SL5640E SL6640E V270 Skid Loader Yanmar 4TNV98 Engine Parts Manual 917304C

Yanmar4TNV98-ZNMS4TNV98T-ZNMS4TNV98-ZNTBL4TNV98T-ZNTBLEngines(P/N’s 192809, 192808,242474, 241451, 196108,196340)

Mustang 2066/76/86, 2700Vand Gehl 56/6640E, V270Skid-Steer Loaders

Gehl CTL65/75 andMustang MTL316/320CompactTrackLoaders

Form No.917304

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Revision C07/09

IntroductionThis manual covers the Yanmar 4TNV98-ZNMS (and Turbocharged version) and 4TNV98-ZNTBL (andTurbocharged version) engines with the following part numbers:Part Number 192809: Mustang 2066 (naturally-aspirated)Part Number 192808: Mustang 2076 and 2086 (turbocharged)Part Number 242474: Mustang 2066 (naturally-aspirated)Part Number 241451: Mustang 2076/2086/2700V and Gehl 5640E/6640E/V270 (turbocharged)Part Number 196108: Gehl CTL65 and Mustang MTL316 (naturally-aspirated)Part Number 196340: Gehl CTL75 and Mustang MTL320 (turbocharged)When ordering service parts, specify the correct part number, full description, quantity required, and the en-gine model number and serial number.Items shown that do not have a part number are shown for reference purposes only and are not available forpurchase. Part numbers may change. Your Gehl or Mustang dealer will have the latest part number.Gehl® Company and the Mustang® Manufacturing Co., Inc., reserve the right to make changes or improve-ments in the design or construction of any part of the unit without incurring the obligation to install suchchanges on any previously delivered units.

GEHL is a registered trademark of the Gehl Company.MUSTANG is a registered trademark of the Mustang Manufacturing Co., Inc.

IMPORTANTFor maximum engine life, when shutting the engine down, allow the engine to idle, without load, for five min-utes. This will allow engine components that operate at high temperatures to cool slightly before the engine

itself is shut down.

DESCRIPTION PAGE

TABLE OF CONTENTS

ENGINE SERVICE PARTSCylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Flywheel Housing and Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Cylinder Head and Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Suction Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Exhaust Manifold and Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Camshaft and Driving Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Crankshaft and Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Lubrication Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Governor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Fuel Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Fuel Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Electric Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Tool and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Turbine (Turbocharged) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Lubrication Oil Line (Turbocharged) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Generator (-ZNTBL engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1 917304/CP0709 PRINTED IN USA

CYLINDER BLOCK

PRINTED IN USA 917304/CP0709 2

Ref. Part QuantityNo. No. Description 4TNV98

1 197827 BLOCK ASSY, CYLINDER (ZNMS AND ZNTBL) 1197831 BLOCK ASSY, CYLINDER (T-ZNMS AND T-ZNTBL) 1

4 186486 PLUG 55 15 425-34722 PLUG 16 186491 BOLT, METAL CAP 109 186493 BUSH, CAMSHAFT 110 425-34783 SPRING PIN 6X12 211 425-36260 PLUG PT3/8,SCREW 112 425-36260 PLUG PT3/8,SCREW 113 425-36260 PLUG PT3/8,SCREW 114 188757 PLUG 30 824 186494 BEARING ASSY, THRUST 227 186485 BOLT, HEAD 1828 186513 GASKET,CYLINDER HEAD 129 186635 MAIN BEARING SET 532 197591 MAIN BEARING US=0.25 535 197592 BEARING,THRUST .25OS 2

CYLINDER BLOCK


GEAR HOUSING



1 188573 PARALLEL PIN 8X16 43 186586 CASE, GEAR (ZNMS AND ZNTBL) 1

197697 HOUSING,GEARS (T-ZNMS AND T-ZNTBL) 14 186543 PUMP ASSY, LUB.OIL (ZNMS AND ZNTBL) 1

197614 PUMP ASSY, LUB.OIL (T-ZNMS AND T-ZNTBL) 115 138139 STUD BOLT 416 138100 O-RING P20 117 138101 O-RING P14 118 186607 O-RING 1A P-7.0 119 186612 PACKING, 3075 120 425-34733 BOLT M 8X 16 PLATED 121 425-34746 BOLT M 8X 20 PLATED 322 425-34747 BOLT M 8X 45 PLATED 323 138141 NUT 424 425-34740 COVER,FILLER 125 425-34745 O-RING 1A P-32.0 126 186487 COVER, F.I. PUMP 127 186466 BOLT M 8X 70 PLATED 128 425-34733 BOLT M 8X 16 PLATED 129 188742 BOLT M 8X 40 PLATED 530 137948 COVER, HO-P 131 138127 O-RING 1A G-85.0 132 138133 BOLT M10X 20 PLATED 233 197826 HOUSING ASSY,COVER,G 135 186664 SEAL, OIL 136 186489 COVER ASSY 137 186490 SPONGE 138 186466 BOLT M 8X 70 PLATED 639 425-34733 BOLT M 8X 16 PLATED 340 188742 BOLT M 8X 40 PLATED 541 197593 BEARING #6205 142 186507 BALL BEARING 243 137947 CAP, LUB.OIL SUPPLY 144 185643 ADAPTOR, OIL FILLER (ZNTBL AND T-ZNTBL) 145 137949 PIPE (ZNTBL AND T-ZNTBL) 146 185644 NUT, OIL FILLER (ZNTBL AND T-ZNTBL) 147 185645 O-RING 1A P-30.0 ZNTBL AND T-ZNTBL) 1

GEAR HOUSING


FLYWHEEL HOUSING AND OIL SUMP



1 188573 PARALLEL PIN 8X16 22 197590 COVER ASSY,FLYWHEEL (ZNMS AND T-ZNMS) 1

186576 HOUSING, FLYWHEEL (ZNTBL AND T-ZNTBL) 14 425-34756 CAP, FLYWHEEL COVER 15 186622 BOLT M10X 35 PLATED 96 186623 BOLT M10X 70 PLATED 47 197620 SEAL, OIL 18 197753 PAN ASSY, LUB. OIL (ZNMS) 1

