SINGLE SCREW 40/37/30/24D...SINGLE SCREW EXTRUDERS A wide range of extruders for many materials and application, to fit perfectly the pipe market needs. ZEPHYR –40 L/D for HDPE,

EXTRUDERSSINGLE SCREW 40/37/30/24 L/D

“Technological innovation is at the heart of our projects”

SINGLE SCREW EXTRUDERS

A wide range of extruders for many materials and application, to fit perfectly the pipe market needs.

ZEPHYR – 40 L/D for HDPE, MDPE, LDPE, PP.

VEGA – 37 L/D for HDPE, MDPE, LDPE, PP.

ZEUS – 37 L/D gearless for HDPE, MDPE, LDPE, PP.

ATLAS – 30 L/D for HDPE, MDPE, LDPE, PP.

ARES – 25 L/D for HDPE, MDPE, LDPE, PP, PA6, PPS, U-PVC.

MIZAR – 24 L/D for P-PVC, U-PVC, PP.

ZEPHYR 40 L/D

Zephyr 60.40

ZEPHYR 40 L/D

The Zephyr extruder project is a combination of both energy and thermal efficiency.

ZEPHYR

▪ Process length 40 L/D

▪ Torque Drive

▪ No gearbox

▪ Compact water cooled inverter

▪ High energy efficiency

▪ Extreme output performance at low melt temperatures

▪ Lowest operation noise

Zephyr 60.40 – 800 Kg/h

ZEPHYR 40 L/DA very large difference is commonly observed between the energy required and the energy actually consumed in the process.

This is due to the power losses in the system related to:

The Zephyr project has minimized the process losses.

▪ All drives involved to the extrusion process; melting, pressure build-up, mixing etc.

▪ Transmission

▪ Barrel heating

▪ Control

ZEPHYR 40 L/D

The new extruder series boasts an array of advanced technical solutions that make of them unique models designed for pipe producers looking for even more focused energy saving machines.

MAIN FEATURES

New screw geometry.

Water cooled AC 3-phase asynchronous

Spiral grooved bush (SGB) for intake zone.

Water cooled frequency controller.

Gearless or two steps gearbox with hardened and tempered gears

Bimetallic barrel and colmonoy reinforced screw.

Control system with touch screen industrial PC.

EFFICIENCY FACTORSThe crucial factor for reducing the energy consumption is the screw geometry. It’s extremely important that the energy input in the system is used with the highest efficiency to transport and plasticize the material.

EFFICIENCY FACTORSEnergy-efficient direct drives reduce the costs of your extrusion plant throughout its life cycle and also make a compact machine design possible.

The market standard is a motor/gearbox solution with more efficient AC motor compared to earlier used DC motors, but the real potential for efficiency is offered by torque motors.

76

78

80

82

84

86

88

90

92

94

96

DC DRIVE & GEAR AC ASYNCHRONOUS & GEAR

AC SYNCHRONOUS & GEAR

TORQUE DRIVE

8385

90

95

EFFI

CIE

NC

Y

Motor efficiency

Torque drives assure highest efficiency due to the fact that gearbox losses are eliminated.

The force is transmitted exactly to where it is required. The high-poled permanent-magnet-excited synchronous motors are fully integrated into the machine with no mechanical transmission elements such as gears.

EFFICIENCY FACTORS

Zephyr 60.40 torque drive

MOTOR & GEAR TYPE COMBINATION AND ENERGY LOSSES

DC drive & 3 step gears 6% losses

AC drive & 3 step gears 6% losses

AC drive & 1 step gear 2% losses*

Torque motor without gear 0% losses

* For high speed application, alternative to torque drive

EFFICIENCY FACTORS

Manufacturing & ssembling of gearless motors

EFFICIENCY FACTORSDirect drive technology compared to the combined motor/gearbox

COMBINED MOTOR/GEAR BOX DIRECT DRIVES SOLUTION

COST & ENERGY EFFICIENCY

▪ Friction losses caused by wear-based mechanical components

▪ Fan motors often used for climate control

▪ High costs due to maintenance intervals

▪ Increased overall efficiency by reducingfriction losses in the system

▪ Minimizing time and cost-expensive maintenance intervals by eliminating technically complicated pulley and toothed gears

