE TEMPERATURE OFFSETS .............................................................................................................................9

5.4. CHECKING THE TEMPERATURE PROBES ...........................................................................................................................9

5.5. SETTING THE RACK SPEED .............................................................................................................................................10

6. DENSITOMETER CALIBRATION (DENSITOMETER)...................................................................................... ......11

6.1. CHECKING THE DENSITOMETER ACQUISITION LINE .......................................................................................................116.2. CALIBRATING THE DENSITOMETER AGAINST THE CALIBRATION PHOTO ........................................................................11

7. EXPOSURE HEAD SETTINGS (CAMERA) ....................................................... ......................................................... .12

7.1. SETTING THE PARALLELISM AND CONCENTRICITY OF THE EXPOSURE HEAD BEARING AND BARREL ..............................12

7.2. SETTING THE PARALLELISM AND CONCENTRICITY OF THE EXPOSURE HEAD BEARING AND EXPOSURE PLANE ...............12

7.3. SETTING THE MECHANICAL CENTRE OF THE REFERENCE LENS.......................................................................................13

8. EPSON LCD VIDEO SETTING, SHARPNESS (CAMERA).......................................................... ..............................13

8.1. PRELIMINARY SETTINGS ................................................................................................................................................14

8.2. SETTING THE FLICKER ...................................................................................................................................................14

8.3. SHARPNESS ...................................................................................................................................................................14

8.4. POSITIONING THE LENSES ..............................................................................................................................................14

9. OPTICAL ADJUSTMENT (OPTICAL)...................................................................... ....................................................15

9.1. CHECKING THE REFERENCE LENS OFFSET ......................................................................................................................15

9.2. ADJUSTING THE POLARISER ...........................................................................................................................................15

10. EXPOSURE LUT CREATION (LCD RESPONSE)....................................................... ............................................17

10.1. LUT (LOOK UP TABLE) ...................................................... ............................................................ ..........................17

10.2. SETTING THE EPSON R AVAGE CARD PARAMETERS ....................................................................................................18

11. PAPER CALIBRATION (PAPER CALIBRATION).................................. ....................................................... ........18

11.1. AUTOCALIBRATION ...................................................................................................................................................18

11.2. CHECKING THE REFERENCE LENS POSITION ...............................................................................................................19

12. PHOTOGRAPHIC SETTINGS (PHOTO QUALITY) ...................................................... ........................................19

12.1. CHECKING THE SHARPNESS .......................................................................................................................................19

12.2. PRNU (PIXEL R ESPONSE NON U NIFORMITY) ................................................ ....................................................... ....19

SETTING X4 AND X9, PIEZOELECTRIC SYSTEM .........................................................................................................................23

13. MOVEMENT CALIBRATION (MM/TOP)........................................... .................................................... .................25




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13.1. CALIBRATING TOP FEEDER MOVEMENT .....................................................................................................................26

13.2. CALIBRATING BOTTOM FEEDER MOVEMENT..............................................................................................................26

13.3. CALIBRATING MOVEMENT ON THE EXPOSURE PLANE ................................................................................................26

14. LENS POSITIONS (CENTERING).............................................................................................................................27

14.1. DETERMINING THE TURRET OFFSET, ORIGIN OF THE LENS AND LCD.........................................................................27

14.2. CHECKING THE PARALLELISM OF DUAL-TRACK PHOTOS............................................................................................27

14.3. LATERAL OFFSETS, INCLINED FEEDERS, DISTANCE BETWEEN TRACKS, EXPOSURE PLANE (PHD2)............................28

14.4. CHECKING THE CENTERING .......................................................................................................................................28

15. DETERMINING THE EXPOSURE HEAD COLOUR-BALANCE FILTERS (FILTERS) ..................................28

16. USE OF EPSONLCD.EXE......................................... ........................................................... ........................................30

17. PHOTO QUALITY AND TIMING AND PRODUCTION RATES EVALUATION..............................................30

17.1. PHOTO CROPPING ......................................................................................................................................................30

17.2. CHECKING FOR DUST AND DEFECTIVE PIXELS............................................................................................................31

17.3. CHROMATIC ABERRATIONS: .......................................................... ............................................................ ................3117.4. X4, X9 QUALITY WITH RESPECT TO AMPLITUDE, ANGLE, DIRECTION........................................................................31

17.5. DUAL-TRACK TIMING ................................................................................................................................................32

17.6. TIMING LARGE FORMAT PHOTOS ...............................................................................................................................32

17.7. ADJUSTING THE PRINTERS .........................................................................................................................................32

18. THIRD LENS .................................................................................................................................................................33

19. MACHINE FUNCTIONAL TEST ...............................................................................................................................33

19.1. CHECKING THE VENTILATION....................................................................................................................................33

19.2. SCREEN, KEYBOARD AND MOUSE CHECKS.................................................................................................................33

19.3. CHECKING THE STORAGE DRIVES ..............................................................................................................................34

19.4. CHECKING THE LINK ..................................................................................................................................................34

19.5. GENERAL TERMINAL BOX..........................................................................................................................................3419.6. DOORS AND OUTER CASING .......................................................................................................................................34

19.7. MACHINE INTERIOR ...................................................................................................................................................34

20. FINAL SOFTWARE SETUP................................................................ ..................................................... ...................35

20.1. SELECTING THE USER LANGUAGE (IF REQUIRED).......................................................................................................35

20.2. SETTING THE TOUCHSCREEN .....................................................................................................................................35

20.3. SETTING THE SCREEN ................................................................................................................................................3520.4. CONFIGURING THE PC AND THE SOFTWARE ..............................................................................................................35

20.5. SAVING THE MACHINE PARAMETERS TO CD-ROM .................................................... ...............................................35

21. CONTROL DATA SHEET – MACHINE NO.......................... ....................................................... ............................37

22. TO BE KEPT IN THE FILE..................................................... ........................................................ ............................38




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Updated document list

Issue 1 June 2002 First issue

Issue 2 July 2002 Software update 5.0.10

Issue 3 August2002

Printers, dual-track parallelism, tolerance update and update 5.0.11,lamp V

Issue 4-1 Sept. 2002 Tolerance update, Control document and update 5.0.15–(1) 3rdlens,burning, amendments

Issue 5

1. DKS 1500 Settings Flow Diagram

The following flow diagram illustrates the machine setting operations.

Head bearing/exposure plane

parallelism

feeder movement

calibration (mm/top)

polarising setting

Head bearing axis/

turret parallelism and

concentricity

white sharpness and

lens orientation

chromatic, dust, LCD

and dead pixel control

LCD response and

exposure LUT, Gain

paper calibration

turret and head offset

0

enlargements, lenses,

X Y lenses and A, RLCD90

X4 and X9

final sharpness

PRNU

feeder lateral offsets feeder inclined offset

final calibration and

exposure time

balancing (filters)

PHD2 G and D

chemical fillingdensitometer

calibration

exposure plane

movement calibration

(mm/top)rack speedbath temperature

software

temperature offsets

pump delivery rate

dryer temperature

software temperature

offsets




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2. Preliminary Operations

2.1. Stabilisation and levelling

• Unscrew the six feet of the DKS manually until they touch the ground. Do not undo the nut• Use a steel bar to gently raise the corners, then release the screws a further three turns

• Check that the six castors are no longer in contact with the ground

• Open the dryer cover and remove the tank lid

• Place a spirit level on the tank

• Adjust the six feet on the DKS to ensure that the tank is level

Tools: 14/18 mm spanners, spirit level, steel bar Result: the machine is level (tank)

2.2. Connection and power-up

•

All the machine cabling should be in place• Put the chemicals in the machine

Installing the processing chemical KIT Fill the STABILISER, BLEACH-FIX and DEVELOPER tanks from the corresponding containers.