197470 SUMP ASSY, LUB.OIL (T-ZNMS) 1425-36120 SUMP ASSY, OIL (ZNTBL) 1197664 SUMP ASSY, OIL (T-ZNTBL) 1

9 425-36121 DRAIN PLUG M22 111 138113 SEAL WASHER 22S 112 425-34729 BOLT M 8X 12 PLATED 16

FLYWHEEL HOUSING AND OIL SUMP


CYLINDER HEAD AND BONNET

ZNMS AND ZNTBL Engines


Ref. Part QuantityNo. No. Description ZNMS/ZNTBL

1 186519 LIFTER, ENGINE (ZNMS) 2186519 LIFTER, ENGINE (ZNTBL) 1197733 LIFTER,ENGINE (ZNTBL) 1

2 425-34733 BOLT M 8X 16 PLATED 43 186406 SEAT A,VALVE BRIDGE 84 197622 HEAD ASSY, CYLINDER 18 186602 PLUG PT1/4,SCREW 19 425-36260 PLUG PT3/8,SCREW 410 425-34779 PLUG 40 111 186520 VALVE(INT 812 186521 VALVE(EXH 813 186522 VALVE SPRING 1614 425-35188 RETAINER, SPRING 1615 197472 SEAL, VALVE STEM(EXH 816 425-35191 SEAL, VALVE STEM(INT 817 186529 BRIDGE ASSY,VALVE 819 425-34791 NUT M8XP1.0 820 186411 SCREW,VALVE BRIDGE 821 186410 GUIDE,VALVE BRIDGE 822 425-35189 COTTER ASSY 1624 186533 GUIDE, VALVE 1625 186337 PROTECTOR, NOZZLE 426 425-34796 SEAT, NOZZLE 427 186534 RETAINER,F.I.VALVE 428 197603 FLANGE BOLT,RETAINER 429 425-34776 O-RING 1A P 12.0 430 186314 BOLT 8X80 231 186528 SUPPORT CMP 132 186523 SHAFT,ROCKER ARM 133 186524 SUPPORT A 334 186525 SUPPORT B 235 186401 WAVE WASHER 836 186530 ARM ASSY, ROCKER 438 188596 SCREW, VALVE 439 425-34791 NUT M8XP1.0 440 186531 ARM ASSY, ROCKER 442 188596 SCREW, VALVE 443 425-34791 NUT M8XP1.0 444 186535 PEDESTAL,RETAINER 445 186624 STUD M 8X 22 PLATED 246 188742 BOLT M 8X 40 PLATED 247 188746 BOLT M 8X 60 PLATED 448 188746 BOLT M 8X 60 PLATED 249 138140 NUT 250 425-34740 COVER,FILLER 151 197621 BONNET ASSY 152 197601 BAFFLE PLATE 153 197602 BAFFLE 154 186518 BAFFLE 155 186388 DIAPHRAGM,BREATHER 156 186389 CENTER PLATE 157 186390 PLATE,BREATHER 158 186391 SPRING, DIAPHRAGM 160 197698 GASKET, BONNET 161 186335 PLUG 162 197779 CLIP 263 186598 SCREW 5X10,TAPPING 664 186598 SCREW 5X10,TAPPING 665 186615 BOLT M 6X 12 PLATED 266 425-34775 KNOB 467 425-34776 O-RING 1A P 12.0 468 425-34745 O-RING 1A P-32.0 1




T-ZNMS and T-ZNTBL


Ref. Part QuantityNo. No. Description T-ZNMS/T-ZNTBL

1 186519 LIFTER, ENGINE 12 197668 LIFTER, ENGINE 13 425-34733 BOLT M 8X 16 PLATED 24 425-34746 BOLT M 8X 20 PLATED 25 186406 SEAT A,VALVE BRIDGE 86 197670 HEAD ASSY, CYLINDER 112 186602 PLUG PT1/4,SCREW 113 425-36260 PLUG PT3/8,SCREW 414 425-34779 PLUG 40 115 186520 VALVE(INT 816 186521 VALVE(EXH 817 186522 VALVE SPRING 1618 425-35188 RETAINER, SPRING 1619 197472 SEAL, VALVE STEM(EXH 820 425-35191 SEAL, VALVE STEM(INT 821 186529 BRIDGE ASSY,VALVE 823 425-34791 NUT M8XP1.0 824 186411 SCRWE,VALVE BRIDGE 825 186410 GUIDE,VALVE BRIDGE 826 425-35189 COTTER ASSY 1628 186533 GUIDE, VALVE 1629 186337 PROTECTOR, NOZZLE 430 425-34796 SEAT, NOZZLE 431 186534 RETAINER,F.I.VALVE 432 197603 FLANGE BOLT,RETAINER 433 425-34776 O-RING 1A P 12.0 434 186314 BOLT 8X80 235 186528 SUPPORT CMP 136 186523 SHAFT,ROCKER ARM 137 186524 SUPPORT A 338 186525 SUPPORT B 239 186401 WAVE WASHER 840 186530 ARM ASSY, ROCKER 442 188596 SCREW, VALVE 443 425-34791 NUT M8XP1.0 444 186531 ARM ASSY, ROCKER 446 188596 SCREW, VALVE 4

Parts Listing Continued On Next Page




T-ZNMS and T-ZNTBL


continued from previous pageRef. Part QuantityNo. No. Description T-ZNMS/T-ZNTBL

47 425-34791 NUT M8XP1.0 448 186535 PEDESTAL,RETAINER 449 186624 STUD M 8X 22 PLATED 250 188742 BOLT M 8X 40 PLATED 251 188746 BOLT M 8X 60 PLATED 452 188746 BOLT M 8X 60 PLATED 253 138140 NUT 254 425-34740 COVER,FILLER 155 197669 BONNET ASSY 156 197601 BAFFLE PLATE 157 197602 BAFFLE 158 186518 BAFFLE 160 197698 GASKET, BONNET 161 197449 JOINT, BREATHER 162 197572 CLIP 263 186598 SCREW 5X10,TAPPING 664 186615 BOLT M 6X 12 PLATED 265 425-34775 KNOB 466 425-34776 O-RING 1A P 12.0 467 425-34745 O-RING 1A P-32.0 168 197665 PIPE, BREATHER 169 197666 HOSE CMP, BREATHER 171 188632 CLAMP 22 272 197666 HOSE CMP, BREATHER 174 188632 CLAMP 22 276 425-34772 RETAINER 177 197475 HOSE, RETURN (T-ZNMS) 1

197667 HOSE ASSY,BREAZER (T-ZNTBL, INCLUDES PIPE PROTECTOR) 1 197692 PROTECTOR, PIPE 19 1

78 197749 MISTSEPARATOR ASSY 179 197747 COVER,SEPARATOR 180 197748 MISTSEPARATOR 181 138479 WOOL, STEEL 382 197810 BOLT M 5X 10 PLATED 483 197789 CLAMP 22 284 197792 HOSE, 16 X 250 185 425-36260 PLUG PT3/8,SCREW 186 425-34729 BOLT M 8X 12 PLATED 287 188736 BOLT 8X 14 PLATED 2



SUCTION MANIFOLD

ZNMS AND ZNTBL Engines



1 186538 PACKING(INT.MANIFOLD 12 197624 MANIFOLD CMP,INTAKE 13 MANIFOLD,INTAKE 14 425-34780 STUD M 6X 20 PLATED 25 425-34747 BOLT M 8X 45 PLATED 66 425-34800 BOLT M 8X 80 PLATED 47 197450 GASKET 18 425-36318 GASKET, (NON-ASB.) 19 197705 HEATER, AIR 110 197451 BEND 111 188742 BOLT M 8X 40 PLATED 212 186618 BOLT M 8X 90 PLATED 2

SUCTION MANIFOLD


SUCTION MANIFOLD

T-ZNMS and T-ZNTBL Engines



1 186538 PACKING(INT.MANIFOLD 12 197672 MANIFOLD CMP,INTAKE 13 197671 MANIFOLD,INTAKE 14 197677 REEDVALVE 15 197678 SPACER(EGR VALVE 16 197679 GASKET(EGR-V SPACER 17 188732 BOLT M 6X 20 PLATED 38 188732 BOLT M 6X 20 PLATED 29 425-34780 STUD M 6X 20 PLATED 210 425-34747 BOLT M 8X 45 PLATED 611 425-34800 BOLT M 8X 80 PLATED 412 197750 RUBBER HOSE 113 197483 JOINT B 114 197476 DUCT,SUCTION 115 425-36131 CLAMP 54 316 425-36133 CLAMP 70 117 197450 GASKET 118 425-36318 GASKET, (NON-ASB.) 119 197705 HEATER, AIR 120 197451 BEND 121 188742 BOLT M 8X 40 PLATED 222 186618 BOLT M 8X 90 PLATED 2

SUCTION MANIFOLD


EXHAUST MANIFOLD AND SILENCER

ZNMS Engine

ZNTBL Engine



1 197469 MANIFOLD,EXHAUST (ZNMS) 1197625 MANIFOLD,EXHAUST (ZNTBL) 1

2 197507 STUD 23 425-36128 GASKET 14 197462 BOLT, M8X90 65 425-36249 BOLT M 8X 22 46 138512 STUD BOLT M8X20 27 138140 NUT 28 197626 PIPE(EGR CMP 19 197627 GASKET, EGR PIPE 110 197807 BOLT M10X 30 PLATED 211 138140 NUT (ZNMS) 2

138140 NUT (ZNTBL) 412 197628 EGR VALVE 113 197629 GASKET(EGR-V IN 114 197630 GASKET(EGR-V OUT 115 197807 BOLT M10X 30 PLATED 116 138522 BOLT M10X 95 PLATED 117 138104 GASKET, SILENCER 118 186567 SILENCER 119 186568 STAY, SILENCER 120 186593 WASHER 8 221 197507 BOLT, M8X100 222 425-34733 BOLT, M8X16 PLATED 223 425-34746 BOLT, M8X20 PLATED 4




