4
© 2004 Caterpillar All Rights Reserved Printed in U.S.A. Volume 1 RENR3587-02 January 2004 416D, 420D, 424D, 428D, 430D, 432D, Electrical System 438D, and 442D Backhoe Loaders 416D: BKG1-UP BGJ1-1049 BFP1-12899 CXP1-939 430D: BNK1-5899 BML1-4799 420D: BKC1-919 BMC1-1059 BLN1-10299 FDP1-18399 432D: BLD1-UP 424D: BGP1-UP BKR1-UP 438D: BPE1-UP BPN1-UP 428D: BNB1-UP BLL1-UP BNS1-UP BMT1-UP 442D: BRG1-UP BRY1-UP Printed in U.S.A. Machine Harness Connector and Component Locations 3 4 5 8 10 11 12 15 13 85 C A D 1 2 17 18 19 20 83 22 93 24 25 26 96 97 29 30 60 32 64 87 86 95 36 38 7 63 62 41 81 57 45 46 47 48 3 4 5 6 8 10 11 12 15 13 C A D 2 17 18 19 20 80 22 91 24 25 26 82 59 29 30 56 32 90 84 89 36 38 7 64 49 41 42 52 53 45 46 47 48 1 6 49 52 53 63 62 60 42 56 57 81 82 97 87 90 96 95 86 91 93 80 84 83 85 89 B B Wire Description Wire Number Wire Color Description Wire Number Wire Color Description Power Circuits Lighting Circuits 111 RD Brake Power 613 PK License Lamp 113 OR Operator Monitor Power 614 PU Backlighting 115 RD Acc Socket Power 617 BR Left Tail Light 116 BR Rear Std Flood Power 618 YL Right Tail Light 117 YL Rear Aux Flood Power 619 GN Low Beam Headlamps 118 GY Front Wiper Power 620 WH Front Attachment Flood Lights 119 PK Rear Wiper Power 627 YL Rear Fog Light 122 BU HVAC Power 630 GY Rear Attachment Flood Lights 123 WH XMSN Power 642 WH License Harness - Rear Turn Lamp 128 PK RTD Power C510 WH Engine Low Speed from Tachometer 131 RD Start Aid Power C511 WH Engine Stallout Relay 134 YL Ride Control Power C568 WH HVAC Blower Motor 136 GN AWS Power E528 PU HVAC Blower Run 143 BR AWD Power E529 YL HVAC Blower Speed Jumper 144 GN Beacon Power E540 PK MP Solenoid Common Supply Power 157 YL Front Aux Flood Power E543 WH MP Close Proportional Return 158 BR Front Std Flood Power E544 GN MP Open Proportional Return 161 RD Flasher Power Control Circuits 163 WH Electric MP Power (Aux. Hydraulics) 702 OR Brake Switch B To AWD Relay 170 RD Dome Light Power 710 GN Transmission Speed Sensor 180 RD Powered Air Seat Power 720 PU Brake Switch A to AWD Relay 184 BU Rear End Power 752 YL Std Transmission Forward Sol Output Ground Circuits 754 BU Std Transmission Reverse Sol Output 200 BK Main Chassis 755 OR Transmission Fourth Gear Sol 202 BK XMSN Ground 762 YL Bucket Position Solenoid 203 BK Electric MP Ground 766 GN Neutralizer Switch 218 BK Start Relay Ground 779 WH Quick Coupler Diverter Valve 265 BK Dead Engine Lower Enable Ground 911 YL AWD Switch Jumper 281 BK ECM Harn Code 5 922 BR Std Transmission Forward Sol Return A250 BK MSS LED Ground 923 GY Std Transmission Reverse Sol Return Monitoring Circuits 944 OR Cat Data Link (+) 304 WH Starter Solenoid 945 BR Cat Data Link (-) 306 GN Start Relay Coil 963 GN Pilot Hydraulics Bucket Position Detent Solenoid 307 OR Keyswitch Start 973 BR ECM Auto-Manual (Man) Sw Input 308 YL Keyswitch Run 975 WH ECM Transmission Sol Return 309 GY Alternator Failure 976 OR Ride Control Solenoid 310 PU Starting Aid Coil 977 YL ECM Auto-Manual (Aut) Sw Input 321 BR Backup Alarm Sig 991 WH Transmission Neutralizer to ECM 322 GY Front Horn A972 OR ECM to Ride Control Relay 327 PK Engine Shutdown Solenoid C701 YL Park Brake Enable for Autoshift 334 BU Cold Start Advance Solenoid C720 BU Transmission Neutral Lock 338 PK Main Relay Signal for Aux. Relays C883 GY Broom Angle Tilt Left 367 BU Rear Horn C884 OR Broom Angle Relay Interlock A313 OR Stabilizer Leg Alarm C885 PK Broom Angle Tilt Right A346 BU MSS ECM to Start Relay Coil C920 GY ECM Diagnostic A347 GN MSS ECM to Main Relay Coil E701 PK Ride Control Auto Mode E702 OR Ride Control Enable Signal 405 GY Low Oil Pressure E764 OR Circle Steer Solenoid 406 PU High Coolant Temp E803 YL Left Angle/Steer Sw 407 PK Converter High Temp E804 BU Right Angle/Steer Sw 419 YL Parking Brake Sw F738 WH Loader Cylinder Rod End Press Sw 429 YL Rear Steer Position Sensor F739 GN Ride Control Sw to Relay 430 BU Dirty Air Filter F748 WH Ride Control Manual Mode 439 YL Full Water Separator F765 BR ECM In Gear Output 441 OR Coolant Temp Sig F846 PU MSS Red LED Indicator 443 YL Converter Temp Sig F871 PU Rear Steer Left Solenoid (+) 447 PK Fuel Level Sig F872 BU Rear Steer Right Solenoid (+) 450 YL Tachometer Sig F877 WH Rear Steer Right Relay (+) 483 BR Low Brake Fluid F879 PK Rear Steer Left Relay (+) E455 BR Dirty Hydraulic Oil Filter G703 GN Dead Engine Lower G423 PK High Hydr. Filter Pressure (Timer) G726 GY Shutoff Solenoid (+) G742 GN Shutoff Relay (+) 500 BR Front Wiper Park Switch G743 OR Shutoff Relay (-) 501 GN Front Wiper Motor - Low Speed G789 BR AWS Mode - Circle Steer (+) 502 OR Front Wiper Motor - High Speed G795 OR AWS Mode - Rear Steer (+) 503 BR Rear Wiper Park Switch G796 YL AWS Mode - Rear Steer (-) 504 YL Rear Wiper Motor G797 BU Rear Steer Left Relay (-) 506 PU Front Washer G798 PU Rear Steer Right Relay (-) 507 WH Rear Washer G848 GN MSS Green LED Indicator 508 PU Radio Left Speaker (+) G943 BU Broom Attachment Present 509 WH Radio Left Speaker (-) G981 PU Stabilizer Leg in UP position 511 BR Radio Right Speaker (+) H730 BR Transmission Third Gear Sol 512 GN Radio Right Speaker (-) H731 GY Transmission First / Second Gear Sol 513 OR A/C Compressor Clutch H767 BR AWS Mode - Circle Steer (-) 515 GY HVAC Blower High Speed H768 BR Rear Steer Left Solenoid (-) 516 GN HVAC Blower Med Speed H769 BR Rear Steer Right Solenoid (-) 517 BU HVAC Blower Low Speed H770 BR Shutoff Solenoid (-) 520 WH A/C Switch to Fuse H771 BR Side Shift Lock Solenoid 521 YL A/C Refrigerant Pressure Switch H772 YL Hydraulic Shutoff Solenoid 522 WH A/C Thermostat H809 YL Stabilizer Timer (L Term) 537 GN Turn Signal Switch to Flasher Module H833 PU Aux Detent - Cont Flow Sw to ECM 552 WH Front Drive Solenoid L998 OR QC Attachment Aux. Hyd. Solenoid (RT) 555 BR Thermal Fuse to HVAC Motor L999 GN QC Attachment Aux. Hyd. Solenoid (LT) 568 GN Park Brake Alarm M733 PK MSS to Main Relay Coil Return 569 PK Tachometer Low Speed M913 PU AWS Indicator 578 BU Aux. Washer M968 BU Coupler Pins Active 585 YL Quick Coupler Pins Disengage M969 YL Coupler Pins Inactive 586 BR Quick Coupler Pins Engage N904 PU Transmission Fwd High Sol 603 PK Beacon Lights N905 OR Transmission Fwd Low Sol 604 OR Brake Lights N907 GN Transmission Rev Sol 605 YL Left Turn Light N945 OR AWD Relay to AWD Sw 606 GY Right Turn Light N997 GN Electric MP Prop. Command (PWM) 607 PK Front Std Flood Lights R912 OR Pilot Hydraulics Lock 608 GN Rear Std Flood Lights T901 YL MSS Antenna Signal 610 OR Headlamp Sw to Dimmer Sw T902 PK MSS Antenna Return 611 PK High Beam Headlamps Monitoring Circuits Accessory Circuits CID Component 0168 Battery Voltage Above Normal 0168 Battery Voltage Below Normal 0268 Erratic programmed parameter fault 0346 Ride Control Relay Open Circuit 0346 Ride Control Relay Short to Ground 0346 Ride Control Relay Short to Battery 0367 Invalid Ride Control Switch Input 0368 Transmission auto/man open circuit 0368 Transmission auto/man grounded 0520 Trans Configuration Incorrect 0621 Invalid Downshift Switch 0641 Trans Solenoid 1 Open Circuit 0641 Trans Solenoid 1 Short to Ground 0641 Trans Solenoid 1 Short to Battery 0642 Trans Solenoid 2 Open Circuit 0642 Trans Solenoid 2 Short to Ground 0642 Trans Solenoid 2 Short to Battery 0643 Trans Solenoid 3 Open Circuit 0643 Trans Solenoid 3 Short to Ground 0643 Trans Solenoid 3 Short to Battery 0644 Trans Solenoid 4 Open Circuit 0644 Trans Solenoid 4 Short to Ground 0644 Trans Solenoid 4 Short to Battery 0645 Trans Solenoid 5 Open Circuit 0645 Trans Solenoid 5 Short to Ground 0645 Trans Solenoid 5 Short to Battery 0646 Trans Solenoid 6 Open Circuit 0646 Trans Solenoid 6 Short to Ground 0646 Trans Solenoid 6 Short to Battery 0650 Harness Code Unknown 0668 Shift Lever Not Responding 0668 Invalid Shift Lever Input 0683 In-Gear Relay Open Circuit 0683 In-Gear Relay Short to Ground 0683 In-Gear Relay Short to Battery 0168 Battery Voltage Above Normal 0168 Battery Voltage Below Normal 0668 Shift Lever Bad Device or Component 0168 Battery Voltage 0248 Cat Data Link Error 0254 ECM 0817 Backup Battery 1391 MSS Output Driver #1 1392 MSS Output Driver #2 1180 Auxiliary Hydraulic Solenoid #1 1181 Auxiliary Hydraulic Solenoid #2 1184 Auxiliary Hydraulic Solenoid Supply 1187 Continuous Flow Switch 1189 Auxiliary Proportional Lever Switch 1529 Quick Coupler Switch 1530 Quick Coupler Solenoid Component Identifiers (CID) 1 and Module Identifier 1 The CID is a diagnostic code that indicates which component is faulty. 2 The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Autoshift Transmission Control (MID 2 No. 81) Machine Security Control (MID 2 No. 124) Shift Handle Control (MID 2 No. 117) Auxiliary Hydraulic Control (MID 2 No. 106) Failure Mode Identifiers (FMI) 1 FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. 15 Parameter failures. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. 20 Parameter failures. 1 The FMI is a diagnostic code that indicates what type of failure has occurred. Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms) 1 3E-1908 Solenoid: A/C Clutch 17.6 ± 0.6 54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82 121-4036 Solenoid: Front Drive 10.5 171-8775 Solenoid: Pilot Hyd. Shutoff 10.5 54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82 Sender: Fuel Level Full: 240 - 260 Empty: 27.5 - 39.5 1 At room temperature unless otherwise noted. 175-3070 Sender: Coolant Temp 4W-9972 Sender: Converter Temp 187-8936 Connector Location Connector Number Machine Location Volume 1 Volume 2 CONN 1 A-15, C-14, B-13 34 CONN 2 F-15 57 CONN 3 C-13, I-12 59NA, 60COS CONN 4 C-13 I-6 57 CONN 5 H-12, I-12 62 CONN 6 H-12, I-12 62 CONN 7 G-12 63 CONN 8 D-11, B-14 64 CONN 9 D-11 I-6 63 CONN 10 G-11 E-10 A CONN 11 H-11 I-12, C-14 A CONN 12 H-11 C-9, A-7, A-5, G-6 A CONN 13 I-10 63 CONN 14 I-10 63 CONN 15 F-10 I-13 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A CONN 16 F-10 A CONN 17 F-10 E-8 A CONN 18 I-8 A CONN 19 D-8 E-13, E-12, F-7, F-6, A-7, A-6 A CONN 20 I-4 18 CONN 21 H-4 18 CONN 22 H-4 D CONN 23 G-4 D CONN 24 F-4 D CONN 25 I-3 10 CONN 26 H-2 25 CONN 27 H-2 25 CONN 28 E-1 25 CONN 29 I-15, F-1 45 CONN 30 F-1 12 CONN 31 B-15, B-14, G-10 A CONN 32 D-14, E-11 A CONN 33 E-10 F-13, F-12 A CONN 34 C-12 D CONN 35 Cat Data Link I-12, D-11 A CONN 36 H-11 18 CONN 37 F-2 H-11 18 CONN 38 E-11 17 CONN 39 E-11, F-7 17 CONN 40 A-11 17 CONN 41 Cat Data Link D-10 A CONN 42 F-10 A CONN 43 F-10 A CONN 44 G-10 A CONN 45 H-10 10 CONN 46 H-10 D CONN 47 H-9, H-6 D CONN 48 D-8, F-8 A CONN 49 H-8 48 CONN 50 C-9 G-10 42 CONN 51 I-8 D CONN 52 H-7 48 CONN 53 H-7 48 CONN 54 H-6 G-7 D CONN 55 E-7, H-4 D CONN 56 A-5 D CONN 57 B-5 42 CONN 58 C-5 56 CONN 59 D-5 42 CONN 60 C-10 I-4 2 CONN 61 G-4 42 CONN 62 C-15 I-6 8 CONN 63 G-6 D CONN 64 H-6 F-4 24 CONN 65 D-4 42 CONN 66 E-3 D CONN 67 Harness Code B-3 6 Schematic Location Off Machine Switch Specification Part No. Function Actuate Deactuate Contact Position 107.2 ± 2.8°C 93°C MIN Normally (225 ± 5°F) (196°F MIN) Open 62.1 to 95.1 kPa 62.1 to 95.1 kPa Normally (9 to 13.8 psi) (9 to 13.8 psi) Closed 110.3 to 138 kPa 86.2 to 103.4 kPa Normally (16 to 20 psi) (12.5 to 15 psi) Open 275 to 1750 kPa 1 -- Normally 2 (40 to 255 psi) -- Open -0.6 ± 1.4°C 4.2 ± 1.4°C Normally (31 ± 2.5°F) (39.5 ± 2.5°F ) Closed 551 kPa Max 344 ± 20 kPa (80 psi) (50 ± 3 psi) 3500 kPa Max 3000 ± 150 kPa (507.6 psi) (435.1 ± 21.8 psi) 47 to 53°C 37 to 43°C Normally (117 ± 95.4°F) (99 ± 77.4°F) Open 2200 kPa Max 1800 ± 175 kPa Normally (319.1 psi) (261.1 ± 25.4 psi) Closed 2 Contact position at the contacts of the harness connector. Engine Oil Pressure Pilot Hydraulic Pressure Hyd. Filter Pressure Cold Start Pressure 6T-2665 Engine Coolant Temperature Thermostat 119-9631 114-5333 Refrigerant Pressure 7W-1238 173-7527 7X-8549 1 With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). SPDT 131-9203 Loader Cylinder Pressure SPDT 128-5091 All Wheel Steer Pressure 194-2553 Related Electrical Service Manuals Form Number Alternator: 105-2812 SENR5841 Optional (90A): 105-2813 SENR5841 Electric Starting Motor: 143-0539 SENR3828 Autoshift Control: RENR2869 Aux Hydraulic Control: RENR3588 Machine Security: RENR2462 Title Component Location (Volume 1) Component Schematic Location Machine Location Component Schematic Location Machine Location Alarm - Backup I-14 4 Power Port G-9 C Alternator E-1 5 Relay - A/C Shutoff I-8 A Arc Suppressor - All Wheel Drive F-4 24 Relay - All Wheel Drive Braking E-6 C Arc Suppressor - HVAC H-1 25 Relay - Attachment D-6 C Battery D-4 6 Relay - Aux Lighting B-6 B Battery D-4 6 Relay - Aux Flood D-10 B Block - Lighting Diode D-12 A Relay - Cab C-6 C Coil - Thermal Starting Aid F-1 86 Relay - High Speed H-9 A Control - Shuttle Handle H-6 24 Relay - HVAC D-6 C Flasher G-9 A Relay - Main B-6 B Fuse - Air Conditioning D-7 C Relay - Pressure Switch Timer G-13 A Fuse - Air Suspension Seat A-7 B Relay - Start B-6 B Fuse - All Wheel Drive B-7 B Relay - Std Flood D-10 A Fuse - All Wheel Steer D-7 C Relay - Std Lighting A-6 B Fuse - Atch Front Flood B-7 B Resistor - Motor Speed H-9 15 Fuse - Atch Rear Flood B-7 B Sender - Converter Temperature F-1 12 Fuse - Aux Hydraulics C-7 C Sender - Coolant Temperature H-1 13 Fuse - Beacon D-7 C Sender - Fuel Level G-1 11 Fuse - Bucket Position B-7 B Sensor - Bucket Position I-15 16 Fuse - Engine B-7 B Solenoid - Bucket Position F-2 17 Fuse - Front Wiper D-7 C Solenoid - Cold Start Advance F-1 31 Fuse - Horn A-7 B Solenoid - Forward Transmission I-1 18 Fuse - Key Start A-7 B Solenoid - Front Drive G-1 19 Fuse - Left Tail Lamp D-7 C Solenoid - Fuel Shutoff E-1 20 Fuse - Monitor C-7 B Solenoid - Hydraulic Shutoff H-12 91 Fuse - Power Port B-7 B Solenoid - Pilot Shutoff H-12 92 Fuse - Radio A-7 B Solenoid - Pilot Hydraulics Shutoff H-13 91 Fuse - Rear Hydraulics B-7 B Solenoid - Reverse Transmission I-1 18 Fuse - Rear Std Floods A-7 C Solenoid - Side Shift Lock H-12 93 Fuse - Rear Wiper D-7 C Switch - Air Filter Pressure I-3 10 Fuse - Ride Control C-7 C Switch - All Wheel Drive F-2 D Fuse - Right Tail Lamp D-7 C Switch - Atch Front Flood D-13 A Fuse - Signal Lamp A-7 B Switch - Atch Rear Flood D-13 A Fuse - Spare 1 D-7 B Switch - Backhoe Handle Pushbutton H-13 85 Fuse - Spare 2 D-7 C Switch - Backhoe Handle Pushbutton I-13 85 Fuse - Start B-7 B Switch - Backhoe Hydraulic Shutoff D-15 A Fuse - Start Aid C-7 C Switch - Beacon E-13 A Fuse - Transmission B-7 B Switch - Blower Speed H-10 A Gauge - Converter Temperature F-13 A Switch - Brake A I-6 22 Gauge - Coolant Temperature F-13 A Switch - Brake B I-6 22 Gauge - Fuel Level F-12 A Switch - Brake Fluid Level I-3 10 Gauge - Tachometer F-12 A Switch - Cold Start Temperature F-1 5 Gauge - Tachometer with A/C Shutoff I-8 A Switch - Coolant Temperature H-1 3 Gauge - Voltmeter F-14 A Switch - Engine Oil Pressure H-1 20 Ground - Cab D-4 87 Switch - Front Horn D-2 D Ground - Engine D-1 12 Switch - Front Roading Lamps F-2 3 Ground - Engine D-3 89 Switch - Hazard E-2 D Ground - Frame D-4 90 Switch - Heater / Air Conditioning G-10 A Ground - Right Cab 1 F-7 A Switch - Heater Vent H-7 A Ground - Right Cab 2 E-7 A Switch - Hydraulic Filter Pressure G-1 32 Ground - Top of Cab C-12 1 Switch - Key Start F-14 A Group - Basic Lamp H-15 A Switch - Loader Neutralizer C-8 85 Group - Fault Lamp F-15 A Switch - Neutral Lock G-2 D Group - Function Lamp E-4 D Switch - Park Brake C-8 42 Horn - Backup Alarm H-13 4 Switch - Rear Horn D-14 A Horn - Forward G-12 26 Switch - Rear Washer / Wiper E-14 A Horn - Rear I-13 4 Switch - Refrigerant Pressure I-1 25 Lamp - Left Headlight H-2 95 Switch - Return To Dig I-15 26 Lamp - Right Headlight G-2 96 Switch - Side Shift Lock E-15 A Meter - Service D-2 24 Switch - Stalk H-6 24 Motor - Air Suspension Seat I-11 29 Switch - Start Aid E-13 A Motor - Front Washer Pump I-3 10 Switch - Std Front Flood G-11 A Motor - Front Wiper C-10 2 Switch - Std Rear Flood G-11 A Motor - HVAC Blower H-8 30 Switch - Thermostat I-7 97 Motor - Rear Washer Pump I-3 10 Switch - Transmission Neutralizer E-5 56 Motor - Rear Wiper C-15 8 Switch - Water Separator G-1 36 Motor - Starter D-2 7 Machine locations are repeated for components located close together. A = Located inside/on right console. B = Located in machine electrical center 1. C = Located in machine electrical center 2. D = Located inside/on front console. 1 2 T This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. This indicates that the component has a wire connected to it that is connected to ground. 105-9344 T Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Pin Socket Fuse Component Part Number Pin or Socket Number Receptacle Plug Wire, Cable, or Harness Assembly Identification Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. Single Wire Ground Connection Connector Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Symbols Electrical Schematic Symbols And Definitions 1 1 2 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 325-A135 PK-14 AG-C4 111-7898 L-C12 3E-5179 C-C4 130-6795 * * * * * Circuit Number Identification Wire Color Wire Gauge AG-C3 130-6795 Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness. 200-L32 BK-14 325-A135 PK-14 Part Number For Connector Assembly Harness identification code This example indicates wire 135 in harness "AG".

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Page 1: sist de 12v

©2004 Caterpillar

All Rights Reserved

Printed in U.S.A.

Volume 1

RENR3587-02

January 2004

416D, 420D, 424D, 428D, 430D, 432D,

Electrical System438D, and 442D Backhoe Loaders

416D:

BKG1-UP

BGJ1-1049

BFP1-12899CXP1-939

430D:

BNK1-5899

BML1-4799

420D:

BKC1-919

BMC1-1059

BLN1-10299

FDP1-18399

432D:

BLD1-UP

424D:

BGP1-UP

BKR1-UP

438D:

BPE1-UP

BPN1-UP

428D:

BNB1-UP

BLL1-UP

BNS1-UP

BMT1-UP

442D:

BRG1-UP

BRY1-UP

Printed in U.S.A.