Preparation Carefully follow the instructions provided with the chemical kit. Cover thedeveloper tank with paper to protect it while filling the bleach tank.

Safety measuresWhen handling chemicals or racks, take the recommended safety precautions.Some products can cause irritation or an allergic reaction when they come into contact with theskin.Should these products come into contact with the skin or eyes, rinse immediately with plenty of water.If they are absorbed by the skin or splashed into the eyes, consult a doctor.

• Switching on the machine Check that the tanks contain sufficient chemicals before connecting the machine, otherwise the

heating elements may be damaged Check that the five stirring motors are rotating by touching the filter supports which should vibrate Check the level detectors (low and very low level) in the various tanks

• Positioning the racks Starting with the bleach, immerse the racks gently in their baths to avoid any overflow that would

contaminate the adjacent baths Check that the pinion on each rack meshes correctly with its motor driving pinion Check that the torque limiters are operating correctly by moving the pinions towards the outer

edge of the tank. The middle pinion is more difficult to move than the others Replace the tank lid Check the tank card high levels (high and low level LEDs on)

2.3. Checking voltages, electronic cards

2.3.1. Electrical cubicle

• Exposure lamp supply 19.5 V ±0.1 V (exposure lamp on) across the lamp terminals, on the orangeconnector located after the flexible ribbon cable inlet on the exposure head

• Exposure lamp supply ≈21 V across the supply

• On the terminal block at the bottom of the cubicle, check the following: orange +24 V ±0.5V,

white/red +12V ±0.5 V




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• On the supply /regulation card top right: yellow +5 V ±0.5 V

• If necessary, check the supplies to all the cards against the above-mentioned colour code

2.3.2. Tank card

• Vref. (Pt21) tank card 5 V ±0.01 V

• All the red diodes on the supply connector, bottom left, should be on:

white/red: +12V ±0.5 V, purple: -12 V ±0.5 V, orange: +24 V ±0.5 V

• On rack motor assembly (Pt 12) 5.5 V ±0.1 V

• Check that the heat forcing jumper is disconnected (STIR TURB JUMP)

2.3.3. IMPAG2 card

• Top right supply (fragile connector), white/red +12V ±0.5 V, purple: -12 V ±0.5 V, red +5 V ±0.2 V

• All the ribbon cables and connectors should be connected

• IMPAG2 card recognised in Windows under Settings / Control panel / SCSI adapters) / adaptec AHA290x… / Mic-tec (3x) and IMAGUS IMPAG2, address SCSI 5

Possible faults:Safety devices open IMPAG2 card not programmedPC SCSI ribbon cable disconnectedSupply: IMPAG2 card not inserted SCSI ribbon cable under the IMPAG2 card not

connectedIf no temperatures displayed: -12 V off Regulation card not set

2.3.4. Epson driver and digital sequencer cards

• Top left supply (fragile connector), orange: +20 V ±0.3 V, red or yellow +4.5 V ±0.5 V

• "SCSI" type ribbon cable and cable connected

• Cards recognised by the EpsonLCD.EXE application (see the section entitled Using

EPSONLCD.EXE); Epson.ini configuration file or pattern transmittedResult:No communication fault (success)

2.3.5. Paper transport cycle

• Check that all the paper transport motors are running correctly and rotating in the correct direction

• Run all the motors via SU / Synoptics / Paper transportOpen the feeders, feeder motor and the cutter Module Y motor, exposure plane, printer module, feed module, sorter

Possible faults:Safety devices open (24 V)

Paper transport or optical card switches incorrectly programmed (rotation direction PB)

2.4. PC

• OS, CMOS and application loaded, patch applied, if required

• Cicclone card programmed Firmware V208, Driver V1002 Card recognised by FlashMemoryLoader.exe (for firmware and driver), with driver V2002 EpsonLCD.exe for communication with digital sequencer card, with driver V2002

• MicroTec drive and IMPAG2 card recognised in Windows (addresses: 0, 1, 2)

• ZIP drive and IMPAG2 card recognised in Windows

• Card and cable connections:Elo touchscreen on COM2 port

Modem card connected to LINE




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Cicclone card to Epson driver and sequencer cardsSCSI 2903 card to IMPAG2 boxNetwork card (one connector)SCSI 2930 card to Imagus scanner

• SCSI plugs on Imagus scanner and IMPAG2 card box

3. Dryer Installation

3.1. Adjusting the dryer feet

• Apply a drop of fine-thread locknut glue to the threaded parts of each foot

• Adjust the front foot to align the dryer horizontally with the front of the machine

• Adjust the back foot until the casing is perfectly balanced on its two feet

• Check: press on different parts of the dryer to ensure that the feet do not give way

Tools: 4 mm BTR key, spirit levelResult: the cover is balanced and aligned with respect to the frame, maximum clearance 0.5 mm

3.2. Dryer transmission torque

• Open the dryer and turn the sprocket wheel manually

• Check the mechanical transmission of the pinions and that there are no hard spots

3.3. Adjusting the dryer wheel drive screw

• Slacken the screw until the dryer is no longer driven by the racks

• Obtain the drive point by tightening the screw ¼ of a turn. If the dryer is not driven, tighten the screwan extra ¼ of a turn and so on, until the drive threshold of the wheel is reached

• Now tighten the screw a further 1½ turns• Check that the sprocket wheel does not touch the casing when pushed fully home

Possible fault: incorrect position of the internal part of the casing

3.4. Dryer temperature

• At the dryer fan output, check that the heating elements are working

• Check that the heat adjustment potentiometer is working

Possible faults: Thermal fuse OOSBad terminal block connection (lug trapped between two blades)Turbine connection

CTN card OOS Control potentiometer OOS or incorrect contacts

4. Software-defined Setup Procedure

Adjust the settings in the order in which the tabs appear and refer to the appropriate sections for further information.Click on SU – Password: DKS – Settings

On each tab, the screen is divided into two sections: the actions required for the settings appear on theleft and the available synoptics (Chemistry, Exposure, Exposure Times, short procedure and full screenprocedure) appear on the right). The procedure in this window is displayed via the Help button (“lamp”).




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5. Tank Installation (Processor)

5.1. Calibrating the pump delivery rate:

5.1.1. Selecting the chemicals used

• The DKS application must be closed

• Run the C:\DKS\CHIMIE.EXE application

• Select the chemicals used on the machine together with their appropriate hydraulics – KIS chemistry: SP20EM_C – Kodak chemistry: concentrated PrimeSP

5.1.2. Priming and checking the replenishment pump delivery rate

• Insert the chemical bypass pipes in the test samples after removing the plugs

Password: DKS 1500

Priming

• SuperUser / Settings / Processor

• Tick the pumps to be primed

• Run a pump 20-revolution cycle

• Continue this operation until a constant delivery rate is obtained

• Depending on the viscosity of the chemicals used, it may be necessary to prime the pumps withwater only by shunting the filter. Unscrew the filter top fitting, insert the pipe with the appropriate endimmersed in the water and prime the pump

Checking / adjusting the delivery rates

• Run a 20-revolution cycle on each pump




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• Check the Delivery rate table

Possible faults: pump high delivery rate not preset: (screw home, then release four turns)Pump low delivery rate not preset: (screw home - maximum delivery rate)

Hydraulic flow reversal, non-return valve defective or incorrectly fitted, O-ring defective or incorrectly fitted Air entering the dip pipe when the pump is running (O-rings incorrectly fitted)In the event of a pump discharge, check that the back-flow valves are fitted the right wayround

KODAK concentrated chemistry:

Desig. Order no.