RUNNING NOISE ▪ Increased noise pollution caused by the gearbox

▪ Fan motors often result in additionalenergy demand

▪ Motor operates with almost no noise, no gearbox

▪ Integrated water cooling

SPACEREQUIREMENTS

▪ Combined motor and gearbox require a lot of installation space

▪ Assembly kit solution enables a high level of integration Compact design, relatively little installation space required

SERVICE, MAINTENANCEASSEMBLY

▪ Regular maintenance intervals when using gearbox and constant oil controls

▪ Limited service life of gearbox ▪ Utilization of numerous components

complicates the assembly; resulting in higher logistic expenses

▪ Almost no maintenance costs ▪ Long service life of motors ▪ Virtually an oil-free system ▪ Simple assembly and logistics because less

components are required

EFFICIENCY FACTORS

Spiral grooved feed bush for optimized production values even with different pellets structures.

▪ Increased of specific and total

throughput.

▪ Water cooled with a

thermoregulation system controlled

by a temperature probe.

▪ Made of steel with special

hardening treatment.Spiral grooved bush (SGB).

Two different EPC (Extrusion Process Control), systems to fit any customer’s need in terms of efficiency, integration and monitoring.

Both systems are easy to use and

via a very intuitive touch screen

panel, integrate and centralize

all controls and parameters of the

entire extrusion process.

The systems are designed with the

operator and maintenance team

in mind.

EFFICIENCY FACTORS

EPC display B&R 21.5»

EPC display Gefran 16»

EFFICIENCY FACTORSSET

▪ Working & thermoregulation

parameters.

▪ Weekly programming.

Thermoregulation management

▪ Customized reports & recipes.

▪ Languages.

EFFICIENCY FACTORS

Motor graph page

CHECK

▪ Extruder & line functionality.

▪ Melt pressure & temperature display.

▪ Graphs for thermoregulation, melt pressure & temp, screw speed, motor absorption.

EFFICIENCY FACTORSLINK

▪ Feeders & Gravimetric.

▪ Co-extruders or corrugator control.

▪ Melt pump.

Synchronisation & integration

▪ Vacuum tank working parameters and control.

▪ CAN OPEN down-stream integration.

▪ Display to a remote computer (option).

EFFICIENCY FACTORS

SAVE

▪ Download of process reports.

Data download

▪ Production recipes

management.

EFFICIENCY FACTORSENERGY MONITORING

▪ Independent energy measurement for motor, barrel thermoregulation zones, die-head thermoregulation.

▪ Communication to the PLC via Modbus TCP protocol.

Consumption page of EPC II system

▪ Consumption displayed by HMI (Human-machine Interface).

▪ Display of ''specific energy values’‘.

▪ Export data from supervisor customer via ModBus communication Slave.

EFFICIENCY FACTORS

Maintanance page

QUICK SERVICE

▪ Extruder maintenance program.

▪ Alarm system management.

▪ Diagnostic & service support.

EFFICIENCY FACTORS

Diagnostic page

HELP

▪ Remote tele-assistance via high-speed modem for monitoring,

diagnostic and programs activation, modification or adjustment.

ZEPHYR 40 L/D

Water cooled AC 3-phase asynchronous motor.

40:1 L/D ratio

Zephyr 90.40

One or two steps gearbox with hardened and tempered gears.

Bimetallic barrel and colmonoyreinforced screw

Spiral grooved bush (SGB) for intake zone.

Water cooled frequency controller.

ZEPHYR 40 L/D

The principle of the Zephyr project is to offer an higher specific output with improved optimization of plasticizing and energy consumption.

* For 90.40 extruder

MAIN ADVANTAGES

▪ Optimal energy consumption.

▪ Improved and constant specific output.

▪ Noise Level < 74 dB.

▪ Max back pressure at 500 bar.

▪ Maintenance free.

▪ Different screws design for PE or PP processing.

▪ Maximum output over 1500kg/h*.

▪ Excellent relation investment/performance.

400 mm fast dimensional change line, with Zephyr 60.40

ZEPHYR 40 L/D

Zephyr is a high-performance extruder for PE and PP pipes; smooth or corrugated.