Machine Harness Connector and Component Locations

3

45

8

10

11

12

15

13

85

CA

D

1

2

17

18

19

20

83

22

93

24

25

26

96

97

29

30

60

32

64

87

86

95

36

38

7

63

62

41

8157

45

46

47

48

3

4

5

6

8

10

1112

15

13

C

A

D

2

1718

19

20

80

22

91

24 25

26

82

59

29

30

56

32

90

84

89

36

38

7

64

49

41

42

52

53

45

46

47

48

1

6

4952

53

63

62

60

42

56

57

81

82

97

87

9096

95

86

91

93

80

84

83

85

89

B

B

Wire DescriptionWire

Number

Wire

ColorDescription

Wire

Number

Wire

ColorDescription

Power Circuits Lighting Circuits

111 RD Brake Power 613 PK License Lamp

113 OR Operator Monitor Power 614 PU Backlighting

115 RD Acc Socket Power 617 BR Left Tail Light

116 BR Rear Std Flood Power 618 YL Right Tail Light

117 YL Rear Aux Flood Power 619 GN Low Beam Headlamps

118 GY Front Wiper Power 620 WH Front Attachment Flood Lights

119 PK Rear Wiper Power 627 YL Rear Fog Light

122 BU HVAC Power 630 GY Rear Attachment Flood Lights

123 WH XMSN Power 642 WH License Harness - Rear Turn Lamp

128 PK RTD Power C510 WH Engine Low Speed from Tachometer

131 RD Start Aid Power C511 WH Engine Stallout Relay

134 YL Ride Control Power C568 WH HVAC Blower Motor

136 GN AWS Power E528 PU HVAC Blower Run

143 BR AWD Power E529 YL HVAC Blower Speed Jumper

144 GN Beacon Power E540 PK MP Solenoid Common Supply Power

157 YL Front Aux Flood Power E543 WH MP Close Proportional Return

158 BR Front Std Flood Power E544 GN MP Open Proportional Return

161 RD Flasher Power Control Circuits

163 WH Electric MP Power (Aux. Hydraulics) 702 OR Brake Switch B To AWD Relay

170 RD Dome Light Power 710 GN Transmission Speed Sensor

180 RD Powered Air Seat Power 720 PU Brake Switch A to AWD Relay

184 BU Rear End Power 752 YL Std Transmission Forward Sol Output

Ground Circuits 754 BU Std Transmission Reverse Sol Output

200 BK Main Chassis 755 OR Transmission Fourth Gear Sol

202 BK XMSN Ground 762 YL Bucket Position Solenoid

203 BK Electric MP Ground 766 GN Neutralizer Switch

218 BK Start Relay Ground 779 WH Quick Coupler Diverter Valve

265 BK Dead Engine Lower Enable Ground 911 YL AWD Switch Jumper

281 BK ECM Harn Code 5 922 BR Std Transmission Forward Sol Return

A250 BK MSS LED Ground 923 GY Std Transmission Reverse Sol Return

Monitoring Circuits 944 OR Cat Data Link (+)

304 WH Starter Solenoid 945 BR Cat Data Link (-)

306 GN Start Relay Coil 963 GN Pilot Hydraulics Bucket Position Detent Solenoid

307 OR Keyswitch Start 973 BR ECM Auto-Manual (Man) Sw Input

308 YL Keyswitch Run 975 WH ECM Transmission Sol Return

309 GY Alternator Failure 976 OR Ride Control Solenoid

310 PU Starting Aid Coil 977 YL ECM Auto-Manual (Aut) Sw Input

321 BR Backup Alarm Sig 991 WH Transmission Neutralizer to ECM

322 GY Front Horn A972 OR ECM to Ride Control Relay

327 PK Engine Shutdown Solenoid C701 YL Park Brake Enable for Autoshift

334 BU Cold Start Advance Solenoid C720 BU Transmission Neutral Lock

338 PK Main Relay Signal for Aux. Relays C883 GY Broom Angle Tilt Left

367 BU Rear Horn C884 OR Broom Angle Relay Interlock

A313 OR Stabilizer Leg Alarm C885 PK Broom Angle Tilt Right

A346 BU MSS ECM to Start Relay Coil C920 GY ECM Diagnostic

A347 GN MSS ECM to Main Relay Coil E701 PK Ride Control Auto Mode

E702 OR Ride Control Enable Signal

405 GY Low Oil Pressure E764 OR Circle Steer Solenoid

406 PU High Coolant Temp E803 YL Left Angle/Steer Sw

407 PK Converter High Temp E804 BU Right Angle/Steer Sw

419 YL Parking Brake Sw F738 WH Loader Cylinder Rod End Press Sw

429 YL Rear Steer Position Sensor F739 GN Ride Control Sw to Relay

430 BU Dirty Air Filter F748 WH Ride Control Manual Mode

439 YL Full Water Separator F765 BR ECM In Gear Output

441 OR Coolant Temp Sig F846 PU MSS Red LED Indicator

443 YL Converter Temp Sig F871 PU Rear Steer Left Solenoid (+)

447 PK Fuel Level Sig F872 BU Rear Steer Right Solenoid (+)

450 YL Tachometer Sig F877 WH Rear Steer Right Relay (+)

483 BR Low Brake Fluid F879 PK Rear Steer Left Relay (+)

E455 BR Dirty Hydraulic Oil Filter G703 GN Dead Engine Lower

G423 PK High Hydr. Filter Pressure (Timer) G726 GY Shutoff Solenoid (+)

G742 GN Shutoff Relay (+)

500 BR Front Wiper Park Switch G743 OR Shutoff Relay (-)

501 GN Front Wiper Motor - Low Speed G789 BR AWS Mode - Circle Steer (+)

502 OR Front Wiper Motor - High Speed G795 OR AWS Mode - Rear Steer (+)

503 BR Rear Wiper Park Switch G796 YL AWS Mode - Rear Steer (-)

504 YL Rear Wiper Motor G797 BU Rear Steer Left Relay (-)

506 PU Front Washer G798 PU Rear Steer Right Relay (-)

507 WH Rear Washer G848 GN MSS Green LED Indicator

508 PU Radio Left Speaker (+) G943 BU Broom Attachment Present

509 WH Radio Left Speaker (-) G981 PU Stabilizer Leg in UP position

511 BR Radio Right Speaker (+) H730 BR Transmission Third Gear Sol

512 GN Radio Right Speaker (-) H731 GY Transmission First / Second Gear Sol

513 OR A/C Compressor Clutch H767 BR AWS Mode - Circle Steer (-)

515 GY HVAC Blower High Speed H768 BR Rear Steer Left Solenoid (-)

516 GN HVAC Blower Med Speed H769 BR Rear Steer Right Solenoid (-)

517 BU HVAC Blower Low Speed H770 BR Shutoff Solenoid (-)

520 WH A/C Switch to Fuse H771 BR Side Shift Lock Solenoid

521 YL A/C Refrigerant Pressure Switch H772 YL Hydraulic Shutoff Solenoid

522 WH A/C Thermostat H809 YL Stabilizer Timer (L Term)

537 GN Turn Signal Switch to Flasher Module H833 PU Aux Detent - Cont Flow Sw to ECM

552 WH Front Drive Solenoid L998 OR QC Attachment Aux. Hyd. Solenoid (RT)

555 BR Thermal Fuse to HVAC Motor L999 GN QC Attachment Aux. Hyd. Solenoid (LT)

568 GN Park Brake Alarm M733 PK MSS to Main Relay Coil Return

569 PK Tachometer Low Speed M913 PU AWS Indicator

578 BU Aux. Washer M968 BU Coupler Pins Active

585 YL Quick Coupler Pins Disengage M969 YL Coupler Pins Inactive

586 BR Quick Coupler Pins Engage N904 PU Transmission Fwd High Sol

603 PK Beacon Lights N905 OR Transmission Fwd Low Sol

604 OR Brake Lights N907 GN Transmission Rev Sol

605 YL Left Turn Light N945 OR AWD Relay to AWD Sw

606 GY Right Turn Light N997 GN Electric MP Prop. Command (PWM)

607 PK Front Std Flood Lights R912 OR Pilot Hydraulics Lock

608 GN Rear Std Flood Lights T901 YL MSS Antenna Signal

610 OR Headlamp Sw to Dimmer Sw T902 PK MSS Antenna Return

611 PK High Beam Headlamps

Monitoring Circuits

Accessory CircuitsCID Component

0168 Battery Voltage Above Normal

0168 Battery Voltage Below Normal

0268 Erratic programmed parameter fault

0346 Ride Control Relay Open Circuit

0346 Ride Control Relay Short to Ground

0346 Ride Control Relay Short to Battery

0367 Invalid Ride Control Switch Input

0368 Transmission auto/man open circuit

0368 Transmission auto/man grounded

0520 Trans Configuration Incorrect

0621 Invalid Downshift Switch

0641 Trans Solenoid 1 Open Circuit

0641 Trans Solenoid 1 Short to Ground

0641 Trans Solenoid 1 Short to Battery

0642 Trans Solenoid 2 Open Circuit

0642 Trans Solenoid 2 Short to Ground

0642 Trans Solenoid 2 Short to Battery

0643 Trans Solenoid 3 Open Circuit

0643 Trans Solenoid 3 Short to Ground

0643 Trans Solenoid 3 Short to Battery

0644 Trans Solenoid 4 Open Circuit

0644 Trans Solenoid 4 Short to Ground

0644 Trans Solenoid 4 Short to Battery

0645 Trans Solenoid 5 Open Circuit

0645 Trans Solenoid 5 Short to Ground

0645 Trans Solenoid 5 Short to Battery

0646 Trans Solenoid 6 Open Circuit

0646 Trans Solenoid 6 Short to Ground

0646 Trans Solenoid 6 Short to Battery

0650 Harness Code Unknown

0668 Shift Lever Not Responding

0668 Invalid Shift Lever Input

0683 In-Gear Relay Open Circuit

0683 In-Gear Relay Short to Ground

0683 In-Gear Relay Short to Battery

0168 Battery Voltage Above Normal

0168 Battery Voltage Below Normal

0668 Shift Lever Bad Device or Component

0168 Battery Voltage

0248 Cat Data Link Error

0254 ECM

0817 Backup Battery

1391 MSS Output Driver #1

1392 MSS Output Driver #2

1180 Auxiliary Hydraulic Solenoid #1

1181 Auxiliary Hydraulic Solenoid #2

1184 Auxiliary Hydraulic Solenoid Supply

1187 Continuous Flow Switch

1189 Auxiliary Proportional Lever Switch

1529 Quick Coupler Switch

1530 Quick Coupler Solenoid

Component Identifiers (CID)1 and Module Identifier

1 The CID is a diagnostic code that indicates which component is faulty.

2 The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Autoshift Transmission Control (MID2 No. 81)

Machine Security Control (MID2 No. 124)

Shift Handle Control (MID2 No. 117)

Auxiliary Hydraulic Control (MID2 No. 106)

Failure Mode Identifiers (FMI)1

FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

1 The FMI is a diagnostic code that indicates what type of failure has occurred.

Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)1

3E-1908 Solenoid: A/C Clutch 17.6 ± 0.6

54°C (130°F) - 560 to 716

110°C (230°F) - 72 to 82

121-4036 Solenoid: Front Drive 10.5

171-8775 Solenoid: Pilot Hyd. Shutoff 10.5

54°C (130°F) - 560 to 716

110°C (230°F) - 72 to 82

Sender: Fuel Level

Full: 240 - 260

Empty: 27.5 - 39.5

1 At room temperature unless otherwise noted.

175-3070 Sender: Coolant Temp

4W-9972 Sender: Converter Temp

187-8936

Connector Location

Connector NumberMachine

Location

Volume 1 Volume 2

CONN 1 A-15, C-14, B-13 34

CONN 2 F-15 57

CONN 3 C-13, I-12 59NA, 60COS

CONN 4 C-13 I-6 57

CONN 5 H-12, I-12 62

CONN 6 H-12, I-12 62

CONN 7 G-12 63

CONN 8 D-11, B-14 64

CONN 9 D-11 I-6 63

CONN 10 G-11 E-10 A

CONN 11 H-11 I-12, C-14 A

CONN 12 H-11 C-9, A-7, A-5, G-6 A

CONN 13 I-10 63

CONN 14 I-10 63

CONN 15 F-10 I-13

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

A

CONN 16 F-10 A

CONN 17 F-10 E-8 A

CONN 18 I-8 A

CONN 19 D-8 E-13, E-12, F-7, F-6, A-7, A-6 A

CONN 20 I-4 18

CONN 21 H-4 18

CONN 22 H-4 D

CONN 23 G-4 D

CONN 24 F-4 D

CONN 25 I-3 10

CONN 26 H-2 25

CONN 27 H-2 25

CONN 28 E-1 25

CONN 29 I-15, F-1 45

CONN 30 F-1 12

CONN 31 B-15, B-14, G-10 A

CONN 32 D-14, E-11 A

CONN 33 E-10 F-13, F-12 A

CONN 34 C-12 D

CONN 35 Cat Data Link I-12, D-11 A

CONN 36 H-11 18

CONN 37 F-2 H-11 18

CONN 38 E-11 17

CONN 39 E-11, F-7 17

CONN 40 A-11 17

CONN 41 Cat Data Link D-10 A

CONN 42 F-10 A

CONN 43 F-10 A

CONN 44 G-10 A

CONN 45 H-10 10

CONN 46 H-10 D

CONN 47 H-9, H-6 D

CONN 48 D-8, F-8 A

CONN 49 H-8 48

CONN 50 C-9 G-10 42

CONN 51 I-8 D

CONN 52 H-7 48

CONN 53 H-7 48

CONN 54 H-6 G-7 D

CONN 55 E-7, H-4 D

CONN 56 A-5 D

CONN 57 B-5 42

CONN 58 C-5 56

CONN 59 D-5 42

CONN 60 C-10 I-4 2

CONN 61 G-4 42

CONN 62 C-15 I-6 8

CONN 63 G-6 D

CONN 64 H-6 F-4 24

CONN 65 D-4 42

CONN 66 E-3 D

CONN 67 Harness Code B-3 6

Schematic Location

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

107.2 ± 2.8°C 93°C MIN Normally

(225 ± 5°F) (196°F MIN) Open

62.1 to 95.1 kPa 62.1 to 95.1 kPa Normally

(9 to 13.8 psi) (9 to 13.8 psi) Closed

110.3 to 138 kPa 86.2 to 103.4 kPa Normally

(16 to 20 psi) (12.5 to 15 psi) Open

275 to 1750 kPa1 -- Normally 2

(40 to 255 psi) -- Open

-0.6 ± 1.4°C 4.2 ± 1.4°C Normally

(31 ± 2.5°F) (39.5 ± 2.5°F ) Closed

551 kPa Max 344 ± 20 kPa

(80 psi) (50 ± 3 psi)

3500 kPa Max 3000 ± 150 kPa

(507.6 psi) (435.1 ± 21.8 psi)

47 to 53°C 37 to 43°C Normally

(117 ± 95.4°F) (99 ± 77.4°F) Open

2200 kPa Max 1800 ± 175 kPa Normally

(319.1 psi) (261.1 ± 25.4 psi) Closed

2 Contact position at the contacts of the harness connector.

Engine Oil Pressure

Pilot Hydraulic Pressure

Hyd. Filter Pressure

Cold Start Pressure

6T-2665 Engine Coolant Temperature

Thermostat119-9631

114-5333 Refrigerant Pressure

7W-1238

173-7527

7X-8549

1 With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down

to 170 kPa (25 psi).

SPDT

131-9203 Loader Cylinder Pressure SPDT

128-5091 All Wheel Steer Pressure

194-2553

Related Electrical Service Manuals

Form Number

Alternator: 105-2812 SENR5841

Optional (90A): 105-2813 SENR5841

Electric Starting Motor: 143-0539 SENR3828

Autoshift Control: RENR2869

Aux Hydraulic Control: RENR3588

Machine Security: RENR2462

Title

Component Location (Volume 1)

ComponentSchematic

Location

Machine

LocationComponent

Schematic

Location

Machine

Location

Alarm - Backup I-14 4 Power Port G-9 C

Alternator E-1 5 Relay - A/C Shutoff I-8 A

Arc Suppressor - All Wheel Drive F-4 24 Relay - All Wheel Drive Braking E-6 C

Arc Suppressor - HVAC H-1 25 Relay - Attachment D-6 C

Battery D-4 6 Relay - Aux Lighting B-6 B

Battery D-4 6 Relay - Aux Flood D-10 B

Block - Lighting Diode D-12 A Relay - Cab C-6 C

Coil - Thermal Starting Aid F-1 86 Relay - High Speed H-9 A

Control - Shuttle Handle H-6 24 Relay - HVAC D-6 C

Flasher G-9 A Relay - Main B-6 B

Fuse - Air Conditioning D-7 C Relay - Pressure Switch Timer G-13 A

Fuse - Air Suspension Seat A-7 B Relay - Start B-6 B

Fuse - All Wheel Drive B-7 B Relay - Std Flood D-10 A

Fuse - All Wheel Steer D-7 C Relay - Std Lighting A-6 B

Fuse - Atch Front Flood B-7 B Resistor - Motor Speed H-9 15

Fuse - Atch Rear Flood B-7 B Sender - Converter Temperature F-1 12

Fuse - Aux Hydraulics C-7 C Sender - Coolant Temperature H-1 13

Fuse - Beacon D-7 C Sender - Fuel Level G-1 11

Fuse - Bucket Position B-7 B Sensor - Bucket Position I-15 16

Fuse - Engine B-7 B Solenoid - Bucket Position F-2 17

Fuse - Front Wiper D-7 C Solenoid - Cold Start Advance F-1 31

Fuse - Horn A-7 B Solenoid - Forward Transmission I-1 18

Fuse - Key Start A-7 B Solenoid - Front Drive G-1 19

Fuse - Left Tail Lamp D-7 C Solenoid - Fuel Shutoff E-1 20

Fuse - Monitor C-7 B Solenoid - Hydraulic Shutoff H-12 91

Fuse - Power Port B-7 B Solenoid - Pilot Shutoff H-12 92

Fuse - Radio A-7 B Solenoid - Pilot Hydraulics Shutoff H-13 91

Fuse - Rear Hydraulics B-7 B Solenoid - Reverse Transmission I-1 18

Fuse - Rear Std Floods A-7 C Solenoid - Side Shift Lock H-12 93

Fuse - Rear Wiper D-7 C Switch - Air Filter Pressure I-3 10

Fuse - Ride Control C-7 C Switch - All Wheel Drive F-2 D

Fuse - Right Tail Lamp D-7 C Switch - Atch Front Flood D-13 A

Fuse - Signal Lamp A-7 B Switch - Atch Rear Flood D-13 A

Fuse - Spare 1 D-7 B Switch - Backhoe Handle Pushbutton H-13 85

Fuse - Spare 2 D-7 C Switch - Backhoe Handle Pushbutton I-13 85

Fuse - Start B-7 B Switch - Backhoe Hydraulic Shutoff D-15 A

Fuse - Start Aid C-7 C Switch - Beacon E-13 A

Fuse - Transmission B-7 B Switch - Blower Speed H-10 A

Gauge - Converter Temperature F-13 A Switch - Brake A I-6 22

Gauge - Coolant Temperature F-13 A Switch - Brake B I-6 22

Gauge - Fuel Level F-12 A Switch - Brake Fluid Level I-3 10

Gauge - Tachometer F-12 A Switch - Cold Start Temperature F-1 5

Gauge - Tachometer with A/C Shutoff I-8 A Switch - Coolant Temperature H-1 3

Gauge - Voltmeter F-14 A Switch - Engine Oil Pressure H-1 20

Ground - Cab D-4 87 Switch - Front Horn D-2 D

Ground - Engine D-1 12 Switch - Front Roading Lamps F-2 3

Ground - Engine D-3 89 Switch - Hazard E-2 D

Ground - Frame D-4 90 Switch - Heater / Air Conditioning G-10 A

Ground - Right Cab 1 F-7 A Switch - Heater Vent H-7 A

Ground - Right Cab 2 E-7 A Switch - Hydraulic Filter Pressure G-1 32

Ground - Top of Cab C-12 1 Switch - Key Start F-14 A

Group - Basic Lamp H-15 A Switch - Loader Neutralizer C-8 85

Group - Fault Lamp F-15 A Switch - Neutral Lock G-2 D

Group - Function Lamp E-4 D Switch - Park Brake C-8 42

Horn - Backup Alarm H-13 4 Switch - Rear Horn D-14 A

Horn - Forward G-12 26 Switch - Rear Washer / Wiper E-14 A

Horn - Rear I-13 4 Switch - Refrigerant Pressure I-1 25

Lamp - Left Headlight H-2 95 Switch - Return To Dig I-15 26

Lamp - Right Headlight G-2 96 Switch - Side Shift Lock E-15 A

Meter - Service D-2 24 Switch - Stalk H-6 24

Motor - Air Suspension Seat I-11 29 Switch - Start Aid E-13 A

Motor - Front Washer Pump I-3 10 Switch - Std Front Flood G-11 A

Motor - Front Wiper C-10 2 Switch - Std Rear Flood G-11 A

Motor - HVAC Blower H-8 30 Switch - Thermostat I-7 97

Motor - Rear Washer Pump I-3 10 Switch - Transmission Neutralizer E-5 56

Motor - Rear Wiper C-15 8 Switch - Water Separator G-1 36

Motor - Starter D-2 7

Machine locations are repeated for components located close together.

A = Located inside/on right console.

B = Located in machine electrical center 1.

C = Located in machine electrical center 2.

D = Located inside/on front console.

1

2

T

This indicates that the component does not have a wire connected to ground. It is grounded bybeing fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

PinSocket

Fuse

ComponentPart Number

Pin or SocketNumber

Receptacle

Plug

Wire, Cable, or HarnessAssembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire GroundConnectionConnector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measuresthe temperature or pressure. Its resistance changes to give an indication to the gauge of thetemperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. The electromagnet canopen or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil thatmakes an electromagnet when current flows through it. The electromagnet can open or closea valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

11

22

Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

325-A135 PK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

** * *

*

CircuitNumberIdentification

WireColor

WireGauge

AG-C3130-6795

Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number ForConnector Assembly

Harness identification codeThis example indicateswire 135 in harness "AG".

Page 2: sist de 12v

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS ON.

AUX HYDRAULIC CONTROL CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

START AID CIRCUIT.

AUTOSHIFT CONTROL CIRCUIT.

TURN SIGNAL/WIPER/WASHER CIRCUIT.

GAUGE CIRCUIT.

STARTING CIRCUIT.

PANEL LAMP CIRCUIT.

GROUND CIRCUIT.

MACHINE SECURITY CONTROL CIRCUIT.

BLOWER SPD SWITCH

POSITION TERM CONN

LOW SPD (I) 2&1,5&4

MED SPD (11) 2&3,5&4

HIGH SPD (III) 2&3,5&6

HEATER AC SWITCH

POSITION TERM CONN

AIR CONDITIONER 2&1,5&4

OFF --- ---

HEATER 2&3,5&6

BLOWER SPEED SW169-0605

HEATER AC SW169-0606

HI SPD RELAY3E-9362

8685

3087A

87 VENT SW184-2422

8

3

7

2

AC SHUTOFF RLY3E-9362

85 86

3087A

87

IGN

SEND

GND TACHOMETER AC SHUTOFF188-2470

AC

MOTOR

BLOWER MOTOR168-2313

°T

THERMOSTAT SW119-9631

THERMOSTAT WIRE AS170-7274

MOTOR SPD RES188-2711

23

8

AC-C11429117

71

4

6

10

5

9

23

8

AC-C21429117

71

4

6

10

5

9

AC-C81116795

8685

3087A

87

12

AC-C121779646

12

AC-C113E3364

12

AC-C101552269

AC-C131922111

1

2 3

12

AC-C71779641

1234

AC-C93E3376

AC COMPRESSOR CLUTCH3E-1908

BK-14BK-14

REFRIGERANT SW114-5333

BK-18BK-18

HVAC ARC SUPPR106-8704

12

AE-C11552269

12

AE-C21552269

12

AE-C31552269

12

AE-C43E3364

HVAC BLOWER180-0613

30

AP-C11864321

A-1 B-1

12

AP-C21779641

12

AP-C31779646

AR-C11116795

85 86

3087A

87

12

AR-C23E3364

PC-C11733137

AC

PC-C21733138

AC

AC

PC-C41733137

AC

PC-C31733138

LAMP FUNCTION

L1 PARK BRAKE

L2 NOT USED

L3 RIDE CONTROL

L4 RIGHT TURN

L5 HIGH BEAM

L6 LEFT TURN

HORN SW169-0587

MOM

HAZARD SW169-0589

+

-SIG

SERVICE METER161-3932

AWD SW169-0598

FRONT ROADING LAMP SW169-0594

XMSN NEUTRAL LOCK SW169-0588

AWD ARC SUPPR106-8704

RD

BK

PU

OR

WH

GN

PK

YL

L2

L6

L1L4

L3

L5

12

3

7 8

CF-C11429117

45

6

3

56

7

CF-C21429117

2

23

56

7 8

CF-C31429117

109

4

1

23

17

10 8

CF-C41387675

5

23

7 8

CF-C51429117

12

CF-C71552252

3456789101112

123456

CF-C83E3382

12

CF-C101552269

12

CF-C91158109

12345678

CF-C61552264

CH-C31864321

A-1B-2B-1C-1

12

CH-C13E3375

34

INPUT (S)

BAT (+)GND (-)

OUTPUT (L)