T-ZNMS and T-ZNTBL Engine



1 197674 MANIFOLD ASSY,EXH (T-ZNTBL) 12 197673 MANIFOLD, EXHAUST (T-ZNTBL) 1

197737 MANIFOLD, EXHAUST (T-ZNMS) 13 138512 STUD BOLT M8X20 24 425-36249 BOLT M 8X 22 45 425-36128 GASKET 16 186375 BOLT 8X80 87 197609 SILENCER (T-ZNTBL) 18 197699 STAY, SILENCER (T-ZNTBL) 19 138488 PK(T/C OUT 110 425-34733 BOLT M8X16 PLATED (T-ZNTBL) 311 425-34746 BOLT M8 X 20 PLATED (T-ZNTBL) 412 138140 NUT (T-ZNTBL) 413 197675 EGR COOLER 114 197676 GASKET, EGR COOLER 115 197676 GASKET, EGR COOLER 116 197463 BOLT, M8X25 217 197680 PIPE(EGR IN 118 197627 GASKET, EGR PIPE 119 197681 PIPE(EGR OUT 120 425-34761 BOLT M 8X 35 PLATED 121 425-34747 BOLT M 8X 45 PLATED 122 425-34748 BOLT M 8X 55 PLATED 223 425-35772 BOLT M10X 25 PLATED 224 138140 NUT 225 197628 EGR VALVE 126 197629 GASKET(EGR-V IN 127 197630 GASKET(EGR-V OUT 128 197808 BOLT M10X 40 PLATED 129 197809 BOLT M10X105 PLATED 130 138104 GASKET, SILENCER (T-ZNTBL) 1



CAMSHAFT AND DRIVING GEAR



1 186471 TAPPET 82 186539 PUSH ROD 83 197610 CAMSHFT ASSY (ZNMS AND T-ZNMS) 1

197611 CAMSHFT ASSY (ZNTBL AND T-ZNTBL) 14 425-34656 METAL,THRUST(CAM 16 138097 GEAR, CAMSHAFT 17 425-34810 KEY 7X 14 18 425-34733 BOLT M 8X 16 PLATED 29 138020 SHAFT(GEAR,IDLE 110 197597 GEAR ASSY, IDLE (ZNMS AND T-ZNMS) 1

186505 GEAR ASSY, IDLE (ZNTBL AND T-ZNTBL) 113 425-34813 BUSH, IDLE GEAR 114 425-34748 BOLT M 8X 55 PLATED 315 186579 BOLT 416 197605 GEAR,F.I.PUMP 117 186590 FLANGE 118 186596 SPRING WASHER 18 119 186626 NUT M18,LOCK 120 197752 GEAR, H.O. PUMP (ZNMS AND T-ZNMS) 1

186506 GEAR, H.O. PUMP (ZNTBL AND T-ZNTBL) 1

CAMSHAFT AND DRIVING GEAR


CRANKSHAFT AND PISTON



1 197598 CRANKSHAFT COMP (ZNMS) 1197612 CRANKSHAFT COMP (T-ZNMS) 1186510 CRANKSHAFT COMP (ZNTBL) 1197613 CRANKSHAFT ASSY (T-ZNTBL) 1

3 138098 GEAR, CRANKSHAFT 1186498 GEAR, CRANKSHAFT (T-ZNTBL) 1

4 137957 PARALLEL PIN 15 137958 PARALLEL PIN 10X22 16 425-34810 KEY 7X 14 17 186663 BOLT, V-PULLEY 18 186585 WASHER 19 197604 V-PULLEY,CRANKSHAFT (ZNMS AND T-ZNMS) 1

186662 V-PULLEY,CRANKSHAFT (ZNTBL AND T-ZNTBL) 110 186611 O-RING 1A S-53.0 111 137956 BOLT, FLYWHEEL 612 186578 FLYWHEEL ASSY 1

197739 FLYWHEEL ASSY (T-ZNTBL) 114 186499 GEAR, RING 115 197632 PISTON ASSY (ZNMS AND ZNTBL) 4

197682 PISTON ASSY (T-ZNMS AND T-ZNTBL) 417 197631 RING SET, PISTON 421 186343 PIN, PISTON 422 197783 CIRCLIP 30 823 197594 ROD ASSY, CONNECTING 426 186501 BOLT, ROD 827 186502 METAL ASSY, CRANKPIN 429 197596 BUSH, PISTON PIN 430 197595 BEARING,PIN U.S=0.25 432 197828 PISTON W/RING,0.25OS (ZNMS AND ZNTBL) 4

197832 PISTON W/RING,0.25OS (T-ZNMS AND T-ZNTBL) 434 197829 RING SET, 0.25OS 4

CRANKSHAFT AND PISTON


LUBRICATION OIL SYSTEM

ZNMS Engine


Ref. Part QuantityNo. No. Description ZNMS

1 425-34825 GUIDE, DIPSTICK 12 197607 DIPSTICK 13 197683 DIPSTICK 14 425-34827 O-RING 1A P-10A 15 425-34733 BOLT M 8X 16 PLATED 16 186302 STUD, LUB.OIL FILTER 17 194315 FILTER 80X80L 18 138100 O-RING P20 19 197743 PIPE ASY,L.OIL INLET 114 425-34729 BOLT M 8X 12 PLATED 115 425-34733 BOLT M 8X 16 PLATED 116 425-36085 SENDER, OIL PRESSURE 117 197633 PIPE ASSY, LUB.OIL 119 186421 SUPPORT,PIPE 121 186468 BOLT ASSY, JOINT 222 425-34750 SEAL WASHER 8S 223 186600 JOINT BOLT 3 224 425-34750 SEAL WASHER 8S 225 425-34729 BOLT M 8X 12 PLATED 126 186565 PIPE 127 186300 BOLT, PIPE JOINT 228 425-34750 SEAL WASHER 8S 4




T-ZNMS Engine


Ref. Part QuantityNo. No. Description T-ZNMS

1 197615 COOLER ASSY, OIL 12 197481 O-RING 13 138072 BOLT, L.O.COOLER 14 197616 BRACKET,OIL COOLER 15 188567 JOINT 16 197619 PIPE, COOLING WATER 17 138093 ELBOW PT3/8 18 186442 PIPE, C.W. 110 186443 PROTECTER,CW-T 111 137953 CLAMP 140 112 197790 CLAMP 25 413 186609 O-RING 1A G-60.0 114 425-34825 GUIDE, DIPSTICK 115 197607 DIPSTICK 116 197683 DIPSTICK 117 425-34827 O-RING 1A P-10A 118 425-34733 BOLT M 8X 16 PLATED 119 194315 FILTER 80X80L 120 138100 O-RING P20 121 197743 PIPE ASY,L.OIL INLET 126 425-34729 BOLT M 8X 12 PLATED 127 425-34733 BOLT M 8X 16 PLATED 128 270970 PLUG, DRAIN 1




ZNTBL and T-ZNTBL Engines


Ref. Part QuantityNo. No. Description ZNTBL/T-ZNTBL

1 197615 COOLER ASSY, OIL (T-ZNTBL) 12 197481 O-RING (T-ZNTBL) 13 186587 STUD, LUB.OIL FILTER (ZNTBL) 1

138072 BOLT, L.O.COOLER (T-ZNTBL) 14 197616 BRACKET,OIL COOLER (T-ZNTBL) 15 188567 JOINT (T-ZNTBL) 16 197619 PIPE, COOLING WATER (T-ZNTBL) 17 138093 ELBOW PT3/8 (T-ZNTBL) 18 186442 PIPE, C.W. (T-ZNTBL) 110 186443 PROTECTER,CW-T (T-ZNTBL) 111 137953 CLAMP 140 (T-ZNTBL) 112 197790 CLAMP 25 (T-ZNTBL) 413 186609 O-RING 1A G-60.0 114 197606 DIPSTICK (ZNTBL) 1