Main application:

▪ Water & gas high-pressure pipes.

▪ PE pipes for conduits or mining.

▪ Large bore PE pipes

▪ PP pipes for sewage, drainage or hot water.

▪ PE or PP coating.

▪ Irrigation pipes.

ZEPHYR 40 L/D

Energy consumption zephyr 45.40

ZEPHYR 40 L/D

Output and melt temperature stability

ZEPHYR 40 L/D

Influence of back pressure on specific motor energy

ZEPHYR 40 L/D

Energy consumption zephyr 60.40

ZEPHYR 40 L/D

Specific output

ZEPHYR 40 L/DZephyr extruders are offered in four screw diameter with maximum output up to 1.700 Kg/h for HDPE and 1.300 Kg/h for PP.

* Zephyr 45 & 60 are available also in traditional gearbox version. ** With Z shape.

EXTRUDER ZEPHYR 45 ZEPHYR 60 ZEPHYR 75 ZEPHYR 90

Screw length (L/D) 40 40 40 40

Output PE (max) Kg/h 500 800 1.200 1.700

Output PP (max) Kg/h 400 650 900 1.300

Motor Torque* Torque* Water-cooled Water-cooled

Gearbox No No Two steps** Two steps**

Heating zones 5 5 5 5

VEGA 37 L/D

THE PERFECT SYNTHESIS OF TECHNOLOGY AND RELIABILITY.

Vega 60.37

VEGA


▪ AC 3-phase motors withforced ventilation.

▪ Grooved feed bush.

▪ Compact size with a solid frame.

▪ Parallel axis gearboxwith “Z” or “U” shape.

▪ Digital inverter for speed control.

▪ Industrial PC, for extrusion process control.

VEGA 37 L/D

A state of the art technology for all components.

Motors are specifically designed to be used in applications at high dynamic performances with variable speeds.

Main features:

▪ Mechanically sturdy to withstand high

overloads.

▪ Highly effective insulation to avoid gradual

deterioration caused by operation at high

frequencies.

▪ Reduced inertias to obtain high dynamic

values.

▪ First-rate thermal protections. Vega 90.37 motor

VEGA 37 L/D


Drive system:

▪ Protection against phase shortcuts, over and under

voltages.

▪ Stable rotation even at very low speed.

▪ Voltage increase at low speed, with manual or

automatic (boost) selection.

▪ EMC filters to eliminate noise and interferences.

▪ Keyboard and programmable logic.

▪ Speed control by means of closed-ring circuit through

the use of incremental encoders. Water cooled inveter

VEGA 37 L/D


Gearbox:

▪ Fully tested high performance gearboxes.

▪ Excellent manufacturing quality level.

▪ High performance thrust bearing unit

(500 bar load as standard version).

▪ Single block cast iron frame for large oil

capacity.

▪ Independent cooling unit with oil/water

heat exchanger for gearbox and bearing

unit cooling. VEGA 120.37 single block cast iron gearbox

VEGA 37 L/D


A grooved feed bush (4 times the diameter length) for excellent production values.

▪ Made of nitrided steel.

▪ A new concept with a high load feeding

combined with low compression on the

screw.

▪ Low overheating of the material and long

standing for components.

▪ Water cooled with a thermoregulation

system controlled by a temperature probe. Grooved feed bush, for a gearless extruder

VEGA 37 L/D


VEGA 37 L/D


A nitrided steel, bimetallic or special alloy treatment of the barrel to ensure an excellent wear resistance for different materials.

It is divided in five separate thermo regulated zones, with melt temperature and pressure control.

VEGA 37 L/DA state of the art technology for all components.

A constantly update screwdesign, to ensure an optimal plasticizing at high output rate.

▪ A new barrier concept

with melt channel

separated from the solid

one.

Mixing barrier single screws

VEGA 37 L/DA state of the art technology for all components.

▪ Developed geometry, which further

reduces the passage gap with the

barrel, for clear separation of the

melt and consequently a highly

homogenous extruded material.

Salt & Pepper tip mixing elements

▪ A special maddock geometry

combined with a long mixing stretch

to reduce the pressure inside the

barrel, making the process more

stable.