PRESS SW TIMER RELAY189-4920

NEGPOS

BATTERY 13T-5760

NEGPOS

BATTERY 23T-5760

LAMP FUNCTION

L1 LOW OIL PRESSURE

L2 HIGH COOLANT TEMP

L3 LOW BRAKE FLUID

L4 FULL WATER SEP

L5 ALTERNATOR FAIL

L6 DIRTY HYD FILTER

L7 DIRTY AIR FILTER

L8 NOT USED

BK

BU

OR

WHGNPK

YLPU

DKBU

L2

L6

L1 L4

L3

L5RD

-+

B+

GND

L2

L6

L1

L4

L5

EXT ALARMEXT ALARML3

123456789101112

COOLANT TEMP GAUGE170-6306

FUEL LEVEL GAUGE170-6305

TACHOMETER GAUGE170-6308

CONVERTER TEMP GAUGE170-6542

VOLTMETER GAUGE170-6309

BACKHOE SHUTOFF SW169-0599

BEACON SW169-0595

ATCH REAR FLOOD SW169-0591

REAR HORN SW169-0587

MOM

REAR WASHER WIPER SW169-0596

MOM

MOM

ATCH FRONT FLOOD SW169-0593

SIDESHIFT LOCK SW169-0597

START AID169-0586

STD REAR FLOOD169-0590

87

32

STD FRONT FLOOD169-0592

87

32

BK

PU

YL

GYBRGY

GNOR

BR

L2

L6

L1 L4

L3

L5RD

-+

B+

GND

L2

L6

L1

L4

L5

EXT ALARM

L3

L8L7

L7

L8

BU

1

23

4

CR-C21552272

12

CR-C31552252

3456789101112

12

CR-C81673693

345678910111213

14

15

1617

1920

2122

23

2425

262728

29

30

31

18

AB

CR-C183E3370

C

12

CR-C91552273

3456

23

56

8

CR-C111429117

7

12

3

8

CR-C161429117

7

3

2

8

CR-C121429117

7

2

3

8

CR-C171429117

7

23

56

8

CR-C131429117

7

1

2 3

56

8

CR-C151429117

7

9 10

2

3

8

CR-C201429117

7

2

3

8

CR-C101429117

7

IGN

SEND

GND

CR-C51141749

IGN

SEND

GND

CR-C61141749

IGN

SEND

GND

CR-C71141749

IGN

SEND

GNDCR-C41141749

12

CR-C11552273

3456

BAT

NC

GND

CR-C211141749

CR-C141552267

ABC

12

CR-C221552269

12

CR-C191552272

34

12

CX-C21552273

3456

123456

CX-C13E3382

PIG

B+

L

ALTERNATOR105-2812

OPTIONAL 90 A105-2813

THERMAL STARTING AID035-8059

COOLANT TEMP SENDER175-3070

°T

COLD START ADV SOL

°TCOLD START TEMP SW173-7527

ENGINE OIL PRESS7W-1238

BUCKET POS SOL3E-8620

BK-18BK-18

MOTOR

BATMTR

SG

STARTER143-0539

FRONT DRIVE SOL121-4036

RD-18RD-18

FWD XMSN SOL117-2911

RD-18RD-18

REV XMSN SOL130-0912

RD-18RD-18

ENGINE GND

VALVE GP142-1468

FORWARD HORN164-9425

PK-18BK-18 FUEL LEVEL SENDER

187-8936

LAMP

BATTERYGROUND

WATER SEP SW192-7875

PK-18

YL-18BK-18

HYD FILTER PRESS SW7X-8549

°TCONV TEMP SNDR

4W-9972

12

EF-C11673693

345678910111213141516171819202122232425262728293031

12

EF-C21552269

EF-C31552267

ABC

12

EF-C43E3364

12

EF-C51552269

EF-C61552267

ABC

EF-C71073134

123

12

EF-C121552269

12

EF-C131552269

12

EF-C141552269

12

EF-C151552269

12

EF-C91552269

12

EF-C101552269

12

EF-C171552269

12

EF-C181779641

EF-C161552267

ABC

ENGINE BLOCK HEATER

BK-18BK-18

120 VAC - 166-0658240 VAC - 166-0659

FUEL SHUTOFF SOL176-6219

12

EP-C13E3364

AB

EP-C21003320

12

ET-C13E3364

°T

COOLANT TEMPERATURE SW6T-2665

12

EX-C13E3364

630-TV17 GY-18608-TV1 GN-16607-TV4 PK-16620-TV18 WH-18

604-TV23 OR-18606-TV35 GY-18605-TV36 YL-18

620-TV18 WH-18

607-TV4 PK-16

605-TV36 YL-18

606-TV35 GY-18

604-TV23 OR-18

630-TV17 GY-18

608-TV1 GN-16

200-TR26 BK-12

200-TR27 BK-12

603-TR25 PK-18

608-TR1 GN-18630-TR17 GY-18

607-TR4 PK-18620-TR18 WH-18

603-TR25 PK-18

608-TR1 GN-18

630-TR17 GY-18

611-RL12 PU-18200-RL3 BK-16619-RL13 GN-18617-RL7 BR-18618-RL6 YL-18606-RL8 GY-18605-RL9 YL-18

200-RL3 BK-16

605-RL9 YL-18606-RL8 GY-18

611-RL12 PU-18

617-RL7 BR-18618-RL6 YL-18

619-RL13 GN-18 619-RL10 GN-18619-RL5 GN-18

611-RL4 PU-18611-RL11 PU-18

200-RL1 BK-16200-RL2 BK-16

611-RL11 PU-18

619-RL10 GN-18

617-RL7 BR-18

605-RL9 YL-18200-RL1 BK-16

322-CF17 GY-18

614-CF37 PU-18

110-CF2 RD-18

110-CF40 RD-18 322-CF17 GY-18

537-CF21 GN-18

614-CF36 PU-18200-CF14 BK-18

611-CF30 PU-18

200-CF13 BK-18

419-CF19 YL-18

606-PW106 GY-18

611-PW103 PU-18

552-CF22 WH-18

200-CF10 BK-18

614-CF34 PU-18

143-CF6 BR-18

552-CF22 WH-18

110-CF40 RD-18

450-CF20 YL-18

610-CF29 OR-18

200-CF11 BK-18

614-CF33 PU-18

102-CF1 RD-16

C720-CF39 BU-18614-CF32 PU-18

200-CF7 BK-18

C720-CF39 BU-18

610-CF29 OR-18

102-CF1 RD-16

143-CF6 BR-18

200-CF9 BK-18

200-CF10 BK-18

200-CF11 BK-18

200-CF13 BK-18

200-CF14 BK-18

322-CF17 GY-18

537-CF21 GN-18

419-CF19 YL-18450-CF20 YL-18552-CF22 WH-18

605-CF24 YL-18

610-CF29 OR-18

611-CF30 PU-18

614-CF32 PU-18

614-CF33 PU-18614-CF34 PU-18

614-CF36 PU-18

614-CF37 PU-18

C720-CF39 BU-18

614-CF38 PU-18

606-CF28 GY-18605-CF25 YL-18

200-CF16 BK-18

110-CF2 RD-18

322-CF17 GY-18611-CF30 PU-18537-CF21 GN-18

610-CF29 OR-18C720-CF39 BU-18

605-CF25 YL-18606-CF28 GY-18614-CF38 PU-18

113-CF5 OR-18

102-CF1 RD-16

143-CF6 BR-18450-CF20 YL-18

200-CF16 BK-18552-CF22 WH-18

606-PW98 GY-18

105-PW52 RD-18

102-PW33 RD-16

110-PW127 RD-16170-PW54 RD-18

131-PW55 RD-16

115-PW56 RD-18

304-PW2 WH-12

614-PW143 PU-18

618-PW105 YL-18617-PW131 BR-18

521-PW19 YL-18

102-PW33 RD-16

304-PW2 WH-12

157-PW47 YL-18117-PW46 YL-18

405-PW28 GY-18

443-PW5 YL-18

507-PW8 WH-18

406-PW27 PU-18

430-PW18 BU-18

439-PW20 YL-18E455-PW24 BR-18

310-PW15 PU-16

441-PW9 OR-18

450-PW132 YL-18450-PW110 YL-18

101-PC6 RD-10

101-PC8 RD-10

520-PW43 WH-18

101-PC4 RD-10

101-PC2 RD-10

180-PW50 RD-14

113-PW141 OR-18

618-PW105 YL-18

618-PW105 YL-18617-PW131 BR-18

521-PW19 YL-18

520-PW43 WH-18

614-PW143 PU-18

102-PW33 RD-16110-PW127 RD-16

102-PW33 RD-16110-PW127 RD-16

170-PW54 RD-18

115-PW56 RD-18

521-PW19 YL-18

520-PW43 WH-18

521-PW19 YL-18520-PW43 WH-18

158-PW58 BR-16

110-PW128 RD-18

157-PW47 YL-18

113-PW141 OR-18

754-PW49 BU-18

131-PW55 RD-16

115-PW56 RD-18

614-PW142 PU-18

614-PW143 PU-18614-PW142 PU-18

H771-PW61 BR-18

754-PW49 BU-18

158-PW58 BR-16

157-PW47 YL-18

308-PW135 YL-18110-PW128 RD-18367-PW60 BU-18

131-PW55 RD-16

105-PW52 RD-18

116-PW45 BR-16117-PW46 YL-18310-PW15 PU-16

E455-PW24 BR-18

439-PW20 YL-18430-PW18 BU-18

507-PW8 WH-18

450-PW132 YL-18

113-PW136 OR-18

614-PW142 PU-18441-PW9 OR-18443-PW5 YL-18309-PW11 GY-18405-PW28 GY-18406-PW27 PU-18483-PW13 BR-18

367-PW60 BU-18

308-PW135 YL-18

113-PW141 OR-18113-PW99 OR-18

113-PW136 OR-18

406-PW27 PU-18

483-PW13 BR-18

405-PW28 GY-18

507-PW8 WH-18

309-PW11 GY-18

614-PW142 PU-18

439-PW20 YL-18430-PW18 BU-18

E455-PW24 BR-18

310-PW15 PU-16

117-PW46 YL-18116-PW45 BR-16

441-PW9 OR-18443-PW5 YL-18

105-PW52 RD-18

131-PW55 RD-16

450-PW132 YL-18

110-PW128 RD-18

157-PW47 YL-18158-PW58 BR-16

170-PW54 RD-18

617-PW104 BR-18

611-RL4 PU-18

619-RL5 GN-18

618-RL6 YL-18

606-RL8 GY-18200-RL2 BK-16

200-PW160 BK-18

180-PW50 RD-14

614-PW142 PU-18

614-PW143 PU-18

447-CR25 PK-18

447-CR25 PK-18

441-CR27 OR-18

441-CR27 OR-18

113-CR24 OR-18

113-CR24 OR-18

614-CR26 PU-18

614-CR26 PU-18

200-CR2 BK-18

200-CR2 BK-18

614-CR57 PU-18

614-CR61PU-18

614-CR55 PU-18

614-CR57PU-18

614-CR56PU-18

614-CR55PU-18

200-CR62BK-18

200-CR62 BK-18

200-CR66BK-18

200-CR66 BK-18

157-CR3YL-18

157-CR3 YL-18

157-CR3 YL-18

157-CR3 YL-18

620-CR69WH-18

620-CR69 WH-18

607-CR70PK-16

158-CR1BR-16

158-CR1 BR-16

158-CR1 BR-16

158-CR1 BR-16

144-CR5 GN-16

144-CR5 GN-16

144-CR5 GN-16

144-CR5GN-16

630-CR73 GY-18

630-CR73GY-18

608-CR72GN-16

117-CR14YL-18

117-CR14 YL-18

117-CR14 YL-18

117-CR14 YL-18116-CR13 BR-16

116-CR13 BR-16

116-CR13 BR-16

116-CR13BR-16

119-CR4 PK-16

119-CR4 PK-16

504-CR19 YL-16

504-CR19 YL-16

507-CR20 WH-18

507-CR20 WH-18

507-CR20 WH-18

507-CR20WH-18

110-CR7RD-18

110-CR7 RD-18

110-CR7 RD-18

110-CR7 RD-18367-CR8 BU-18

367-CR8 BU-18

367-CR8 BU-18

367-CR8BU-18 607-CR70 PK-16

157-CR3 YL-18158-CR1 BR-16

144-CR5 GN-16

117-CR14 YL-18

116-CR13 BR-16

507-CR20 WH-18

110-CR7 RD-18

367-CR8 BU-18

614-CR46 PU-18

614-CR44 PU-18

200-CR52 BK-18

200-CR52 BK-18

200-CR52 BK-18200-CR51 BK-18

200-CR51 BK-18

200-CR51 BK-18

200-CR50 BK-18200-CR50 BK-18

200-CR50 BK-18200-CR49 BK-18

200-CR49 BK-18

200-CR49 BK-18

113-CR39 OR-18

113-CR39 OR-18

113-CR39 OR-18113-CR42 OR-18

113-CR42 OR-18

113-CR42 OR-18

113-CR41 OR-18

113-CR41 OR-18

113-CR41 OR-18113-CR40 OR-18

113-CR40 OR-18

113-CR40 OR-18

443-CR37 YL-18

443-CR37 YL-18

443-CR37 YL-18

308-CR6YL-18

308-CR6 YL-18 308-CR6 YL-18

307-CR9 OR-18

307-CR9 OR-18

307-CR9 OR-18

307-CR9OR-18

105-CR12RD-18

105-CR12 RD-18

105-CR12 RD-18

E455-CR16 BR-18

E455-CR16 BR-18

E455-CR16 BR-18

430-CR17 BU-18

430-CR17 BU-18

430-CR17 BU-18439-CR18 YL-18

439-CR18 YL-18

439-CR18 YL-18

309-CR29 GY-18

309-CR29 GY-18

309-CR29 GY-18

405-CR30 GY-18

405-CR30 GY-18

405-CR30 GY-18

405-CR30 GY-18

406-CR31 PU-18

406-CR31 PU-18

406-CR31 PU-18

406-CR31 PU-18483-CR32 BR-18

483-CR32 BR-18

483-CR32 BR-18

483-CR32 BR-18

568-CR33 GN-18

568-CR33 GN-18

568-CR33 GN-18

568-CR33 GN-18

113-CR76 OR-18

113-CR76 OR-18

113-CR76 OR-18

607-CR85 PK-16

607-CR85PK-16

608-CR86GN-16

608-CR86 GN-16

614-CR83 PU-18

113-CR82 OR-18

113-CR82 OR-18

113-CR82 OR-18

200-CR84 BK-18

200-CR84 BK-18

200-CR84 BK-18

113-CR82 OR-18

614-CR83 PU-18

200-CR84 BK-18

113-CR40 OR-18

200-CR52 BK-18

443-CR37 YL-18

113-CR42 OR-18

614-CR45 PU-18

200-CR49 BK-18

607-TR4 PK-18

620-TR18 WH-18

180-PW50 RD-14

754-JC1 BU-18

754-JC1 BU-18

923-JC3 GY-18

923-JC3 GY-18

367-JV12 BU-18367-JV12 BU-18

367-JV12 BU-18

H771-JV13 BR-18

H771-JV13 BR-18H771-JV13 BR-18

H772-JV14 YL-18

H772-JV14 YL-18

H772-JV14 YL-18

617-JV15 BR-18

617-JV15 BR-18

617-JV15 BR-18

604-JV17 OR-18

604-JV17 OR-18

606-JV18 GY-18

606-JV18 GY-18

606-JV18 GY-18

605-JV19 YL-18

605-JV19 YL-18

605-JV19 YL-18

618-JV7 YL-18

618-JV7 YL-18

618-JV7 YL-18

754-JV1 BU-18

754-JV1 BU-18

754-JV1 BU-18

923-JV3 GY-18

923-JV3 GY-18

923-JV3 GY-18

200-JV2 BK-16200-JV2 BK-16

200-JV4 BK-18

200-JV4 BK-18200-JV6 BK-18

200-JV6 BK-18

604-JV5 OR-18

604-JV5 OR-18604-JV8 OR-18

604-JV8 OR-18

200-JV10 BK-18

200-JV10 BK-18

200-JV9 BK-18

200-JV9 BK-18200-JV16 BK-18

200-JV16 BK-18

158-PW58 BR-16

116-PW45 BR-16

117-PW46 YL-18

614-CR21 PU-18

608-CR72 GN-16620-CR69 WH-18

447-CR25 PK-18

447-CR25 PK-18

441-CR27 OR-18

441-CR27 OR-18

450-CR35 YL-18

450-CR35 YL-18

450-CR35 YL-18

309-CR36 GY-18

309-CR36 GY-18

309-CR36 GY-18

200-CR38 BK-18

200-CR75 BK-18

200-CR75 BK-18

200-CR75 BK-18

200-CR77 BK-18

200-CR77BK-18

200-CR77 BK-18

131-CR11 RD-16

310-CR15 PU-16

310-CR15 PU-16

310-CR15 PU-16

310-CR15 PU-16

131-CR11 RD-16

131-CR11 RD-16

131-CR11 RD-16

310-CR15PU-16

131-CR11RD-16

200-CR66 BK-18

200-CR66 BK-18

200-CR54 BK-18

614-CR47 PU-18

630-CR73 GY-18

608-CR72 GN-16

607-CR70 PK-16

630-CR73 GY-18608-CR72 GN-16

607-CR70 PK-16

620-CR69 WH-18

119-CR79PK-16

119-CR81PK-16

119-CR81 PK-16119-CR79 PK-16

503-CR87 BR-16

503-CR87BR-16

503-CR87 BR-16

503-CR87 BR-16

119-CR79 PK-16119-CR81 PK-16

119-CR81 PK-16119-CR79 PK-16

180-PW50 RD-14

308-PW135 YL-18

308-PW135 YL-18

447-EF22 PK-18200-EF7 BK-18

200-EF7 BK-18

200-EF6 BK-18

200-EF4 BK-18

200-EF3 BK-18

443-EF15 YL-18

327-EF20 PK-18

752-EF35 YL-18922-EF36 BR-18

754-EF31 BU-18923-EF32 GY-18

552-EF17 WH-18200-EF5 BK-18

405-EF39 GY-18

406-EF37 PU-18200-EF4 BK-18

441-EF19 OR-18

309-EF21 GY-18

450-EF38 YL-18

304-EF12 WH-12

322-EF26 GY-18200-EF3 BK-18

128-EF27 PK-18

200-EF2 BK-18762-EF42 YL-18200-EF1 BK-18

405-EF39 GY-18

450-EF38 YL-18

406-EF37 PU-18

922-EF36 BR-18752-EF35 YL-18

923-EF32 GY-18754-EF31 BU-18

128-EF27 PK-18322-EF26 GY-18

447-EF22 PK-18

309-EF21 GY-18

327-EF20 PK-18

441-EF19 OR-18

552-EF17 WH-18

443-EF15 YL-18

304-EF12 WH-12

327-EF28 PK-18

327-EF23 PK-18 334-EF29 BU-18

327-EF24PK-18

200-AE2 BK-18

513-AE3 OR-18

521-EF14 YL-18

521-EF14 YL-18

200-EF41 BK-18

E455-EF18 BR-18

E455-EF18 BR-18

439-EF16 YL-18

439-EF16 YL-18

101-EF8 RD-16

101-EF8 RD-16

327-EF24 PK-18

200-EF43 BK-18

200-EF43 BK-18

200-EF47 BK-18

200-EF46 BK-18

101-EF34 RD-6

CBL-PP1 RD-00

200-EF6 BK-18200-EF41 BK-18

200-EF2 BK-18200-EF5 BK-18

200-EF1 BK-18

200-EF45 BK-18

200-EF44 BK-18

200-EF44 BK-18

513-AE1 OR-18

H772-PW67 YL-18

200-CF43 BK-18

170-PW54 RD-18

105-PW52 RD-18

308-PW135 YL-18

754-PW49 BU-18

113-CF5 OR-18

117-PW46 YL-18

158-PW58 BR-16

131-PW55 RD-16

116-PW45 BR-16

116-PW45 BR-16

157-PW47 YL-18

105-PW52 RD-18110-PW128 RD-18

113-PW141 OR-18

C720-PW129 BU-18

C720-PW129 BU-18

922-PW25 BR-18

922-PW25 BR-18

N945-CF12 OR-18

N945-CF12 OR-18

N945-CF12 OR-18

113-CF35 OR-18

610-PW34 OR-18

110-PW88 RD-18

611-PW89 PU-18506-PW6 PU-18

506-PW6 PU-18

606-PW92 GY-18

619-PW1 GN-18

619-PW1 GN-18

327-PW134 PK-18

200-PW149 BK-16

N945-PW111 OR-18

N945-PW111 OR-18

143-PW23 BR-18

143-PW23 BR-18

618-PW138 YL-18

618-PW138 YL-18

617-PW137 BR-18

617-PW137 BR-18

122-AP3 BU-12

122-AP3 BU-12

122-AP3 BU-12

122-AP3 BU-12

338-PW140 PK-18

144-PW69 GN-16

144-PW69 GN-16

144-PW69 GN-16

119-PW70 PK-16

119-PW70 PK-16

184-PW76 BU-18

200-PW85 BK-18

CBL-PP1 RD-00101-EF34 RD-6

603-CR71 PK-16

603-CR71 PK-16

603-CR71 PK-16

603-CR71PK-16

504-CR19 YL-16

419-CF19 YL-18

110-PW88 RD-18

614-PW44 PU-18

118-PW145 GY-16

118-PW145 GY-16

118-PW68 GY-16

118-PW68 GY-16

200-PW169 BK-18

200-PW173 BK-18

200-PW173 BK-18

200-PW173 BK-18

200-PW173 BK-18

308-CR6 YL-18

105-CR12 RD-18

200-CR77 BK-18

105-CR12 RD-18

308-CR6 YL-18307-CR9 OR-18

200-PW177 BK-18

200-PW177 BK-18

200-PW176 BK-18

200-PW176 BK-18

NOTE A

(TO HEADLINER TOP CAB GND STUD)

CONNECT TO PW-C19

NOTE AA

200-CR34BK-18

504-CR67 YL-16

513-AE5 OR-18200-AE6 BK-18

200-AE7 BK-18

521-AE4 YL-18

443-CR37 YL-18

200-MW3 BK-18

200-MW4 BK-18

200-MW5 BK-18507-MW2 WH-18

506-MW1 PU-18

439-CR18 YL-18

430-CR17 BU-18

200-EF45 BK-18

200-EF43 BK-18

101-EF40 RD-6

200-CF9 BK-18

200-CF42 BK-18

614-CF36 PU-18

200-CF42 BK-18

614-CF34 PU-18

614-CF33 PU-18

614-CF32 PU-18

200-EF45 BK-18

113-EF49 OR-18

113-EF49 OR-18

200-EF44 BK-18

200-CF8 BK-18

200-CF8 BK-18

911-CF18 YL-18

200-CF43 BK-18

119-PW70 PK-16

119-CR88 PK-16

119-CR88 PK-16

119-CR88 PK-16

603-CX1 PK-18630-CX2 GY-18

608-CX3 GN-16607-CX4 PK-16620-CX5 WH-18

101-PC9RD-8

105-CR12 RD-18200-CR77 BK-18308-CR6 YL-18307-CR9 OR-18

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF ANDTHE TRANSMISSION SHIFTER IN NEUTRAL.

NOTE A:

NOTE C:

NOTE R:

NOTE E:

ASSEMBLE TERMINALS TO DESIGNATED STUD

WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

NORMALLY CLOSED WHEN BRAKE IS DEPRESSED

606-PW92 GY-18

110-PW88 RD-18

611-PW89 PU-18

200-PW169 BK-18

606-PW106 GY-18

606-PW92 GY-18

327-PW134 PK-18

611-PW95 PU-18611-PW103 PU-18

610-PW34 OR-18

E455-PW24 BR-18

406-PW27 PU-18

439-PW20 YL-18443-PW5 YL-18

309-PW11 GY-18

430-PW18 BU-18

113-PW99 OR-18

507-PW8 WH-18483-PW13 BR-18

322-PW16 GY-18

200-PW48 BK-16

200-PW48 BK-16

200-PW48 BK-16

113-PW183 OR-18

113-PW183 OR-18

603-CX1 PK-18630-CX2 GY-18

608-CX3 GN-16607-CX4 PK-16620-CX5 WH-18

521-AE4YL-18

338-PW140 PK-18

128-PW109 PK-18

128-PW109 PK-18

113-PW136 OR-18

200-PW85 BK-18200-PW160 BK-18

143-PW23 BR-18

143-PW23 BR-18

200-JV11 BK-18

200-JV11 BK-18

754-PW49 BU-18

170-PW54 RD-18

618-PW117 YL-18

617-PW104 BR-18

200-PW160 BK-18

618-PW117 YL-18

200-PW160 BK-18

617-PW104 BR-18

618-PW117 YL-18

367-PW60 BU-18

367-PW60 BU-18

367-PW60 BU-18

537-PW147 GN-18

304-PW2 WH-12

327-PW134 PK-18

184-PW76 BU-18

327-PW134 PK-18

304-PW2 WH-12

338-PW77 PK-18

338-PW77 PK-18

537-PW147 GN-18

118-PW68 GY-16

144-PW69 GN-16

119-PW70 PK-16

118-PW68 GY-16

144-PW69 GN-16

119-PW70 PK-16

N945-PW111 OR-18

N945-PW111 OR-18

184-PW30 BU-18

617-PW137 BR-18

618-PW138 YL-18

617-PW131 BR-18

200-CR93BK-18

H771-PW61 BR-18

H771-PW61 BR-18H772-PW67 YL-18

H771-PW61 BR-18

H772-PW67 YL-18

H772-PW67 YL-18

H772-PW67 YL-18

H771-PW61 BR-18

H771-PW61 BR-18

H772-PW67 YL-18

184-PW63 BU-18

184-PW63 BU-18

184-PW63 BU-18

184-PW63 BU-18184-CR59 BU-18

184-CR59 BU-18

184-CR59 BU-18

184-CR59 BU-18

H771-CR10 BR-18

H771-CR10 BR-18

H771-CR10 BR-18H771-CR10 BR-18

H771-CR10BR-18

H772-CR22YL-18

H772-CR22 YL-18H772-CR22 YL-18

H772-CR22 YL-18

H772-CR22 YL-18

450-CR35 YL-18

447-CR25 PK-18

441-CR27 OR-18

200-PW66 BK-16

134-PW64 YL-18

134-PW64 YL-18

134-PW64 YL-18

134-PW64 YL-18

136-PW59 GN-18

136-PW59 GN-18

136-PW59 GN-18

136-PW59 GN-18

163-PW65 WH-16

163-PW65 WH-16

163-PW65 WH-16

163-PW65 WH-16

614-PW139 PU-18

614-PW139 PU-18

614-PW139 PU-18

614-PW139 PU-18

184-PW30 BU-18

200-PW72 BK-16

200-JC2 BK-18

H771-JV13 BR-18H772-JV14 YL-18

113-PW183 OR-18

128-PW109 PK-18

113-PW99 OR-18

309-PW11 GY-18310-PW15 PU-16

405-PW28 GY-18406-PW27 PU-18

430-PW18 BU-18439-PW20 YL-18441-PW9 OR-18443-PW5 YL-18

450-PW132 YL-18483-PW13 BR-18

507-PW8 WH-18

E455-PW24 BR-18

483-PW13 BR-18

443-PW5 YL-18

439-PW20 YL-18441-PW9 OR-18

430-PW18 BU-18

405-PW28 GY-18406-PW27 PU-18

310-PW15 PU-16

113-PW99 OR-18

450-PW132 YL-18

113-PW183 OR-18

507-PW8 WH-18

E455-PW24 BR-18

309-PW11 GY-18605-CF25 YL-18605-CF24 YL-18

606-CF28 GY-18606-CF27 GY-18

605-CF25 YL-18605-CF24 YL-18

606-CF27 GY-18606-CF28 GY-18

128-PW109 PK-18

911-CF18 YL-18

113-CF5 OR-18

113-CF35 OR-18

200-CF23 BK-18200-CF23 BK-18200-CF4 BK-18

200-CF4 BK-18

N945-CF26 OR-18

N945-CF26 OR-18

552-CF41 WH-18

200-CF7 BK-18

200-CF7 BK-18

200-PW51 BK-18

200-PW51 BK-18

113-PW40 OR-18

113-PW40 OR-18

113-PW40 OR-18

113-PW40 OR-18

614-CR92PU-18

614-CR91 PU-18

614-CR60PU-18

614-CR83 PU-18614-CR45 PU-18

614-CR44 PU-18614-CR46 PU-18

614-CR26 PU-18

614-CR26 PU-18

614-CR78 PU-18

614-CR78 PU-18

614-CR78 PU-18

614-CR78 PU-18

614-CR78 PU-18

614-CR78 PU-18

200-CR64BK-18

200-CR65 BK-18

200-CR68BK-18

200-CR63BK-18

200-CR62 BK-18

200-CR62 BK-18

184-CR90BU-18

184-CR59BU-18

504-CR19YL-16

200-CF42 BK-18

450-CR35 YL-18

NOTE H:

WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SHT 2, E-7)TO RA-C2 (LOC. SHT 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.

