SIMATIC Component based Automation Commissionig …

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Preface, Contents Tutorial - Introduction 1 Part 1: Creating PROFInet Components 2 Part 2: Commissioning the System 3 Appendix 4 Index

SIMATIC

Component based AutomationCommissioning Systems Tutorial

Edition 12/2003 A5E00248818-01

Copyright © Siemens AG 2003 All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG Bereich Automation and Drives Geschaeftsgebiet Industrial Automation Systems Postfach 4848, D- 90327 Nuernberg

Disclaimer of Liability We have checked the contents of this manual for agreement withthe hardware and software described. Since deviations cannot beprecluded entirely, we cannot guarantee full agreement. However,the data in this manual are reviewed regularly and any necessarycorrections included in subsequent editions. Suggestions forimprovement are welcomed. ©Siemens AG 2003 Technical data subject to change.

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Correct Usage

Note the following:

! Warning This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.

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Component based Automation, Commissioning Systems A5E00248818-01 iii

Preface

Goal of the manual This manual is designed to enable you to commission the sample plant described.

It is directed towards persons who work in the field of configuration, commissioning and servicing automation systems.

Required basic knowledge You are required have a general knwowledge of automation technology as well as a broad knowledge of the SIMATIC devices used.

In addition, you are required to have a good working knowledge of computers or other tools similar to the PC (e. g. programming devices) under the operating systems Windows 2000 or XP. Since the use of SIMATIC iMap with SIMATIC devices is based on the STEP 7 basic software you have to know how to use it. You can learn how to use this software in the manual "Programming with STEP 7".

Validity of the manual This manual is valid for the software package SIMATIC iMap V2.0.

Changes compared to the previous version Compared to the previous version, the following topics have been added to the manual compared:

• Creating PROFInet components for CPU 317-2 PN/DP and CPU 314C-2 DP.

• Configuring and commissioning a plant with CPU 317-2 PN/DP and CPU 314C-2 DP in SIMATIC iMap.

Preface

Component based Automation, Commissioning Systems iv A5E00248818-01

Your guide through the manual The tutorial contains

• a description of the entire plant,

• instructions on creating PROFInet components in part 1 and

• instructions on commissioning the system in part 2. The instructions on commissioning the individual subplants contain all the necessary procedures. Therefore, some descriptions occur more than once, for example, "Creating a new project in SIMATIC iMap" or "Setting the PG/PC Interface".

Place of the manual in the information environment This manual is part of the documentation package on Component based Automation und SIMATIC iMap. The documentation is supplied with the software and includes the electronic manuals in PDF format:

• Configuring plants with SIMATIC iMap

• Getting Started with SIMATIC iMap

• Commissioning Systems - the updated manual

• Creating PROFInet Components

In addition, the entire documentation is available as an HTML Basic Help.

Conventions • Menu commands are written in bold letters, for example: Project> Save.

• Placeholders are set in angle brackets, for example <File name>.

Further support Please contact your local SIEMENS partner if you have any further queries on the products described in this manual.

http://www.siemens.com/automation/partner

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Training centers To give you an easy start with SIMATIC iMap, we offer corresponding courses. Please contact your local training center or the central training center in D 90327 Nuremberg.

Phone: +49 (911) 895-3200

Internet: http://www.sitrain.com

http://www.siemens.com/automation/partner

http://www.ad.siemens.de/cba/

http://www.sitrain.com

Preface

Commissioning Component based Automation Systems A5E00248818-01 v

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Preface

Component based Automation, Commissioning Systems vi A5E00248818-01

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Component based Automation, Commissioning Systems A5E00248818-01 vii

Contents

1 Tutorial - Introduction.................................................................................................... 1-1 1.1 Overview........................................................................................................... 1-1 1.2 Description of the Complete Plant .................................................................... 1-2

2 Part 1: Creating PROFInet Components...................................................................... 2-1 2.1 Overview - Creating PROFInet Components ................................................... 2-1 2.2 Requirements - Creating PROFInet Components............................................ 2-2 2.3 Basic Procedure - Creating PROFInet Components........................................ 2-2 2.4 Creating PROFInet Components...................................................................... 2-3 2.4.1 Creating the PROFInet Component for CPU 317-2PN/DP .............................. 2-3 2.4.2 Creating the PROFInet Component for CPU 315-2DP .................................. 2-12 2.4.3 Creating the PROFInet Component for WinLC PN ........................................ 2-20 2.4.4 Creating the PROFInet Component for CPU 314C-2 DP............................... 2-28 2.4.5 Creating the PROFInet Component for ET 200S with IM 151/CPU............... 2-36 2.4.6 Creating the PROFInet Component for ET 200X with BM147/CPU .............. 2-44 2.4.7 Creating the PROFInet Component for ET 200M with IM 153-1.................... 2-52

