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SISHIP ECO PROP The ECO - friendly PROPulsion for compact ships

SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

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Page 1: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

SISHIP ECO PROP

The ECO - friendly PROPulsionfor compact ships

Page 2: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 2 I IS IN 1 MAS SNS© SIEMENS AG 2011

Electric Propulsion … not new

electric propulsion system anno 1886

Page 3: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 3 I IS IN 1 MAS SNS© SIEMENS AG 2011

PropelInvertRectifyGenerate

With diesel-electric, a prime mover drives a generator

which feeds a propulsion motor through a

switchboard and converters

Energy Conversion

Combustion

What is Diesel-Electric Propulsion?

Page 4: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 4 I IS IN 1 MAS SNS© SIEMENS AG 2011

FactsDiesel-Electric Propulsion

Diesel-electric propulsion systems require 8-10% more primarypower than diesel-mechanical systems→ Losses in additional system components,

i.e. generators, cables, converters, motors

Diesel-electric propulsion systems have higher weight comparedto diesel-mechanical systems

Diesel-electric propulsion systems have higher investment costcompared to diesel-mechanical systems

Diesel-electric propulsion systems will only be used, if the a.m. facts will be compensated through other advantages

Page 5: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 5 I IS IN 1 MAS SNS© SIEMENS AG 2011

How can Diesel-Electric Propulsion be more efficient?

Optimized overall efficiency by Using Diesel Engines in the most effective operating point Less total installed power Combination with alternative energy sources Integration of Auxilliary Systems (Ship consumers)

DIESEL

G

G GB

M

AC Ship consumers

M≈

DIESEL GB

Aux G

=

=

=

DC

-Lin

k

Alternative energy sources (e.g. batteries)

AC Ship consumers

≈≈

==

=

=

Conventional System Advanced Diesel Electric System

DIESEL GB

Page 6: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 6 I IS IN 1 MAS SNS© SIEMENS AG 2011

Optimization of Diesel Performance

Most flexible Optimization on

Specific Fuel Consumption Emissions

Page 7: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 7 I IS IN 1 MAS SNS© SIEMENS AG 2011

Two Systems for Diesel Electric & Hybrid - Propulsion

Industry Basis Automobile Basis

SISHIP Drive LV SISHIP ECO PROP

Electrical PropulsionPower

above 800 kW

Electrical Propulsion Power

up to 800 kW

Reduction of weight

Reduction of size

Reduction of engineering cost

Page 8: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 8 I IS IN 1 MAS SNS© SIEMENS AG 2011

CAN System Bus

Batteryor alternativeenergy source

BatteryInterface

PropulsionMOTOR I

PropulsionMOTOR IIG

Cooling Water circuits Electrical DC- Circuits Control Circuits

SISHIP ECO PROP Concept

Control Unit (S7)

ShipsNetwork

230V/400V AC

Rectifier/Inverter

Page 9: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 9 I IS IN 1 MAS SNS© SIEMENS AG 2011

Two configurations for Advanced Diesel Electric Systems

Hybrid Configuration+ basically same advantages as standard diesel electric configuration

+ best overall efficiency by using Diesel- direct and Diesel-electric modes

+ optimized utilization of Diesel engines in low load condition

+ easy Integration in existing Diesel- mechanical propulsion (Refit!)

Advanced Diesel Electric Configuration+ optimized efficiency througout wide range of operating profile

+ high redundancy / flexible arrangement of equipment

- higher invest

- more losses at high power output compared to conventional propulsion

G≈

=

Ship Network3~ 400V

=

diesel engine

=M

“Hybrid propulsion is the technical term for propulsion systems which are the combination of a mechanical, an electric propulsion and the service system - however holistically integrated”

Page 10: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 10 I IS IN 1 MAS SNS© SIEMENS AG 2011

Some key indicators for potential hybrid propulsion candidates

The propulsion power is to satisfy very different operating conditions (e.g. down hill / up hill)

Big variations in propulsion- and service power demand

Max. power demands for prop. and service systems are not simultaneous (e.g.loading pumps)

The max. service power demand does not justify an all electric concept

Page 11: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 11 I IS IN 1 MAS SNS© SIEMENS AG 2011

SISHIP ECO PROP Advanced Hybrid configuration

- „loitering“ mode

- shaft generator mode

- „zero emission“ mode

- hybrid modeD

C li

nk 7

50V

Page 12: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 12 I IS IN 1 MAS SNS© SIEMENS AG 2011

SISHIP ECO PROP Components

Dimensions: 495 x 415 x 180mm

Weight: 30 kg

Output power: max. 250 kVA

Page 13: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 13 I IS IN 1 MAS SNS© SIEMENS AG 2011

ComponentsPermanent Magnet Motor / Generator

TYPE A Motor / Generator 140 kW / 3800 rpm (cont.)Dimensions(LxWxH): 560 x 245 x 245mmWeight: 120 kg

TYPE B Motor / Generator 180 kW / 3200 rpm (cont.)Dimensions: 560 x 310 x 310mmWeight: 180 kg

TYPE C Motor / Generator 260 kW / 1500 rpm (cont.)Dimensions: 660 x 510 x 500 mmWeight: 500 kg

Page 14: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 14 I IS IN 1 MAS SNS© SIEMENS AG 2011

SISHIP ECO PROP Hybrid Configuration Example

140 kW E-power combined with ZF 4650

Page 15: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 15 I IS IN 1 MAS SNS© SIEMENS AG 2011

SISHIP ECO PROP Diesel Electric configuration

Eco Prop propulsion unit

250 kW

Page 16: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 18 I IS IN 1 MAS SNS© SIEMENS AG 2011

References

Passenger Vessel

2 x 200 kW DE Propulsion

Delivery 2008

Page 17: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 19 I IS IN 1 MAS SNS© SIEMENS AG 2011

References

40m Car Ferry

4 x 120 kW DE Propulsion

Delivery 2009

Page 18: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 20 I IS IN 1 MAS SNS© SIEMENS AG 2011

References

50m Inland Passenger Ship 2 x 180 kW DE Propulsion3 x SISU 66 CTIM 4-V Delivery 2012

Page 19: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 21 I IS IN 1 MAS SNS© SIEMENS AG 2011

References

50m Sailing Yacht

2 x 250 kW DE Propulsion

Delivery 2011

Page 20: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Page 25 I IS IN 1 MAS SNS© SIEMENS AG 2011

SISHIP ECO PROP Experience with technology

Van Carrier

Page 21: SISHIP ECO PROP - ccr-zkr.org · Diesel-Electric Propulsion Diesel-electric propulsion systems require 8-10% more primary power than diesel-mechanical systems → Losses in additional

Contact:

Christian N. MuellerI IS IN 1 MAS SNSLindenplatz 220099 Hamburg +49 (40) 2889 -2018 [email protected] you very much for your attention.