610-CF31 OR-18

610-CF31 OR-18

610-CF31 OR-18

610-CF31 OR-18

184-PW30 BU-18200-PW72 BK-16

200-AC1 BK-18

E529-AC2 YL-12

E528-AC3 PU-12

E528-AC3 PU-12

E529-AC2 YL-12

200-AC1 BK-18

E528-AC4 PU-12

E528-AC4 PU-12

E528-AC5 PU-18

E528-AC5 PU-18

522-AC6 WH-18

522-AC6 WH-18

614-AC7 PU-18

614-AC7 PU-18

614-AC8 PU-18

614-AC8 PU-18614-AC9 PU-18614-AC10 PU-18

614-AC10 PU-18

C511-AC11 WH-18

C511-AC11 WH-18

200-AC12 BK-18

200-AC12 BK-18

520-AC13 WH-18

-AC13 WH-18

521-AC14 YL-18

521-AC14 YL-18

200-AC15 BK-12

200-AC15 BK-12

200-AC16 BK-18

200-AC16 BK-18

200-AC16 BK-18

200-AC17 BK-18

200-AC17 BK-18

200-AC17 BK-18

122-AC29 BU-12

122-AC29 BU-12122-AC18 BU-12

520-AC13 WH-18

122-AC29 BU-12

122-AC28 BU-12

122-AC28 BU-12

200-AC20 BK-12

C568-AC21 WH-12

516-AC22 GN-14

516-AC22 GN-14

517-AC23 BU-14

515-AC24 GY-14

C568-AC25 WH-12 C568-AC26 WH-12

200-AC27 BK-12

200-AC27 BK-12517-AC23 BU-14

515-AC24 GY-14

122-AP3 BU-12

520-PW43 WH-18

521-PW19 YL-18

603-TR23 PK-18

603-TR23 PK-18603-TR23 PK-18

608-TR2 GN-18

608-TR2 GN-18

608-TR2 GN-18

608-TR3 GN-18

608-TR3 GN-18

608-TR3 GN-18

630-TR15 GY-18

630-TR15 GY-18

630-TR15 GY-18

630-TR16 GY-18

630-TR16 GY-18

630-TR16 GY-18

608-TR3 GN-18608-TR2 GN-18603-TR23 PK-18

630-TR15 GY-18630-TR16 GY-18

607-TR6 PK-18

607-TR6 PK-18

607-TR6 PK-18

607-TR5 PK-18

607-TR5 PK-18

607-TR5 PK-18

620-TR20 WH-18620-TR20 WH-18

620-TR20 WH-18

620-TR19 WH-18

620-TR19 WH-18620-TR19 WH-18

603-TR21 PK-18

603-TR21 PK-18

603-TR21 PK-18

200-TR27 BK-12

200-TR26 BK-12

200-TR24 BK-18

200-TR24 BK-18

200-TR8 BK-18

200-TR8 BK-18

200-TR11 BK-18

200-TR11 BK-18

200-TR12 BK-18

200-TR12 BK-18

200-TR7 BK-18

200-TR7 BK-18

200-TR9 BK-18

200-TR9 BK-18

200-TR14 BK-18

200-TR14 BK-18

200-TR13 BK-18

200-TR13 BK-18

200-TR10 BK-18

200-TR10 BK-18

200-TR22 BK-18

200-TR22 BK-18605-TV29 YL-18

605-TV29 YL-18

605-TV29 YL-18

605-TV29 YL-18

605-TV28 YL-18

605-TV28 YL-18

605-TV28 YL-18

617-TV30 BR-18

617-TV30 BR-18

617-TV30 BR-18

617-TV30 BR-18

617-TV30 BR-18

604-TV31 OR-18

604-TV31 OR-18

604-TV31 OR-18

604-TV31 OR-18

200-TV22 BK-18

200-TV22 BK-18

200-TV8 BK-18200-TV8 BK-18

200-TV11 BK-18

200-TV11 BK-18

608-TV2 GN-18

608-TV2 GN-18

608-TV2 GN-18

608-TV2 GN-18

608-TV3 GN-18

608-TV3 GN-18

608-TV3 GN-18

608-TV3 GN-18

630-TV15 GY-18

630-TV15 GY-18

630-TV15 GY-18

630-TV15 GY-18

630-TV16 GY-18

630-TV16 GY-18

630-TV16 GY-18

630-TV16 GY-18

604-TV34 OR-18

604-TV34 OR-18

604-TV34 OR-18

604-TV34 OR-18

606-TV32 GY-18

606-TV32 GY-18

606-TV32 GY-18

606-TV32 GY-18606-TV27 GY-18

606-TV27 GY-18

606-TV27 GY-18

607-TV5 PK-18

607-TV5 PK-18

607-TV5 PK-18607-TV6 PK-18

607-TV6 PK-18

607-TV6 PK-18

620-TV20 WH-18

620-TV20 WH-18

620-TV20 WH-18620-TV19 WH-18

620-TV19 WH-18

620-TV19 WH-18

603-TV37 PK-18

603-TV37 PK-18

603-TV37 PK-18

603-TV37 PK-18

603-TV37 PK-18

618-TV33 YL-18

618-TV33 YL-18

618-TV33 YL-18

618-TV33 YL-18

618-TV33 YL-18

200-TV12 BK-18

200-TV12 BK-18200-TV24 BK-18

200-TV24 BK-18

200-TV7 BK-18

200-TV7 BK-18

200-TV21 BK-18

200-TV21 BK-18

200-TV26 BK-18

200-TV26 BK-18

200-TV9 BK-18

200-TV9 BK-18

200-TV14 BK-18

200-TV14 BK-18

200-TV13 BK-18

200-TV13 BK-18

200-TV10 BK-18

200-TV10 BK-18

200-TV25 BK-18

200-TV25 BK-18

200-TV38 BK-12

200-TV38 BK-12

200-TV39 BK-12

200-TV39 BK-12

200-TV40 BK-12

200-TV40 BK-12

603-TV37 PK-18

608-TV1 GN-16

630-TV17 GY-18

607-TV4 PK-16

620-TV18 WH-18

604-TV23 OR-18

606-TV35 GY-18605-TV36 YL-18

617-TV30 BR-18618-TV33 YL-18

200-TV40 BK-12

200-TV39 BK-12

200-TV38 BK-12

200-TV39 BK-12

200-TV38 BK-12

200-TV40 BK-12

200-TV40 BK-12200-TV38 BK-12

200-TV39 BK-12

483-PW13 BR-18

200-PW182 BK-18

200-PW182 BK-18

200-PW182 BK-18

200-PW75 BK-18

200-PW74 BK-18

200-PW73 BK-18

483-PW13 BR-18430-PW18 BU-18

506-PW6 PU-18

507-PW8 WH-18

200-PW73 BK-18

200-PW75 BK-18

200-PW74 BK-18

200-PW57 BK-18

396-EP1 PK-18

200-EF45 BK-18

(EMISSIONS ENGINE)

(EMISSIONS ENGINE)

R912-CR28OR-18

R912-CR28 OR-18R912-CR28 OR-18

R912-CR28 OR-18

R912-CR28 OR-18

327-PW82 PK-18

338-PW78 PK-18

218-PW81 BK-18

218-PW81 BK-18306-PW80 GN-18

306-PW80 GN-18

327-PW82 PK-18

338-PW78 PK-18

110-PW86 RD-18

110-PW86 RD-18

110-PW86 RD-18

322-PW112 GY-18322-PW108 GY-18

322-PW108 GY-18

322-PW108 GY-18

322-PW108 GY-18

367-PW84 BU-18367-PW83 BU-18

367-PW83 BU-18

R912-PW113 OR-18

R912-PW113 OR-18

R912-PW113 OR-18

R912-PW113 OR-18

R912-PW113 OR-18

R912-PW113 OR-18

NOTE AE

NOTE AK

NOTE AHNOTE AJ

552-PW101 WH-18

118-PW38 GY-16

118-PW38 GY-16

118-PW38 GY-16

118-PW38 GY-16

118-PW38 GY-16

118-PW38 GY-16

123-PW158 WH-18123-PW158 WH-18

123-PW158 WH-18

123-PW158 WH-18

123-PW158 WH-18

123-PW158 WH-18

307-PW10 OR-18

307-PW10 OR-18

307-PW10 OR-18

307-PW10 OR-18

307-PW10 OR-18

307-PW10 OR-18

307-PW10 OR-18

306-PW14 GN-18

306-PW14 GN-18

306-PW14 GN-18

306-PW14 GN-18

306-PW14 GN-18

500-PW37 BR-16

500-PW37 BR-16

500-PW37 BR-16

500-PW37 BR-16

500-PW37 BR-16

500-PW37 BR-16

500-PW37 BR-16

501-PW36 GN-16

501-PW36 GN-16

501-PW36 GN-16

501-PW36 GN-16

501-PW36 GN-16

501-PW36 GN-16

501-PW36 GN-16

502-PW35 OR-16

502-PW35 OR-16

502-PW35 OR-16

502-PW35 OR-16

502-PW35 OR-16

502-PW35 OR-16

502-PW35 OR-16

568-PW4 GN-18

568-PW4 GN-18

568-PW4 GN-18

568-PW4 GN-18

568-PW4 GN-18

568-PW4 GN-18568-PW4 GN-18

702-PW125 OR-18

702-PW125 OR-18

702-PW125 OR-18

702-PW125 OR-18

702-PW125 OR-18 702-PW125 OR-18

720-PW126 PU-18720-PW126 PU-18

720-PW126 PU-18

720-PW126 PU-18

720-PW126 PU-18

720-PW126 PU-18

618-PW105 YL-18617-PW131 BR-18619-PW1 GN-18200-PW48 BK-16

200-PW74 BK-18200-PW73 BK-18200-PW75 BK-18506-PW6 PU-18

113-PW183 OR-18

304-PW2 WH-12

922-PW25 BR-18

521-PW19 YL-18

128-PW109 PK-18322-PW112 GY-18

441-PW9 OR-18405-PW28 GY-18

552-PW101 WH-18

310-PW15 PU-16

450-PW110 YL-18309-PW11 GY-18

110-PW93 RD-18

322-PW16 GY-18611-PW95 PU-18

C720-PW129 BU-18610-PW34 OR-18

606-PW98 GY-18614-PW143 PU-18113-PW99 OR-18102-PW33 RD-16

143-PW23 BR-18

552-PW101 WH-18

200-PW57 BK-18

N945-PW111 OR-18

110-PW93 RD-18

110-PW127 RD-16

110-PW127 RD-16110-PW88 RD-18

110-PW93 RD-18

111-PW53 RD-18

111-PW159 RD-18

111-PW159 RD-18

111-PW159 RD-18

111-PW159 RD-18

111-PW159 RD-18111-PW124 RD-18

111-PW124 RD-18

111-PW124 RD-18

111-PW124 RD-18

111-PW123 RD-18

111-PW123 RD-18

111-PW123 RD-18

111-PW123 RD-18

202-PW130 BK-18

202-PW130 BK-18

202-PW130 BK-18202-PW130 BK-18

202-PW41 BK-18

202-PW41 BK-18202-PW175 BK-18

202-PW175 BK-18

202-PW29 BK-18

202-PW29 BK-18202-PW42 BK-18

202-PW42 BK-18

202-PW118 BK-16

419-PW102 YL-18

419-PW102 YL-18

419-PW102 YL-18

419-PW102 YL-18

419-PW151 YL-18

419-PW151 YL-18

419-PW94 YL-18

419-PW94 YL-18

419-PW94 YL-18

604-PW121 OR-18

604-PW121 OR-18

604-PW121 OR-18

604-PW121 OR-18

604-PW122 OR-18

604-PW122 OR-18

604-PW122 OR-18

604-PW122 OR-18

604-PW114 OR-18

604-PW114 OR-18

604-PW114 OR-18

604-PW114 OR-18

537-PW91 GN-18

537-PW91 GN-18

537-PW91 GN-18

537-PW91 GN-18

537-PW96 GN-18

537-PW96 GN-18

537-PW96 GN-18

605-PW115 YL-18

605-PW115 YL-18

605-PW115 YL-18

605-PW90 YL-18

605-PW90 YL-18

605-PW90 YL-18

605-PW90 YL-18

605-PW90 YL-18

605-PW107 YL-18

605-PW107 YL-18

605-PW107 YL-18

605-PW107 YL-18

606-PW106 GY-18

606-PW98 GY-18

606-PW92 GY-18

606-PW92 GY-18

606-PW98 GY-18

606-PW106 GY-18

752-PW31 YL-18

752-PW31 YL-18

752-PW26 YL-18

752-PW26 YL-18

752-PW26 YL-18

752-PW26 YL-18

752-PW26 YL-18

752-PW7 YL-18

752-PW7 YL-18

752-PW7 YL-18

752-PW7 YL-18

754-PW39 BU-18

754-PW39 BU-18

754-PW22 BU-18

754-PW22 BU-18

754-PW22 BU-18

754-PW22 BU-18

754-PW22 BU-18

754-PW32 BU-18

754-PW32 BU-18

754-PW32 BU-18

754-PW32 BU-18

766-PW119 GN-18

766-PW119 GN-18

766-PW119 GN-18

766-PW3 GN-18

766-PW3 GN-18

766-PW3 GN-18

766-PW3 GN-18

766-PW3 GN-18

766-PW17 GN-18

606-PW116 GY-18

606-PW116 GY-18

606-PW116 GY-18

608-CR86 GN-16607-CR85 PK-16

200-EF43 BK-18

200-EF4 BK-18

200-EF7 BK-18

200-EF5 BK-18

200-EF3 BK-18

200-EF41 BK-18

200-EF1 BK-18

200-EF6 BK-18

200-PW149 BK-16

202-PW118 BK-16

202-PW118 BK-16

200-PW79 BK-16

200-PW79 BK-16

200-PW79 BK-16

200-AP2 BK-12

200-AP2 BK-12

200-AP2 BK-12

200-AP2 BK-12

200-AP2 BK-12

200-PW152 BK-14

200-PW152 BK-14

200-PW152 BK-14

200-PW152 BK-14

200-PW181 BK-16

200-PW181 BK-16

200-PW181 BK-16

200-PW181 BK-16200-PW66 BK-16

200-JV20 BK-16

200-JV20 BK-16

R912-JV21 OR-18

R912-JV21 OR-18

R912-JC6 OR-18 R912-JC6 OR-18200-JC2 BK-18

R912-JV21 OR-18

R912-JV21 OR-18

419-CF19 YL-18

200-CF13 BK-18

605-CF24 YL-18606-CF27 GY-18

976-CF15 OR-18

976-CF15 OR-18

614-CF45 PU-18

118-HU5 GY-16

118-HU5 GY-16

118-HU5 GY-16

500-HU6 BR-16

500-HU6 BR-16

500-HU6 BR-16

501-HU7 GN-16

501-HU7 GN-16

501-HU7 GN-16

502-HU8 OR-16

502-HU8 OR-16

502-HU8 OR-16

200-HU2 BK-16

200-HU2 BK-16

200-HU9 BK-16

200-HU9 BK-16

200-HU2 BK-16

504-HU1 YL-16

504-HU1 YL-16503-HU4 BR-16

503-HU4 BR-16

119-HU3 PK-16

119-HU3 PK-16

JIFFY SPLICE FORRIDE CONTROLINDICATOR

200-PW97 BK-18

200-PW97 BK-18

NOTE T

367-PW84 BU-18322-PW108 GY-18110-PW86 RD-18110-JC8 RD-18110-JC8 RD-18

110-JV22 RD-18110-JV22 RD-18

322-JC9 GY-18322-JC9 GY-18

367-JV23 BU-18367-JV23 BU-18

CONNECT TO PW-C36

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

REPLACE TACHOMETER

P/N 170-6308 WITH

TACHOMETER P/N 188-2470

FOR AIR CONDITIONER

101-PC7 RD-10

101-PC5 RD-10

101-PC3 RD-10

101-PC1 RD-10

101-PC10 RD-8

CBL-VV2 RD-00

CBL-VV1 RD-00

CBL-VV1 RD-00

CBL-HH2 BK-00

CBL-HH1 BK-00 CBL-HH3 BK-00

CBL-GG1 BK-00 CBL-GG1 BK-00

7G-1060

7Y-3883

CBL-VV2 RD-00

101-PC9 RD-8

101-PC10RD-8

605-PW120 YL-18

605-PW120 YL-18

605-PW120 YL-18

605-PW120 YL-18

110-CF46 RD-18

110-CF46 RD-18

110-CF2 RD-18

110-CF46 RD-18

THIS SCHEMATIC IS FOR THE 416D/420D/424D/428D/430D/432D/438D/442D BACKHOELOADERS (176-0268 CHG 01)

111-PW53 RD-18

NOTE J: ATTACHMENT HARNESS

JL-C13E3363

JL-C13E3363

JL-C13E3363

JL-C13E3363

JL-C13E3363

JL-C13E3363

JL-C13E-3363

JL-C13E-3363

614-PW44 PU-18

450-PW100 YL-18

450-PW100 YL-18

447-PW12 PK-18

447-PW12 PK-18

447-PW12 PK-18

447-PW12 PK-18

447-PW12 PK-18

447-PW12 PK-18

923-PW180 GY-18

923-PW180 GY-18

923-PW180 GY-18

923-PW180 GY-18

923-PW62 GY-18

923-PW62 GY-18

923-PW62 GY-18

923-PW62 GY-18

923-PW21 GY-18

923-PW21 GY-18

923-PW21 GY-18

C511-AR3 WH-18

C511-AR3 WH-18

521-AR4 YL-18

521-AR4 YL-18

569-AR2 PK-18113-AR1 OR-18

309-CR23 GY-18

309-CR23 GY-18

552-CF41 WH-18

143-CF6 BR-18

310-EF25 PU-16

310-EF25 PU-16

105-JK1 RD-18

308-JK2 YL-18307-JK3 OR-18

R912-CR94OR-18

R912-CR94 OR-18R912-CR94 OR-18

R912-CR94 OR-18

R912-CR94 OR-18 NOTE AF443-ET1 YL-18

113-CH9 OR-18200-CH13 BK-18E455-CH14 BR-18G423-CH4 PK-18

522-AC6 WH-18

521-AC14 YL-18

NOTE M:

E529-AC2 YL-12

NOTE L: STD FRONT FLOOD AND STD REAR FLOOD SWITCHES ARE FOR STANDARD FLOOD LAMPARRANGEMENTS (4 LAMPS TOTAL). ATCH FRONT FLOOD AND ATCH REAR FLOOD SWITCHESAREFOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL).

NOTE L NOTE L

NOTE K: STD AIR SUSPENSION SEAT IS P/N 164-1201 (FABRIC) OR P/N 164-1202 (VINYL).DELUXE AIR SEAT IS P/N 164-1203 AND EUROPEAN UTILITY AIR SEAT IS P/N 164-1206.

NOTE K

NOTE P

NOTE N

128-PY1 PK-18762-PY2 YL-18200-PY3 BK-18

128-PX1 PK-18762-PX2 YL-18

RETURN-TO-DIG SWITCH - SINGLE TILT OPTIONNOTE N:

RETURN-TO-DIG SENSOR - PARALLEL LIFT OPTIONNOTE P:

NOTE NNOTE P

NOTE A(TO STARTER BAT TERM.)

NOTE A(TO FRAME GROUND)

NOTE A(TO POS TERM.)

NOTE A(TO NEG TERM.)

NOTE T: CONNECTOR RK-C5 IS USED FOR THE FOG LAMP ATTACHMENT (CONN FP-C3).

NOTE R

NOTE E

NOTE E

NOTE M

NOTE U: CONNECTOR PW-C4 (LOC. SHT 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL(CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3), AND STAB LEGS AUTO UP (CONNJU-C9)ATTACHMENTS.

NOTE V: CONNECTOR PW-C15 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS(CONN WE-C1) AND AUX. HYDRAULICS (CONN MP-C7) ATTACHMENTS.

NOTE W: CONNECTOR PW-C5 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE CAT DATALINK SERVICE PORT (CONN UH-C2) ATTACHMENT.

NOTE U

NOTE V

NOTE W

NOTE X: THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7)ATTACHMENT.

NOTE Y: THIS CONNECTOR IS USED IN PLACE OF PW-C4 FOR THE RIDE CONTROL (CONN RA-C7)ATTACHMENTOR OTHER ATTACHMENTS PER NOTE U.

NOTE AA: FOR CENTER PIVOT MACHINE, THEN CONNECTOR PW-C16 (LOC. SHT 1, C-13) PLUGSINTO CONNECTOR TV-C3 (LOC. SHT 1, C-13), ELSE FOR SIDE SHIFT MACHINETHEN CONNECTOR PW-C16 PLUGS INTO CONNECTOR JV-C3 (LOC. SHT 1, I-12).

NOTE AC: CONNECTOR CX-C2 (LOC. SHT 1, C-14) PLUGS INTO ROOF LIGHTING HARNESS CONNECTORTV-C1 (LOC. SHT 1, C-14) OR TR-C1 (LOC. SHT 1, A-15).

NOTE AA

NOTE AC

NOTE AC

NOTE AA

NOTE AE: CONNECTOR PW-C18 (LOC. SHT 1, F-10) PLUGS INTO THE STAB LEG ALARM ATTACHMENTCONNECTOR JA-C2 (LOC. SHT 2, E-8).

NOTE AF: CONNECTOR CR-C22 (LOC. SHT 1, F-10) PLUGS INTO THE AUX. HYDRAULICS ATTACHMENTCONNECTOR MP-C11 (LOC. SHT 2, I-13).

200-EP2 BK-18

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

NOTE AG:

NOTE AH:

NOTE AJ:

NOTE AK:

NOTE AL:

THIS ATTACHMENT CONNECTOR CAN PLUG INTO SIDE CONSOLE HARNESS CONN. CR-C14 ORCAN BEUSED FOR OTHER ATTACHMENTS IN PLACE OF PLATFORM CONN. PW-C14 (LOC. SHT 1,E-10).

THIS ATTACHMENT CONNECTOR CAN PLUG INTO PLATFORM HARNESS CONN. PW-C14 OR CAN BEUSED FOR OTHER ATTACHMENTS IN PLACE OF SIDE CONSOLE CONN. CR-C14 (LOC. SHT 1,E-10).

PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SHT 1, D-8) CONNECTTOGETHER WHEN THERE ARE NO RELATED ATTACHMENTS. WHEN MACHINE SECURITY,DEAD ENGINE LOWER, OR AUTOSHIFT ATTACHMENTS ARE USED,CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENTHARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SHT 2, B-1)TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS.

CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFFOF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SHT 1, E-2).

NOTE AL

NOTE AM: FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SHT2, C-14)TO KR-C5 (LOC. SHT 2, G-10) AND CONNECT WE-C6 (LOC. SHT 2, C-14) TO MP-C10(LOC. SHT 2, G-10).REAR STEER SWITCH P/N 189-0998 IS NOT USED.

NOTE LOC

NOTE AN: RH DIP BEAM ROADING LAMPS USE P/N 3E-7584. LH DIP BEAM ROADING LAMPS USEP/N 3E-7585. SIDE REPEAT ROADING LAMPS USE P/N 3E-9382 FOR THE RH SIDEAND P/N 104-5225 FOR THE LH SIDE.