20 cycles Testsample

Max. Min. Destination

Concentrated developer DEV 1 43 ml ± 3 ml 100 ml 46 ml 40 ml Dev. bath10 l water tank H2O 2 150 ml ± 10 ml 250 ml 160 ml 140 ml Dev. bath

10 l water tank H2O 3 150 ml ± 10 ml 250 ml 160 ml 140 ml BL-FIX bath

Concentrated bleach B BL B 4 43 ml ± 3 ml 100 ml 46 ml 40 ml BL-FIX bath

Concentrated bleach A BL A 5 43 ml ± 3 ml 100 ml 46 ml 40 ml BL-FIX bath

30 l water +concentrated stabiliser

STAB 6 150 ml ± 10 ml 250 ml 160 ml 140 ml STAB bath 3

KIS concentrated chemistry:




Page 9/38



Desig. Order no.

20 cycles Testsample

Max. Min. Destination

Concentrated developer DEV 1 43 ml ± 3 ml 100 ml 46 ml 40 ml Dev. bath

40 l water H2O 2 150 ml ± 10 ml 250 ml 160 ml 140 ml Dev. bath

Water + stabiliser instabiliser bath 1

H2O BL 3 150 ml ± 10 ml 250 ml 160 ml 140 ml BL-FIX bath

Concentrated bleach BL 4 43 ml ± 3 ml 100 ml 46 ml 40 ml BL-FIX bath

Concentrated stabiliser STAB 5 43 ml ± 3 ml 100 ml 46 ml 40 ml STAB bath 3

40 l water H2O 6 150 ml ± 10 ml 250 ml 160 ml 140 ml STAB bath 3

• If required, adjust the delivery rate on the corresponding pump casing (see above diagram).Continue until the correct delivery rate is obtained

• Record the measurements and enter them on the GUI (Graphic User Interface)

• Refit the plugs on the pipes

5.2. Setting the bath temperature

• Check that the reference voltage on the tank card is 5 V

5 V ref between PT21 and PT22 at 5 V ± 0.01 V

When the machine is ready (bath heated to the correct temperature = tank card LEDs 1, 2, 3 regulated)

• Set the temperature for each bath using a thermometer; do not use the monitoring probe on theChemical tab

• Developer: test point DEV: PT1, Potentiometer: P1, LED 1, value 40°C ± 0.1°,

voltage ≈3.23 V

• Bleach: test point BL: PT3, Potentiometer: P2, LED 2, value 38°C ± 0.3°C, voltage ≈ 3.03 V

• Stabiliser: test point STAB: PT5, Potentiometer: P3, LED 3, value 37°C ± 1°, voltage ≈ 2.92 V

NOTES:Temperature setting: +11 mV corresponds to +0.1°C in the bathLeave the thermometer (reference) for one minute to check the stability.LED 1, 2, 3: heating element control, high value = heating, low value = regulation mode (temperaturereached), off = set temperature exceeded

5.3. Setting the temperature offsets

This procedure is used to calibrate the display and the actual temperature of the baths.

Machine in regulation mode:

•

Ensure that the temperature of the developer bath is 40°C +/- 0.1°CMeasure the temperature on the opposite side to the heating element

• Enter the offset value in SU / Synoptics / Chemical processor / Temperature to ensure that the actual

and displayed measurement correspond, offset approximately ±0.2

• Repeat these instructions for the bleach and stabiliser baths

Measure the temperature on the opposite side to the heating element

• Enter the offset values

5.4. Checking the temperature probes

The developer temperature can be read directly on the Chemical/Dev, BL or STAB tab

• Compare the measured temperature with the displayed temperature

Result:




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Maximum deviation between the measured value and the displayed value ± 0.1°C.

5.5. Setting the rack speed

• Check that the racks rotate by turning the drive belt manually anticlockwise and ensuring that thereare no hard spots and no excess strainThe rack speed is displayed in Hertz (Hz) on the GUI

• Use pushbutton PB1 to rotate the racks; LED 14 lights up

• Adjust the speed via potentiometer P7 in the SET SPEED area

Depending on the machine configuration, the values displayed on the configuration screen are asfollows:

KIS concentrated chemistryref: SP20EM_C chemical

(20s)

KODAK concentratedchemistry ref: Concentrated

PrimeSP chemical (30s)

Long racks 129 Hz ±±±± 3 Hz 86 Hz ±±±±2 Hz

Short racks 112 Hz ±±±±3 Hz 75 Hz ±±±±2 Hz

Possible fault if the rack speed is not constant, rack motor supply filter card defective (solder brokenwhen the motor supply leads were tightened)




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6. Densitometer Calibration (Densitometer)

6.1. Checking the densitometer acquisition line

• In SU / Settings / DENSITOMETER / Calibration

• Select Chart Acq. Raw Data and Pattern Acq. Raw Data

This displays the charts on which the Red, Green and Blue cell response values can be checked.The vertical lines on the graph indicate where the measurement was taken: the higher the value, the

lighter the colour (e.g. white ≈ 2000, gray ≈ 1500)

RESULTS:

• Dynamic 1st checkRed: ValueR_Max – ValueR_min > 800 (between black and white)Green: ValueG_Max – ValueG_min > 800 (between black and white)Blue: ValueB_Max – ValueB_min > 800 (between black and white)

• Static: 2nd check, minimum values on gray shown in green > 1500

Possible faults:Tank card focussing balls missing Fibre not connected or incorrectly connectedOptical fibre cable cut, bent or crushed (by the dryer cover)Densitometer defective Acquisition line defectiveDensitometer lamp incorrectly fitted Densitometer lamp voltage incorrectDensitometer chart glued the wrong way round Densitometer defectiveGraphs offset and results inconsistent (e.g.: gray at 50 instead of 100), check the developing time of thechemicals used in Chimie.exe; (KIS, 128 Hz, DevTime = 20 s), (KODAK, 86 Hz, DevTime = 30 s)Drying rack detection cells incorrectly adjusted

6.2. Calibrating the densitometer against the calibration photo

• In SU / Chemical synoptic, select DENSITOMETER, Calibration

1st check

2n

check




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• Enter the reference values found on the gray and white calibration photo

• Insert the calibration photo in the direction of the arrows, the photo side upwards (when it enters thedryer, the photo is slightly offset to the left) Press Start The densitometer analyses the photo

• Wait for the "Validate" message and retrieve the reference photo

• Recalibrate (to ensure that the densitometer lamp is at the right temperature)

• Measure the calibration photo to check the values given by the densitometer in SU / Chemicalsynoptic / DENSITOMETER / Measurement

RESOURCE USED:Valid calibration photo

RESULTS:

The densitometer measurements should be the same as those in the calibration photo to ±2 points for

three consecutive measurements. Otherwise, recalibrate the densitometer.

7. Exposure Head Settings (Camera)

7.1. Setting the parallelism and concentricity of the exposure head bearing and barrel

They must be set at installation.The mechanical axis of the barrel must be perpendicular to the head bearing plane of the LCD and mustbe adjusted, if necessary. A special tool is required and the entire exposure system must be removed.

7.2. Setting the parallelism and concentricity of the exposure head bearing and exposureplane

Safety goggles must be worn if the LASER system is used.

• Belleville spring washers should be used to mount the exposure system on a prestressed floatingplaten

• Place the LASER system on the exposure plane, centering it with screws under the exposure planecell support bedplate; the LASER beam should be in the optical axis of the machine and not in thecentre of the exposure plane

• Place a mirror on a free lens position, with the mirror side downwards

• Release the locknuts, then ensure that the bearing support is level in both directions by adjusting the

three grub screws. The LASER beam should "return" to its origin




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• Check the position of the input polariser; the polariser mark (ref: 988220158) must be at +45° withrespect to the ribbon cable (= polarisation axis in the ribbon cable axis) and the mark must be alignedwith a retaining screw in the LCD unit and not with a retaining screw in the LCD screen. This setting

is easily achieved by rotating the LCD assembly to align the screw and mark visually (eye, screw,mark)

• When the setting is completed, replace the light tube subassemblyResult:The LASER spot return must be within a 0.5 cm diameter circle, centered on the LASER output.

