SIMPLE WAY TO GET HIGH PURITY WATER - … SWIFT.pdffeatures & benefits ... 25 associated capsules limited 2.25 m3/hr shirwal ... 34 torrent pharma 2.0 m3/h gujrat 35 himalaya 2.0 m3/h

SIMPLE WAY TO GET HIGH PURITY WATERSIMPLE WAY TO GET HIGH PURITY WATER

Short Cycle Ion ExchangerShort Cycle Ion Exchanger

& &

HH I P li hiI P li hiHH22 Ion PolishingIon Polishing

ION EXCHANGE (I) LTD 3





INDION SWIFT PLUS – CONTROL PANEL


RESIN SIZE

Conventional resin Monosized resin


FLOW PATTERN

CATION ANION CATPOL ANION CATPOL CATION ANION CATPOL CATION ANION CATPOL CATION ANION CATPOL


SwiftCCR

Swift

Conductivity< 5.0 Max

Reactive Silica< 0.5 mg/L

7 5 9 0pH

7.5 – 9.0


Swift Polisher CCR

Conductivity < 1.0 Max

< 0.1 Min

Reactive Silica

pH

< 0.25 mg/L

5 ‐ 7pH 5 7


The Short Cycle Effect

Service Runs

• 8 ‐ 16 Hours Reduced to 1 ‐ 3 Hours

Regeneration Period

2 4 H R d d t 35 Mi t• 2 ‐ 4 Hours Reduced to 35 Minutes


PRODUCT RANGE

Indion Swift Max Flowrate m3/hr

Model 1 3 0Model 1 3.0

Model 2 5.0


Model 4 10.0


Model 6 20.0

M d l 7 25 0Model 7 25.0

Model 8 35.0


POLISH PRODUCT RANGE

Indion Swift Polisher Max Flowrate m3/hr

Model 1 Polisher 2.25




Model 5 Polisher 12.0Model 5 Polisher 12.0



Duplex ‐ Service/Standby Configuration

• One in Service/One in standby or regeneration.

• Standby in re‐circulation mode


Skid Mounted / Pre Engineered System

• Pre ‐ Piping Engineeringp g g g• Pre ‐Wired controls• Pre – validated programme & PLC control • Pre ‐ Assembled• System Tested at factory • Communication link to DCS / SCADA / BMS


Support from International Suppliers

• Component Support & Engineering

• Reputed, Time tested & Reliable

• Pre – validated parts

• Traceability to the standards• Traceability to the standards


MESSAGE DISPLAY

Sample of Display Different Messages:

• Service Water Good ‐ Service

• Regen Chem Inj 000 ‐ Chemical Injection

Al L Ch i l H ld L Ch i l• Alarm Low Chemical ‐ Hold Low Chemical

• Alarm ‐ No F Water ‐ No Feed water – Stop

• Alarm – Air pressure low ‐ Stop• Alarm Air pressure low Stop


WATER QUALITY METER

Provides: ‐

• Continuous Monitoring• Continuous Monitoring

• Temperature Compensated Measurement

• Displays:Displays:

– Resistivity/Conductivity

– 4‐20mA Conductivity/Resistivity Output

– Temperature


VOLUME & FLOW DISPLAY

View by Touch Panel:‐

h h• Throughput

• Flow rate

• Total Throughput

• No Regeneration's

• Pre‐Set Throughput


Operational Requirements :‐

• Power 415 Volts & 50 Hz

• Air 5.5 – 7.5 Bar

• Raw Water ‐ Prefiltered

• Chemical – As per IS grade

• Treated DM Water – No contamination


I t ll ti L tiInstallation Location

• Availability of sufficient feedwater

B k k R i & T d W• Break tank, Regeneration & Treated Water storage adjacent to system

S ffi i t f l ti &• Sufficient access for normal operation & maintenance


FEATURES & BENEFITS

• Reduced water storage & capital costs

d i i i• Reduction in running costs

• Minimal waste & associated costs

• Minimal start up time

• Reduced space required

• Bacterial contamination minimised

• Minimal operator involvement


FEATURES & BENEFITS

• Quick regenerationEffi i h i l• Efficient chemical usage

• Produces near neutral effluentP i i d i t hi t• Pre‐commissioned prior to shipment

