DEF/AdBlue SYSTEM

SITESTARTER

THE TOTAL SYSTEM SOLUTION

FEATURING THE DEF RECIRCULATION SYSTEM &

APT™ BRAND PRODUCT PIPE

A simple guide to ordering a complete diesel exhaust fluid (DEF) compatible system including:

• Pipework & containment

• Flexible connectors

• Shear valves

• Inventory probes & sensors

• Fuel management system

• Submersible turbine pump

• Hanging hardware

®

DEF/AdBlue® SYSTEMSITESTARTERUse this system setup diagram to help you place your next order for a complete diesel exhaust fluid (DEF) compatible system.

IMPORTANT NOTES

• All products are composed of DEF/AdBlue® compatible materials including stainless steel and various compatible elastomers.

• Diesel exhaust fluid will freeze at approximately 12 °F. To prevent freezing of fluid in colder climate installations, we suggest the recirculation system detailed here. A TS-550 evo™ tank gauge paired with temperature sensors installed using the recirculation tee assembly will ensure automated recirculation and prevent freezing.

• X in part number = variable product length.

TOTAL SYSTEM SOLUTIONS

FEATURING THE DEF RECIRCULATION SYSTEM & APT™ BRAND PRODUCT PIPE

A fully DEF/AdBlue® compatible system from a single manufacturer.A COMPLETE DIESEL EXHAUST FLUID SYSTEM SOLUTION

Description Model Description Model

1. 6" temperature sensor with ½" NPT compression fitting FMP-TEM 16. 2" tee SST-200

2. 1½" x ½" reducing bushing SSHB-150-050 17. 2" NPT close nipple 407423001

3. 1½" clamshell swivel fitting MS-XP-150-150SS 18. 1½" double wall XP pipe XP-150-SC-XXX

4. 1½" tee SST-150 19. Three-phase variable length complete STP assembly 407423001

5. 1½" 90° elbow SSE90-150 20. 2" single wall pipe, 19' stick 001.063.019V

6. 1½" split test boot SPTB-150 21. 2" electrofusion entry boot 303-063-EIF-U

7. 1½" rigid entry boot REB-150-SC 22. 2" coupler, long 02-063-L-U

8. 1½" shear valve 663100001* 23. 2" male termination fitting 91-063 SS NPT-U

9. 1½" ball valve BV150FPSS 24. 4" x 4" x 2" extractor vent 310-400-11**

10. 1½" EZ male x EZ male flexible connector DEF15XXXEZMXEZM 25. 3" double wall pipe, 19' stick 001.110.090.019PS

11. 1½" check valve 403408931 26. 3" reducing entry boot 304-110-090TP-U

12. 1½" NPT close nipple 407423002 27. 3" coupler 02-90-U

13. 1½" x 2" bushing SSHB-200-150 28. 3" male termination fitting 91-090 SS NPT-U

14. ½" plug SSHP-050 29. 4" x 4" x 3" extractor vent 311-400-11**

15. 2" x ½" bushing SSHB-200-050 30. 4" close nipple, stainless steel locally supplied

This tee setup is used inside the dispenser sump to connect the discharge and return lines. The setup also facilitates adequate exposure of the temperature sensor to the DEF liquid for an accurate temperature reading.

36

HANGING HARDWARE

TANK PROBES, SENSORS & CONTROLS

VENT & FILL LINES

Description Model Description Model

38. ¾" automatic nozzle DURADEF-LB 42. ¾" break away valve BRK34SS-N

39. ¾" automatic nozzle with miss-filling prevention spout

DURADEF-MPD43. ¾" BSPP x 1" BSPP

swivel break away valve

OMNIDEF1X34P

40. Miss-filling prevention device DEF-MPD 44. 1" BSPP x ¾" NPT hose FLDEF2XXXXX-3P-2N

41. ¾" BSPP x ¾” NPT hose FLDEF2XXXXX-2P-2N

Description Model

31. TS-550 evo base model T550EDP

32. Three-phase 208-240 Volt control box, 120 Volt coil 401220903

33. Stainless steel float TSP-SSP

34. Inventory probe LL2-XXX-I

35. 4" probe install kit TSP-K4AS*

36. ¾" conduit entry boot REB-C-0075

37. Liquid sensor TSP-ULS

R

22

2324

2526

27

2829

2" SINGLE WALL VENT LINE 3" DOUBLE WALL FILL LINE

35

TANK SUMP RETURN LINE DETAIL

34

33

31 32

2120

37

*Includes TSP-UVPK probe head protective cover (shown).

38

39

40

41 41

44

42

43

AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA).

*Requires mounting bracket (P/N 66320000) and stabilizer bar kit based on dispenser model.**Requires locally supplied 4" NPT plug.

102” - 166”

DISPENSER SUMP RECIRCULATION TEE ASSEMBLY

TEMPERATURE SENSOR DETAIL

RETURN LINE

DISCHARGE LINE

4

1

3

2

1

2

The included ½" compression fitting allows you to thread the temperature sensor into the pipework system to collect the temperature of the DEF liquid.

5

6

7

8

9 10 11

12

This line returns the DEF liquid back to the tanks.

TANK SUMP DISCHARGE LINE DETAILThis line discharges the DEF liquid out to the dispenser sump.

4

3

6

7

7 6 35

9 107 6 313

14

15

16

17

18

19

3030

Use UPP™ brand semi-rigid electrofusion welded pipe in place of fiberglass piping.

FFS-0404 02-15

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