7.3. Setting the mechanical centre of the reference lens

• Display a centering pattern on the LSD, MireCentrage.png

• Position the target on the exposure plane or on a sheet of white paper

• Position the reference lens to centre the pattern transversally and to incline it, using theSettings/Optical/OFFSET/Start tab and the Lens (lateral position) and LCD (inclination) buttons. Clickon "OK" or "Restore" to save these settings or to return to the previous ones

• Click on START to check this setting; the target should be in the centre of the exposure plane cell

• Check that the longitudinal centering (= paper feed direction) is less than 4 mm from the cell axis,otherwise adjust it using the screws on the floating platen (see previous section)

• Adjust the longitudinal setting for the lens offset via the software

8. EPSON LCD Video Setting, SHARPNESS (Camera)

Lens

LCD plane

Exposure plane = Image plane

Aim: To rotate the lens to move"point A" onto "B", so that all theplanes intersect on the same"straight line".

A

B

LCD

LCD ribbon

Polariser

+ 45°




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8.1. Preliminary settings

• Preset the polariser (visually with the help of the mirror)

• Preset the sharpness (visually on the exposure plane using the centering pattern)

• Preset the flicker (default value = 163)

8.2. Setting the flicker

• A flicker fault is indicated by flashing pixels. A camera can be used to observe the flashing on theexposure plane

• Use the middle camera from the group of five cameras. This camera is connected to the videocapture card and the VidCap application (or equivalent). Do not use the sharpness setting application(the control screen image is not refreshed fast enough when the "sharpness setting" application isused)

• To obtain this setting, set +10 points on the flicker and the pixels will flash. If the same flashingoccurs with -10 points, the setting is centered

• Use the SU / SETTINGS / CAMERA / FLICKER tool• Results

The pixels do not flashPossible faults: horizontal lines every 4 to 6 pixels

8.3. Sharpness

Use the middle camera to adjust the sharpness in the centre of the exposure plane.

• Check that the lens plate can be adjusted and that the adjustment range is > 2 mm under the lenssupport

• Fit one or more attenuator filters (ND0.6) or display a darker pattern on the LCD

• Adjust the centre sharpness on the red, using the lens focus, not the plate adjusting screws

• Check the other colours, first the green, then the blue• Adjust each lens plate for green, red and blue, using the other cameras

• Whenever you readjust the focus, you may have to readjust the lens plate because the optical axis(adjusted via the lens plate) differs from the mechanical axis (focus adjustment) and because theoptical axis rotates about the mechanical axis when the focus is set

Results:Sharpness in the red or green over the whole plane, slight blurring acceptable in the blue at the edges.

8.4. Positioning the lenses

This adjustment sets the optical axis of each lens perpendicular to the LCD plane (in theory). However,(in practice) its allows the LCD, lens and exposure planes to intersect at a "point" (straight line).

Sharpness over the whole exposure plane surface for all the lenses indicates that this setting issuccessful.




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9. Optical Adjustment (Optical)

9.1. Checking the reference lens offset

• Position the target on the exposure plane

• Set the LENS and LCD parameters for centering purposes, if required

• Click on "OK", or click on "Restore" to return to the previous parameters

9.2. Adjusting the polariser

9.2.1. Preadjusting the polariser

• Check that the input polariser is at 45° with respect to the ribbon cable (polarisation axis in the ribbon

cable axis)• Display the Black-Gray-White pattern, PHRtension.png

• Set the filter to HOLE

• Open the exposure head top side cover to access the LCD

• With the help of a mirror, rotate the polariser until you obtain the colours in the following order fromleft to right: White - Gray - Black, (the black towards yourself)

• If required, (too much light), reduce the light flow using an ND0.6 neutral attenuator filter

Result: try to obtain maximum image contrast visually without any red appearing in the black.

9.2.2. Fine adjustment

• Replace the cover with a black curtain to ensure that the chamber is dark, allowing you to adjust the

polariser directly

• Run the DKS2 application

• In SU / SETTINGS / OPTICAL / POLARISING

• Select the required positions, then click on "Start"

• Ensure maximum contrast on Red (max. difference)




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• Offset the polariser in the same direction; the Red value decreases, while the Green and Blue valuescontinue to increaseFirst the Red should be set to Maximum, then the Green and the Blue. To obtain the correct setting,

increase the contrast in the Blue without losing too much in the Red. It should be about 1 mm left of the maximum contrast in the Red

• Click on "OK" when the maximum value has been obtained

• Check that the "Differences" on the other colours are consistent, with the exception of the "Blue"

• Then click on "OK"

• To obtain the required contrast values, you may have to change the gain on the Epson Ravage card(see Adjusting the Epson Ravage card parameters)

• Whenever you adjust the gain, you must readjust the polariser

Results: The Red value must be between the High Blue and Green values

Difference of approximately 400 +50/-50 on the Blue, Red, GreenMaximum difference of 50 points between the High Blue and Green

9.2.3. Measurement stability

• In SU mode, click on Synoptics \ Optical \ Optical \ LCD \ LLCD measurement

• Click on "Stability" for two minutes (approximately 30 measurements) to run the application and toobserve the results.

• Make a print screen, print it and add it to the file.Result: no signal (for each colour except blue) should exceed the extreme values +3 / -3.

Possible faults: IMPAG2 card OOS (peak or trough on the graph when the racks are started up or

when the densitometer lamp comes on, => analog to digital converter defective)

Polariser rotation

Colour

difference

value Set value, Red

between Green

and Blue

Red

max.

Green

max.Blue

max.




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24 V supply defectiveFilter disk defective Exposure plane cell defective

10. Exposure LUT Creation (LCD Response)

10.1. LUT (Look Up Table)

• Check that the chamber is dark

• In SU / Settings / LCD Response mode

• To run a fast LUT, check "Fast LLCD response" to display the extreme values quickly

• Click on "Measurement"

• To run a normal LUT, uncheck " Fast LLCD response"

• Click on "Measurement"

The following results should be obtained:

• The graphs must decrease from 0 to 1023

Possible fault: check the setting of the input polariser (+45°), then the setting of the output polariser.

The values obtained should be:

• Level 0 (Black LCD, White paper)

Red at 0: 350 < Red_level0 < 450

Green at 0: 350 < Green_level0 < 450

Blue at 0: 350 < Blue _level0 < 450

Possible fault: Check the gain setting

• Level 1023 (White LCD, Black paper)

Red at 1023: Red_level1023 = -420 ±±±± 2

Green at 1023: Green_level1023 < - 300

Blue at 1023: Blue _level1023 < - 260

Possible fault: check the setting of the input polariser, then the setting of the output polariser.

• Chromatic aberration




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Max (Red_level50 or Blue_level50 or Green_level50) - Min (Red_level50 or Blue_level50 or Green_level50) < 40

Possible fault: check the setting of the output polariser.

• The neutral level (positive/negative switchover) must be between 200 and 250

• If the above-mentioned results are obtained, click on "Validate"

• Glue the polariser carefully on the periphery (black LOCTITE 5900 – silicone)Caution: the setting must be readjusted if the ring moves when it is glued

• Make a print screen, print it and add it to the file

Possible faults if the values are not within limits:Polariser out of order Filter disk defectiveEpson.ini incorrectly programmed Strands connected on the Ravage cardExposure lamp OOS Exposure lamp voltage incorrectEPSON card gain modified

10.2. Setting the Epson Ravage card parameters

10.2.1. Gain setting

• Set the gain to obtain a dynamic on the red between 780 and 850 via SU / SETTINGS / OPTICAL /LCD GAIN

• The gain should be between 210 and 225

Possible faults: if the gain is >230 to obtain the red dynamic, check the input polariser, then the outputpolariser

Caution: the increase in gain reduces the setting range of the gray levels; however, this decrease maybe required to correct a pixel that was lost during the PRNU process.