• Single pump for service, regeneration & recycle• Skid mounted• Skid mounted• Fully automatic with communication links


FEATURES & BENEFITS

Features & Benefits :‐

di S if• Compact = Indion Swift

• Higher Purity = Indion Swift

• pH 5.0 ‐ 7.0

• Running Costs = Low


FEATURES & BENEFITS

• Simple Installation

• > 60 % Space Reduction

• Zero Running Costs for polishing

• Compact Polisher


FEATURES & BENEFITS

• Thoroughfare Acidi i i i li h• Anion Monitoring via Polisher

•Neutral Effluent pH 6 ‐ 9


FEATURES & BENEFITS

• Rapid regeneration i

• Plant available for production more quicklytimes

• Compact & fully k d l t

production more quickly

• Less need for standby plant

L t lpackaged plant

• Fully automatic with PLC control & HMI

• Lower storage volume required

• Savings on valuable spacePLC control & HMI, Communication links to DCS/SCADA/BMS

• Savings on valuable space

• Low operator requirements

F ti F tiDCS/SCADA/BMS

• One feather touch Start• Fatigue Free operation


FEATURES & BENEFITS

• Simultaneous • Effluent is selfSimultaneous regeneration of cation and anion resin beds

• Effluent is self neutralising, reducing extremes in effluent pH

• Efficient use of regen chemicals

p

• Lower operating costs and less chemical handling

• Lightweight GRP pressure vessels

• Maintenance free and no corrosion


FEATURES & BENEFITS

• Treated water re‐circs • Maintains quality in through plant

• One pump for service, re‐

q ystorage tank

• Cost‐effective, efficient & circ & regeneration

• No flow alarmspace saving

• Plant stops automatically to • Status pointer

• Service time counter

prevent damage

• Easy monitoring

• Fault condition history & locators

• Easy maintenance


FEATURES & BENEFITS

• Continuous display of throughput

• Regeneration prediction

• Inputs for low level chemical sensors

• Regeneration inhibited when chemicals are

• Feed water level & Treated water level

low

• Auto Start & Stop and Rhook up Restart


FEATURES & BENEFITS

• High quality diaphragm control valves,

• Air failure automatically closes system down

pneumatically operated

• Low pressure air switch • Automatic shut down & alarm if air is too low


FEATURES & BENEFITS

T h i d • Optimum kinetics capacity• Tough monosized spherical resin

• Optimum kinetics, capacity & flow

• Enables flows to be fixed &• Water & regeneration flow meters

• Enables flows to be fixed & easily recorded

S d i i i• Speeds up commissioning, service & data collection


FEATURES & BENEFITS

• Comprehensive digital • Water quality quantity &Comprehensive digital display panel

• Audible alarm &

• Water quality, quantity & condition at a glance

• Operator warningIndications

• Wired IS standard

Operator warning

• Safe


FEATURES & BENEFITS

• Stainless steel (316) • No corrosion( )multistage pump • Lower power required

• Quiet in operation • Single paddle flow sensor

Q p

• Improves flow & output pressure

• Accurate readings

• No corrosion


FEATURES & BENEFITS

• Simple pipework design • Improves flows & reduces pressure losses

• Simple process design

i li h b

• Optimises regeneration & reduces effluent volume

• Cation polisher can be retrofitted

• Flexibility to produce higher water quality


COMPETITION VS

• No compaction stage • Resin Compaction removes particulate

• High use of deionised water ti

• Minimises water usage & low effluent volumeper regeneration low effluent volume


COMPETITION VS

• Control panel provides less information for users

• Informative, easy to use control panel

• Bespoke design

• Standard product


COMPETITION VS

E t l i l ti• Once through system • External recirculation polishes water from treated water tank• Use of fine resins

produced by screening

treated water tank during of low demand

U f t h• Use of tough monosized resins as standardstandard


COMPETITION VS

• Regeneration of 2½ • Regeneration of 35 Regeneration of 2½hours & Service min 6 hours

gminutes & min 3 hours ‐reduced downtime

• Large plant

• Sequential

• Compact plant ‐ reduces space requirementq

regeneration produces wide pH effluent ‐

d b h ll

• Simultaneous regeneration produces a near neutral effluentneeds to be chemically

adjustednear‐neutral effluent


COMPETITION VS

• Infrequent regeneration • Frequent regeneration• Infrequent regeneration may result in resin fouling