197870 DIPSTICK (T-ZNTBL) 115 425-34825 GUIDE, DIPSTICK 116 425-34827 O-RING 1A P-10A 117 186569 CASE ASSY, LUB. OIL (ZNTBL) 1

186451 CASE ASSY, LUB. OIL (T-ZNTBL) 119 186582 ADAPTER 120 186580 COVER 121 186302 STUD, LUB.OIL FILTER 122 194315 FILTER 80X80L 123 197734 BRACKET ASSY, LUB.OIL (ZNTBL) 1

186570 SPACER(LO, FILTER (ZNTBL ONLY - NOT SHOWN) 1197740 BRACKET ASSY, LUB.OIL (T-ZNTBL) 1

25 186582 ADAPTER 226 197735 PIPE, LUB.OIL (ZNTBL) 1

197744 PIPE, LUB.OIL (ZNTBL) 1197482 LO-T (T-ZNTBL) 2

27 186665 CLAMP 200 (T-ZNTBL) 128 186666 PROTECTOR (T-ZNTBL) 129 186595 SEAL WASHER 30S 130 186610 O-RING 1A G70.0,NBR (T-ZNTBL) 131 425-34766 BOLT M8X50 PLATED (ZNTBL) 2

138136 BOLT M10X45 PLATED (T-ZNTBL AND ZNTBL ) 232 138100 O-RING P20 133 186508 PIPE ASSY, LUB.OIL 138 425-34729 BOLT M8X12 PLATED 239 197710 GUIDE, DIPSTICK 140 186574 DIPSTICK (ZNTBL) 1

197712 OIL,DIPSTICK (T-ZNTBL) 1

Following Parts Are For ZNTBL Engines

Ref. Part QuantityNo. No. Description ZNTBL

41 425-34684 SWITCH, (0.5KG)L.O. 142 197633 PIPE ASSY, LUB.OIL 143 186421 SUPPORT, PIPE 144 186468 BOLT ASSY, JOINT 245 425-34750 SEAL WASHER 8S 246 186600 JOINT BOLT 3 247 425-34750 SEAL WASHER 8S 248 425-34729 BOLT M8X12 PLATED 149 186565 PIPE 150 186300 BOLT, PIPE JOINT 251 425-34750 SEAL WASHER 8S 452 197711 GUIDE, LO GAUGE, CMP 1



COOLING WATER SYSTEM

ZNMS Engine


Ref. Part QuantityNo. No. Description ZNMS

1 197634 PUMP ASSY,WATER 111 425-36113 GASKET, CW-P 112 425-35165 BOLT M 6X 30 PLATED 213 425-34748 BOLT M 8X 55 PLATED 514 197695 PULLEY 115 186615 BOLT M 6X 12 PLATED 416 197638 CASE ASSY,THERMOSTAT 117 197635 THERMOMETER 119 186564 COVER, THERMOSTAT 121 425-36114 GASKET, THERMOSTAT 122 186370 GASKET, THERMOSTAT 123 186371 THERMOSTAT 125 425-35959 SEAL WASHER 12 126 138123 PLUG PT3/8,STEEL 227 188732 BOLT M 6X 20 PLATED 428 425-36319 GASKET, CASE 129 425-34727 GASKET 8, ROUND 130 425-34729 BOLT M 8X 12 PLATED 131 188746 BOLT M 8X 60 PLATED 332 270970 PLUG, DRAIN 133 425-34851 PLUG M16 134 197459 SWITCH, THERMO 111 135 160427 GASKET 16 236 197636 PIPE ASSY, WATER A 139 197793 CLAMP 12 240 197637 PIPE ASSY, WATER B 143 197793 CLAMP 12 244 197802 V-BELT A44 1





ZNTBL Engine


QuantityRef. Part ZNTBL/T-ZNTBL/No. No. Description T-ZNMS

1 197634 PUMP ASSY,WATER 111 425-36113 GASKET, CW-P 112 425-35165 BOLT M 6X 30 PLATED 213 425-34748 BOLT M 8X 55 PLATED 514 197695 PULLEY (T-ZNMS) 1

197696 PULLEY (ZNTBL) 1183543 PULLEY (T-ZNTBL) 1

15 186615 BOLT M 6X 12 PLATED 416 197689 CASE ASSY,THERMOSTAT (T-ZNMS) 1

197702 CASE ASSY,THERMOSTAT (ZNTBL) 1197741 CASE ASSY,THERMOSTAT (T-ZNTBL) 1

17 197635 THERMOMETER 118 197685 JOINT CMP 119 197686 JOINT 120 138123 PLUG PT3/8,STEEL 122 186564 COVER, THERMOSTAT 124 425-36114 GASKET, THERMOSTAT 125 186370 GASKET, THERMOSTAT 126 186371 THERMOSTAT 128 425-35959 SEAL WASHER 12 129 138123 PLUG PT3/8,STEEL 130 188732 BOLT M 6X 20 PLATED 431 425-36319 GASKET, CASE 132 425-34727 GASKET 8, ROUND 133 425-34729 BOLT M 8X 12 PLATED 134 188746 BOLT M 8X 60 PLATED 335 425-34851 PLUG M16 136 197459 SWITCH, THERMO 111 137 160427 GASKET 16 238 197636 PIPE ASSY, WATER A 141 197793 CLAMP 12 242 197637 PIPE ASSY, WATER B 145 197793 CLAMP 12 246 197687 JOINT 147 197738 PIPE ASSY, WATER IN 148 197745 HOSE CLIP 22 251 197688 PIPE ASSY, WATER OUT 152 197745 HOSE CLIP 22 255 197694 CRIP150-M8 156 425-34729 BOLT M 8X 12 PLATED 157 197802 V-BELT A44 (T-ZNMS) 1

197803 V-BELT (ZNTBL) 1184405 V-BELT A41 (T-ZNTBL) 1

60 186563 FAN (ZNTBL) 161 186303 SPACER, FAN (ZNTBL) 1

197446 SPACER, FAN (T-ZNTBL) 162 425-34761 BOLT M8X35 PLATED (ZNTBL) 4

425-34747 BOLT M8X45 PLATED (T-ZNTBL) 463 425-34736 JOINT PT1/4 (T-ZNMS AND T-ZNTBL) 164 186311 SENSOR, THERMO. (T-ZNMS AND T-ZNTBL) 165 425-34707 GASKET 10 (T-ZNMS AND T-ZNTBL) 166 186479 SUBTANK (T-ZNMS AND T-ZNTBL) 167 186360 PLUG, SUBTANK 168 186359 CAP 169 186461 CLAMP 170 186361 GASKET 171 186358 PIPE 172 425-34854 COCK ASSY, 3-WAY 173 425-35273 COCK, DRAIN 174 197454 GASKET 175 186301 PIPE, FUEL 1



FUEL INJECTION PUMP



1 197835 INJECTON PUMP ASSY (ZNMS) 1197837 INJECTON PUMP ASSY (T-ZNMS) 1197834 INJECTON PUMP ASSY (ZNTBL) 1197836 INJECTON PUMP ASSY (T-ZNTBL) 1

9 197754 KEY 5X19 118 197772 STOPPER 119 197770 O-RING 120 197770 O-RING 121 197640 VALVE ASSY, DELIVERY 430 186678 SPRING 431 197641 HOLDER,DELIVERY (ZNMS AND ZNTBL) 4