Screw barrier

VEGA 37 L/D


VEGA 37 L/D

30% output increase compared to 30 L/D extruders

VEGA 37 L/D

Output linearity

VEGA 37 L/D

Melt temperature linearity

VEGA 37 L/D

Energy consumption

VEGA 37 L/D

Thermoregulation stability

VEGA 37 L/D

At work

VEGA 37 L/D

Designed to perfectly adapt to customer needs and their pipe production.

MAIN ADVANTAGES

▪ Different screw geometries for a wide range of application.

▪ Output linearity at different rpm and high back pressures.

▪ Low energy consumption AC motors.

▪ High performance with competitive price.

▪ Excellent plasticizing and homogeneity.

▪ Stable thermoregulation of the barrel at different speed.

▪ Low noise.

VEGA 37 L/DVega extruders are representing a reliable and tested solution for standard or outperforming lines, to maximize and to set new boundaries in pipe extrusion production.

1200 mm three layers line, 2000 kg/h output.

VEGA 37 L/DDesigned to perfectly adapt to customer needs and their pipe production.

PE

▪ PE 63, PE 80, PE 100 water & Gas.

▪ Corrugated non pressure sewage

and cable protection.

▪ Irrigation, telecommunication pipes, microducts.

▪ Reinforced pipes.

VEGA 37 L/D


PP-H

▪ Smooth non pressure sewage pipe (mostly coextruded).

▪ Corrugated non pressure sewage pipe.

VEGA 37 L/D


PP-R

▪ Hot water pipes (also multilayer with fiberglass).

▪ Large diameter pipes for chem. Industrie

Also suitable for PE-Xb, PE-Xc, ABS, PC, Noryl and others

Photo courtesy of Raktherm UAE.

VEGA 37 L/D

Vega extruders are offered in five screw diameter for many pipes application.

EXTRUDER VEGA 45 VEGA 60 VEGA 75 VEGA 90 VEGA 120

Screw length L/D 37 37 37 37 37

Output PE (max) Kg/h 300 500 750 1.000 1.500

Output PP (max) Kg/h 220 400 550 750 1000

Heating zones 5 5 5 5 5

ZEUS 37 L/D

USHERS IN A WHOLE NEW GENERATION OF EXTRUDERS

Zeus 75.37

ZEUS


▪ Direct torque motor.

▪ Grooved feed bush.

▪ Lower power consumption, compared to gear version.

▪ Low noise operation (<75db).

▪ Water cooling system for motor, inverter and feed bush.

▪ Industrial PC, for process control.

ZEUS 37 L/D

A relevant solution in terms of energy saving and performances.

Main features:

▪ No gearbox losses.

▪ Gearbox maintenance no longer necessary.

▪ Close adding of drives possible.

▪ Less installation space required due to

high integrated design approach.

Direct torque motor.

Water cooled inverter.

ZEUS 37 L/D


Main features:

▪ Inreased cost-efficiency due to improvement in

overall economic and ecological benefits.

▪ Noise level < 74 Db.

▪ Excellent rotational accuracy

▪ High dynamic response (short rise times) Thermo regulated feed bush

ZEUS 37 L/D


Main features:

▪ Energy measuring modules in standard version for monitoring

energy consumption in combination with gravimetric weight

system during production.

▪ Independent energy measurement for motor, barrel, tools.

ZEUS 37 L/DDirect torque AC motor

37:1 L/D ratio

Zeus 60.37

Thermo regulated feed bush

Bimetallic barrel and colmonoy reinforced screw

Control system with energy consumption monitoring

Water cooled frequency controller

ZEUS 37 L/D

Differences to a Vega extruder.

ZEUS 37 L/D

Differences to a Vega extruder.

▪ Extruder without gearbox.

▪ Motor with torque drive technology.

▪ Slightly bigger motor but less power

consumption compared to Vega

extruders.

▪ Higher output.

▪ Lower noise.

▪ Improved relation cost/output

(€/kg).

▪ Machine without oil needs. Zeus 45.37

ZEUS 37 L/D

Energy saving comparison to a Vega extruder.