When the settings are complete, check the stability of the cell, the gain and the exposure LUT.

11. Paper Calibration (Paper Calibration)

11.1. Autocalibration

• Run "Calibration" from the SU /SETTINGS / PAPER CALIBRATION screen

• Open the "Exposure Data" window from SU / Synoptics

• ExposureCheck that all the offsets are zero and that the bath is at the correct temperature

•

•

The offsets must be zero




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• Start

• Calibrate both cartridges

RESULTS:

• If the calibration is successful, the "OK" button becomes accessible• Stability:

Take the last photo output and measure it with a Macbeth, then take those measured by themachine. The values shown in the "Sens" boxes on the "Paper Setup " tab correspond to the lastcalibration photo output- 2 pts < Red_MacBeth_Value – Red_Densitometer_Value < 2 pts- 2 pts < Green_MacBeth_Value – Green_Densitometer_Value < 2 pts- 2 pts < Blue_MacBeth_Value – Blue_Densitometer_Value < 2 pts

Possible faults:Epson.ini incorrectly programmed Separator damagedDensitometer incorrectly calibrated or not calibrated IMPAG2 card damaged or incorrectly setDensitometer acquisition line fault Densitometer or exposure lamp voltage incorrectUnstable cell measurement, see the relevant section

11.2. Checking the reference lens position

• Change STOP (red) to GO (green) (be careful not to leave any paper, etc.)

• In SU / Settings / Optical / Offset / Start

• Check that the LCD image is horizontal and centered on the exposure plane cell

12. Photographic Settings (Photo Quality)

12.1. Checking the sharpness

• Print and analyse a PRNU pattern. Poor sharpness can cause problems in centering the LCD pixelswhen the PRNU is calculated

RESULT:Use a magnifying glass to check the sharpness at the four corners of the PRNU photo. The LCD pixelgrid should be clearly visible. Also perform this test in the centre and round the periphery of the photo.

12.2. PRNU (Pixel Response Non Uniformity)

The machine chemistry must be at the right temperature and in perfect condition, the racks

must be clean and the exposure LUT and the sharpness must be set correctly.Do not touch the photos to be scanned with your fingers. The lenses and polariser must beclean. Clean them if necessary.The scanner glass must be clean and free of dust.

The PRNU corrects any LCD/polarising defects and any chromatic differences.

Exposure




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12.2.1. Uniformity (PRNU)

• Print three sets of PRNU patterns using an ND0.4 or ND0.6 filter (to increase exposure times)

• Take the best pattern, ensuring that it is free of external dust, fluff, marks and all traces of chemicalsand that it has not been scratched by the rack

• Scan this pattern using the EPSON 1640SU scanner or *another scanner , see the scanningprocedure

Special precautions: in the event of a gray vignette on the left (*right), ensure that the photo is f laton the scanner glass, blow on the photo to remove any dust and scan it. The scanner glass mustbe clean.! any dust on the glass will be corrected as an LCD defect!

• PRESCAN, cropping. The gray chart must appear at the top.

• SCAN

• *Save the results file on the scanner station under SCAN_ machineno_passwordno. BMP

• *Copy this file (130 MB min.) to disk D:\ as scan.bmp




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• Check the calculation values:Threshold = -1 (automatic) or 200, to be determined according to the results of the calculation. If thesoftware detects pixels in the "white area", reduce the threshold and vice versa.The threshold is the value from which the software considers that there is some white. It may benecessary to enter a value other than -1 for the first run, as there are considerable differences indensity on the scanned photo.Pixel_Size = 3 (1st run), 3 (2nd) run, 5 (3rd) run, 7 (4th run and following runs)This number represents the number of pixels in the scan file taken into account round the centering point (DibReperage.Bmp file). Pixel_Size = 3 gives one point above and one point below thecentering point, Pixel_Size = 7 gives three points above and three points below the centering point.The lower the value (3) the more high frequency faults will be corrected; the higher the value (7), thesmoother the PRNU.Centering_pixels_no. = 17This number represents the number of scan file centering points taken into account round thecentering point (DibReperage.Bmp file). It can be increased when the sharpness is difficult to

achieve, max 19.Distance_between_pixels = 5This value is related to the resolution used during an 800 ppi scan and is equal to the scanning pixel step (Scan.Bmp file) required to go from one LCD pixel to another.

• Start the PRNU calculation PRNU Calculation

If an error occurs, the origin of the photo has not been found and the threshold must be adjusted.The processed photo is stored in D:\LOGS\DIBCOINS.BMP

• Click on "OK" before printing other patterns

• The software has generated the PRNU/R/G/B.BMP and PRNU/R/G/B _date_time.BMP files andrenamed the Scan file according to the same principle to prevent the same file being used for another calculation!

• Print a new PRNU pattern and add it to the file

* these operations should be carried out using a remote scanner not connected to the machine.

Results:No dust (white spot)No density fault (dark area), 0.06DO in the three colours, R,G,BNo trace of chemical (white traces)Uniform gray, uniform density, no frame

12.2.2. Detailed scanner procedure - Agfa Arcus1200 or Hi DuoScan

• Use the "prnu_pattern" scanned photo (magenta or gray pattern)

• The scanner glass must be clean on both sides! any dust on the glass will be corrected as an LCD defect!

• Place the photo on the scanner glass with the vignette on the right• Start up Agfa Photo Look 3.50.01 or Photo Shop




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• Click on "Crop" to define the scanning area for the "Histogram" parameter, chart area only, smallestpossible area including the complete chart.

• Click on "Histogram" in the "Settings" field

• Click again on "Histogram" to display the histogram window, then click on " Automatic".

• Recrop the whole photo without changing the settings

• Scan the image and check that the parameters are as follows:

• Click on "Digitise"

• Save the file obtained (approximately 125 MB) on the hard disk (C:\DKS directory), then copy it to amedium that can be used on a DKS or by the network on the current machine.

Histogramcropping area




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12.3. Setting X4 and X9, piezoelectric system

This setting is based on the same principle as the PRNU: the scanned image is analysed to ensure that

the points are equidistant.

• Print Pattern (5 patterns)

• To prevent vibrations, do not touch the machine while it is printing

• Select the most typical pattern

• PRESCAN, cropping: UP must be at the top and three spots must appear in the corners (see

Scanning area)• ACQUIRE

• *See the Detailed scanner procedure section for the histogram settings. The scanning parametersshould be as follows:

Y axis

X axis

Piezo X9 positions

1 4 7

852

3 6 9

The X axis is in the LCD ribbon cable axis and Y is perpendicular to it




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• *Place the photo to be scanned on the scanner so that the word "UP" is legible

• *The scanning area is defined as follows:

• The scan must produce three black points in the top and bottom left-hand corners and the top right-hand corner only

• *Save the file obtained (approximately 25 MB) to the hard disk (C:\DKS directory), then *copy it to amedium that can be used on a DKS or by the network on the current machine under D:\.PiezoX9.bmp.

• Start the calculation

• Click on "OK"

• Print five new patterns* these operations should be carried out using a remote scanner not connected to the machine.