197690 HOLDER,DELIVERY (T-ZNMS AND T-ZNTBL) 452 197773 PLUG 153 197608 PLUG 154 186676 PK(BARREL PLUG 455 PLUG 156 197599 PACKING, PLUG 157 LIFTER 158 TIMER SET 159 TIMER CMP 162 O-RING, 1011 163 BACKUP RING 164 O RING 165 PACKING, 1020 166 RING, BACKUP T2 P 15 167 197768 PACKING, HEAD 168 SPRING,TIMER 169 CAP,TIMER 171 197477 VALVE,SOLENOID 174 PACKING,TIMER 195 PISTON 196 DAMPER ASSY 197 PLUG 198 425-35959 SEAL WASHER 12 199 192294 SEAL WASHER 18 1100 425-35174 PLUG M12,HEX. 1102 192297 O-RING 1103 192299 O-RING 4E S42 1105 425-35959 SEAL WASHER 12 2106 186596 SPRING WASHER 18 1107 PARALLEL PIN 5X14 2108 425-34892 SPRING PIN 5X10 2109 186607 O-RING 1A P-7.0 1110 197799 PACKING, 1020 1111 197800 O RING 1112 425-35263 BOLT 6X 10 PLATED 1113 425-35705 BOLT M 6X 35 PLATED 4116 197816 BOLT M10X 45 4117 186626 NUT M18,LOCK 1120 197642 HARNESS CMP 1121 197643 HARNESS ,CSD 1122 197510 CAP,RUBBER 1123 192292 JOINT 1124 197644 BRACKET ,CSD 1125 192290 JOINT 1127 192295 PUMP ASSY,FEED 1128 192296 O-RING(FEED P INNER 1129 192298 JOINT,PIPE 1130 425-35959 SEAL WASHER 12 1131 425-34968 SPRING WASHER 5 1132 186615 BOLT M 6X 12 PLATED 1133 197817 NUT M 5 1134 197818 PLUG 16 1136 197639 RETAINER(FOP 1137 425-34746 BOLT M 8X 20 PLATED 3138 425-34760 BOLT M 8X 30 PLATED 3

FUEL INJECTION PUMP


GOVERNOR



2 197769 PACKING, CASE 13 197653 CASE ASSY, GOVERNOR 14 197652 CASE, GOVERNOR 15 197654 LINK 16 197693 PIN,GOVERNOR LEVER 17 197762 SHAFT,GOV.LEVER 18 197763 SCREW 19 197764 SPACER,GOV.LEVER 210 197655 LEVER, GOVERNOR 111 197765 SPRING 112 197766 LOCK,SPRING 113 197782 WASHER 4 214 197784 CIRCLIP E- 3 215 425-34969 CIRCLIP E- 4 116 197786 SPRING PIN 2X10 117 197795 O-RING 1A P-6.0 118 197813 BOLT M 5X 10 119 425-35343 NUT, GOVERNOR WEIGHT 1

197488 NUT, GOVERNOR WEIGHT (T-ZNTBL) 120 197657 ACTUATOR (ZNMS AND T-ZNMS) 1

197656 ACTUATOR (ZNTBL AND T-ZNTBL) 121 197658 BOLT,ECO 122 197767 SENSOR 123 197760 GEAR,SENSOR 124 425-34935 GASKET 12, ROUND 125 425-35174 PLUG M12,HEX. 126 197797 O-RING 1A S-48.0 127 197805 BOLT M 6X 25 PLATED 1028 425-34765 BOLT M 8X 25 PLATED 3

GOVERNOR


FUEL INJECTION VALVE



1 197830 FUEL INJECTOR(RDG (ZNMS AND ZNTBL) 4197833 FUEL INJECTOR(RDN (T-ZNMS AND T-ZNTBL) 4

2 197645 NOZZLE ASSY (ZNMS AND ZNTBL) 4197691 NOZZLE ASSY (T-ZNMS AND T-ZNTBL) 4

5 425-34903 NUT, NOZZLE CASE 46 197646 HOLDER ASSY, NOZZLE (ZNMS AND ZNTBL) 4

186553 HOLDER ASSY, NOZZLE (T-ZNMS AND T-ZNTBL) 49 425-34666 SPRING, NOZZLE 410 425-34905 SEAT, NOZZLE SPRING 411 425-34906 PLATE, STOP 412 188447 PIN 813 188448 SHIM PACK 425 186407 PIPE SEAL 426 137962 BRACKET 227 425-35452 RETAINER, INJ. PIPE 130 186473 BOLT M4X14,HEX.SCKT. 232 197648 PIPE ASSY, INJECTION 133 197649 PIPE ASSY, INJECTION 134 197650 PIPE ASSY, INJECTION 135 197651 PIPE ASSY, INJECTION 136 188754 NUT M 6 2

FUEL INJECTION VALVE


FUEL LINE



1 186467 BRACKET,FUEL FILTER 12 193024 FILTER, FUEL OIL 13 425-34760 BOLT M 8X 30 PLATED 24 186478 PIPE ASSY, FUEL 15 425-34916 CLAMP 12 26 138107 PROTECTOR, FUEL PIPE 17 425-36289 PIPE, FUEL OIL 18 197746 PIPE ASSY, FUEL 19 425-34916 CLAMP 12 210 197500 PIPE, FUEL OIL 111 188691 TUBE 112 137953 CLAMP 140 113 186554 PIPE ASSY,F.O.RETURN 114 186430 JOINT BOLT M6 515 186431 PACKING,FUEL RETURN 516 197647 PIPE, FUEL RETURN 117 197508 CORRUGATED TUBE 118 186464 CLAMP 9 220 186432 HOSE JOINT 4 121 425-34750 SEAL WASHER 8S 122 186308 PUMP ASSY, FUEL FEED (ZNMS AND T-ZNMS) 1

186483 PUMP ASSY, FUEL FEED (ZNTBL AND T-ZNTBL) 123 194317 SEPARATOR ASSY 124 425-34924 RING, RETAINING 125 186340 ELEMENT 126 270981 CUP ASSY(SERVICE PAR 127 425-34744 O-RING 1A P-16.0 128 425-34927 O-RING 1A G-65.0 1

FUEL LINE


STARTING MOTOR



1 194316 STARTER 12V,3KW 12 197716 ARMATURE ASSY 15 197717 COIL ASSY, FIELD 16 197718 SCREW, POLE CORE SET 47 197719 O-RING 18 197720 BRUSH (+) 29 197721 COVER, REAR 110 197722 HOLDER, BRUSH 111 197723 SPRING, BRUSH 112 197724 BRUSH (-) 213 197725 SWITCH ASSY,MAGNETIC 114 197726 HOUSING, GEARS 115 197727 RETAINER, BEARING 116 197728 SHIFT LEVER SET 117 197729 COVER ASSY, DUST 118 197730 THROUGHT BOLT 219 197731 BOLT M6X 20 420 197732 SCREW M4X 10 221 138056 PINION ASSY 122 138057 CLUTCH ASSY 123 BALL BEARING (3 224 138058 SHAFT, PINION 125 137930 STOPPER KIT, PINION 129 425-35916 TERMINAL COVER (ZNMS, T-ZNMS AND T-ZNTBL) 1

186463 COVER, TERMINAL (ZNTBL) 130 197444 BOLT M 6X 37 231 188748 BOLT M12X 25 PLATED 2

425-36301 BOLT M12 X 30 PLATED (T-ZNTBL) 2

STARTING MOTOR


ELECTRIC PARTS



1 197713 ECU,CMP (ZNMS) 1197742 ECU CMP (T-ZNMS) 1197714 ECU,CMP (ZNTBL) 1197659 ECU, CMP (T-ZNTBL) 1

11 197660 SHIELD,ECU 112 197661 COLLAR, CONTROLLER 313 197452 RUBBER, CUSHION 314 197788 SCREW, 5.0 X 8 619 193206 RELAY CA,TYPE C 220 197703 ACCEL SENSOR ASSY 121 197781 NUT W/ WASHER 6 122 197448 SPRING, RETURN 123 197493 SENSOR ASSY, ACCEL 124 197780 BODY 125 197494 SUPPORT 126 197495 GASKET, SUPPORT 127 197496 SHAFT ASSY 128 186607 O-RING 1A P-7.0 129 197804 SCREW M4X20 230 197704 ACCEL SENSOR LEVER 131 186615 BOLT M6X12 PLATED 232 186336 RELAY, POWER 133 186336 RELAY, POWER 134 197662 RELAY(SIO,90A 135 160888 RELAY, MAGNETIC 136 160891 TIMER 137 197663 RELAY(ISO,70A 1