NOTE AN

NOTE AN

119-HU3 PK-16503-HU4 BR-16504-HU1 YL-16

H1

H1113-CR98 OR-18

113-CR96 OR-18

113-CR96 OR-18

200-CR97 BK-18

200-CR97 BK-18

G423-CR95 PK-18

G423-CR95 PK-18

G423-CR95 PK-18

200-CR38 BK-18

113-CR41 OR-18

113-CR41 OR-18

E455-CH14 BR-18G423-CH4 PK-18

113-CH9 OR-18200-CH13 BK-18

SHT1 VARIOUS,A-13

SHT2 VARIOUS

SHT1 I-7

SHT 1 A-3,B-3C-3

SHT1 H-11

SHT1 G-11

SHT1 H-7

SHT1 I-15,F-1

SHT1 I-15,F-1

SHT1 I-1

SHT1 D-9

SHT1 H-11

SHT1 H-11

SHT1 G-11

SHT2 C-14

SHT2 C-9,A-6

SHT1 C-13,I-12

SHT1 A-15

SHT1 F-10

SHT1 F-10

SHT2 G-3,E-7

SHT1 E-10

SHT1 E-10

SHT1 VARIOUS

SHT1 E-2

SHT2 G-10,B-15,

SHT1 H-2

SHT2 VARIOUS,B-1

C-14

SHT2 I-3,F-13

SHT2 E-3,H-6,I-8,B-5,D-10

SHT2 E-8

SHT2 F-12

SHT2 I-13

SHT2 C-9,A-7,F-6

SHT2 F-9

SHT2 E-10

SHT2 C-14,I-12

H2

H2

H3

H4

H4

H5

H5

H6

H6

H3

H3

H7 H7

H7

H1

H8

H8

H8

H9

H9

H9

H9

H10

H10

H11

H12

H12

H13 H13

H14

H14H14

H11

H10

H11

H6

H6

E528-AC30 PU-12

E528-AC30 PU-12

299-EX1 BK-18200-EX2 BK-18

200-AC20 BK-12

310-EF50 PU-12

FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE

FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE

202-PW118 BK-16202-PW175 BK-18

306-PW14 GN-18202-PW175 BK-18327-PW134 PK-18

338-PW140 PK-18

VOLUME 1 OF 2

(CENTER PIVOT)9R-2385 (SIDE SHIFT)

(CENTER PIVOT)9R-2385 (SIDE SHIFT)

611-CF30 PU-18

101-PC9RD-8

101-PC9RD-8

610-PW133 OR-18

610-PW133 OR-18

610-PW133 OR-18

610-PW133 OR-18

610-PW133 OR-18

610-PW133 OR-18610-CR43 OR-18

610-CR43 OR-18

610-CR43 OR-18

610-CR43 OR-18

610-RK14 OR-18

610-RK10 OR-18

610-RK9 OR-18

610-RK6 OR-18

200-RK13 BK-18

200-RK11 BK-18

200-RK12 BK-18

603-RK1 PK-18

607-RK7 PK-16

603-RK1 PK-18

610-RK6 OR-18

603-RK1 PK-18607-RK7 PK-16

610-RK9 OR-18610-RK10 OR-18

200-RK12 BK-18

610-RK6 OR-18

200-RK11 BK-18

607-RK4 PK-16

607-RK4 PK-16

630-RK2 GY-18

630-RK2 GY-18

630-RK2 GY-18

608-RK3 GN-16

608-RK3 GN-16

608-RK3 GN-16

620-RK5 WH-18

620-RK5 WH-18620-RK8 WH-18

620-RK8 WH-18

200-RK15 BK-18

200-RK15 BK-18

200-RK15 BK-18

200-RK15 BK-18

200-RK15 BK-18

200-RK15 BK-18

603-RK1 PK-18630-RK2 GY-18608-RK3 GN-16607-RK7 PK-16620-RK8 WH-18

CONNECT CX-C1 TOCONNECTOR CR-C9(LOC D-11) FORNORTH AMERICANMACHINES

CONNECT CX-C2 TOCONNECTOR TV-C1 ORTR-C1 FOR NORTHAMERICAN MACHINES(SEE NOTE AC)

SHT 1 A-3,B-3C-3

200-EF9 BK-18

200-EF9 BK-18

200-EF9 BK-18

200-EF9 BK-18

122-AP1 BU-12

122-PW71 BU-12

122-PW71 BU-12

122-PW71 BU-12

200-PW87 BK-12

200-PW87 BK-12

200-PW87 BK-12

200-AP2 BK-12

200-AP2 BK-12

122-AP3 BU-12

122-AP1 BU-12

122-AP3 BU-12

200-PW87 BK-12

200-AP2 BK-12122-AP3 BU-12

200-AP2 BK-12

102-PW144 RD-16

102-PW144 RD-16

102-PW144 RD-16

102-PW33 RD-16

754-PW49 BU-18

754-PW49 BU-18

GND

B+P

MOTOR

L

YLRDGNBK

GND

B+ P

MOTOR L

H

BR

GY

BK

ORGN

FRONT WIPER186-2589

12

HU-C21552273

3456

HU-C13E3388

12

HU-C31552272

34

HU-C41552267

ABC

12

JC-C11552269

12

JC-C23E3388

345678

12

JC-C41552269

12

JC-C61552269

JC-C53E3370

ABC

BACKUP ALARM HORN154-5428

RD-16BK-16

PILOT HYD SHUTOFF SOL171-8775

RD-18RD-18

BACKHOE RH HANDLE SW185-5915

BK-18BK-18

12

JK-C21552272

34

123456

JK-C13E3381

BR-16OR-16PU-16

YL-16

STONOFF

BSC

R

KEY START SWITCH142-8858

12

JV-C11552269

12

JV-C71552269

12

JV-C41552272

34

12

JV-C51552272

34

12

JV-C61552269

12

JV-C31552273

3456

12

JV-C23E3388

345678

12

JV-C91552269

12

JV-C81552269

JV-C103E3370

ABC

12

JV-C111552269

REAR LH STOP TAIL TURN LAMP9R-5369

TURNGND

TAILSTOP

BK-16GY-18OR-18YL-18

REAR RH STOP TAIL TURN LAMP9R-5369

TURNGND

TAILSTOP

YL-18OR-18GY-18BK-16

HYD SHUTOFF SOL179-5593

RD-18RD-18

SIDE SHIFT LOCK SOL3E-8622

RD-18RD-18

BACKUP ALARM154-5428

RD-16BK-16

REAR HORN164-9425

PILOT SHUTOFF SOL171-8775

RD-18RD-18

BACKHOE RH HANDLE185-5915

BK-18BK-18

12

MW-C11171877

12

MW-C21171877

MW-C33E3369

ABC

MOTOR

FRNT WASHER MOTOR117-2826

MOTOR

REAR WASHER MOTOR117-2826

IDENT PART NO. CHG LOC NOTE DESCRIPTION

HARNESS AS.

AC 174-2302 02 SH1 I-10 J HVAC-PLATFORM

AE 174-6417 02 SH1 H-2 J HVAC COMPRESSOR

AP 200-6918 00 SH1 E-6 J HVAC - CKT. BREAKER

AR 179-5771 02 SH1 I-8 J HVAC - SHUTOFF RELAY

CF 167-3701 02 SH1 G-4 FRONT CONSOLE

CH 194-4414 01 SH1 G-13 J HYDRAULIC FILTER PRESSURE SW. TIMER

CR 167-3702 04 SHT E-10 RIGHT SIDE CONSOLE

CT 183-4492 01 SH2 G-8 J FRONT CONSOLE OROPS TURN SIGNAL

CX 183-4429 01 SH1 D-11 H SIDE CONSOLE EXTENSION - NON-ROADING

EF 167-3703 04 SH1 I-4 ENGINE AND FRAME

EP 178-8465 00 SH1 E-1 ENGINE FUEL SOLENOID

EX 183-2530 00 SH1 H-1 COOLANT TEMPERATURE SWITCH

FL 189-6563 00 SH2 F-10 J FOG LAMP AND LIGHT

FP 189-6561 01 SH2 F-10 J FOG LAMP - PLATFORM

FR 189-6562 00 SH2 F-10 J FOG LAMP - CONSOLE

HL 179-1215 02 SH2 I-6 J HEADLINER - STANDARD CAB AR.

HU 167-3704 03 SH1 C-13 J HEADLINER - UTILITY CAB AR.

JA 186-0320 01 SH2 F-8 J STABILIZER ALARM

JC 167-3708 02 SH1 H-12 H REAR END - NON-ROADING

JK 193-1509 01 SH1 F-15 KEY START ADAPTER

JL 191-0698 01 SH1 B-8 FLOOD LAMP ADAPTER

JU 186-0319 07 SH2 C-8 J STABILIZER - AUTO UP

JV 167-3707 00 SH1 I-12 H REAR END - ROADING

KA 179-9335 01 SH2 I-8 J QUICK COUPLER - ATT. FRONT CONSOLE

KC 179-9336 01 SH2 I-10 J QUICK COUPLER - STANDARD FRONT CONSOLE

KL 183-4738 01 SH2 H-9 J QUICK COUPLER - LOADER ARM

KR 179-7997 02 SH2 G-10 J QUICK COUPLER ATCH - RELAY

KT 174-6397 00 SH2 H-8 J QUICK COUPLER ATCH - BROOM

LC 194-1941 00 SH2 A-5 J DEAD ENGINE LOWER - FRONT CONSOLE

LH 194-1940 00 SH2 A-5 J DEAD ENGINE LOWER-FRAME

LN 194-1938 01 SH2 B-5 J DEAD ENGINE LOWER - PLATFORM

LX 194-1937 00 SH2 B-5 J DEAD ENGINE LOWER - PRESSURE SW

LP 101-4449 01 SH2 F-8 J LICENSE PLATE LIGHT

ME 179-8000 02 SH2 H-10 J MULTI-PURPOSE - FRAME

MP 179-7998 03 SH2 I-10 J MULTI-PURPOSE - PLATFORM

MW 131-1368 03 SH1 I-3 J WASHER MOTORS

PW 167-3700 08 SH1 D-7 PLATFORM

PX 107-5605 05 SH1 I-15 H RETURN TO DIG SWITCH - LOADER ARM

PY 122-1648 04 SH1 I-15 H BUCKET POSITION SENSOR - LOADER ARM

RA 174-6398 02 SH2 G-6 J RIDE CONTROL - AUTOSHIFT

RC 174-6395 02 SH2 G-6 J RIDE CONTROL - FRONT CONSOLE

RF 174-6399 02 SH2 G-4 J RIDE CONTROL - FRAME

RK 200-0648 00 SH1 D-11 H SIDE CONSOLE EXTENSION - ROADING

RL 167-3710 01 SH1 H-4 J ROADING LIGHTS

TA 186-0313 00 SH2 E-13 J THEFT DETERENT - MSS

TR 167-3712 00 SH1 A-15 H ROOF TOP - ROADING

TV 167-3713 01 SH1 C-13 H ROOF TOP - NON-ROADING

UH 183-7581 01 SH2 D-10 J CAT DATA LINK SERVICE PORT

WA 164-9638 02 SH2 A-12 J AWS - AXLE

WE 174-6406 03 SH2 A-14 J AWS - PLATFORM

WF 174-6405 01 SH2 B-12 J AWS - FRONT CONSOLE

XC 174-6411 03 SH2 E-3 J AUTOSHIFT - FRONT CONSOLE

XE 174-6413 02 SH2 C-5 J AUTOSHIFT - ECM

XF 174-6415 03 SH2 D-5 J AUTSHIFT - PLATFORM

XG 174-6414 02 SH2 C-5 J AUTOSHIFT - TRANSMISSION

WIRE AS.

ET 192-3341 00 SH1 F-1 CONVERTER TEMP SENDER WIRE AS.

PC 174-6400 00 SH1 A-6 BATTERY POWER TO CAB

CABLE AS.

GG 130-8292 02 SH1 D-4 H GROUND CABLE - STANDARD

HH 130-8293 03 SH1 D-4 H GROUND CABLE - HEAVY DUTY

PP 141-1656 03 SH1 D-4 H BATTERY CABLE - STANDARD

VV 141-1658 03 SH1 D-4 H BATTERY CABLE - HEAVY DUTY

- 8R-6111 01 SH2 I-3 J CABLE - COAXIAL (RADIO ANTENNA)

STRAP AS.

- 7G-1060 00 SH1 D-3 STRAP-GROUND CAB TO FRAME

- 7Y-3883 02 SH1 D-4 STRAP-GROUND ENGINE TO FRAME

CIRCUIT GROUPINGDESIGNATION

#H

ATCH WIRE, CABLE &COMPONENT

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLUEGREEN

BUGN

RDWHORYLPKBK

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

CONNECTOR

SYMBOL DESCRIPTION

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BRPUGY

SPLICE

XMSN NEUT SW9R-9868

LOADER NEUT SW9R-9868

PARK BRAKE SW154-5416

POWER PORT178-7539

FR LIGHTING RLY146-9439

85 86

87

87A

30

START RLY146-9439

85 86

87

87A

30

MAIN RLY146-9439

85 86

87

87A

30

10

FR AUX FLOOD113-8490

10

AC COMPRESSOR113-8490

10

RR AUX FLOOD113-8490

ATCH RLY146-9439

85 86

87

87A

30

15

FR WIPER WASH113-8490

15

RR WIPER WASH113-8490

15

AUX HYDRAULICS113-8491

5

ALL WHEEL DRIVE141-2759

15

BEACONS113-8491

10

ALL WHEEL STEER113-8490

10

RIDE CONTROL113-8490

RH CAB GND 2

163-5673

FLASH B+

HI BEAM

HI WIPER

LO WIPERPARK SW

WASHER

TURN B+RIGHT

LEFTWIPER B+

HEADLAMP B+

LO BEAM

MOM

MOM

BRAKE FLUID LVL SW4E-8619BR-16

BK-16

AIR FILTER SW193-2181

GROUND

START RELAY COIL OUT

BATTERY

FORWARD SOLENOID RETURNREVERSE SOLENOID RETURN

FORWARD SOLENOID OUTREVERSE SOLENOID OUT

KEY START SW TO BATNEUTRALIZER SW TO GNDPARK BRAKE ALARM OUTPARK BRAKE SW TO GND

NEUTRAL LOCK SW TO GND

SHUTTLE CONTROL174-6640

BRAKE SW A105-8034

BRAKE SW B105-8034

GROUND+ BATTERY

AIR SUSPENSION SEAT164-1201

180-9489

C4

C3

C2

C1

C5

C6

P7

P8

P4

P3

P14

P9

P2

P10

P11

P12

P19

P15

P22

P20

P18

P17

P16

P23

K5

K1

K6

K13

180-9491

C1

C2

C4

C5

C6

P39

P27

P38

P36

P25

P28

P35

P32

P37

P34

P30

K24

K31

K29

K40

K26

RH CAB GND 1

BATTERY +LAMP OUTPUT

GROUND

FLASHER7T-4848

RR LIGHTING RLY146-9439

85 86

87

87A

30

5

RH TAIL LAMP141-2759

5

LH TAIL LAMP141-2759

10

ACCESSORY PORT113-8490

5

KEY START141-2759

5

RADIO/DOMELAMP141-2759

15

HORN/MISC113-8491

10

SIGNAL LAMP113-8490

15

RR STD FLOOD113-8491

25

AIR SEAT113-8492

10

REAR HYDRAULICS113-8490

15

THERM START AID113-8491

5

MONITORING141-2759

5

BUCKET POS141-2759

10

TRANSMISSION113-8490

CAB RLY146-9439

85 86

87

87A

30

15

FR STD FLOOD113-8491

AWD BRAKE RLY146-9439

85 86

87

87A

30

HVAC RLY170-2237

85 86

87

87A

30

AUX LIGHTING RLY146-9439

85 86

87

87A

30

10

ENGINE FUEL113-8490

25

START RELAY113-8492

10

SPARE 1113-8490

10

SPARE 2113-8490

ROADING LAMPS173-3175

20

1234567891011121314151617181920212223242526272829

PW-C101673692

3031

12

PW-C81552273

3456

12

PW-C73E5179

3456789101112

12

PW-C163E3382

3456

PW-C201673692

12

PW-C121552269

12

PW-C111552269

123

PW-C191552264

45678

12

PW-C93E3388

345678

PW-C241791311

ABCDEFGH

PW-C231791312

ABCDEFGH

AB

PW-C221733141

CDEFGH

AB

PW-C211733139

CDEFGH

PW-C251733139

ABCDEFGH

PW-C261733141

ABCDEFG

H

PW-C271791311

ABCDEFG

H

123

4

56

7

8

PW-C171552264

12

PW-C317N9738

PW-C331552267

ABC

12

PW-C31552252

3456789101112

12

PW-C61552252

3456789101112

PW-C11082253

ABC

PW-C21082253

ABC

12

PW-C303E3364

12

PW-C131552269

12

PW-C41552272

34

PW-C151552267

ABC

12

PW-C181552269

12

PW-C51552269

PW-C143E3370

ABC

12

PW-C321552269

12

PW-C341552272

34

1234

PW-C353E3376

PW-C361552267

ABC

PW-C371116795

245

12

PW-C281552272

34

12

PW-C291779646

12

PW-C381779646

PW-C391864321

A-1 B-1

AB

PX-C13E3370

C

RETURN TO DIG SW129-6465

ABC

PY-C13E3370

ABC

PY-C23E3370

BU-18BK-18

OR-18 + BATTERYSOLENOIDGROUND

BUCKET POS SENSOR3E-7843

123456

RK-C13E3382

12

RK-C21552273

3456

RK-C31116795

30

8586

87

87A

RK-C41116795

30

86 85

87

87A

12

RK-C51552269

RL-C31552273

RL-C21552273

12345678

RL-C11552264

BU-18

RD-18

WH-18

YL-18BK-18

HIGHLOW

POSN

TURN123456

BU-18

RD-18

WH-18

YL-18BK-18

HIGHLOW

POSN

TURN123456

12

TR-C61552269

12

TR-C71552269

12

TR-C81552269

12

TR-C91552269

12

TR-C21552272

34

12

TR-C51552272

34

123456

TR-C13E3381

FRONT LH FLOOD STD105-8069BK-18

BK-18

FRONT LH FLOOD ATCH105-8069BK-18

BK-18

FRONT RH FLOOD STD105-8069BK-18

BK-18

FRONT RH FLOOD ATCH105-8069BK-18

BK-18

REAR LH FLOOD STD176-0311 BK-18

WH-18

REAR LH FLOOD ATCH176-0312

BK-18

WH-18

REAR RH FLOOD STD176-0311 BK-18

WH-18

REAR RH FLOOD ATCH176-0312

BK-18WH-18

LH FIXED MOUNT BEACON180-3663

RH FIXED MOUNT BEACON180-3663

LH BEACON SOCKET178-7539

RH BEACON SOCKET178-7539

LH MAGNETIC MOUNT BEACON180-3664

RH MAGNETIC MOUNT BEACON180-3664

12

TV-C61552269

12

TV-C71552269

12

TV-C81552269

12

TV-C91552269

12

TV-C21552272

34

12

TV-C51552272

34

123456

TV-C31552273

12

TV-C101552269

12

TV-C111552269

12

TV-C121552272

34

12

TV-C131552272

34

BEACON SOCKET178-7539

123456

TV-C13E3381

FRONT LH STD FLOOD105-8069BK-18

BK-18

FRONT LH ATCH FLOOD105-8069BK-18

BK-18

FRONT RH STD FLOOD105-8069BK-18

BK-18

FRONT RH ATCH FLOOD105-8069BK-18

BK-18

REAR LH STD FLOOD176-0311 BK-18

WH-18

REAR LH ATCH FLOOD176-0312

BK-18

WH-18

REAR RH STD FLOOD176-0311 BK-18

WH-18

REAR RH ATCH FLOOD176-0312

BK-18WH-18

TOP CAB GND

FIXED MOUNT BEACON180-3663

FRONT LH TURN LAMP115-1716BK-18

YL-18

FRONT RH TURN LAMP115-1716BK-18

YL-18

RR LH STOP TAIL TURN LAMP115-1715

TURNGNDTAILSTOP

RR RH STOP TAIL TURN LAMP115-1715

TURNGNDTAILSTOP

MAGNETIC MOUNT BEACON180-3664

CONN 8 CONN 1

CONN 1

CONN 1

CONN 4

CONN 3

CONN 62

CONN 2

CONN 29CONN 5

CONN 3

CONN 6

CONN 5

CONN 6

CONN 7

CONN 12

CONN 11

CONN 10

CONN 8

CONN 9

CONN 33

CONN 60

CONN 50

CONN 16

CONN 15 CONN 17

CONN 13

CONN 14

CONN 19

CONN 18

CONN 64

CONN 54

CONN 20

CONN 21

CONN 23

CONN 22

CONN 24

CONN 25

CONN 26

CONN 27

CONN 30

CONN 29CONN 37

CONN 28

OUTPUTCONN

4(GREEN)

INPUT CONN 5(GRAY)

INPUT CONN 6(BLACK)

Cat p/n 180-9491

P25

K40

OUTPUT CONN 2 (GRAY)OUTPUT CONN 1 (BLACK)

K24

K31

K26

K29

P34

P30

P28

P39

P27

P37

P32

P38

P35

P36

Cat p/n 180-9489

K1

K5

P10

P9

K6

P19

P20

P2

P3

P4

P7

P8

P14

P15

P12

P11

P16

P17

P18

P22

P23

OUTPUT CONN 2 (GRAY) OUTPUT CONN 1 (BLACK)

OUTPUTCONN3

(BLUE)

OUTPUTCONN4

(GREEN)

INPUT CONN 5(GRAY)

INPUT CONN 6(BLACK)

K13

ROOF (NON-ROADING)ROOF (ROADING)

SIDE CONSOLE EXTENSION

CAB HEADLINER

RIGHT PANEL

OPERATOR PLATFORM

OPERATOR PLATFORM

FUSE RELAY BLK 1

LAYOUT OF FUSE / RELAY BLOCKS

BATTERY BOX

FRONT DASH PANEL

ENGINE

STEERING COLUMN

NOTE M

STALK SW

HVAC SYSTEM

AIR CONDITIONER SHUTOFF

HVAC SYSTEM

NOTE L

REAR END (NON-ROADING)

REAR END (ROADING)

NOTE A

RTD, SINGLE

RTD, PARALLEL

FUSE RELAY BLK 2

NOTE A

LAMP GP BASIC

144-9930

ACTION LAMP GP

189-0148

NOTE A

NOTE A

LAMP GP FUNCTION

144-9931

RH HEADLIGHT AS.3E-7584

LH HEADLIGHT AS.3E-7584

STD FLOOD RLY3E-9362

AUX FLOOD RLY3E-9362

LIGHT DIODE BLOCK172-9200

REAR WIPER174-2025

A

B

C

D

E

F

G

H

I

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

C

D

E

F

G

H

I

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Page 3: sist de 12v

©2004 Caterpillar

All Rights Reserved

Printed in U.S.A.