• Frequent regeneration reduces fouling & provides a hostile

• High volumes of

penvironment for bacterial growth.

regeneration chemicals • Frequent regeneration do not impair resin life

• Reduced volumes of chemicals are used


Feed water Quality

i l d S lid• Dissolved Solids

• Suspended Solids

• Organics

• Alkalinity : Total Anion Ratio

• Silica

• Fe / Mn

• Temperature

• Chlorine


PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT

SrNo

CLIENT Capacity/YEAR Region

1 STRIDE ACROLAB 2 M3/H (UNDER EXECUTION) Hyderabad

2 Dinesh Remedies 2 M3/H / 2009 Baroda

3 MATRIX LAB. 3 M3/HX 4 units /2006onwards

Hyderabad

4 BIOVET 3 M3/H/2008 Bangalore

5 CIPLA LAB various M3/H X 8 All across SIKKIM/Goa /5 CIPLA LAB various M3/H X 8 . All acrossIndia 8 units /2005 onwards

SIKKIM/Goa /Patalaganga /INDIA

6 CHIRON BEARING 2 m3/hr Ankelshwar

7 Microlabs 2000 LPH/Under Executio1 Goa



SrNo


8 Microlabs 1 M3/H (UNDER EXECUTION Veerasandra

9 ORCHID CHEMICALS AND PHARMA 16 M3/H / 2004 Chennai

10 ORCHID CHEMICALS AND PHARMA 3.75 M3/H /2004 Chennai

O C C C S / / C11 ORCHID CHEMICALS AND PHARMA 16 M3/H/2004 Chennai

12 Wochardt Ltd 3.75 M3/H /2004 Waluj

13 Wochardt Ltd 3.75 M3/H /2005 Chihaltham

14 Shashun Chemicals 5.25 M3/H /2004 Chennai



SrNo


15 MADAUS 2.25 M3/H Goa

16 RANBAXY LTD 7.75 m3/hr Mohali

17 RANBAXY LTD 7.75 m3/hr Toansa

18 RANBAXY LTD 7.75 m3/hr PAONTA SAHIB

19 PFIZER LIMITED 10 M3/H Chandigarh

20 Parekh Laboratories 3.75 M3/H Vadodra

21 STRIDES PHARMA 3.75 M3/H Karnataka



Sr CLIENT Capacity/YEAR RegionNo

p y g

22 MJ/SUN PHARMA 5.0 M3/H Halol

23 MEDICORP PHARMA 2.0 m3/hr Hyderabad

24 US VITAMINS LIMITED 2.25 m3/hr Mumbai

25 ASSOCIATED CAPSULES LIMITED 2.25 m3/hr SHIRWAL

26 DISHMAN PHARMA 3.0 M3/H Ahemdabad

27 PANNER PHARMA 3.75 M3/H

28 HOECHST PHARMA 3.75 M3/H Ankleshwar



SrNo

CLIENT Capacity/YEAR

Region

29 ALKEM LABORATORIES 15.0 M3/H Daman

30 SANMAR SPECIALITY CHEMICALS 500 LPH Chennai

31 GRANULES INDIA LTD 2.0 m3/hr HYDERABAD

32 BANNER PHARMA 2.25 m3/hr

33 STRIDE ACROLAB 2.0 M3/H Bangalore

34 TORRENT PHARMA 2.0 M3/H Gujrat

35 HIMALAYA 2.0 M3/H BANAGLORE


Documents

SIMPLE WAY TO GET HIGH PURITY WATER - … SWIFT.pdffeatures & benefits ... 25 associated capsules limited 2.25 m3/hr shirwal ... 34 torrent pharma 2.0 m3/h gujrat 35 himalaya 2.0 m3/h