ELECTRIC PARTS


TOOL AND GASKET SET

ZNMS Engine


Ref. Part QuantityNo. No. Description -ZNMS

1 197503 GASKET SET(NON-ASB.) 12 186513 GASKET,CYLINDER HEAD 13 138100 O-RING P20 24 138101 O-RING P14 15 186607 O-RING 1A P-7.0 16 186612 PACKING, 3075 17 425-34745 O-RING 1A P-32.0 28 138127 O-RING 1A G-85.0 19 138113 SEAL WASHER 22S 110 197472 SEAL, VALVE STEM(EXH 811 425-35191 SEAL, VALVE STEM(INT 812 186337 PROTECTOR, NOZZLE 413 425-34796 SEAT, NOZZLE 414 425-34776 O-RING 1A P 12.0 815 197698 GASKET, BONNET 116 186538 PACKING(INT.MANIFOLD 117 197450 GASKET 118 425-36318 GASKET, (NON-ASB.) 119 425-36128 GASKET 120 197627 GASKET, EGR PIPE 121 197629 GASKET(EGR-V IN 122 197630 GASKET(EGR-V OUT 123 138104 GASKET, SILENCER 124 186611 O-RING 1A S-53.0 125 425-34827 O-RING 1A P-10A 126 425-34750 SEAL WASHER 8S 927 425-36113 GASKET, CW-P 128 425-36114 GASKET, THERMOSTAT 129 186370 GASKET, THERMOSTAT 130 425-35959 SEAL WASHER 12 131 425-36319 GASKET, CASE 132 425-34727 GASKET 8, ROUND 133 160427 GASKET 16 234 186431 PACKING,FUEL RETURN 535 138091 FLEX HONE 136 138154 GASKET.LIQUID 1

TOOL AND GASKET SET


TOOL AND GASKET SET

ZNTBL, T-ZNTBL and T-ZNMS Engines


QuantityRef. Part ZNTBL/T-ZNTBL/No. No. Description T-ZNMS

1 197504 GASKET SET(NON-ASB.) (T-ZNMS) 1197503 GASKET SET(NON-ASB.) (ZNTBL) 1197871 GASKET SET(NON-ASB.) (T-ZNTBL) 1

2 186513 GASKET,CYLINDER HEAD 13 138100 O-RING P20 24 138101 O-RING P14 15 186607 O-RING 1A P-7.0 16 186612 PACKING, 3075 17 425-34745 O-RING 1A P-32.0 (T-ZNMS) 2

425-34745 O-RING 1A P-32.0 (ZNTBL AND T-ZNTBL) 4185645 O-RING 1A P-30.0 (ZNTBL AND T-ZNTBL) 1

8 138127 O-RING 1A G-85.0 1186610 O-RING 1A G70.0,NBR (T-ZNTBL) 1

9 138113 SEAL WASHER 22S (T-ZNMS AND T-ZNTBL) 1186595 SEAL WASHER 30S (ZNTBL) 1

10 197472 SEAL, VALVE STEM(EXH 811 425-35191 SEAL, VALVE STEM(INT 812 186337 PROTECTOR, NOZZLE 413 425-34796 SEAT, NOZZLE 414 425-34776 O-RING 1A P 12.0 815 197698 GASKET, BONNET 116 186538 PACKING(INT.MANIFOLD 117 197679 GASKET(EGR-V SPACER 118 197450 GASKET 119 425-36318 GASKET, (NON-ASB.) 120 425-36128 GASKET 121 197676 GASKET, EGR COOLER 222 197627 GASKET, EGR PIPE 123 197629 GASKET(EGR-V IN 124 197630 GASKET(EGR-V OUT 125 138488 PK(T/C OUT 126 197514 GASKET (T-ZNMS) 1

138104 GASKET, SILENCER (ZNTBL AND T-ZNTBL) 227 186611 O-RING 1A S-53.0 128 186609 O-RING 1A G-60.0 129 425-34827 O-RING 1A P-10A 130 425-34750 SEAL WASHER 8S (T-ZNMS AND T-ZNTBL) 11

425-34750 SEAL WASHER 8S (ZNTBL) 931 425-34837 GASKET 10, ROUND (T-ZNMS AND T-ZNTBL) 2

425-34707 GASKET 10 (ZNTBL) 132 197618 GASKET,LO-T RETURN 133 425-36113 GASKET, CW-P 134 425-36114 GASKET, THERMOSTAT 135 186370 GASKET, THERMOSTAT 136 425-35959 SEAL WASHER 12 137 425-36319 GASKET, CASE 138 425-34727 GASKET 8, ROUND 139 160427 GASKET 16 (T-ZNMS) 2

160427 GASKET 16 (ZNTBL AND T-ZNTBL) 140 186431 PACKING,FUEL RETURN 541 138091 FLEX HONE 142 138154 GASKET.LIQUID 1

TOOL AND GASKET SET


TURBINE




1 197700 TURBINE, RHF5 12 197514 GASKET 13 138140 NUT 4

TURBINE


LUBRICATION OIL LINE




1 425-36085 SENDER, OIL PRESSURE (T-ZNMS) 1425-34684 SENDER, OIL PRESSURE (T-ZNTBL) 1

2 197502 PIPE ASSY,LUB OIL (T-ZNMS) 1197684 PIPE ASSY,LUB OIL (T-ZNTBL) 1

3 138510 RETAINER 14 138471 BOLT, PIPE JOINT 15 186468 BOLT ASSY, JOINT 16 425-34750 SEAL WASHER 8S 17 186600 JOINT BOLT 3 18 425-34750 SEAL WASHER 8S 19 425-34837 GASKET 10, ROUND 210 425-34729 BOLT M 8X 12 PLATED 111 197633 PIPE ASSY, LUB.OIL 113 186421 SUPPORT,PIPE 115 186468 BOLT ASSY, JOINT 216 425-34750 SEAL WASHER 8S 217 186600 JOINT BOLT 3 218 425-34750 SEAL WASHER 8S 219 425-34729 BOLT M 8X 12 PLATED 120 186565 PIPE 121 186300 BOLT, PIPE JOINT 222 425-34750 SEAL WASHER 8S 423 138509 ELBOW (PT3/8) 124 197751 PIPE ASSY, LUB. OIL (T-ZNMS) 1

197701 PIPE ASSY, LUB. OIL (T-ZNTBL) 1 425-34729 BOLT M 8X 12 PLATED (T-ZNTBL) 1 197480 RETAINER (T-ZNTBL) 1

25 197618 GASKET,LO-T RETURN 126 138492 HOSE 127 197790 CLAMP 25 228 425-35164 BOLT M 6X 16 PLATED 229 197617 VALVE ASSY, CHECK 435 197445 NOZZLE, PISTON JET 436 138117 SPRING PIN 3X10 4

LUBRICATION OIL LINE


GENERATOR

ZNTBL and T-ZNTBL Engines


Ref. Part QuantityNo. No. Description ZNTBL/T-ZNTBL

1 186484 STUD 12 184401 ALTERNATOR 13 186315 ROTOR ASSY 14 188508 BEARING, BALL 15 186325 COVER, BEARING 16 186316 FLAME ASSY, DRIVE 17 186321 BALL BEARING 18 186322 PLATE 19 186323 SCREW 410 186324 BOLT, STUD 211 186317 FLAME ASSY, REAR 112 186318 PULLEY 113 186319 NUT 114 186320 COLLAR 115 186475 REGULATOR 116 186326 HOLDER 117 186469 HOLDER, BRUSH 118 186327 SCREW 619 186328 SCREW 120 186476 COVER, END, RR 121 186329 BOLT 322 186477 NUT 123 186330 SCREW W/ WASHER 224 186331 BOLT 225 186332 INSULATION BUSH 126 186333 NUT 227 186334 THRUST WASHER 128 138141 NUT 129 197600 ADJUSTER, BELT 130 137950 SPACER 131 197453 BROCK, GENERATOR CMP 133 197806 BOLT 8*100 134 138140 NUT 135 425-35026 BOLT M8X25 136 425-34748 BOLT M8X55 PLATED 1

GENERATOR


SECTION NOTES

INDEX

Part Page Ref.No. No. No.