Volume 2

RENR3587-02

January 2004

416D, 420D, 424D, 428D, 430D, 432D,

Electrical System438D, and 442D Backhoe Loaders

416D:

BKG1-UP

BGJ1-1049

BFP1-12899CXP1-939

430D:

BNK1-5899

BML1-4799

420D:

BKC1-919

BMC1-1059

BLN1-10299

FDP1-18399

432D:

BLD1-UP

424D:

BGP1-UP

BKR1-UP

438D:

BPE1-UP

BPN1-UP

428D:

BNB1-UP

BLL1-UP

BNS1-UP

BMT1-UP

442D:

BRG1-UP

BRY1-UP

Machine Harness Connector and Component Locations

3

45

8

10

11

12

15

13

85

CA

D

1

2

17

18

19

20

83

22

93

24

25

26

96

97

29

30

60

32

64

87

86

95

36

38

7

63

62

41

8157

45

46

47

48

3

4

5

6

8

10

1112

15

13

C

A

D

2

1718

19

20

80

22

91

24 25

26

82

59

29

30

56

32

90

84

89

36

38

7

64

49

41

42

52

53

45

46

47

48

1

6

4952

53

63

62

60

42

56

57

81

82

97

87

9096

95

86

91

93

80

84

83

85

89

B

B

Wire DescriptionWire

Number

Wire

ColorDescription

Wire

Number

Wire

ColorDescription

Power Circuits Lighting Circuits

111 RD Brake Power 613 PK License Lamp

113 OR Operator Monitor Power 614 PU Backlighting

115 RD Acc Socket Power 617 BR Left Tail Light

116 BR Rear Std Flood Power 618 YL Right Tail Light

117 YL Rear Aux Flood Power 619 GN Low Beam Headlamps

118 GY Front Wiper Power 620 WH Front Attachment Flood Lights

119 PK Rear Wiper Power 627 YL Rear Fog Light

122 BU HVAC Power 630 GY Rear Attachment Flood Lights

123 WH XMSN Power 642 WH License Harness - Rear Turn Lamp

128 PK RTD Power C510 WH Engine Low Speed from Tachometer

131 RD Start Aid Power C511 WH Engine Stallout Relay

134 YL Ride Control Power C568 WH HVAC Blower Motor

136 GN AWS Power E528 PU HVAC Blower Run

143 BR AWD Power E529 YL HVAC Blower Speed Jumper

144 GN Beacon Power E540 PK MP Solenoid Common Supply Power

157 YL Front Aux Flood Power E543 WH MP Close Proportional Return

158 BR Front Std Flood Power E544 GN MP Open Proportional Return

161 RD Flasher Power Control Circuits

163 WH Electric MP Power (Aux. Hydraulics) 702 OR Brake Switch B To AWD Relay

170 RD Dome Light Power 710 GN Transmission Speed Sensor

180 RD Powered Air Seat Power 720 PU Brake Switch A to AWD Relay

184 BU Rear End Power 752 YL Std Transmission Forward Sol Output

Ground Circuits 754 BU Std Transmission Reverse Sol Output

200 BK Main Chassis 755 OR Transmission Fourth Gear Sol

202 BK XMSN Ground 762 YL Bucket Position Solenoid

203 BK Electric MP Ground 766 GN Neutralizer Switch

218 BK Start Relay Ground 779 WH Quick Coupler Diverter Valve

265 BK Dead Engine Lower Enable Ground 911 YL AWD Switch Jumper

281 BK ECM Harn Code 5 922 BR Std Transmission Forward Sol Return

A250 BK MSS LED Ground 923 GY Std Transmission Reverse Sol Return

Monitoring Circuits 944 OR Cat Data Link (+)

304 WH Starter Solenoid 945 BR Cat Data Link (-)

306 GN Start Relay Coil 963 GN Pilot Hydraulics Bucket Position Detent Solenoid

307 OR Keyswitch Start 973 BR ECM Auto-Manual (Man) Sw Input

308 YL Keyswitch Run 975 WH ECM Transmission Sol Return

309 GY Alternator Failure 976 OR Ride Control Solenoid

310 PU Starting Aid Coil 977 YL ECM Auto-Manual (Aut) Sw Input

321 BR Backup Alarm Sig 991 WH Transmission Neutralizer to ECM

322 GY Front Horn A972 OR ECM to Ride Control Relay

327 PK Engine Shutdown Solenoid C701 YL Park Brake Enable for Autoshift

334 BU Cold Start Advance Solenoid C720 BU Transmission Neutral Lock

338 PK Main Relay Signal for Aux. Relays C883 GY Broom Angle Tilt Left

367 BU Rear Horn C884 OR Broom Angle Relay Interlock

A313 OR Stabilizer Leg Alarm C885 PK Broom Angle Tilt Right

A346 BU MSS ECM to Start Relay Coil C920 GY ECM Diagnostic

A347 GN MSS ECM to Main Relay Coil E701 PK Ride Control Auto Mode

E702 OR Ride Control Enable Signal

405 GY Low Oil Pressure E764 OR Circle Steer Solenoid

406 PU High Coolant Temp E803 YL Left Angle/Steer Sw

407 PK Converter High Temp E804 BU Right Angle/Steer Sw

419 YL Parking Brake Sw F738 WH Loader Cylinder Rod End Press Sw

429 YL Rear Steer Position Sensor F739 GN Ride Control Sw to Relay

430 BU Dirty Air Filter F748 WH Ride Control Manual Mode

439 YL Full Water Separator F765 BR ECM In Gear Output

441 OR Coolant Temp Sig F846 PU MSS Red LED Indicator

443 YL Converter Temp Sig F871 PU Rear Steer Left Solenoid (+)

447 PK Fuel Level Sig F872 BU Rear Steer Right Solenoid (+)

450 YL Tachometer Sig F877 WH Rear Steer Right Relay (+)

483 BR Low Brake Fluid F879 PK Rear Steer Left Relay (+)

E455 BR Dirty Hydraulic Oil Filter G703 GN Dead Engine Lower

G423 PK High Hydr. Filter Pressure (Timer) G726 GY Shutoff Solenoid (+)

G742 GN Shutoff Relay (+)

500 BR Front Wiper Park Switch G743 OR Shutoff Relay (-)

501 GN Front Wiper Motor - Low Speed G789 BR AWS Mode - Circle Steer (+)

502 OR Front Wiper Motor - High Speed G795 OR AWS Mode - Rear Steer (+)

503 BR Rear Wiper Park Switch G796 YL AWS Mode - Rear Steer (-)

504 YL Rear Wiper Motor G797 BU Rear Steer Left Relay (-)

506 PU Front Washer G798 PU Rear Steer Right Relay (-)

507 WH Rear Washer G848 GN MSS Green LED Indicator

508 PU Radio Left Speaker (+) G943 BU Broom Attachment Present

509 WH Radio Left Speaker (-) G981 PU Stabilizer Leg in UP position

511 BR Radio Right Speaker (+) H730 BR Transmission Third Gear Sol

512 GN Radio Right Speaker (-) H731 GY Transmission First / Second Gear Sol

513 OR A/C Compressor Clutch H767 BR AWS Mode - Circle Steer (-)

515 GY HVAC Blower High Speed H768 BR Rear Steer Left Solenoid (-)

516 GN HVAC Blower Med Speed H769 BR Rear Steer Right Solenoid (-)

517 BU HVAC Blower Low Speed H770 BR Shutoff Solenoid (-)

520 WH A/C Switch to Fuse H771 BR Side Shift Lock Solenoid

521 YL A/C Refrigerant Pressure Switch H772 YL Hydraulic Shutoff Solenoid

522 WH A/C Thermostat H809 YL Stabilizer Timer (L Term)

537 GN Turn Signal Switch to Flasher Module H833 PU Aux Detent - Cont Flow Sw to ECM

552 WH Front Drive Solenoid L998 OR QC Attachment Aux. Hyd. Solenoid (RT)

555 BR Thermal Fuse to HVAC Motor L999 GN QC Attachment Aux. Hyd. Solenoid (LT)

568 GN Park Brake Alarm M733 PK MSS to Main Relay Coil Return

569 PK Tachometer Low Speed M913 PU AWS Indicator

578 BU Aux. Washer M968 BU Coupler Pins Active

585 YL Quick Coupler Pins Disengage M969 YL Coupler Pins Inactive

586 BR Quick Coupler Pins Engage N904 PU Transmission Fwd High Sol

603 PK Beacon Lights N905 OR Transmission Fwd Low Sol

604 OR Brake Lights N907 GN Transmission Rev Sol

605 YL Left Turn Light N945 OR AWD Relay to AWD Sw

606 GY Right Turn Light N997 GN Electric MP Prop. Command (PWM)

607 PK Front Std Flood Lights R912 OR Pilot Hydraulics Lock

608 GN Rear Std Flood Lights T901 YL MSS Antenna Signal

610 OR Headlamp Sw to Dimmer Sw T902 PK MSS Antenna Return

611 PK High Beam Headlamps

Monitoring Circuits

Accessory CircuitsCID Component

0168 Battery Voltage Above Normal

0168 Battery Voltage Below Normal

0268 Erratic programmed parameter fault

0346 Ride Control Relay Open Circuit

0346 Ride Control Relay Short to Ground

0346 Ride Control Relay Short to Battery

0367 Invalid Ride Control Switch Input

0368 Transmission auto/man open circuit

0368 Transmission auto/man grounded

0520 Trans Configuration Incorrect

0621 Invalid Downshift Switch

0641 Trans Solenoid 1 Open Circuit

0641 Trans Solenoid 1 Short to Ground

0641 Trans Solenoid 1 Short to Battery

0642 Trans Solenoid 2 Open Circuit

0642 Trans Solenoid 2 Short to Ground

0642 Trans Solenoid 2 Short to Battery

0643 Trans Solenoid 3 Open Circuit

0643 Trans Solenoid 3 Short to Ground

0643 Trans Solenoid 3 Short to Battery

0644 Trans Solenoid 4 Open Circuit

0644 Trans Solenoid 4 Short to Ground

0644 Trans Solenoid 4 Short to Battery

0645 Trans Solenoid 5 Open Circuit

0645 Trans Solenoid 5 Short to Ground

0645 Trans Solenoid 5 Short to Battery

0646 Trans Solenoid 6 Open Circuit

0646 Trans Solenoid 6 Short to Ground

0646 Trans Solenoid 6 Short to Battery

0650 Harness Code Unknown

0668 Shift Lever Not Responding

0668 Invalid Shift Lever Input

0683 In-Gear Relay Open Circuit

0683 In-Gear Relay Short to Ground

0683 In-Gear Relay Short to Battery

0168 Battery Voltage Above Normal

0168 Battery Voltage Below Normal

0668 Shift Lever Bad Device or Component

0168 Battery Voltage

0248 Cat Data Link Error

0254 ECM

0817 Backup Battery

1391 MSS Output Driver #1

1392 MSS Output Driver #2

1180 Auxiliary Hydraulic Solenoid #1

1181 Auxiliary Hydraulic Solenoid #2

1184 Auxiliary Hydraulic Solenoid Supply

1187 Continuous Flow Switch

1189 Auxiliary Proportional Lever Switch

1529 Quick Coupler Switch

1530 Quick Coupler Solenoid

Component Identifiers (CID)1 and Module Identifier

1 The CID is a diagnostic code that indicates which component is faulty.

2 The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Autoshift Transmission Control (MID2 No. 81)

Machine Security Control (MID2 No. 124)

Shift Handle Control (MID2 No. 117)

Auxiliary Hydraulic Control (MID2 No. 106)

Failure Mode Identifiers (FMI)1

FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

1 The FMI is a diagnostic code that indicates what type of failure has occurred.

Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)1

3E-1908 Solenoid: A/C Clutch 17.6 ± 0.6

54°C (130°F) - 560 to 716

110°C (230°F) - 72 to 82

121-4036 Solenoid: Front Drive 10.5

171-8775 Solenoid: Pilot Hyd. Shutoff 10.5

54°C (130°F) - 560 to 716

110°C (230°F) - 72 to 82

Sender: Fuel LevelFull: 240 - 260

Empty: 27.5 - 39.5

1 At room temperature unless otherwise noted.

175-3070 Sender: Coolant Temp

4W-9972 Sender: Converter Temp

187-8936

Component Location (Volume 2)

ComponentSchematic

Location

Machine

LocationComponent

Schematic

Location

Machine

Location

Antenna - Radio I-3 1 Solenoid - Aux Hydraulics 1 G-11 42

Arc Suppressor - All Wheel Steer 1 B-12 80 Solenoid - Aux Hydraulics 2 G-11 42

Arc Suppressor - All Wheel Steer 2 B-11 80 Solenoid - Circle Steer (AWS) B-10 80

Arc Suppressor - All Wheel Steer 3 A-12 80 Solenoid - Forward High Transmission (Gp A) C-6 18

Arc Suppressor - All Wheel Steer 4 A-11 80 Solenoid - Forward Low Transmission (Gp A) C-6 18

Arc Suppressor - Dead Engine Lower B-6 A Solenoid - Left Hand Steer (AWS) A-10 80

Arc Suppressor - Ride Control G-4 A Solenoid - Left Loader Lock Valve B-2 36

Coil - Machine Security Exciter F-13 A Solenoid - Loader Detent Gp I-13 83

Control - Autoshift D-3 6 Solenoid - Lock Valve (AWS) B-10 80

Control - Aux Hydraulics I-14,H-14,G-14 A Solenoid - Quick Coupler H-9 48

Control - Machine Security F-14,E-14,D-14 A Solenoid - Ride Control G-3 49

Control - Pilot Hydraulics Loader Handle G-12 38 Solenoid - Right Hand Steer (AWS) A-10 80

Control - Shift Handle F-6 24 Solenoid - Right Loader Lock Valve B-2 45

Diode - Autoshift 1 D-4 6 Solenoid - Shutoff (AWS) A-10 80

Diode - Autoshift 2 D-4 6 Solenoid - Speed Clutch 1 C-7 18

Dome Lamp I-6 41 Solenoid - Speed Clutch 2 (Gp B) C-7 18

Horn - Backup Alarm H-13 4 Solenoid - Speed Clutch 3 (Gp B) C-7 18

Lamp - Indicator C-10 A Speaker - Left I-4 46

Lamp - License G-8 81 Speaker - Right I-4 47

LED - Diagnostic D-3 6 Switch - A Shift Ride Cont H-4 D

LED - Machine Security D-13 A Switch - All Wheel Steer Mode Select B-11 D

Radio I-3 2 Switch - Auto / Manual E-3 D

Relay - Dead Eng Lower Command A-7 A Switch - AWS Pressure C-14 84

Relay - Dead Eng Lower Enable B-7 A Switch - Continuous Flow I-7 D

Relay - Left Broom Angle G-9 A Switch - COSA Ride Cont H-4 D

Relay - Left Steer A-15 A Switch - Dead Engine Lower A-4 D

Relay - Machine Security Engine E-13 A Switch - Dual Function Ride Control A-3 D

Relay - Quick Coupler (AWS) B-14 A Switch - Float Detent Limit B-3 32

Relay - Quick Coupler Interlock G-9 A Switch - Loader Rod End Pressure G-3 52

Relay - Ride Control G-4 A Switch - OROPS Turn Signal G-8 53

Relay - Right Broom Angle G-9 A Switch - Quick Coupler Pins I-9 D

Relay - Right Steer A-14 A Switch - Rear Fog F-11 A

Relay - Transmission In Gear E-6 A Switch - Rear Steer B-14 85

Sensor - Rear Steer Position A-10 82 Switch - Std Ride Control H-5 D

Sensor - Speed C-7 18 Switch - Washer Atch I-7 D

Machine locations are repeated for components located close together.

A = Located inside/on right console.

B = Located in machine electrical center 1.

C = Located in machine electrical center 2.

D = Located inside/on front console.

Connector Location

Connector NumberMachine

Location

Volume 1 Volume 2

CONN 1 A-15, C-14, B-13 34

CONN 2 F-15 57

CONN 3 C-13, I-12 59NA, 60COS

CONN 4 C-13 I-6 57

CONN 5 H-12, I-12 62

CONN 6 H-12, I-12 62

CONN 7 G-12 63

CONN 8 D-11, B-14 64

CONN 9 D-11 I-6 63

CONN 10 G-11 E-10 A

CONN 11 H-11 I-12, C-14 A

CONN 12 H-11 C-9, A-7, A-5, G-6 A

CONN 13 I-10 63

CONN 14 I-10 63

CONN 15 F-10 I-13

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

A

CONN 16 F-10 A

CONN 17 F-10 E-8 A

CONN 18 I-8 A

CONN 19 D-8 E-13, E-12, F-7, F-6, A-7, A-6 A

CONN 20 I-4 18

CONN 21 H-4 18

CONN 22 H-4 D

CONN 23 G-4 D

CONN 24 F-4 D

CONN 25 I-3 10

CONN 26 H-2 25

CONN 27 H-2 25

CONN 28 E-1 25

CONN 29 I-15, F-1 45

CONN 30 F-1 12

CONN 31 B-15, B-14, G-10 A

CONN 32 D-14, E-11 A

CONN 33 E-10 F-13, F-12 A

CONN 34 C-12 D

CONN 35 Cat Data Link I-12, D-11 A

CONN 36 H-11 18

CONN 37 F-2 H-11 18

CONN 38 E-11 17

CONN 39 E-11, F-7 17

CONN 40 A-11 17

CONN 41 Cat Data Link D-10 A

CONN 42 F-10 A

CONN 43 F-10 A

CONN 44 G-10 A

CONN 45 H-10 10

CONN 46 H-10 D

CONN 47 H-9, H-6 D

CONN 48 D-8, F-8 A

CONN 49 H-8 48

CONN 50 C-9 G-10 42

CONN 51 I-8 D

CONN 52 H-7 48

CONN 53 H-7 48

CONN 54 H-6 G-7 D

CONN 55 E-7, H-4 D

CONN 56 A-5 D

CONN 57 B-5 42

CONN 58 C-5 56

CONN 59 D-5 42

CONN 60 C-10 I-4 2

CONN 61 G-4 42

CONN 62 C-15 I-6 8

CONN 63 G-6 D

CONN 64 H-6 F-4 24

CONN 65 D-4 42

CONN 66 E-3 D

CONN 67 Harness Code B-3 6

Schematic Location

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

107.2 ± 2.8°C 93°C MIN Normally

(225 ± 5°F) (196°F MIN) Open

62.1 to 95.1 kPa 62.1 to 95.1 kPa Normally

(9 to 13.8 psi) (9 to 13.8 psi) Closed

110.3 to 138 kPa 86.2 to 103.4 kPa Normally

(16 to 20 psi) (12.5 to 15 psi) Open

275 to 1750 kPa1 -- Normally 2

(40 to 255 psi) -- Open

-0.6 ± 1.4°C 4.2 ± 1.4°C Normally

(31 ± 2.5°F) (39.5 ± 2.5°F ) Closed

551 kPa Max 344 ± 20 kPa

(80 psi) (50 ± 3 psi)

3500 kPa Max 3000 ± 150 kPa

(507.6 psi) (435.1 ± 21.8 psi)

47 to 53°C 37 to 43°C Normally

(117 ± 95.4°F) (99 ± 77.4°F) Open

2200 kPa Max 1800 ± 175 kPa Normally

(319.1 psi) (261.1 ± 25.4 psi) Closed

2 Contact position at the contacts of the harness connector.

Engine Oil Pressure

Pilot Hydraulic Pressure

Hyd. Filter Pressure

Cold Start Pressure

6T-2665 Engine Coolant Temperature

Thermostat119-9631

114-5333 Refrigerant Pressure

7W-1238

173-7527

7X-8549

1 With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down

to 170 kPa (25 psi).

SPDT

131-9203 Loader Cylinder Pressure SPDT

128-5091 All Wheel Steer Pressure

194-2553

Related Electrical Service Manuals

Form Number

Alternator: 105-2812 SENR5841

Optional (90A): 105-2813 SENR5841

Electric Starting Motor: 143-0539 SENR3828

Autoshift Control: RENR2869

Aux Hydraulic Control: RENR3588

Machine Security: RENR2462

Title

1

2

T

This indicates that the component does not have a wire connected to ground. It is grounded bybeing fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

PinSocket

Fuse

ComponentPart Number

Pin or SocketNumber

Receptacle

Plug

Wire, Cable, or HarnessAssembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire GroundConnectionConnector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measuresthe temperature or pressure. Its resistance changes to give an indication to the gauge of thetemperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. The electromagnet canopen or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil thatmakes an electromagnet when current flows through it. The electromagnet can open or closea valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

11

22

Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

325-A135 PK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

** * *

*

CircuitNumberIdentification

WireColor

WireGauge

AG-C3130-6795

Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number ForConnector Assembly

Harness identification codeThis example indicateswire 135 in harness "AG".

Page 4: sist de 12v

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS ON.

AUX HYDRAULIC CONTROL CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

START AID CIRCUIT.

AUTOSHIFT CONTROL CIRCUIT.

TURN SIGNAL/WIPER/WASHER CIRCUIT.

GAUGE CIRCUIT.

STARTING CIRCUIT.

PANEL LAMP CIRCUIT.

GROUND CIRCUIT.

MACHINE SECURITY CONTROL CIRCUIT.

TURN SIGNAL SW138-4894

23

6

CT-C21117898

5

1

4

12

CT-C13E5178

3456789101112

12

FL-C11552269

REAR FOG LAMP8Q-4398

12

FP-C23E3364

FP-C13E3369

ABC

12

FP-C33E3364

FR-C11552267

ABC

23

7 8

FR-C21429117

1

45

6

REAR FOG LAMP SW169-0611

1

2

HL-C13E3388

34

5678

1

4

HL-C21552273

32

56

12

HL-C51552264

3

5678

4

12

HL-C31552272

34

HL-C41552267

ABC

DOME LAMP084-4277

ANTENNA8E-1118

LEFT SPKR -

RIGHT SPKR -

GROUND

+B MEMORYYL

BK

GY/BK,VI/BKGY,VI

RD

WH/BK,GN/BKWH,GN

RIGHT SPKR +

LEFT SPKR +

+ BATTERY (12V)

NC

ANTENNA

RADIO173-6532

-+ SPEAKER LH

169-7290

-+ SPEAKER RH

169-7290

CABLE AS8R-6111

JA-C23E3364

12

12

JA-C31552272

34

12

JA-C63E3364

12

JA-C73E3364

12

JA-C101552269

12

JA-C111552269

-+

HORN ALARM136-5185

ALARM DIODE BLOCK172-9200

L STAB LEG UP SW

R STAB LEG UP SW

JU-C81864321

A-1B-2B-1C-1

12

JU-C31552272

34

1234

JU-C93E3375

12

JU-C13E3364

12

JU-C23E3364

12

JU-C41552269

12

JU-C51552269

12

JU-C61552269

12

JU-C71552269

12

JU-C101552269

INPUT (S)

BAT (+)GND (-)

OUTPUT (L)

STAB TIMER173-7003

L STAB UP SW

R STAB UP SW

TIMER DIODE189-3158

23

7 8

KA-C31429117

3

7 8

KA-C21429117

2

123456

KA-C13E3381

CONT FLOW SW169-0601

MOM

WASHER ATT SW169-0602

12345678

KC-C13E3387

2

3

6

KC-C31429117

5

1

4

12

KC-C43E3364

12

KC-C21552273

3456

QUICK COUPLER PIN SW169-0612

MOM

MOM

MOM

MOM

43

KL-C33E3381

21

56

12

KL-C21552269

12345678

KL-C13E3388

QUICK COUPLER SOL3E-8622

RD-18RD-18

12

KL-C4155-2273

3456

KR-C21116795

85

30

86

87

87A

KR-C41116795

85

30

86

87

87A

KR-C31116795

85

30

86

87

87A

123456

KR-C13E3381

KR-C51552267

ABC

RIGHT BROOM ANGLE RELAY3E-9362

85 86

87

LEFT BROOM ANGLE RELAY3E-9362

85 86

87

QC INTERLOCK RELAY3E-9362

85 86

87

12

KT-C11552273

3456

KT-C47N7781

123

AB

KT-C31561460

CDEFGH

12

KT-C21552269

KT-C2A8Y-7833

DEAD ENG LOWER SW193-8639

MOMDUAL FUNC RIDE CONT SW

193-8640

7 8

1

3

4

65

2

MOM

MOM

23

7 8

LC-C21429117

1

45

6

12

LC-C41552269

12

LC-C11552273

3456

1234

LH-C13E3375

12

LH-C23E3382

3456

12

LN-C21552272

34

1234

LN-C33E3376

LN-C5111679585

30

86

87

87A

LN-C6111679585

30

86

87

87A

1234

LN-C73E3375

12

LN-C83E3372

34

12

LN-C13E3372

34

12

LN-C41552269

12

LN-C91552269

DEAD ENG LOWER COMMAND RLY3E-9362

DEAD ENG LOWER ENABLE RLY3E-9362

DEL ARC SUPPR 1189-3158

DEL ARC SUPPR 2189-3158

LICENSE LAMP101-4448

HARNESS LP101-4449

BKYL

LH LOCK VALVE SOL8C-5541

RD-18BR-18

RH LOCK VALVE SOL8C-5541

RD-18BR-18

BU-18

RD-18

BK-18

FLOAT DETENT PILOT PRESS SW194-2553

ABC

BU-18

RD-18

BK-18

FLOAT DETENT LIMIT SW131-0379

12

LX-C11552269

12

LX-C41552269

LX-C31552267

ABC

1234

LX-C23E3375

12

ME-C41552252

3456789101112

12

ME-C11552264

345678

12

ME-C53E3364

12

ME-C21552269

12

ME-C31552269

BK-18BK-18

AUX HYD 2 SOL185-4254

BK-18BK-18

AUX HYD 1 SOL185-4254

200-HL10 BK-18

200-HL10 BK-18

200-HL12 BK-16

200-HL12 BK-16500-HL4 BR-16

500-HL4 BR-16

500-HL4 BR-16501-HL5 GN-16

501-HL5 GN-16

501-HL5 GN-16502-HL6 OR-16

502-HL6 OR-16

502-HL6 OR-16

118-HL3 GY-16

118-HL3 GY-16

118-HL3 GY-16

170-HL9 RD-18

200-HL10 BK-18

170-HL8 RD-18

503-HL2 BR-16

200-KL8 BK-18

L999-KL5 GN-18L998-KL4 OR-18

578-KL6 BU-18

578-KL6 BU-18

L998-KL4 OR-18L999-KL5 GN-18

779-KL2 WH-18

976-RC1 OR-18

976-RA2 OR-18 200-RF1 BK-18

200-RF3 BK-18

200-RF4 BK-18

F738-RF2 WH-18

976-RF5 OR-18

E701-RA3 PK-18

A972-RA10 OR-18

200-RA12 BK-18976-RA6 OR-18

200-RA12 BK-18

976-RA6 OR-18

A972-RA10 OR-18

976-RA2 OR-18E701-RA3 PK-18F739-RA4 GN-18

F739-RA4 GN-18

F739-RA4 GN-18

976-RA13 OR-18976-RA13 OR-18

A972-RA9 OR-18

A972-RA9 OR-18

A972-RA9 OR-18

975-RA5 WH-18

975-RA5 WH-18

975-RA5 WH-18

F738-RA11 WH-18

F738-RA11 WH-18

F738-RA11 WH-18

200-RF1 BK-18

F738-RF2 WH-18976-RF5 OR-18

976-RC1 OR-18

F739-RC9 GN-18

F739-RC9 GN-18

200-RC11 BK-18

614-RC4 PU-18

614-RC13 PU-18

200-RA15 BK-18

200-RA15 BK-18

200-RA15 BK-18

200-RA15 BK-18200-RA7 BK-18

976-RA14 OR-18

976-RA14 OR-18

NOTE AGSHT 1

FOR FRENCH MACHINES, REMOVE THIS2 PIN JUMPER AND USE FOR THE GEARINDICATOR SWITCH.

NOTE: REPLACE STD RIDE CONTROLSWITCH WITH THE AUTOSHIFT RIDE CONTSWITCH IF USING AUTOSHIFT.