3 Part 2: Commissioning the System.............................................................................. 3-1 3.1 Requirements - Commissioning the System .................................................... 3-1 3.2 Basic Procedure - Commissioning the System ................................................ 3-2 3.3 Machine 1 ......................................................................................................... 3-3 3.3.1 Machine 1, Processing: CPU 317-2 PN/DP with PROFIBUS-DP Slaves ........ 3-3 3.3.2 Step 1: Setting up the Hardware for Machine 1 ............................................... 3-5 3.3.3 Step 2: Assigning the Devices with Addresses the First Time ......................... 3-8 3.3.4 Step 2: Configuring Machine 1 with SIMATIC iMap ....................................... 3-17 3.3.5 Step 4: Checking the Required Settings on the Engineering Station

for Machine 1 .................................................................................................. 3-26 3.3.6 Step 5: Commissioning Machine 1 ................................................................. 3-33 3.3.7 Step 6: Online Monitoring of Machine 1 ......................................................... 3-36 3.4 Machine 2 ....................................................................................................... 3-40 3.4.1 Machine 2, Scanning: IE/PB Link with PROFIBUS DP Slaves ...................... 3-40 3.4.2 Step 1: Setting up the Hardware for Machine 2 ............................................. 3-42 3.4.3 Step 2: Assigning the Devices with Addresses the First Time ....................... 3-45 3.4.4 Step 3: Configuring Machine 2 with SIMATIC iMap ....................................... 3-53 3.4.5 Step 4: Checking the Settings for Downloading and Online Monitoring on the

Engineering Station ........................................................................................ 3-61 3.4.6 Step 5: Commissioning Machine 2 ................................................................. 3-68 3.4.7 Step 6: Online Monitoring of Machine 2 ......................................................... 3-70 3.5 Machine 3 ....................................................................................................... 3-75 3.5.1 Machine 3, Packaging: CPU 315 with CP 343-1 PN...................................... 3-75 3.5.2 Step 1: Setting up the Hardware of Machine 3............................................... 3-76 3.5.3 Step 2: Assigning the CP 343-1 PN an IP Address the First Time ................ 3-77 3.5.4 Step 3: Configuring Machine 3 with SIMATIC iMap ....................................... 3-80 3.5.5 Step 4: Checking the Required Settings on the Engineering Station

for Machine 3 .................................................................................................. 3-87 3.5.6 Step 5: Commissioning Machine 3 ................................................................. 3-90 3.5.7 Step 6: Online Monitoring of Machine 3 ......................................................... 3-92 3.6 Plant Control ................................................................................................... 3-94

Contents

Component based Automation, Commissioning Systems viii A5E00248818-01

3.6.1 Plant Control with WinLC PN.......................................................................... 3-94 3.6.2 Step 1: Plant Control - Hardware Setup ......................................................... 3-95 3.6.3 Step 2: Configuring the Plant Control in SIMATIC iMap................................. 3-96 3.6.4 Step 3: Checking the Settings for Downloading and Online Monitoring......... 3-97 3.6.5 Step 4: Commissioning the Plant Control..................................................... 3-103 3.6.6 Step 5: Online Monitoring of the Plant Control ............................................. 3-104 3.7 Complete Plant ............................................................................................. 3-104 3.7.1 Setup of the Complete Plant......................................................................... 3-104 3.7.2 Step 1: Complete Plant - Hardware Setup ................................................... 3-105 3.7.3 Step 2: Configuring the Complete Plant ....................................................... 3-105 3.7.4 Step 3: Checking the Required Settings for Downloading and Online

Monitoring on the Engineering Station ......................................................... 3-108 3.7.5 Step 4: Commissioning the Complete Plant ................................................. 3-115 3.7.6 Step 5: Online Monitoring the Complete Plant ............................................. 3-117 3.7.7 Analyzing with OPC...................................................................................... 3-119

4 Appendix......................................................................................................................... 4-1 4.1 Literature and Links .......................................................................................... 4-1 4.2 Tips for Operation ............................................................................................. 4-2

Index

Component based Automation, Commissioning Systems A5E00248818-01 1-1

Tutorial - Introduction 11.1 Overview

Aim of the tutorials for commissioning the system Numerous tasks are required to commission a plant with PROFInet and PROFIBUS devices in STEP 7, SIMATIC iMap and the plant itself.

The aim of the tutorial is provide you with the skills to commission the example plant described here.

Content of the tutorial The tutorial includes:

• A description of a complete plant

• Part 1: Instructions for creating PROFInet components and

• Part 2: Instructions for commissioning the system

Procedure With reference to the examples, you can work step by step through the process of commissioning a complex plant - from creation of the PROFInet components through to monitoring the configured plant online. If you already have off-the-shelf PROFInet components and simply want to interconnect them, you can start from Part 2: System commissioning.

Tutorial - Introduction

Component based Automation, Commissioning Systems 1-2 A5E00248818-01

1.2 Description of the Complete Plant

The complete plant consists of three machines and a central plant control system. Each machine includes at least one PROFInet device with an Ethernet connector. When the PROFInet device is a PROFIBUS master, the machine may also contain a PROFIBUS device.