*Average Eurozone area

ENERGY CONSUMPTION COMPARISON at 200 bar

Speed screw RPM 225,00

Output PE VEGA Kg/h 425,00

Output PE ZEUS Kg/h 427,00

Power measured display on modul VEGA KW 98,80

Power measured display on modul ZEUS KW 88,00

Spec Energy measured from power measurement VEGA Wh/Kg 234,52

Spec Energy measured from power measurement ZEUS Wh/Kg 205,33

Difference Wh/Kg 29,00

Enegy saving in % 14,34

Energy cost *€/Kw 0,15

Energy saving in 1 hour KW 12,32

Saving in 1 hour € 1,85

Saving in 7.000 hours € 12.939,03

ZEUS 37 L/D

Energy consumption

150

160

170

180

190

200

210

220

230

240

250

180

185

190

195

200

205

210

215

220

spe

c. E

ne

rgy

Wh

/ k

g

Me

ltTe

mp

era

ture

°C

Screw Speed RPM

Energy consumption ZEUS 60at 200 bar for Eraclene BC 82

ZEUS 37 L/D

Output curve for PP

0

100

200

300

400

500

600

Ou

tpu

t kg

/h

Screw Speed RPM

Ouput Curve Zeus 60 37 PP screw Boreco 2000

ZEUS 37 L/D

Specific output

1,00

1,10

1,20

1,30

1,40

1,50

1,60

1,70

1,80

1,90

2,00

2,10

2,20

2,30

2,40

2,50

0

100

200

300

400

500

600

700

spe

c. o

utp

ut

kg/

rpm

h

Ou

tpu

t kg

/h

Screw Speed RPM

Ouput over screw speed ZEUS 60 at 200 bar for Eraclene BC 82

ZEUS 37 L/D

Energy consumption (for corrugated pipes)

150

160

170

180

190

200

210

220

230

240

210

215

220

225

230

235

240

245

250

spe

c. E

ne

rgy

Wh

/ k

g

Me

ltTe

mp

era

ture

°C

Screw Speed RPM

Energy consumtion Zeus 60 37 PP screw Boreco BA 2000

ZEUS 37 L/D

A state of the art technology for a modern and efficient pipe production.

MAIN ADVANTAGES

▪ Short amortization time of higher investment cost.

▪ Maintenance free extruder (no oil change need).

▪ Output linearity at different rpm and high back pressures.

▪ Energy cost saving compared to any traditional solution.

▪ Different screw geometries for a wide range of application

▪ Stable thermoregulation of the barrel at different speed.

▪ Excellent plasticizing and homogeneity.

▪ Outstanding reduction of operation noise.

ZEUS 37 L/DThanks to its extremely compact design, Zeus extruders are allowing lines configuration, which are not only economically advantageous, but also very space saving, without compromises on performances and quality.

800mm three layers line, with special Zeus extruder’s lay-out.

ZEUS 37 L/D

A unique compact lay-out.

ZEUS 37 L/D

A movable line, for cheaper and ecofriendly production on site.

ZEUS 37 L/DApplication for Zeus extruders is the same of Vega extruders but with higher rates at lower power consumption.

PE


▪ Corrugated non pressure sewage and cable protection.

▪ Irrigation and telecommunication pipes.

Photo courtesy of Radius company UK.


PP-H

▪ Smooth non pressure sewage pipe

(mostly coextruded).

▪ Corrugated non pressure sewage

pipe.


PP-R

▪ Hot water pipes

▪ Large diameter pipes for chem.

Industry

Also suitable for PE-Xb, PE-Xc, ABS, PC, Noryl and others

Photo courtesy of Borealis Group

ZEUS 37 L/D

ZEUS extruders are offered in three screw diameter for many pipes application.

EXTRUDER ZEUS 45 ZEUS 60 ZEUS 75

Screw length L/D 37 37 37

Output PE (max) Kg/h 350 550 950

Output PP (max) Kg/h 220 400 550

Heating zones 5 5 5

ATLAS 30 L/D

ECONOMICAL AND VERSATILE

ATLAS


▪ AC 3-phase motors withforced ventilation.

▪ Mixing barrier screw and grooved feed bush.

▪ Compact design, solid frame, smallfootprint.