NU

ME

RIC

AL

IND

EX

137930 44 25137947 4 43137948 4 30137949 4 45137950 56 30137953 28 11137953 30 11137953 42 12137956 24 11137957 24 4137958 24 5137962 40 26138020 22 9138056 44 21138057 44 22138058 44 24138072 28 3138072 30 3138091 48 35138091 50 41138093 28 7138093 30 7138097 22 6138098 24 3138100 4 16138100 26 8138100 28 20138100 30 32138100 48 3138100 50 3138101 4 17138101 48 4138101 50 4138104 18 17138104 20 30138104 48 23138104 50 26138107 42 6138113 6 11138113 48 9138113 50 9138117 54 36138123 32 26138123 34 20138123 34 29138127 4 31138127 48 8138127 50 8138133 4 32138136 30 31138139 4 15138140 8 49138140 12 53138140 18 7138140 18 11138140 18 11138140 20 12138140 20 24

138140 52 3138140 56 34138141 4 23138141 56 28138154 48 36138154 50 42138471 54 4138479 12 81138488 20 9138488 50 25138492 54 26138509 54 23138510 54 3138512 18 6138512 20 3138522 18 16160427 32 35160427 34 37160427 48 33160427 50 39160427 50 39160888 46 35160891 46 36183543 34 14184401 56 2184405 34 57185643 4 44185644 4 46185645 4 47185645 50 7186300 26 27186300 30 50186300 54 21186301 34 75186302 26 6186302 30 21186303 34 61186308 42 22186311 34 64186314 8 30186314 10 34186315 56 3186316 56 6186317 56 11186318 56 12186319 56 13186320 56 14186321 56 7186322 56 8186323 56 9186324 56 10186325 56 5186326 56 16186327 56 18186328 56 19186329 56 21186330 56 23186331 56 24

186332 56 25186333 56 26186334 56 27186335 8 61186336 46 32186336 46 33186337 8 25186337 10 29186337 48 12186337 50 12186340 42 25186343 24 21186358 34 71186359 34 68186360 34 67186361 34 70186370 32 22186370 34 25186370 48 29186370 50 35186371 32 23186371 34 26186375 20 6186388 8 55186389 8 56186390 8 57186391 8 58186401 8 35186401 10 39186406 8 3186406 10 5186407 40 25186410 8 21186410 10 25186411 8 20186411 10 24186421 26 19186421 30 43186421 54 13186430 42 14186431 42 15186431 48 34186431 50 40186432 42 20186442 28 8186442 30 8186443 28 10186443 30 10186451 30 17186461 34 69186463 44 29186464 42 18186466 4 27186466 4 38186467 42 1186468 26 21186468 30 44186468 54 5

186468 54 15186469 56 17186471 22 1186473 40 30186475 56 15186476 56 20186477 56 22186478 42 4186479 34 66186483 42 22186484 56 1186485 2 27186486 2 4186487 4 26186489 4 36186490 4 37186491 2 6186493 2 9186494 2 24186498 24 3186499 24 14186501 24 26186502 24 27186505 22 10186506 22 20186507 4 42186508 30 33186510 24 1186513 2 28186513 48 2186513 50 2186518 8 54186518 12 58186519 8 1186519 8 1186519 10 1186520 8 11186520 10 15186521 8 12186521 10 16186522 8 13186522 10 17186523 8 32186523 10 36186524 8 33186524 10 37186525 8 34186525 10 38186528 8 31186528 10 35186529 8 17186529 10 21186530 8 36186530 10 40186531 8 40186531 10 44186533 8 24186533 10 28


INDEX

NU

ME

RIC

AL

IND

EX





186534 8 27186534 10 31186535 8 44186535 12 48186538 14 1186538 16 1186538 48 16186538 50 16186539 22 2186543 4 4186553 40 6186554 42 13186563 34 60186564 32 19186564 34 22186565 26 26186565 30 49186565 54 20186567 18 18186568 18 19186569 30 17186570 30 23186574 30 40186576 6 2186578 24 12186579 22 15186580 30 20186582 30 19186582 30 25186585 24 8186586 4 3186587 30 3186590 22 17186593 18 20186595 30 29186595 50 9186596 22 18186596 36 106186598 8 63186598 8 64186598 12 63186600 26 23186600 30 46186600 54 7186600 54 17186602 8 8186602 10 12186607 4 18186607 36 109186607 46 28186607 48 5186607 50 5186609 28 13186609 30 13186609 50 28186610 30 30186610 50 8186611 24 10

186611 48 24186611 50 27186612 4 19186612 48 6186612 50 6186615 8 65186615 12 64186615 32 15186615 34 15186615 36 132186615 46 31186618 14 12186618 16 22186622 6 5186623 6 6186624 8 45186624 12 49186626 22 19186626 36 117186635 2 29186662 24 9186663 24 7186664 4 35186665 30 27186666 30 28186676 36 54186678 36 30188447 40 12188448 40 13188508 56 4188567 28 5188567 30 5188573 4 1188573 6 1188596 8 38188596 8 42188596 10 42188596 10 46188632 12 71188632 12 74188691 42 11188732 16 7188732 16 8188732 32 27188732 34 30188736 12 87188742 4 29188742 4 40188742 8 46188742 12 50188742 14 11188742 16 21188746 8 47188746 8 48188746 12 51188746 12 52188746 32 31188746 34 34

188748 44 31188754 40 36188757 2 14192290 36 125192292 36 123192294 36 99192295 36 127192296 36 128192297 36 102192298 36 129192299 36 103193024 42 2193206 46 19194315 26 7194315 28 19194315 30 22194316 44 1194317 42 23197444 44 30197445 54 35197446 34 61197448 46 22197449 12 61197450 14 7197450 16 17197450 48 17197450 50 18197451 14 10197451 16 20197452 46 13197453 56 31197454 34 74197459 32 34197459 34 36197462 18 4197463 20 16197469 18 1197470 6 8197472 8 15197472 10 19197472 48 10197472 50 10197475 12 77197476 16 14197477 36 71197480 54 24197481 28 2197481 30 2197482 30 26197483 16 13197488 38 19197493 46 23197494 46 25197495 46 26197496 46 27197500 42 10197502 54 2197503 48 1

197503 50 1197504 50 1197507 18 2197507 18 21197508 42 17197510 36 122197514 50 26197514 52 2197572 12 62197590 6 2197591 2 32197592 2 35197593 4 41197594 24 23197595 24 30197596 24 29197597 22 10197598 24 1197599 36 56197600 56 29197601 8 52197601 12 56197602 8 53197602 12 57197603 8 28197603 10 32197604 24 9197605 22 16197606 30 14197607 26 2197607 28 15197608 36 53197609 20 7197610 22 3197611 22 3197612 24 1197613 24 1197614 4 4197615 28 1197615 30 1197616 28 4197616 30 4197617 54 29197618 50 32197618 54 25197619 28 6197619 30 6197620 6 7197621 8 51197622 8 4197624 14 2197625 18 1197626 18 8197627 18 9197627 20 18197627 48 20197627 50 22197628 18 12

917304/CP0709 PRINTED IN USA59

INDEX





NU

ME

RIC

AL

IND

EX

197628 20 25197629 18 13197629 20 26197629 48 21197629 50 23197630 18 14197630 20 27197630 48 22197630 50 24197631 24 17197632 24 15197633 26 17197633 30 42197633 54 11197634 32 1197634 34 1197635 32 17197635 34 17197636 32 36197636 34 38197637 32 40197637 34 42197638 32 16197639 36 136197640 36 21197641 36 31197642 36 120197643 36 121197644 36 124197645 40 2197646 40 6197647 42 16197648 40 32197649 40 33197650 40 34197651 40 35197652 38 4197653 38 3197654 38 5197655 38 10197656 38 20197657 38 20197658 38 21197659 46 1197660 46 11197661 46 12197662 46 34197663 46 37197664 6 8197665 12 68197666 12 69197666 12 72197667 12 77197668 10 2197669 12 55197670 10 6197671 16 3197672 16 2