Results of the values calculated in the table below

60 V ±7 V for positions (2-Y, 4-X, 5-X, 5-Y, 6-X, 8-Y)

100 V ±10 V for positions (3-Y, 6-X, 7-X, 8-Y, 9-X, 9-Y)

3 centeringpoints




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To the naked eye, the gray in the test areas should be uniform with no defect (5/5) and the white linesevenly spaced.

Results with an X7 magnifying glass: (should be obtained on at least three of the five patterns)Even spacing in the mesh of points on the pattern (x 9 calculation)Uniform gray in the test areas, no pixels visibleUniform black and white lines in both directionsNo dominant white lines45° and 135° angles

Possible faults:

Reversed piezo cabling on X ⇔ Y channels, uneven movement of the piezo system

If the voltages in X (or Y) are too high, the movement along X (or Y) is impeded by cuttings in the slots,misaligned slots, a nut blocking the slots, an incorrectly fitted piezo, and so on.If the two diagrams are not identical, the system has generated a slight rotation, see above for possiblefaults.It must be possible to distort the bare plate (without piezo or spring) manually in the X and Y directionswithout any effort, otherwise see above for possible faults.If the values calculated are > 135 V, the piezo card returns a voltage of 10 V rms.

13. Movement Calibration (mm/top)

The purpose of this calibration is to obtain an accurate value between the motor pulses (tops) and the

actual movement of the photo (en mm) on the different subassemblies.

Uniform grayno ruling

Continuous white lines


Regular 45° and 135°angles




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The cartridges should be loaded as follows: top 203 or 240, bottom 102 in the dual-track system.The C:\DKS\Parametres\TransportPapier.ini file should be updated.The measured values should be within 1/10th of a mm.

13.1. Calibrating top feeder movement

• Open both feeder supports

• In SU / Settings / Mm/top / Feeder / High

• Measure the length of the photo obtained (L in mm), approximately 300 mm

• Enter this value

• Also measure the photo diagonals

Results: diagonal deviation ± 2 mm on a ≈300 mm photo

Mm/top = 0.16 ± 0.02

13.2. Calibrating bottom feeder movement

• In SU / Settings / Mm/top / Feeder / Bottom Left and Bottom Right

• Measure the length of the photo obtained (L in mm), approximately 300 mm

• Enter this value

• Also measure the photo diagonals

Results: diagonal deviation ± 2 mm on a ≈300 mm photo

Mm/top = 0.16 ± 0.02

13.3. Calibrating movement on the exposure plane

• Print the pattern

• Measure A and B on the image, A ≈ 75 mm and B ≈ 150 mm

• Enter the values

Results: Mm/top = 0.26 ± 0.02

Note: this setting is extremely important for centering the paper.




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14. Lens Positions (Centering)

The purpose of this setting is to centre the image correctly on the exposure plane for the reference lens.The measured values should be within 1/10th of a mm.

14.1. Determining the turret offset, origin of the lens and LCD

X,Y lenses allow the optical centre offset projected onto the exposure plane induced by a change of lens (barrel faults) to be taken into account.X90,Y90 allow the optical centre offset projected onto the exposure plane induced by rotating the LCDthrough 90° to be taken into account.

• In SU / Settings / Centering / Lenses

• Print Pattern

• Enter on the photo all the values to be measured (X, Y Lmag, and so on)• Lens 1 (reference): X and Y must be equal to 0 and Lref=Lmag1

• Enter the other X and Y values of the other lenses (caution: the values are in pixels)

• Enter the X90 and Y90 values of the LCD at 90° (caution: the values are in pixels)

• Click on Calculation, then Validate

Note: Simply change Stop/Go from red to green and the application will process the optique.ini values.

This setting cannot be checked by printing another pattern.

14.2. Checking the parallelism of dual-track photos

• Print identical photos using the dual-track system




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• Check that they are parallel on the exposure plane and on the printout. To do this, open theexposure chamber and hide the exposure plane cell to increase the exposure times and measure theparallelism

• Print Pattern

• Calculate (a1-a2)+(a7-a8) which must be less than 0.7 mm, or use the Impag2Mon.exe module,max. fault <1.5mm (on 300 mm) to measure, on the exposure plane, two 102 x 300 photos printedfrom the dual-track system

• Set the adjusting screw on the bottom feeder, if required (the tighter the centre screw, the closer thesheets on the exposure plane)

Results: max. deviation < 0.7 mm

Note: this setting is extremely important for centering the paper.

Possible faults:Dual-track feeder to be reset using the centre screw (the tighter the centre screw, the closer the sheets

on the exposure plane)Exposure plane incorrectly positioned Module Y defective

14.3. Lateral offsets, inclined feeders, distance between tracks, exposure plane (PHD2)

• In SU / Settings / Centering / Paper Cutter & PHD2

• Print Pattern 203 x 300 and 102 x 152 using the dual track system

• Enter on the photo all the values to be measured (a1..a8, E1,E2, G, D, B, and so on)

• Click on Calculation, then Validate

14.4. Checking the centering

• In SU / Settings / Centering / Paper Cutter & PHD2

• Print Pattern 5 times

⇒ No red should appear in the corners of any pattern

• Print five 203 x 300 centering patterns

⇒ Photo length = 300 ± 1 mm


• Print five 102 x 152 centering patterns, single track, right

⇒ Photo length = 152 mm ±0.5 mm


• Print five 102 x 152 centering patterns, single-track, left

⇒ Photo length = 152 mm ± 0.5 mm


• Print five 102 x 152 centering patterns, dual-track⇒ Photo length = 152 mm ± 0.5 mm


⇒ The parallelism of the photos should not exceed 0.7 mm

• Print five 203 x 300 centering patterns with a 5 mm white margin

⇒ 5 mm margin ± 0.5 mm

• On 10 photos of the same length, max_length – min_length ≤0.5 mm

15. Determining the Exposure Head Colour-balance Filters (Filters)

Initial conditions: X9 / X4 must be set.




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When fitting the filter(s), max. 2, avoid introducing large particles of dust or cuttings into the slot; this dustwould be visible on the photo and penetrate the collimating lens light tube.

• In SU / Settings / Filters / Top Paper

• Click on Start

• Note the sensitivity exposure times for Red, Green and Blue (Tr, Tg, Tb)

• Note the filters to be fitted

• Install them, ensuring that they are dust free

15.1.1. Checking the exposure head colour-balance filter

•

In SU / Settings / Calibration• Click on "START"

• Note the sensitivity exposure times for Red, Green and Blue (Tr, Tg, Tb)

• Wait until the calibration is complete

• When "Validate" is enabled, check that:

• The sensitivity is 100 for the three colours (tolerance ± 10)

• The reciprocity is equal to the sensitivity for the three colours (tolerance ± 10)

• If the criteria are met, click on "Validate", then on "OK"

• If the criteria are not met, recalibrate

• Calibrate both cartridges using the same criteria

RESULTS:

Exposure times30 ms < red_time < 200 ms30 ms < green_time < 80 ms30 ms < blue_time < 80 ms

Caution: three successive sets of values are displayed, but only the second set is to be used.




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16. Use of EPSONLCD.EXE

The minimum versions of the Cicclone driver and firmware required to use this application areV2.0.0.205 and V208 respectively.