▪ Multi purpose screw.

▪ High performance gearbox.

▪ Industrial PC, for extrusion process control.

ATLAS 30 L/DThe first Tecnomatic extruder to adopt a mixing barrier screw and grooved feed bush technology.

Main features:

▪ Compact design, solid frame, small footprint.

▪ 30:1 L/D ratio.

▪ AC or Dc motors.

▪ Mixing barrier screw and water cooled grooved

feed bush.

▪ Multi-purpose screw.

▪ Touch screen control with tele-service.

▪ High performance gearbox.

Water cooled grooved feed bush.

High mixing tip screw design.

ATLAS 30 L/DInstalled in many countries around the world, Atlas represent a very reliable solution for many application.

Options:

▪ Synchronization with down-stream

equipment.

▪ Special hardening treatment for screw

and barrel.

▪ Integration with gravimetric systems.

▪ Frame on adjustable wheels and rails.

▪ Ethernet remote control of extruder panel.

▪ UPS (uninterruptable power supply).

▪ Tailor made frames for space saving.

Atlas 45.30 – 44 Kw.

ATLAS 30 L/D

Atlas extruders are available in many motor, screw, and custom fit solution to fulfill the customer needs for continuous innovation and special requirements.

3 layers extrusion, for special materials. Space saving multilayer extrusion.

3 layers extrusion, for recycled materials.

ATLAS 30 L/D

4 layers PE line

ATLAS 30 L/D

Mixing barrier screw

Wheels & rails for corrugated or co-ex projects

Pc control

Special thermoregulation lay-out

Special “Z “ type lay-out

Straight grooved feed bush

ATLAS 30 L/DAtlas extruders are successfully used for many pipe application but also fits special requirements.

Applications:


▪ Corrugated pipes for cable protection.

▪ PP Large diameter pipes for chem. industry.

▪ PE irrigation and telecommunication pipes.

▪ PE and PP corrugated pipes.

▪ Reinforced pipe.

▪ Microducts.

▪ Smooth non pressure sewage pipe.

▪ Hot water pipes.

▪ Coating of steel or metal pipes.

Atlas extruders are successfully used for many pipe application but also fits special requirements.

ATLAS 30 L/D

▪ Mesh, netting lines

Photos courtesy of Corelco

Atlas extruders are successfully used for pipe making, as well for special applications.

ATLAS 30 L/D

▪ Polystyrene mannequin and display forms.

Photos courtesy of Almax group. Polystyrene extrusion

Vega extruders are offered in eight screw diameter for many pipes application.

ATLAS 30 L/D

EXTRUDERATLAS

16ATLAS

30ATLAS

35ATLAS

45ATLAS

60ATLAS

75ATLAS

90ATLAS

120

Screw length (L/D)

30 30 30 30 30 30 30 30

Output PE (max) Kg/h

2 45 80 200 330 450 700 1.050

Output PP (max) Kg/h

1.2 35 50 170 280 350 500 650

Heating zones 3 4 4 4 4 4 4 4

ATLAS Co-ex 30 L/DAtlas co-ex is a compact machines, easy to integrate in any production line for co-extrusion of stripes, thin inner & outer layer, bonding agents, oxygen barriers.

Co-extruder Atlas 30.30

ATLAS Co-ex


▪ Smooth intake zone type.

▪ Height and tilt adjustment for easy connection.

▪ Compact design, solid frame, smallfootprint.

▪ Single flight screw, or barrier

▪ AC motor, inverter controlled.

▪ Worm or two shaft gearbox.

▪ PLC touch screen control system.

ATLAS Co-ex 30 L/DAtlas co-ex is a compact machines, easy to integrate in any production line for co-extrusion of stripes, thin inner & outer layer, bonding agents, oxygen barriers.

Microscope section and line, for 5 layers tube with glue and EVOH barrier.

ARES 25 L/D

THE MULTI PURPOSE PROJECT

Ares 60.25

ARES


▪ Small air cooled AC motor.

▪ New design for intake zone with tempering channel system

▪ High torque drive, suitable also for U-pvc.

▪ Heating cooling system with ceramic heaters and copper fins.

▪ 3 steps gearbox.