197673 20 2197674 20 1197675 20 13197676 20 14197676 20 15197676 50 21197677 16 4197678 16 5197679 16 6197679 50 17197680 20 17197681 20 19197682 24 15197683 26 3197683 28 16197684 54 2197685 34 18197686 34 19197687 34 46197688 34 51197689 34 16197690 36 31197691 40 2197692 12 77197693 38 6197694 34 55197695 32 14197695 34 14197696 34 14197697 4 3197698 8 60197698 12 60197698 48 15197698 50 15197699 20 8197700 52 1197701 54 24197702 34 16197703 46 20197704 46 30197705 14 9197705 16 19197710 30 39197711 30 52197712 30 40197713 46 1197714 46 1197716 44 2197717 44 5197718 44 6197719 44 7197720 44 8197721 44 9197722 44 10197723 44 11197724 44 12197725 44 13197726 44 14

197727 44 15197728 44 16197729 44 17197730 44 18197731 44 19197732 44 20197733 8 1197734 30 23197735 30 26197737 20 2197738 34 47197739 24 12197740 30 23197741 34 16197742 46 1197743 26 9197743 28 21197744 30 26197745 34 48197745 34 52197746 42 8197747 12 79197748 12 80197749 12 78197750 16 12197751 54 24197752 22 20197753 6 8197754 36 9197760 38 23197762 38 7197763 38 8197764 38 9197765 38 11197766 38 12197767 38 22197768 36 67197769 38 2197770 36 19197770 36 20197772 36 18197773 36 52197779 8 62197780 46 24197781 46 21197782 38 13197783 24 22197784 38 14197786 38 16197788 46 14197789 12 83197790 28 12197790 30 12197790 54 27197792 12 84197793 32 39197793 32 43197793 34 41

197793 34 45197795 38 17197797 38 26197800 36 111197802 32 44197802 34 57197803 34 57197804 46 29197805 38 27197806 56 33197807 18 10197807 18 15197808 20 28197809 20 29197810 12 82197813 38 18197816 36 116197817 36 133197818 36 134197826 4 33197827 2 1197828 24 32197829 24 34197830 40 1197831 2 1197832 24 32197833 40 1197834 36 1197835 36 1197836 36 1197837 36 1197870 30 14197871 50 1270970 28 28270970 32 32270981 42 26425-34656 22 4425-34666 40 9425-34684 30 41425-34684 54 1425-34707 34 65425-34707 50 31425-34722 2 5425-34727 32 29425-34727 34 32425-34727 48 32425-34727 50 38425-34729 6 12425-34729 12 86425-34729 26 14425-34729 26 25425-34729 28 26425-34729 30 38425-34729 30 48425-34729 32 30425-34729 34 33425-34729 34 56425-34729 54 10


INDEX

NU

ME

RIC

AL

IND

EX





425-34729 54 19425-34729 54 24425-34733 4 20425-34733 4 28425-34733 4 39425-34733 8 2425-34733 10 3425-34733 18 22425-34733 20 10425-34733 22 8425-34733 26 5425-34733 26 15425-34733 28 18425-34733 28 27425-34736 34 63425-34740 4 24425-34740 8 50425-34740 12 54425-34744 42 27425-34745 4 25425-34745 8 68425-34745 12 67425-34745 48 7425-34745 50 7425-34745 50 7425-34746 4 21425-34746 10 4425-34746 18 23425-34746 20 11425-34746 36 137425-34747 4 22425-34747 14 5425-34747 16 10425-34747 20 21425-34747 34 62425-34748 20 22425-34748 22 14425-34748 32 13425-34748 34 13425-34748 56 36425-34750 26 22425-34750 26 24425-34750 26 28425-34750 30 45425-34750 30 47425-34750 30 51425-34750 42 21425-34750 48 26425-34750 50 30425-34750 50 30425-34750 54 6425-34750 54 8425-34750 54 16425-34750 54 18425-34750 54 22425-34756 6 4425-34760 36 138425-34760 42 3

425-34761 20 20425-34761 34 62425-34765 38 28425-34766 30 31425-34772 12 76425-34775 8 66425-34775 12 65425-34776 8 29425-34776 8 67425-34776 10 33425-34776 12 66425-34776 48 14425-34776 50 14425-34779 8 10425-34779 10 14425-34780 14 4425-34780 16 9425-34783 2 10425-34791 8 19425-34791 8 39425-34791 8 43425-34791 10 23425-34791 10 43425-34791 12 47425-34796 8 26425-34796 10 30425-34796 48 13425-34796 50 13425-34800 14 6425-34800 16 11425-34810 22 7425-34810 24 6425-34813 22 13425-34825 26 1425-34825 28 14425-34825 30 15425-34827 26 4425-34827 28 17425-34827 30 16425-34827 48 25425-34827 50 29425-34837 50 31425-34837 54 9425-34851 32 33425-34851 34 35425-34854 34 72425-34892 36 108425-34903 40 5425-34905 40 10425-34906 40 11425-34916 42 5425-34916 42 9425-34924 42 24425-34927 42 28425-34935 38 24425-34968 36 131425-34969 38 15425-35026 56 35

425-35164 54 28425-35165 32 12425-35165 34 12425-35174 36 100425-35174 38 25425-35188 8 14425-35188 10 18425-35189 8 22425-35189 10 26425-35191 8 16425-35191 10 20425-35191 48 11425-35191 50 11425-35263 36 112425-35273 34 73425-35343 38 19425-35452 40 27425-35916 44 29425-35705 36 113425-35772 20 23425-35959 32 25425-35959 34 28425-35959 36 98425-35959 36 105425-35959 36 130425-35959 48 30425-35959 50 36425-36085 26 16425-36085 54 1425-36113 32 11425-36113 34 11425-36113 48 27425-36113 50 33425-36114 32 21425-36114 34 24425-36114 48 28425-36114 50 34425-36120 6 8425-36121 6 9425-36128 18 3425-36128 20 5425-36128 48 19425-36128 50 20425-36131 16 15425-36133 16 16425-36249 18 5425-36249 20 4425-36260 2 11425-36260 2 12425-36260 2 13425-36260 8 9425-36260 10 13425-36260 12 85425-36289 42 7425-36301 44 31425-36318 14 8425-36318 16 18425-36318 48 18

425-36318 50 19425-36319 32 28425-36319 34 31425-36319 48 31425-36319 50 37

917304/CP0709 PRINTED IN USA61

TORQUE SPECIFICATIONSUse these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,and sheet metal screws) unless otherwise specified.

*All torque values are in ft-lbs except those marked with an * which are in lbs. For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.

UNIFIEDNATIONALTHREAD

GRADE 2 GRADE 5 GRADE 8

DRY LUBED DRY LUBED DRY LUBED

8-328-36

10-2410-32

19*20*27*31*

14*15*21*23*

30*31*43*49*

22*23*32*36*

41*43*60*68*

31*32*45*51*

1/4-201/4-28

5/16-185/16-24

66*76*1112

50*56*99

9101719

75*86*1314

12142525

9101820

3/8-163/8-24

7/16-147/16-20

20233236

15172427

30355055

23253540

45507080

35355560

1/2-131/2-20

9/16-129/16-18

50557080

35405560

7590110120

55658090

110120150170

8090110130

5/8-115/8-183/4-103/4-16

100110175200

7585

130150

150180260300

110130200220

220240380420

170180280320

7/8-97/8-14

1-81-12

170180250270

125140190210

430470640710

320360480530

600660900

1000

460500680740

METRICCOARSETHREAD

GRADE 8.8 GRADE 10.9 GRADE 12.9

DRY LUBED DRY LUBED DRY LUBED

M6-1M8-1.25M10-1.5

819

37.5

61428

112753

82039

13.532.564

102447

M12-1.75M14-2M16-2

65103.5158.5

4876.5117.5

91.5145.5223.5

67.5108

165.5

111.5176.5271

82131200

®

Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USAwww.gehl.com

917304/CP0709 © 2009 GEHL COMPANY PRINTED IN USAAll Rights Reserved.

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