17. Photo Quality and Timing and Production Rates Evaluation

17.1. Photo cropping

• Print ten patterns using the Mire_TEST.BMP file (102 x 152 on dual-track and 203 x 300)• Check that no light enters, check lengths and centering

• Add a copy to the file

Results 102 mm x 152 mm (green area)

• Photo length: 152 mm ± 0.5mm

• On 10 photos (L max – L min) < 0.25 mm

• Photo width: 102 mm ± 0.2 mm

• Deviation on photo diagonals: max. 1.5 mm

• Inclination on length: +/- 0.25 mm

• Uncropping on length: +/- 0.6mm

• Uncropping on width: +/- 0.4mm

• Track parallelism < 0.7 mm

Results 203 mm x 300 mm (green area)

• Length: 300 mm ± 1mm

• On 10 photos (L max – L min) < 0.50 mm

• Photo width: 203 mm ± 0.2 mm

• Deviation on photo diagonals: max. 2.5 mm

• Incline on length: +/- 0.5 mm

• Uncropping on length: +/- 1 mm

• Uncropping on width: +/- 1 mm

Choose the pattern

to be exposed *.bin

Send to the card,memory plane 1

Send to the LCDfrom memory plane1

Action

feedback :success or error

Softwareversions

Send to the file

parameter card

Select theparameters file

To program thedigitalsequencer

card, enter 400in the white box




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17.2. Checking for dust and defective pixels

• Print two white patterns from the MIRE_BLANCHE.BMP fileResult: no black pixels should appear on the photo.

• Add a copy to the file• Print two gray patterns from the MIRE_GRIS100.BMP file

Result: no white pixels should be immediately visible

• Add a copy to the file

17.3. Chromatic aberrations:

• Use the ten test pattern "EST_DKS.BMP" file Analysis of the photos and results:

• Central neutrality: use the Mac Beth to record the 100 gray values in the centre

95 < red (R) < 105, 95 < green (G) < 105, 95 < blue (B) < 105

• Density deviation on the green: use the MacBeth to record the 100 gray values in the centre and inthe four corners. Subtract the centre green value from the value of the green at each angle and applythe following formula to find the maximum:

Max. value (Green angle (Gangle) – Green centre (Gcentre) ) ≤≤≤≤ 6

• Chromatic aberration

Max (Red – Green) – Min (Red – Green) ≤≤≤≤ 5

Max (Green – Blue ) – Min (Green – Blue ) ≤≤≤≤ 5

Possible faults:Fingerprints on the lenses or polariser

17.4. X4, X9 quality with respect to amplitude, angle, direction

• Observe the diagonals using a magnifying glassDEVICE USED:X7 magnifying glass

Results with an X7 magnifying glass (3 patterns / 5):

• No discontinuity in the mesh of points on the pattern: X9 calculation

• Uniform gray in the test area, no pixels or meshing visible

• Uniform black and white lines in both directions

• 45° and 135° angles

Even graywithout ruling



Regular 45° and 135°angles




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17.5. Dual-track timing

• Change Stop/Go to red

• On the SU / Settings / Final Control tab, run <Productivity> (order for sixty 10 x 15 photos using thedual-track system)

• Change Stop/Go to green to start the run

• Start the timer after the first two photos (no.1) and stop it after the last two photos (no. 30)

• Check the rack speed displayed on the screen: 129 Hz +/-3Hz

• The maximum time measured should be 2 min. 19.2 s (58 photos) at > 1500 photos/hour

Possible faults:Exposure times incorrect Rack speed incorrect

17.6. Timing large format photos

• Change Stop/Go to red

• Give an order for seven photos (paper 203 x 300)

• Change Stop/Go to green to start the run

• Start the timer after the first photo and stop it after the seventh photo

• Check the rack speed displayed on the screen: 129 Hz +/-3Hz

• The maximum time measured should be 1 min (6 photos)

Possible faults:Exposure times incorrect Rack speed incorrect

17.7. Adjusting the printers

• Open the dark chamber and the chemistry door and remove the printer modules

• If required, check the printer modules; it should be possible to turn the inking ribbon freely manuallyin the direction of the arrow and it should drive the other ribbon

• Set the anvils after installing the printer modules, inking ribbon and printing heads




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• Take a strip of photographic paper, working from one anvil to the next, slacken the screw to bring theanvil closer and tighten it to move the anvil away. Run the strip under the anvil, adjust the anvil until itmakes contact, then tighten the screw a quarter of a turn

• Check the print quality on the large format dual-track photos; the four printing heads operate onlywith the dual-track system

Possible faults:Insufficient printing contrast. If the ribbon is perforated: check that the motor is connected and that theribbon rotates freely; otherwise, check the anvil setting.Marks on the photo: check the surface condition of the anvils ("mirror polish")Too much print contrast and/or streaks after printing: check the anvil setting (too tight).

18. Third Lens

An optional third lens is available for the machine.

• Fit this lens on the barrel in position 2 (the topmost of the four positions) Avoid touching the polariser as you fit the lens

• Modify the C:\DKS\Parametres\OPTIQUE.INI file to ensure that the software recognises this newlens[LENS_1]BARREL_POS=2PRESENT = 0 becomes 1THEORETICAL_POS = 1970ENLARGEMENT_RATIO = 13.025641X_CENTERING = 4.683000Y_CENTERING = -3.122000

• Centre and calibrate the lens (see the Lens Positions (centering) section)

• Adjust the lens sharpness (see the section entitled EPSON LCD Video Setting, SHARPNESS(Camera))

• Print a photo on 240 x 300 paper to check the sharpness, chroma, centering, and so on

19. Machine Functional Test

19.1. Checking the ventilation

• Check that all the fans rotate as follows:The rack motor fan should blow towards the outside of the machineThe bottom low supply fan should blow towards the outside of the box

The exposure lamp fan should blow towards the top of the machineThe drying rack fan should blow towards the outside of the machine

• Check that a dust filter is fitted to the electrical cubicle

• Check that a dust filter is fitted in the dryer casing

19.2. Screen, keyboard and mouse checks

• Check that the QWERTY keyboard is configured correctly.

• Check that the client screen is clean and shows no sign of damage

• Check that the console and housing are not marked or damaged

• Check that the console lighting is operating correctly




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19.3. Checking the storage drives

Check that the drives are connected and assigned correctly as follows.ZIP to E

PCMCIA to FSmart Media to GCompact Flash to HBurner to J

19.4. Checking the link

• Connect the machine to the network via the Ethernet card

⇒ When the link is established, see the appropriate procedure

• Connect the machine to the network via the modem card (LINE)

⇒ When the link is established, see the appropriate procedure

19.5. General terminal box• Check the fuse ratings

F1 = 10 AF2 = 10 AF3 = 10 A time-delay fuse

• Check that the heating indicator lamp lights up (orange)

• Check that main switch operates correctly

19.6. Doors and outer casing

• Run a chemistry door opening and closing cycle

• Run a paper cartridge support opening and closing cycle, checking that it does not interfere with the

dark chamber door • Check that the cartridge support latches operate correctly

• Check that the various parts of the door and casing are not marked or damaged

• Check that the locks operate correctlyWhen the racks are running, open the dryer and check that the racks stop.When the exposure lamp is on, open one of the head covers and check that the lamp goes out.