614-RC7 PU-18

578-KT1 BU-18

578-KT1 BU-18

200-KT2 BK-18

200-KT2 BK-18200-KT6 BK-18

200-KT9 BK-18

L998-KT3 OR-18

L998-KT3 OR-18 L998-KT10 OR-18L998-KT11 OR-18

L999-KT4 GN-18

L999-KT4 GN-18L999-KT13 GN-18L999-KT12 GN-18

L998-KT10 OR-18

578-KT1 BU-18200-KT6 BK-18

200-KT9 BK-18L998-KT11 OR-18L999-KT12 GN-18

L999-KT13 GN-18

200-KT8 BK-18

200-KT8 BK-18

200-KT7 BK-18

200-KT7 BK-18

170-HL16 RD-18170-HL17 RD-18

509-HL14 WH-18508-HL13 PU-18

512-HL18 GN-18511-HL19 BR-18

200-HL15 BK-18

INSERT INTOJIFFY SPLICE CF-C9(LOC. SHT 1, E-3)

170-HL8 RD-18

170-HL9 RD-18

119-HL1 PK-16

119-HL1 PK-16

503-HL2 BR-16

504-HL7 YL-16

504-HL7 YL-16

170-HL9 RD-18

N904-XG1 PU-18

N904-XG1 PU-18

N904-XG1 PU-18

975-XG3 WH-18

975-XG2 WH-18

975-XG2 WH-18

975-XG4 WH-18

975-XG4 WH-18

975-XG4 WH-18

N907-XG5 GN-18

N907-XG5 GN-18

N905-XG6 OR-18

N905-XG6 OR-18

N905-XG6 OR-18

N905-XG6 OR-18

N907-XG5 GN-18

H731-XG7 GY-18

H731-XG7 GY-18 H731-XG7 GY-18

H731-XG7 GY-18

975-XG8 WH-18

975-XG8 WH-18

975-XG8 WH-18710-XG9 GN-18

710-XG9 GN-18

710-XG9 GN-18

710-XG9 GN-18

202-XG10 BK-18

202-XG10 BK-18

202-XG10 BK-18

H730-XG11 BR-18

H730-XG11 BR-18

H730-XG11 BR-18

975-XG12 WH-18

975-XG12 WH-18

755-XG16 OR-18

755-XG16 OR-18

755-XG16 OR-18

975-XG15 WH-18

975-XG15 WH-18

975-XG14 WH-18

975-XG14 WH-18

975-XG14 WH-18

E701-XE1 PK-18F748-XE2 WH-18

F748-XE2WH-18

975-XE3 WH-18

E701-XE1 PK-18

F748-XE2 WH-18

975-XE3 WH-18

975-XE5 WH-18

975-XE5 WH-18

975-XE6WH-18

975-XE6 WH-18

975-XE6 WH-18975-XE5 WH-18

E701-XE1PK-18

123-XE7WH-18

123-XE7 WH-18

123-XE7 WH-18

123-XE8 WH-18

123-XE8 WH-18123-XE9 WH-18

123-XE9 WH-18

C920-XE10 GY-18

C920-XE10 GY-18

C920-XE10 GY-18

281-XE12 BK-18

281-XE12 BK-18

281-XE12 BK-18202-XE11 BK-18

202-XE13 BK-18

202-XE13 BK-18

945-XE17 BR-18

945-XE17 BR-18

945-XE17BR-18

944-XE16 OR-18

944-XE16 OR-18

944-XE16OR-18

202-XE18BK-18

202-XE18 BK-18

202-XE18 BK-18

419-XE19YL-18

419-XE19 YL-18

419-XE19 YL-18

C720-XE20BU-18

C720-XE20 BU-18

C720-XE20 BU-18

C720-XE20 BU-18

766-XE21GN-18

766-XE21 GN-18

766-XE21 GN-18

766-XE21 GN-18

F765-XE22BR-18

F765-XE22 BR-18

F765-XE22 BR-18

F765-XE22 BR-18

977-XE23YL-18

977-XE23 YL-18

977-XE23 YL-18

977-XE23 YL-18

202-XE24 BK-18 202-XE24 BK-18

202-XE24 BK-18

710-XE26 GN-18 710-XE26 GN-18

710-XE26 GN-18

710-XE26 GN-18

H731-XE27 GY-18

H731-XE27 GY-18

H731-XE27 GY-18

H731-XE27 GY-18

H730-XE28 BR-18H730-XE28 BR-18

H730-XE28 BR-18 H730-XE28 BR-18

755-XE29 OR-18

755-XE29 OR-18

755-XE29 OR-18

755-XE29 OR-18

N904-XE15 PU-18N904-XE15 PU-18

N904-XE15 PU-18

N904-XE15 PU-18N905-XE25 OR-18N905-XE25 OR-18

N905-XE25 OR-18

N905-XE25 OR-18N907-XE30 GN-18

N907-XE30 GN-18

N907-XE30 GN-18

N907-XE30 GN-18

200-HL11 BK-16

200-HL11 BK-16

200-HL11 BK-16

123-XF38 WH-18 123-XF8 WH-18202-XF37 BK-18

202-XF26 BK-18

306-XF35 GN-18307-XF34 OR-18

923-XF33 GY-18

923-XF33 GY-18

202-XF26 BK-18123-XF8 WH-18

306-XF35 GN-18307-XF34 OR-18923-XF33 GY-18

307-XF34 OR-18306-XF35 GN-18

202-XF37 BK-18123-XF38 WH-18

123-XF10 WH-18

766-XF11GN-18

568-XF4 GN-18

975-XF3 WH-18

419-XF2 YL-18

C720-XF9 BU-18

202-XF15 BK-18

F765-XF1 BR-18

977-XF14 YL-18

F765-XF32 BR-18

G981-JA2 PU-18A313-JA1 OR-18

754-JA4 BU-18A313-JA1 OR-18

752-JA3 YL-18

N907-XG5 GN-18

218-XF17 BK-18

E701-XF18 PK-18F748-XF19 WH-18F738-XF20 WH-18A972-XF21 OR-18

218-XF17 BK-18

218-XF17BK-18

568-XF4 GN-18

419-XF6 YL-18766-XF11 GN-18

123-XF10WH-18

945-XF36 BR-18

944-XF7OR-18

C720-XF9BU-18

E701-XE1 PK-18

F748-XE2 WH-18

E701-XF18PK-18

F748-XF19WH-18

F738-XF20WH-18

A972-XF21OR-18

975-XF3WH-18

F765-XF1BR-18

C720-XF9BU-18

419-XF5YL-18

977-XF14YL-18

202-XF15 BK-18

975-XF30 WH-18

975-XF31 WH-18

975-XF31 WH-18975-XF31 WH-18

202-XC4 BK-18

202-XC3 BK-18

123-XC5 WH-18

614-XC6 PU-18

977-XC2 YL-18202-XC1 BK-18

614-XC6 PU-18

A972-XE4OR-18

A972-XE4 OR-18

A972-XE4 OR-18

A972-XE4 OR-18

F738-XE14WH-18

F738-XE14 WH-18

F738-XE14 WH-18

F738-XE14 WH-18

202-XE11 BK-18

614-RC7 PU-18

F739-RA4 GN-18

A972-RA10 OR-18

134-RA16 YL-18

134-RA16 YL-18

134-RA16 YL-18

E701-RA3 PK-18

134-RA18 YL-18

134-RA18 YL-18

134-RC10 YL-18

134-RC10 YL-18

200-RA17 BK-18

200-RA17 BK-18

200-RC3 BK-18

200-RC3 BK-18

134-RC10 YL-18

537-CT3 GN-18606-CT2 GY-18605-CT1 YL-18

537-CT3 GN-18

606-CT2 GY-18

605-CT1 YL-18

202-XG10 BK-18

202-XE11 BK-18

537-CT5 GN-18

537-CT4 GN-18

123-XF27WH-18

123-XF28 WH-18

944-XF22 OR-18

944-XF23OR-18

945-XF25BR-18

945-XF24 BR-18

944-XF7 OR-18945-XF36 BR-18

419-XF6 YL-18568-XF4 GN-18766-XF11 GN-18

944-XF7 OR-18945-XF36 BR-18

419-XF6 YL-18

123-XF10 WH-18123-XF28 WH-18

202-XF15 BK-18

568-XF4 GN-18

218-XF17 BK-18

766-XF11 GN-18

C720-XF9 BU-18

977-XF14 YL-18

944-XF22 OR-18944-XF23 OR-18

945-XF24 BR-18945-XF25 BR-18

419-XF2 YL-18419-XF5 YL-18

123-XF27 WH-18

F765-XF1 BR-18

F765-XF1 BR-18

975-XF3 WH-18

975-XF3 WH-18

F738-XF20 WH-18

F738-XF20 WH-18

F748-XF19 WH-18

F748-XF19 WH-18

A972-XF21 OR-18

A972-XF21 OR-18

E701-XF18 PK-18

E701-XF18 PK-18

977-XF14 YL-18

568-XF4 GN-18

218-XF17 BK-18

944-XF22 OR-18945-XF24 BR-18

419-XF2 YL-18

766-XF11 GN-18

944-XF23 OR-18419-XF5 YL-18

977-XF14 YL-18

945-XF25 BR-18

123-XF27 WH-18

C720-XF9 BU-18

945-XE17 BR-18

944-XE16 OR-18

614-XC8 PU-18

614-XC7 PU-18

123-XC5 WH-18

975-XG3 WH-18

163-KR1 WH-16

200-KR14 BK-18

200-KR12 BK-18

163-KR11 WH-16

163-KR13 WH-16

E803-KR2 YL-18

E804-KR3 BU-18

L998-KR4 OR-18

L999-KR5 GN-18

M968-KR6 BU-18

M969-KR7 YL-18

M969-KR9 YL-18M969-KR8 YL-18M969-KR10 YL-18

200-KR12 BK-18

M968-KR6 BU-18

163-KR11 WH-16

M969-KR8 YL-18

M969-KR10 YL-18

L999-KR5 GN-18

163-KR13 WH-16

E804-KR3 BU-18

M969-KR9 YL-18

E803-KR2 YL-18

200-KR14 BK-18

L998-KR4 OR-18

M969-KR7 YL-18

L998-KR4 OR-18

E804-KR3 BU-18E803-KR2 YL-18

163-KR1 WH-16

163-KC1 WH-16

203-KC2 BK-18586-KC3 BR-18585-KC4 YL-18

M968-KC11 BU-18

203-KC10 BK-18

M968-KC7 BU-18

586-KC3 BR-18

585-KC4 YL-18

163-KC1 WH-16203-KC10 BK-18H833-KC5 PU-18578-KC6 BU-18M969-KC8 YL-18

163-KC1 WH-16

H833-KC5 PU-18578-KC6 BU-18

M969-KC8 YL-18

M968-KC11 BU-18

203-KC9 BK-18

203-KC9 BK-18

M968-KC12 BU-18 M968-KC12 BU-18

203-KA5 BK-18

203-KA5 BK-18

203-KA6 BK-18

203-KA6 BK-18203-KA1 BK-18

203-KA1 BK-18

614-KA9 PU-18

614-KA7 PU-18

614-KA7 PU-18614-KA8 PU-18

614-KA8 PU-18

H833-KA2 PU-18

H833-KA2 PU-18

H833-KA2 PU-18

578-KA3 BU-18 578-KA3 BU-18

578-KA3 BU-18

M969-KA4 YL-18

M969-KA4 YL-18

M969-KC13 YL-18

M969-KC14 YL-18

203-KL3 BK-18

203-KL3 BK-18

163-KL1 WH-16

G943-KL7 BU-18

G943-KL7 BU-18

200-KL8 BK-18

203-KA12 BK-18

203-KA12 BK-18

976-RA8 OR-18

976-RA8 OR-18134-RA16 YL-18

134-RA18 YL-18

134-RA18 YL-18

977-XC2 YL-18

923-XF33 GY-18306-XF35 GN-18307-XF34 OR-18

766-XF11 GN-18568-XF4 GN-18

419-XF6 YL-18C720-XF9 BU-18

C720-XF9 BU-18

766-XF11GN-18

419-XF6YL-18

568-XF4GN-18

218-XF17 BK-18

218-XF17 BK-18

945-XF36BR-18

944-XF7 OR-18

944-XF7 OR-18

945-XF36 BR-18

E701-XF18 PK-18

F748-XF19 WH-18

F738-XF20 WH-18

A972-XF21 OR-18

610-FR1 OR-18200-FR2 BK-18

614-FR4 PU-18

627-FR3 YL-18

614-FR4 PU-18

610-FP1 OR-18

610-FP1 OR-18200-FP2 BK-18

200-FP3 BK-18

627-FP4 YL-18

627-FP4 YL-18200-FP5 BK-18200-FL1 BK-18

200-FL1 BK-18

627-FL2 YL-18

627-FL2 YL-18

944-UH9 OR-18945-UH10 BR-18

945-UH6 BR-18

945-UH6 BR-18

945-UH4 BR-18

945-UH4 BR-18

945-UH2 BR-18

945-UH2 BR-18

944-UH5 OR-18

944-UH5 OR-18

944-UH3 OR-18944-UH3 OR-18

944-UH1 OR-18

944-UH1 OR-18 113-UH7 OR-18

113-UH7 OR-18

200-UH8 BK-18

200-UH8 BK-18

610-FR1 OR-18200-FR2 BK-18627-FR3 YL-18

200-RC11 BK-18

123-XF28 WH-18

C884-KR16OR-18

M969-RC12 YL-18

M969-RC12 YL-18

G981-JA8 PU-18200-JA11 BK-18

G981-JA7 PU-18200-JA9 BK-18

200-JA12 BK-18

200-JA10 BK-18G981-JA5 PU-18

G981-JA6 PU-18

752-JA3 YL-18754-JA4 BU-18

200-JA13 BK-18

G981-JU1 PU-18

G981-JU3 PU-18 G981-JU12 PU-18

G981-JU10 PU-18

200-JU13 BK-18200-JU4 BK-18

200-JU2 BK-18 200-JU11 BK-18

200-JU14 BK-18

184-JU5 BU-18

H809-JU6 YL-18

200-JU17 BK-18A856-JU16 OR-18

H809-JU18 YL-18

200-JU7 BK-18

H809-JU8 YL-18200-JU9 BK-18

200-JU20 BK-18134-JU19 YL-18

200-JU20 BK-18

134-JU19 YL-18

973-XC9 BR-18

973-XC9 BR-18973-XC9 BR-18973-XF39 BR-18

973-XF39 BR-18973-XF39 BR-18

973-XF39 BR-18

973-XF39BR-18

973-XE31BR-18

973-XE31 BR-18

973-XE31 BR-18

973-XE31 BR-18

200-KR15 BK-18

200-KR15 BK-18

200-JU21 BK-18

200-JU21 BK-18

200-HL15 BK-18

170-HL8 RD-18170-HL9 RD-18

511-HL19 BR-18512-HL18 GN-18

502-HL6 OR-16501-HL5 GN-16500-HL4 BR-16118-HL3 GY-16170-HL8 RD-18170-HL9 RD-18

200-HL15 BK-18

509-HL14 WH-18508-HL13 PU-18

944-UH11 OR-18

944-UH11 OR-18

945-UH12 BR-18

945-UH12 BR-18

NOTE TSHT 1

F765-XF29 BR-18

F765-XF29 BR-18

F765-XF29 BR-18

F765-XF29 BR-18

F765-XF29BR-18

F765-XF29 BR-18

306-XF40 GN-18

G703-LX10 GN-18

G703-LX8 GN-18

G703-LX2 GN-18

134-LX7 YL-18

134-LX3 YL-18

134-LX9 YL-18

G703-LX1 GN-18

202-LN5 BK-18

200-LN6 BK-18134-LN7 YL-18 134-LN8 YL-18

134-LN4 YL-18

976-LN3 OR-18

976-LN3 OR-18

G703-LN1 GN-18202-LN2 BK-18

F765-XF29 BR-18

977-XC2 YL-18

338-XF41 PK-18327-XF42 PK-18

202-XF15BK-18

M969-KA4 YL-18

F739-XF12 GN-18

F739-XF12 GN-18

F739-XF12 GN-18

F739-XF12 GN-18

F739-XF12GN-18

F739-XE32GN-18

F739-XE32 GN-18

F739-XE32 GN-18

184-LN9 BU-18 184-LN9 BU-18

NOTE: REPLACE STD RIDE CONTROLSWITCH WITH THE AUTO RIDE CONTSWITCH IF USING DEAD ENG LOWEROPTION.

184-JU5 BU-18

976-JU15 OR-18

976-JU15 OR-18

NOTE USHT 1

NOTE YSHT 1

IF JA-C6 TOSTAB LEG SWITCH,THEN CONNECT TOJU-C1 OR JU-C2(LOC. SHT 2, C-9)

200-RA7 BK-18

F748-RA1 WH-18

F748-RA1 WH-18

F748-RA1 WH-18

CAT DATA LINK

- SPARE -

CAT DATA LINKSERVICE PORT

338-XF41 PK-18327-XF42 PK-18

306-XF40 GN-18

ALARM VALVE GP

185-5901

F739-RC2 GN-18

G943-KT5 BU-18

M968-KR6 BU-18L999-KR5 GN-18

200-RC8 BK-18

200-RC8 BK-18

F748-RC5 WH-18

F748-RC5 WH-18

E701-RC6 PK-18

E701-RC6 PK-18

976-LC5 OR-18

976-LC5 OR-18

F739-LC7 GN-18

F739-LC7 GN-18

200-LC10 BK-18

614-LC15 PU-18614-LC16 PU-18

614-LC14 PU-18

134-LC9 YL-18

200-LC8 BK-18

200-LC8 BK-18

134-LC9 YL-18

200-LC10 BK-18

M969-LC13 YL-18

M969-LC13 YL-18

200-LC11 BK-18

200-LC11 BK-18

F748-LC4 WH-18

F748-LC4 WH-18

E701-LC6 PK-18

E701-LC6 PK-18

976-LC18 OR-18

976-LC17 OR-18

G703-LX4 GN-18265-LX6 BK-18

202-LX5 BK-18

202-LN10 BK-18265-LN12 BK-18

265-LN17 BK-18

265-LN13 BK-18

265-LN14 BK-18

202-LN11 BK-18

306-LN18 GN-18

338-LN19 PK-18327-LN20 PK-18

306-LN18 GN-18

338-LN19 PK-18327-LN20 PK-18

134-LN16 YL-18

265-LN15 BK-18

265-LN12 BK-18976-LN3 OR-18

134-LN4 YL-18 134-LN16 YL-18

200-LN6 BK-18

202-LX5 BK-18

265-LX6 BK-18

G703-LX1 GN-18

976-LC17 OR-18

NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCHFOR DEAD ENGINE LOWER & RIDE CONT. ATTACH.CONFIGURATIONS. THE MOMENTARY POSITIONIS USED FOR DEAD ENG LOWER. NOTE: USE PRESS SWITCH FOR

PILOT HYDRAULIC LOADER CONFIGUREDMACHINES IN PLACE OF LIMIT SWITCH.

265-XF13 BK-18

265-XF13 BK-18

265-XF13 BK-18265-XF13 BK-18

265-XF13 BK-18

265-XF13 BK-18

202-XF16BK-18

202-XF16 BK-18202-XF16 BK-18

202-XF16 BK-18

202-XF16BK-18

NOTE USHT 1

NOTE USHT 1

NOTE AESHT 1

G703-LN22 GN-18

134-LN23 YL-18

G703-LN21 GN-18

G703-LN22 GN-18

TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34 & PW-C35

YES - CONNECTION IS ALLOWEDNO - DO NOT CONNECT

HOW TO USE THIS TABLE:1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED.2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND.3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR.4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED.5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES.6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND.7) PLATFORM CONNECTORS PW-C34 & PW-C35 SHOULD BE MATED TO A CONNECTOR.8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO".

NOTE AKSHT 1

NOTE AKSHT 1

NOTE AKSHT 1

NOTE AKSHT 1

CAT DATA LINK

CONNECT TO UH-C1(LOC. SHT 2, E-11)

NOTE AGSHT 1

NOTE ALSHT 1

NOTE ALSHT 1

IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4AAND CONNECT TO RC-C4 (LOC. SHT 2, H-6)

IF AUX. HYDRAULICS,CONNECT RC-C4 TO KC-C4(LOC. SHT 2, H-9)

NOTE AMSHT 1

CONNECT TO PLATFORMHARNESS PW-C3(LOC. SHT 1, H-6)IN PLACE OF THESHUTTLE CONTROL

NOTE ALSHT 1

NOTE ALSHT 1

INSERT INTOJIFFY SPLICE CF-C9(LOC. SHT 1, E-3

IF AUX. HYDRAULICS,CONNECT LC-C4 TO KC-C4(LOC. SHT 2, H-9)

NOTE A(TO CAB GROUND STUD)

IF JA-C7 TOSTAB LEG SWITCH,THEN CONNECT TOJU-C1 OR JU-C2(LOC. SHT 2, C-9)

IF JU-C1 TOSTAB LEG SWITCH,THEN CONNECT TOJA-C6 OR JA-C7(LOC. SHT 2, D-9)

IF JU-C2 TOSTAB LEG SWITCH,THEN CONNECT TOJA-C6 OR JA-C7(LOC. SHT 2, D-9)

CAT DATA LINK

CONNECT TO XF-C7(LOC. SHT 2, F-7)

CAT DATA LINK

CONNECT TO TA-C4(LOC. SHT 2, D-14)

CAT DATA LINK

CONNECT TO MP-C1(LOC. SHT 2, I-12)

NOTE W, SHT 1

QUICK COUPLERATTACHMENTCONNECTORSON THELOADER ARM.

CONNECTTO PW-C6(LOC. SHT 1, G-6)IN PLACE OFSTALK SW.

NOTE CSHT 1

NOTE CSHT 1

NOTE CSHT 1

NOTE CSHT 1

NOTE CSHT 1

NOTE CSHT 1

CONNECT TOTACHOMETERLAMP TERMINAL

NOTE A(TO TOP CAB GND, LOC. SHT 1, C-12)

CONNECT TO CR-C18(LOC. SHT 1, D-11)

CONNECT TO PW-C17(LOC. SHT 1, C-13)CONNECT TO REAR WIPER

(LOC. SHT 1, C-15) CONNECT TO FRONT WIPER(LOC. SHT 1, C-10)

779-KL2 WH-18163-KL1 WH-16

H16

H16

H17

H17

H18

H18

NOTE CSHT1

NOTE CSHT1

NOTE CSHT1

568-XF4 GN-18

H16

265-XF13BK-18

H731-XG7 GY-18975-XG8 WH-18

G703-LX8 GN-18

134-LX7 YL-18

134-LH3 YL-18 134-LH3 YL-18200-LH2 BK-18 200-LH2 BK-18

F739-LH1 GN-18

F739-LH1 GN-18

NOTE: IF RIDE CONTROL ATTACH.,CONNECT TO RIDE CONTROLHARNESS CONNECTOR RA-C1AND DON'T USE HARNESS LH.

NOTE YSHT 1

134-LC9 YL-18134-LC9 YL-18

NOTE: ATTACHYELLOW WIRE TO TAILLAMP CKT. ATTACHBLK WIRE TOGND CKT.

E702-XE33 OR-18

E702-XE33 OR-18

C701-XE34 YL-18

C701-XE34 YL-18

C701-XE34 YL-18

E702-XE33 OR-18

WHEN USING THE QUICKCOUPLER ATTACHMENT,REPLACE CONNECTOR PLUGKL-C4 WITH CONNECTOR KT-C1.