▪ Relay controls (it can operate as slave or master extruder.

ARES 25 L/D

A complete new design for a low investment multi purpose extruder.

Options:

▪ Wheels.

▪ Isolated melt temperature

and pressure sensor.

▪ Additional die-head zones.

▪ Corrugator synchronization.

▪ Standard hopper with quick

discharge.

▪ Special hopper with sliding door.

▪ PE universal screw. Ares 60.25 electrical panel

ARES 25 L/D

Ares extruders are suitable to process a wide range of materials

MATERIAL OUTPUT

PE 100, PE 80 80-100 Kg/h

PP-R 60-90 Kg/h

PP-H 50.60 Kg/h

PS, ABS, ASA Styrene polymers 70-130 kg/h

U-PVC 80-110 kg/h

P-PVC 70-90 Kg/h

PA 6-11-12 50-60 Kg/h

ARES 25 L/DAres is a universal extruder for low output pipe application, single wall corrugated pipes as well as co-extruder for multilayer pipe extrusion.

Suitable to process:

▪ PE

▪ PP-R & PP-H

▪ U-PVC & P-PVC

▪ ABS, PC, PA, PPS.

and technical polymers

MIZAR 24 L/DMizar series is the standard and reliable solution for the extrusion of soft and rigid PVC and for co-extrusion use.

Basic configuration:

▪ Relay control with Gefran controller.

▪ Solid and compact frame.

▪ Control system with touch screen industrial PC.

▪ Smooth or grooved intake zone type.

▪ Purposely developed screw.

▪ AC powered three-phase motors, with forced ventilation.

▪ Vertical type gearbox with hardened and tempered gears.

Mizar 75.24

Spiraled pipes with Mizar 60.24

MIZAR 24 L/D

Options:

▪ Synchronization with down-stream

equipment.

▪ Special hardening treatment for screw

and barrel.

▪ Integration with gravimetric systems.

▪ Frame on adjustable wheels and rails.

▪ Ethernet remote control of extruder panel.

▪ UPS (uninterruptable power supply).

▪ Tailor made frames for space saving to

place extruders in vertical or oblique

position.Special vertical coex with Mizar 45

MIZAR 24 L/DThe Mizar extruders meet all requirements for the production of spiraled, gardening pipes with fabric braid reinforcement, wire reinforcement or no reinforcement at all.

Some applications:

▪ Food and beverage hose

▪ Potable water hose

▪ Marine hoses

▪ Wash down hoses

▪ Clear tubing

▪ Non-toxic hoses

▪ Wire-reinforced hoses

▪ Air breathing hoses

MIZAR 24 L/D

Mizar extruders are offered in seven screw diameter with multiple design solution.

EXTRUDERMIZAR

20MIZAR

25MIZAR

30MIZAR

45MIZAR

60MIZAR

75MIZAR

90

Screw length (L/D) 24 24 24 24 24 24 24

Output PE (max) Kg/h

2 4 12 80 130 230 340

Output P-PVC(max) Kg/h

4 8 25 110 190 290 350

Output U-PVC(max) Kg/h

- - - 90 150 240 290

Heating zones 2+1 3+1 3+1 4 4 4 4

MEETING THE CHALLENGE

Tecnomatic operates directly and through an extensive network of strategically located agents, offering turn-key and custom fit solutions.

The wide range of products from its own manufacturing unit and from leading international suppliers includes:

▪ Single screw extruders in L/D 24,30,37,40 and co-extruders.

▪ Extrusion die-heads for polyolefin pipes (mono and multilayers up to 2600 mm).

▪ PVC extrusion die-heads up to O.D. 1200 mm.

▪ Special extrusion die-heads.

▪ Vacuum, cooling tanks, calibration sleeves.

▪ Dosing, downstream & accessories equipment.

TECNOMATIC S.R.L. Via Emilia, 4

Azzano S.Paolo (Bg)Italy

Tel. +39 035 310375Fax +39 035 311286

Email: [email protected]

Documents

SINGLE SCREW 40/37/30/24D...SINGLE SCREW EXTRUDERS A wide range of extruders for many materials and application, to fit perfectly the pipe market needs. ZEPHYR –40 L/D for HDPE,