19.7. Machine interior

Kodak chemistry configuration

• Two 10-litre and 30-litre water tanks

• Replenishment tank labels (REV, BLB, BLA)

KIS chemistry configuration• One 40-litre water tank

• Replenishment tank labels (REV, STAB, BLFIX)

• Replenishment pump labels:

Pump 1 2 3 4 5 6

Bellows small large large small small large

Label DEV. H2O + DEV. H2O + BLIX BL A BL B H2O +STAB

Kodakchemistry:

Colour blue white white red red white +yellow

Label DEV H2O + DEV. STAB BLIX STAB H2OKIS

chemistry: Colour yellow white yellow red yellow white




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The colour of the collar indicates the type of product pumped and the label indicates the destinationin the tank

20. Final Software Setup

20.1. Selecting the user language (if required)

• The DKS Scan application must not be running

• In Windows Start Settings Control panel Regional settings

• Select the country where the machine is to be used and click on "Apply"

Warning If the keyboard needs to be configured, go to "Input locales" and select the correspondingkeyboard. "Set as default" "Apply"

FRENCH (STANDARD) AZERTY keyboard

ENGLISH (UNITED KINGDOM) QWERTY keyboard• Click on "OK" to confirm and exit

20.2. Setting the touchscreen

• Click on START, then Settings / Control panel / ELO touchscreen/

• Click on "Input" to confirm, followed by "Calibrate"

• Follow the instructions and touch the screen to check that the arrow follows your finger

• Click on YES

20.3. Setting the screen

• Press the rear of the screen to display the dialog box

• Autocalibrate

20.4. Configuring the PC and the software

• Check that the BIOS is dated 05/30/2002

• Check the OS on the master PC

• On Explorer, locate the following two programs: C:/DKS/DKS_Scan.exe Run Version.exe. If no error message appears, click on DKS to exit. D:/Star2 /Stns.exe Click the right mouse button Properties Version tab

• In C:\DKS, run the Chimie.exe application Select the type of chemicals used in the tanks

• In Windows Explorer, copy C:\DKS\Constantes\Mires to D:\Rep_DKS\Spoolin_1

• In Windows Explorer, copy C:\Tools\Mires-controle to D:\Rep_DKS\Spoolin_1

20.5. Saving the machine parameters to CD-ROM

When the machine configuration is complete

• Make a backup copy of the machine parameters

• Copy the files to be saved (C:/DKS/parametres, C:/DKS/constantes, and so on) to theD:\rep_DKS\Sortie_Cd\GenericCD directory

• Access the application, click on the CD-R icon in the "Select outputs" area; it should turn red and the

number of directories to be saved to CD-ROM is displayed




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• Click on "Burn"

• Use the arrow to transfer the directories to be saved to the "CD to burn" area

• Use the "CD volume name" button to give the CD the same name as the serial number of the

machine• Click on Burn, then select the burning speed according to the type of CD-writer (e.g.: 12x)

• Click on BURN. The progress bar moves to 100% and the CD closes

• Repeat these steps to obtain a second copy for archiving purposes




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21. CONTROL DATA SHEET – Machine No.

First name, Last name Date: Signature:

MASTER OSVersion:

MASTER ApplicationVersion:

Firmware version EPSON cardVersion: Cicclone card 2Version:

LCD serial number

DESCRIPTION Values Results

Tank and Epson driver card voltage check

2x 10 A and 6 A supply fuse check

OK / KO

OK / KO

Filter disk power line OK / KO

Lens sharpness OK / KO

Light penetration, including cable cover behind the exposure system None

Parallelism setting over the full length ……… +/- 0.25 mm

Photo length, top cartridge ……… 300 mm +/- 1 mm

Photo length, bottom cartridge ……… 152 mm +/- 0.5 mm

Paper calibration (102 and 203) OK / KO

Exposure times on red: ……… 30 ms < R < 200 ms

Exposure times on green: ……… 30 ms < G < 80 ms

Exposure times on blue: ……… 30 ms < B < 80 ms

Exposure LUT, Red, Green, Blue level 0 R: ……. G: ……. B: ……. 350 < x_0 < 450

Exposure LUT, Green level 1023 ……… V_1023 < -300

Exposure LUT, Blue level 1023 ……… B_1023 < -260

Printing rate (1500 10 x 15 photos per hour) ………

Printing rate (360 20 x 30 photos per hour) ………

Black pixel on white pattern after PRNU no. pixels: ……… 0 pixel

White pixel on gray pattern after PRNU no. pixels: ……… 0 pixel

Developer tank temperature ……… 40°C +/- 0.1°C




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22. TO BE KEPT IN THE FILE

Photo file The last two calibration photos, cartridge 1 and 2

One set of PRNU patterns

One set of piezo X9-X4 patterns

Five cropping patterns for the top and bottom cartridges

One copy of the photo indicating the exposure LUT

One copy of the photo indicating the cell stability

One copy of the reference photos

Control sheet from the MAP folder (traceability file)

C:\dks\parametres files saved to CD-ROM



DKS 1500



Chapter 10

10. ROUTINE MAINTENANCE

10. ROUTINE MAINTENANCE

10.1 Maintenance by customer

10.2 Maintenance by technical services



DKS 1500



10.1 Maintenance by customer

See the user’s guide

D a i l y

W e e k l y

2 x m o n t h l y

M o n t h l y

E v e r y

6 m o n t h s

Cleaning the upper gears of the racks x

Cleaning of the bodywork, keypad, mouse and screen x

Cleaning of the upper part of the racks x

Cleaning of the chemical filters x

Cleaning of the drying filters x

Cleaning of the drying stainless steel guides x

Cleaning the outside of the scanner x

Cleaning the scanner filter. x

Change the chemical filters x

Clean the racks x

Cleaning the scanner filter. x

Clean the tank x

Change chemical x

Change densitometer lamp x

Replace the back printer ink ribbon cartridge If necessary

Replace the exposure lamp If necessary



DKS 1500



10.2 Maintenance by technical services

Every 6 months

O K

Check that the customer maintenance procedures have been performed

Chek the level detectors

Check the circulation

Check the speed rack motor

Check the temperature of the baths

Check the state of the shaft alignment and belt

Lubrication of motor gears

Change the chemical filters

Check the racks and always any worn parts

Change the densitometer lamp

Calibration of the densitometer with a new chart

Change the dryer filters of the drying unit

Change the dust filters of the exposure chamber

Dust the lamp unit fans

Dust the power supply unit

Dust the paper feed system

Dust the exposure head

Dust inside of optical unit cover Caution : Do not blow air below the LCD near the bottom polarizer

Clean and oil the paper cutter

Change the back printer ink ribbon cartridge.

Change the exposure lamp

Re-check the centering, parallelism and alignment of the optical assemblyand paper feed system in accordance with the procedures andrequirements for each

Check the sharpness and the X9



DKS 1500



Chapter 11

11. APPENDICES

11. APPENDICES

11.1 Electrical schematics

11.2 Cabling



DKS 1500



11.1 synoptics / Synoptiques

Référence Title Titre

060 376 801A2Low voltage diagram chemical processor Schéma principe tbt cuve A4

060 376 805A1Low voltage diagram schéma de principe DCv A4

060 376 806A1230v princip diagram A4

060 376 807BSchéma de principe X9 et disque 9 and disc princip diagam A4

060 376 808APrincip diagam paper transport motors Schéma principe moteurs transp A4

060 376 809APrincip diagam optical motors Schéma principe moteurs optique A4

060 376 810APrincip diagam stacker Schéma principe cde empileur A4

060 376 844E 230v general schematic schéma de principe 230v A3

11.2 Cabling / câblage.

Number Title Titre

060 375 807 A1 leds and switchs Affectation leds et switchs A4060 375 879A2 Tank jumpers positionning Cuve position des jumpers A4

060 375 911 Tank leds Leds carte cuve A4

060 375 944C Cabling NEC screen 15” Cablage écran NEC 38cm A4

060 376 846B S/a supply box connecting elect. S/e bloc alim cablage éléments A4

060 376 847C General wiring Cablage général A1

060 376 849A S/a board tank plate cabling Câblage s/e platine ce cuve A4

060 376 851D Cabling elect.elements enclosure Câblage éléments armoire elec A4

060 376 856C Cabling computer Câblage PC A4

060 376 857C Drawing assembly ferrite Plan de montage ferrite A4

060 376 858A Cabling board bright Câblage tablette lumineuse A4

060 376 859 A Connecting elect elements cut device Câblage éléments élect. débiteur A4

060 376 860 B Cabling s/a drying Câblage s/e séchage A4

060 376 861A S/a head exposure Montage tete exposition A4

060 376 863A Drawing synoptic flat cables Synoptique de montage des nappes A4















































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