975-XG3 WH-18N904-XG1 PU-18

G943-KT5 BU-18

G943-KT5 BU-18

203-KT14 BK-18

203-KT14 BK-18

203-KT14 BK-18

G703-LN21 GN-18

134-LN23 YL-18

134-LN16 YL-18202-LN2 BK-18G703-LN22 GN-18265-LN15 BK-18

VOLUME 2 OF 2

NOTE CSHT1

G703-LN25 GN-18134-LN24 YL-18

G703-LN25 GN-18

134-LN24 YL-18

176-0268 CHG 01

123-XF43 WH-18

123-XF43 WH-18

IF AUTOSHIFT ATTACHMENTIS USED, THEN MOVEA313-JA1 SOCKET TERMINALFROM POS 4 TO POS 1ON CONN. JA-C3

G981-JU22 PU-18A856-JU16 OR-18

E764-WA3 OR-18

E764-WA3 OR-18

E764-WA1 OR-18H767-WA6 BR-18

H767-WA4 BR-18

H768-WA7 BR-18

H768-WA7 BR-18

H769-WA8 BR-18

H769-WA8 BR-18H770-WA9 BR-18

H770-WA9 BR-18

G726-WA10 GY-18

G726-WA10 GY-18

F871-WA11 PU-18

F871-WA11 PU-18F872-WA12 BU-18

F872-WA12 BU-18

200-WA5 BK-18

429-WA2 YL-18

G796-WF2 YL-18

G796-WF2 YL-18

G796-WF2 YL-18

429-WF1 YL-18

429-WF1 YL-18

429-WF1 YL-18

200-WF3 BK-18 200-WF3 BK-18200-WF5 BK-18

200-WF5 BK-18

200-WF4 BK-18 200-WF4 BK-18200-WF6 BK-18

200-WF6 BK-18

614-WF8 PU-18

614-WF9 PU-18

136-WF13 GN-18

136-WF13 GN-18 136-WF17 GN-18

136-WF17 GN-18

136-WF16 GN-18

136-WF16 GN-18

G795-WF10 OR-18

G795-WF10 OR-18G795-WF14 OR-18

G795-WF14 OR-18

G789-WF12 BR-18

G789-WF12 BR-18G789-WF18 BR-18

G789-WF18 BR-18

H767-WF11 BR-18

H767-WF11 BR-18

H767-WF11 BR-18

H770-WE6 BR-18

200-WE8 BK-16

200-WE8 BK-16

200-WE20 BK-18

200-WE17 BK-18

G796-WE16 YL-18

G726-WE7 GY-18

F872-WE11 BU-18

G795-WE15 OR-18

136-WE9 GN-18

F877-WE3 WH-18

F877-WE3 WH-18

F879-WE14 PK-18

F879-WE14 PK-18

G795-WF15 OR-18

G795-WF15 OR-18200-WF20 BK-18

200-WF20 BK-18

G789-WF19 BR-18

G789-WF19 BR-18

136-WE9 GN-18

200-WE17 BK-18

G795-WE15 OR-18

H767-WE18 BR-18

G796-WE16 YL-18

429-WE19 YL-18

E764-WE1 OR-18

429-WE19 YL-18

200-WE20 BK-18H768-WE10 BR-18H769-WE5 BR-18

G726-WE7 GY-18

F871-WE12 PU-18

F872-WE11 BU-18

G795-WE21 OR-18

G795-WE21 OR-18

G796-WE22 YL-18

G796-WE22 YL-18

G796-WE23 YL-18

G796-WE23 YL-18

G796-WE24 YL-18

G796-WE24 YL-18

F879-WE14 PK-18

G796-WE24 YL-18

G795-WE26 OR-18

G795-WE26 OR-18

G795-WE25 OR-18

G795-WE25 OR-18

G795-WE25 OR-18

H770-WE6 BR-18H770-WE38 BR-18

H770-WE27 BR-18

G726-WE31 GY-18

G726-WE28 GY-18

G796-WE29 YL-18

G796-WE29 YL-18

G796-WE30 YL-18G796-WE30 YL-18

G796-WE30 YL-18

163-WE32 WH-16

163-WE32 WH-16200-WE33 BK-16

200-WE33 BK-16E803-WE34 YL-18

E803-WE34 YL-18

E804-WE35 BU-18

E804-WE35 BU-18

C883-WE37 GY-18C885-WE36 PK-18

614-WF7 PU-18

H767-WF11 BR-18

G789-WF18 BR-18

G795-WF14 OR-18

G796-WF2 YL-18

429-WF1 YL-18136-WF17 GN-18

136-WE4 GN-18

136-WE4 GN-18

136-WE13 GN-18

136-WE13 GN-18

NOTE AMSHT 1

614-WF8 PU-18

NOTE VSHT 1

NOTE XSHT 1

NOTE AMSHT 1

NOTE ALSHT 1

H767-WA4 BR-18H767-WA6 BR-18

E764-WA1 OR-18

429-WE19 YL-18

429-WA2 YL-18200-WA5 BK-18

F871-WE12 PU-18G726-WE7 GY-18H770-WE6 BR-18H769-WE5 BR-18H768-WE10 BR-18H767-WE18 BR-18

429-WE19 YL-18E764-WE1 OR-18

136-WE4 GN-18

200-WE17 BK-18

200-WE20 BK-18

G795-WE15 OR-18

G796-WE22 YL-18

E764-WE1 OR-18

F871-WE12 PU-18F872-WE11 BU-18

F872-WE11 BU-18

H769-WE5 BR-18

H768-WE10 BR-18H769-WE5 BR-18

200-WA5 BK-18429-WA2 YL-18

E764-WA13 OR-18E764-WA14 OR-18H767-WA15 BR-18H767-WA16 BR-18

H770-WA20 BR-18H770-WA20 BR-18

H769-WA23 BR-18

H769-WA23 BR-18

H768-WA24 BR-18

H768-WA24 BR-18

H767-WA18 BR-18

H767-WA18 BR-18

E764-WA17 OR-18

E764-WA17 OR-18

G726-WA19 GY-18

G726-WA19 GY-18

F871-WA21 PU-18

F871-WA21 PU-18

F872-WA22 BU-18

F872-WA22 BU-18

200-WA5 BK-18429-WA2 YL-18

G726-WA19 GY-18

H770-WA20 BR-18

F871-WA21 PU-18F872-WA22 BU-18

H769-WA23 BR-18H768-WA24 BR-18

200-WA5 BK-18429-WA2 YL-18

H767-WE18 BR-18

H767-WE18 BR-18

G789-WE2 BR-18

G789-WE2 BR-18

G789-WE2 BR-18

105-TA27 RD-18 105-TA28 RD-18450-TA29 YL-18 450-TA30 YL-18307-TA31 OR-18 307-TA32 OR-18

307-TA21 OR-18450-TA10 YL-18

450-TA10 YL-18

105-TA1 RD-18

105-TA1 RD-18

307-TA21 OR-18

450-TA10 YL-18

105-TA1 RD-18

T901-TA16 YL-18

T901-TA16 YL-18

T902-TA4 PK-18

T902-TA4 PK-18

306-TA20 GN-18

306-TA20 GN-18

306-TA20 GN-18

306-TA20 GN-18

338-TA22 PK-18

338-TA22 PK-18

202-TA24 BK-18

202-TA24 BK-18338-TA22 PK-18327-TA25 PK-14

327-TA26 PK-14

327-TA26 PK-14

327-TA25 PK-14

338-TA23 PK-18

338-TA23 PK-18

202-TA15 BK-18

338-TA23 PK-18202-TA15 BK-18

A346-TA3 BU-18

A346-TA3 BU-18

A346-TA3 BU-18

A346-TA3 BU-18

944-TA12 OR-18

944-TA12 OR-18

945-TA13 BR-18

945-TA13 BR-18

307-TA11 OR-18

307-TA11 OR-18

338-TA5 PK-18

338-TA5 PK-18

338-TA9 PK-18

338-TA9 PK-18

G848-TA19 GN-18

G848-TA19 GN-18

G848-TA19 GN-18

F846-TA18 PU-18

F846-TA18 PU-18

F846-TA18 PU-18

A250-TA14 BK-18

A250-TA14 BK-18

A250-TA14 BK-18

M733-TA17 PK-18

M733-TA17 PK-18

M733-TA17 PK-18A347-TA6 GN-18

A347-TA6 GN-18

A347-TA6 GN-18307-TA7 OR-18

307-TA7 OR-18

NOTE AHSHT 1

NOTE AJSHT 1

NOTE AKSHT 1

NOTE AKSHT 1

CAT DATA LINK

CONNECT TO UH-C5(LOC. SHT 2, D-11)

NOTE CSHT1

202-TA24 BK-18202-TA15 BK-18

202-TA33 BK-18

202-TA33 BK-18

T901-TA34 YL-18

T901-TA34 YL-18

T902-TA35 PK-18

T902-TA35 PK-18

T902-TA35 PK-18T901-TA34 YL-18

NOTE CSHT1

NOTE CSHT1

NOTE CSHT1

163-MP14 WH-16

163-MP14 WH-16

163-MP14 WH-16

163-MP15 WH-16

163-MP15 WH-16

163-MP20 WH-16

163-MP20 WH-16

163-MP20 WH-16

200-MP31 BK-18

200-MP31 BK-18

203-MP2 BK-18

203-MP2 BK-18

200-MP24 BK-18

200-MP24 BK-18

203-MP16 BK-18

203-MP16 BK-18

203-MP16 BK-18

944-MP4 OR-18

944-MP4 OR-18

944-MP4 OR-18

944-MP4 OR-18

944-MP4 OR-18945-MP5 BR-18

945-MP5 BR-18

945-MP5 BR-18

945-MP5 BR-18

945-MP5 BR-18

H833-MP3 PU-18

H833-MP3 PU-18

H833-MP3 PU-18

H833-MP3 PU-18

H833-MP3 PU-18

586-MP7 BR-18

586-MP7 BR-18

586-MP7 BR-18

586-MP7 BR-18

586-MP7 BR-18585-MP8 YL-18

585-MP8 YL-18

585-MP8 YL-18

585-MP8 YL-18

585-MP8 YL-18

E543-MP9 WH-18

E543-MP9 WH-18

E543-MP9 WH-18

E543-MP9 WH-18

E543-MP9 WH-18E540-MP10 PK-18

E540-MP10 PK-18

E540-MP10 PK-18

E540-MP10 PK-18

E540-MP10 PK-18G943-MP11 BU-18

G943-MP11 BU-18

G943-MP11 BU-18

G943-MP11 BU-18

G943-MP11 BU-18

E544-MP12 GN-18E544-MP12 GN-18

E544-MP12 GN-18

E544-MP12 GN-18

E544-MP12 GN-18

N997-MP13 WH-18

N997-MP13 WH-18N997-MP13 WH-18

E803-MP25 YL-18E803-MP25 YL-18

E804-MP26 BU-18

E804-MP26 BU-18

E804-MP26 BU-18

L998-MP27 OR-18

L998-MP27 OR-18

L998-MP27 OR-18

L998-MP27 OR-18 L998-MP27 OR-18L999-MP28 GN-18L999-MP28 GN-18

L999-MP28 GN-18

L999-MP28 GN-18

L999-MP28 GN-18

M969-MP30 YL-18

M969-MP30 YL-18M969-MP30 YL-18

M969-MP30 YL-18

M969-MP30 YL-18

578-MP19 BU-18

779-MP6 WH-18779-MP6 WH-18

779-MP6 WH-18

779-MP6 WH-18

779-MP6 WH-18

E803-MP25 YL-18

578-MP19 BU-18

203-MP17 BK-18

203-MP17 BK-18

203-MP17 BK-18

163-ME1 WH-16 163-ME1 WH-16779-ME2 WH-18 779-ME2 WH-18

E543-ME9 WH-18

E543-ME9 WH-18

203-ME3 BK-18 203-ME3 BK-18L998-ME4 OR-18 L998-ME4 OR-18L999-ME5 GN-18 L999-ME5 GN-18

E544-ME10 GN-18

E544-ME10 GN-18

578-ME6 BU-18 578-ME6 BU-18G943-ME7 BU-18 G943-ME7 BU-18E540-ME8 PK-18

E540-ME8 PK-18

E540-ME12 PK-18

E540-ME11 PK-18

E540-ME11 PK-18E540-ME12 PK-18

200-ME13 BK-18

163-MP1 WH-16

163-MP1 WH-16

163-MP21 WH-16

163-MP21 WH-16163-MP21 WH-16

163-MP21 WH-16

163-MP32 WH-16

163-MP32 WH-16

163-MP33 WH-16

163-MP33 WH-16

203-MP22 BK-18

203-MP22 BK-18

203-MP22 BK-18

203-MP22 BK-18

203-MP23 BK-18

203-MP23 BK-18

203-MP23 BK-18

203-MP23 BK-18

762-ME16 YL-18

762-ME16 YL-18 200-ME14 BK-18

200-ME14 BK-18

200-MP24 BK-18

200-MP36 BK-16

200-MP36 BK-16

200-MP35 BK-18

200-MP35 BK-18

200-MP35 BK-18

762-MP34 YL-18

762-MP34 YL-18

762-MP34 YL-18762-MP34 YL-18

200-MP37 BK-18

200-MP37 BK-18

200-MP37 BK-18

200-MP37 BK-18

163-MP38 WH-16

163-MP38 WH-16

163-MP38 WH-16

N997-MP13 WH-18163-MP15 WH-16

202-MP39 BK-18

202-MP39 BK-18

766-MP40 GN-18

766-MP40 GN-18

766-MP40 GN-18202-MP39 BK-18

CONNECT TO PW-C12(LOC. SHT 1, C-9)IN PLACE OFNEUTRALIZER SW

M968-MP42 BU-18

M968-MP42 BU-18

M968-MP42 BU-18

M968-MP41 BU-18

M968-MP41 BU-18

M968-MP41 BU-18

M968-MP29 BU-18

M968-MP29 BU-18

200-MP36 BK-16

FLOAT

RTD

200-ME15 BK-18200-ME15 BK-18

E543-ME9 WH-18E544-ME10 GN-18

762-ME16 YL-18

E543-ME9 WH-18E544-ME10 GN-18

R912-MP43 OR-18

NOTE VSHT 1

NOTE AFSHT 1

NOTE A, SHT 1(TO CAB GROUND STUD, LOC. SHT 1, F-7)

CONNECT TO EF-C5(LOC. SHT 1, E-2)IN PLACE OF THEBUCKET POS SOL.

CAT DATA LINK

CONNECT TO UH-C4(LOC. SHT 2, D-11)

NOTE CSHT 1

H15

H15

H15

163-MP15 WH-16N997-MP13 WH-18203-MP16 BK-18163-MP38 WH-16

200-MP46 BK -18

200-MP46 BK-18

R912-MP18 OR-18

R912-MP18 OR-18

R912-MP45 OR-18

963-MP44 GN-18

963-MP44 GN-18

200-MP24 BK-18200-MP35 BK-18

963-MP44 GN-18200-MP46 BK-18200-MP35 BK-18200-MP24 BK-18

R912-MP45 OR-18

963-MP44 GN-18

R912-MP43 OR-18

M968-MP29 BU-18

M968-MP41 BU-18

M968-MP29 BU-18

NOTE CSHT1

12

MP-C13E3364

12

MP-C33E5179

3456789101112

12

MP-C41552264

345678

MP-C73E3369

ABC

135791113181924

MP-C91506765

26293140424547525358606264666870

12

MP-C81552273

3456

12

MP-C21552272

34

12

MP-C51552252

3456789101112

12

MP-C63E3364

MP-C103E3369

ABC

12

MP-C113E3364

MP-C121116795

85

30

86

87

87A

LOADER DETENT SOL GP187-0521

TRIGGER SW COMMONL. PUSHBUTTON (NO)PUSHBUTTON COMMONCALIBRATETHUMB ROCKER (PWM)GROUND+ BATTERY

R. PUSHBUTTON (NO)

TRIGGER SW (NO)

PILOT HYD LOADER HANDLE CONT187-3617

OR-20BK-20BU-20GY-20PU-20WH-20BR-20GN-20

WH-20

HYD FLOW RLY3E-9362

85

30

86

87

87A

AUX HYDRAULICS CNTRL168-8238

+ BATGND

UNUSED

UNUSEDUNUSED

CDL (+)QUICK COUPLER SOL

QC PIN RETRACT SW TO GND

UNUSED

QC PIN EXTEND SW TO GND

AUX HYD #1 SOL (FWD)

CDL (-)

CONTROL FLOW SW TO GNDQC ENABLE SW TO GND

AUX HYD SOL SUPPLYREV DIR ENABLE STATUS

UNUSEDUNUSED

UNUSEDAUX HYD LEVER POS (PWM)

UNUSED

UNUSEDAUX HYD #2 SOL (REV)

UNUSEDUNUSEDUNUSED

PLATFORM CONNPW-C34 & PW-C35ATTACHMENTS

MATCHATTACH

AUTO-SHIFT

DEADENGLOWER

MACHSECUR-ITY

-

ATTACHMENT CONN XF-C3 LN-C6 TA-C7 PW-C34

MACH SECURITY TA-C6 NO NO NO YES

DEAD ENG LOWER LN-C5 NO NO YES YES

AUTOSHIFT XF-C2 NO YES YES YES

- PW-C35 YES YES YES YES

GEAR FWD HIGHSOLENOID 1

REVERSESOLENOID 2

FWD LOWSOLENOID 3

SPD CLUTCH 1SOLENOID 4

SPD CLUTCH 2SOLENOID 5

SPD CLUTCH 3SOLENOID 6

F1 OFF OFF ON ON OFF OFF

F2 ON OFF OFF ON OFF OFF

F3 OFF OFF ON OFF ON OFF

F4 ON OFF OFF OFF ON OFF

F5 ON OFF OFF OFF OFF ON

NEUT OFF OFF OFF --- --- ---

R1 OFF ON OFF ON OFF OFF

R2 OFF ON OFF OFF ON OFF

R3 OFF ON OFF OFF OFF ON

AWS MODE SELECT

POSITION TERM CONN

A REAR STEER 2&3,5&6

B LOCKED OFF ------

C CIRCLE STEER 1&2,4&5

1234

RA-C13E3381

56

AB

RA-C31552267

C

12

RA-C61552269

12

RA-C21552273

3456

12

RA-C41552269

RA-C51116795

86

30

85

87

87A1234

RA-C73E3376

RIDE CONTROL RLY3E-9362

RC ARC SUPPR106-8704

RA-C6A8Y-7833

3456

RA-C2A184-6185

12

RC-C11552273

3456

23

7 8

RC-C21429117

1

45

6

12

RC-C41552267

STD RIDE CONT SW169-0607

COSA RIDE CONT SW189-8615

7 8

23

56

12

RC-C4A8Y-7833

A SHIFT RIDE CONT SW169-0608

7 8

1

3

4

65

2

ABC

RF-C53E3370

RF-C31552267

ABC

12

RF-C41552269

RD-18RD-18

RIDE CONTROL SOL171-8775

BU-16RD-16BK-16

PRESS SW LOADER131-9203

135791113181924

TA-C11506766

26293140424547525358606264666870

12

TA-C21552269

TA-C83E3369

ABC

1234

TA-C63E3375

12

TA-C71552272

34

TA-C59X1054

85 86

87 30

87A

TA-C91552267

ABC

TA-C31552267

ABC

12

TA-C43E3364

12

TA-C101552272

34

MSS ENG RELAY115-1615

MSS EXCITER COIL206-5203

RED

GREEN

PU-18

GN-18BK-18

MSS LED INDICATOR165-5655

WH-18BK-18BK-18WH-18

FERRITE COIL AS.208-3702

MACHINE SECURITY CNTRL156-6155

+ BATGND

DRIVER #2 OUTPUT

KEYSWITCH ON POSITION INPUTALTERNATOR R TERMINAL INPUT

UNUSEDDRIVER #2 INPUT

KEYSWITCH CRANK POSITION INPUT

LED GND

UNUSED

UNUSED

DRIVER #1 OUTPUT

EXCITER COIL SIGNAL LINEDRIVER #1 INPUT

CAT DATA LINK +CAT DATA LINK -

UNUSEDUNUSED

RED LED SIGNAL LINEGREEN LED SIGNAL LINE

DRIVER 2 ENABLE INPUTUNUSEDUNUSEDUNUSED

EXCITER COIL RETURN LINEDRIVER #1 GND RETURN

12

UH-C11552269

12

UH-C51552269

12

UH-C41552269

12

UH-C23E3364

AB

UH-C39W1951

CDEFGHJ

12

UH-C61552269

AWS LOCK VALVE SOL129-4531

RD-18BR-18

AWS LH STEER SOL160-7203

RD-18BR-18

AWS RH STEER SOL160-7203

RD-18BR-18

AWS CIRCLE STEER SOL160-7203

RD-18BR-18

AWS SHUTOFF SOL3E-8622

RD-18BR-18

RR STEER POS SNSR107-9677

PK-18BK-18

DIODE AS148-4505

DIODE AS148-4505

DIODE AS148-4505

1

2

WA-C71552269

123456789101112

WA-C13E5179

12

WA-C31552269

12

WA-C21552269

12

WA-C41552269

12

WA-C61552269

12

WA-C51552269

1234

WA-C127N8205

1234

WA-C97N8204

1234

WA-C137N8205

1234

WA-C107N8204

1234

WA-C87N8204

1234

WA-C117N8205

RD-18BK-18

PRESSURE SW128-5091

BU-18

LEFT STEER RELAY3E-7572

RIGHT STEER RELAY3E-7572

AWS QC RELAY3E-7572

312

REAR STEER SW189-0998

WH-18OR-18

PK-18

WE-C41552267

ABC

WE-C101299819

1

2

3

4

5

6

7 8

1

2

3

4

5

6

7 8 WE-C91299819

1

2

3

4

5

6

7 8 WE-C81299819

12

WE-C51552264

345678

12

WE-C31552252

3456789101112

WE-C21552267

ABC

WE-C13E3370

ABC

WE-C61552267

ABC

WE-C73E3369

ABC

IGN

SEND

GND

AWS POS GAUGE170-6307

AWS MODE SELECT SW115-1970

CIRCLE STEER

IND.REAR STEER

INDICATOR LAMP144-9933

WF-C11141749

23

6

WF-C53E7188

5

1

4

12345678

WF-C63E3387

12

WF-C41552272

34

AUTO MANUAL SW169-0604

XC-C21429117

12

3

45

6

7 8

12

XC-C11552272

34

BATTERYGROUNDPARK BRAKE SW TO GNDUNUSEDXMSN OUTPUT SPEED SNSRUNUSEDUNUSEDCDL (+)CDL (-)UNUSEDUNUSEDNEUTRAL LOCK SW TO GNDNEUT/DOWNSHIFT SW TO GNDAUTO/MANUAL (MAN) SW TO GNDUNUSEDAUTO/MANUAL (AUTO) SW TO GNDUNUSEDRIDE CONTROL ENABLE CMD SW TO BATUNUSEDUNUSEDRIDE CONTROL AUTO SW TO GNDRIDE CONTROL ON SW TO GNDLOADER ROD END PRESS SW TO GNDHARN CODE 0HARN CODE 1HARN CODE 2HARN CODE 3HARN CODE 4HARN CODE 5DIAGNOSTIC INDICATORFWD HIGH SOLREV SOLFWD LOW SOLSPD CLUTCH #1 SOLSPD CLUTCH #2 SOLSPD CLUTCH #3 SOLRIDE CONTROL RLYXMSN-IN-GEAR RLYSOL RETURNUNUSED

AUTOSHIFT CONT187-1043

DIAGNOSTIC LED3E-8679

DIODE AUTOSHIFT 1106-8704

DIODE AUTOSHIFT 2106-8704

12

XE-C31552269

123456789101112131415161718192021222324

XE-C58T9834

25262728293031323334353637383940

1 2 3 4

XE-C23E3375

12

XE-C11552252

3456789101112

12

XE-C3A8Y-7833

1 2

XE-C41552252

3 4 5 6 7 8 9 101112

12

XE-C61552269

12

XE-C71552269

85

30

86

87

87A

PARKING BRAKE ALARM RLY3E-9362

CDL (+)CDL (-)

START RLY COIL OUTKEY START SW TO BAT

BACKUP ALARM OUTSTART RLY COIL RETURNDEAD ENG LWR SW TO GND

BATTERYGROUND

SHIFT HANDLE CONT174-6649

UNUSEDUNUSEDUNUSED

XF-C91116795

86

12

XF-C143E5178

3456789101112

12

XF-C151552253

3456789101112

1 2

XF-C61552272

3 4

123456

XF-C113E3381

1

2

XF-C73E3364

12

XF-C43E3375

34

1234

XF-C23E3375

12

XF-C31552272

34

1 2 3 4 5 6 7 8 9 101112

XF-C13E5178

REVERSE SOL148-8986

RD-18RD-18

RD-18RD-18

SPD CLUTCH 1 SOL121-4036

FWD HIGH SOL117-2911

FWD LOW SOL130-0912

SPEED SENSOR189-5746

BK-18WH-18

SPD CLUTCH 2 SOL117-2911

SPD CLUTCH 3 SOL130-0912

SOL GP A148-8988

RD-18RD-18

RD-18RD-18

SOL GP B148-8988

RD-18RD-18

RD-18RD-18

AB

XG-C21552267

C

12

XG-C31552269

12

XG-C41552269

XG-C81552267

ABC

12

XG-C71552269

12

XG-C63E3364

12

XG-C13E5179

3456789101112

12

XG-C51552269

R STAB LEG DETENT

L STAB LEG DETENT

CONN 31

CONN 31

CONN 11

CONN 11

CONN 40

CONN 34

CONN 32

CONN 12

CONN 12

CONN 41

CONN 10

CONN 38

CONN 39

CONN 32

CONN 35

CONN 19

CONN 19

CONN 33 CONN 33

CONN 43

CONN 42

CONN 50

CONN 31

CONN 44

CONN 37

CONN 36CONN 45

CONN 46

CONN 35

CONN 11

CONN 15

CONN 47

CONN 51

CONN 49 CONN 49

CONN 48

CONN 48

CONN 17

CONN 48

CONN 48

CONN 56

CONN 52

CONN 53

CONN 54

CONN 12

CONN 19 CONN 19

CONN 12

CONN 57

CONN 67

CONN 58

CONN 65CONN 59

CONN 66

CONN 64CONN 19CONN 19

CONN 55

CONN 12

CONN 63CONN 61

CONN 55

CONN 60

CONN 9

CONN 47

CONN 62

CONN 4

RIDE CONTROL

TRANSMISSION BATTERY BOX

PLATFORM FRONT CONSOLE

REAR FOG LAMP ATCH

CAT DATA LINK SERVICE PORT

QUICK COUPLER

STAB LEG ALARM

STAB LEG UP DETENT

HEADLINER FOR STANDARD CAB

DEAD ENGINE LOWER

LICENSE PLATE LAMP

DEAD ENGINE LOWER

AWS AXLEPLATFORM

ALL WHEEL STEER

MACHINE SECURITY SYSTEM

AUX. HYDRAULICS

OROPS TURN SIGNAL SWITCH

QUICK COUPLER ATCH

ALL WHEEL STEER

FRONT CONSOLE

179-8290

DETENT VALVE GP185-5900

NOTE AK

AUTOSHIFT

VALVE GP

15 14 13 12 11 10 9 8 7

A

B

C

D

E

6 5 4 3 2 1

A

B

C

D

E

F

G

H

I

12 11 10 9 8 7 6 5 4 3 2 1

F

G

H

I

15 14 13