Configuration of the plant

IE/PB Link

CoordinatorCPU 317-2 PN/DP

PackagingCPU 315-2 DP + CP 343-1 PN

Plant Control WinLC PN

Measuring ET 200M

Machine 1Processing

ConveyorET 200X

ScanET 200S

Machine 2Scanning

Machine 3Packaging

PROFIBUS 2

PROFIBUS 1

Industrial Ethernet

SIMATIC iMapEngineering PC

ProcessingCPU 314C-2 DP

Figure 1-1 Complete plant



Plant components

Component Device Device type Function

Plant_Control PC station with WinLC PN PROFInet device Plant control visualization (optional)

Machine 1 � Processing and measurement

Coordinator CPU 317-2 PN/DP PROFInet device with proxy functionality

(DP master)

Coordination of Machine 1

Processing CPU 314-2 DP PROFIBUS device (intelligent DP slave)

Machining station

Measurement ET 200M with IM 153 PROFIBUS device (DP slave) Measuring station

Machine 2 � Conveying and scanning

IE/PB Link Network gateway with proxy functionality (DP master)

No independent function

Conveyor ET 200X with BM147/CPU PROFIBUS device (intelligent DP slave)

Conveyor station

Scan ET 200S with IM151/CPU PROFIBUS device (intelligent DP slave)

Scan

Machine 3 � Packaging

Packaging CPU 315-2 DP with CP 343-1 PN

PROFInet device Packaging station




Part 1: Creating PROFInet Components 22.1 Overview - Creating PROFInet Components

You need PROFInet components to configure a plant with SIMATIC iMap. They can be created at any time regardless of the actual configuration of the hardware. You can create components as required for the entire plant or for one subplant.

If you use the preassembled PROFInet components, you can skip this chapter and continue with Part 2: Commissioning the System.

Components of the plant

Plant PROFInet device PROFIBUS device PROFInet component

Plant control system

PC station with WinLC PN


Machine 1, Processing

CPU 317-2 PN/DP Coordinator

CPU 314C-2 DP Processing

ET 200M with IM153-1 ET200M_Measuring

Machine 2, Scanning

IE/PB Link IE-PB-Link1_5MB*)

ET 200S with IM151/CPU

ET200S_Scan

ET 200X with BM147/CPU

ET200X_Conveyor

Machine 3, Packaging

CPU 315-2 DP with a CP 343-1 PN

Packaging

*) The PROFInet component for the IE/PB Link network transition is ready to use in the STEP 7 install directory under Step7\s7cbacompproj.

Part 1: Creating PROFInet Components


2.2 Requirements - Creating PROFInet Components

Software Requirements The following software must be installed before the PROFInet components can be created for the plant:

• Operating system:

� Microsoft Windows 2000 Professional as of SP4 or

� Microsoft Windows XP as of SP1

• STEP 7 as of V5.3

• SIMATIC iMap V2.0

� You need administrator rights for the installation of SIMATIC iMap.

� You need at least main user rights to operate SIMATIC iMap.

2.3 Basic Procedure - Creating PROFInet Components

Required steps The PROFInet components are created using STEP 7. The following steps are required to create each PROFInet component:

Figure 2-1 Basic procedure - creating PROFInet components



2.4 Creating PROFInet Components

2.4.1 Creating the PROFInet Component for CPU 317-2PN/DP

Create the PROFInet "Coordinator" component for coordination of Machine 1, Processing.

Content of the PROFInet component The PROFInet "Coordinator" component contains:

PROFInet component PROFInet device Technological function

Coordinator SIMATIC 300 station with CPU 317-2 PN/DP

(PROFInet device with proxy functionality)

Coordination of Machine 1

(S7 program with the component interface)

Basic procedure The PROFInet components are created using STEP 7. Carry out the following basic steps:

• In SIMATIC Manager, create a project for a component and configure the station hardware in HW Config.

• Create the interface DB for the component interface.

• Create the S7 program.

• Create the PROFInet component using a menu command and save it in a directory.



How to configure the hardware

Task Procedure

1. Create a project in SIMATIC Manager and insert a SIMATIC 300 station with the name "Coordinator".

2. Configure the hardware based on the following illustration:

Note:

The DP master system (X1) must be connected to a network. The transmission speed defined here is adopted in SIMATIC iMap for the PROFIBUS of the PROFInet device with proxy functionality.

No IP address and subnet mask has to be configured for Industrial Ethernet (X2).



How to create the interface DB

Task Procedure

1. In SIMATIC Manager, mark the SIMATIC 300 station and then select the Create PROFInet Interface command from the context menu.

The "New/Open PROFInet Interface" dialog opens.

2. Select CPU 317-2 PN/DP in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.

Result: The properties dialog of the newly created block opens.

3. In the "Name and type" field, enter the desired block number, DB100 for example, and select the block type, "Global DB".

Confirm by clicking on the "OK" button. Result: The interface DB is opened in the PROFInet Interface Editor.

4. Enter the inputs of the technological function in the PN Input section and assign the entries the required properties: Name, Data type, Connectable, HMI/MES, as shown in the following illustration:

Result: The interconnectable connectors are graphically displayed in the right-hand window of the Interface Editor, as in the SIMATIC iMap plant view.



Task Procedure 5. Enter the outputs of the technological function in the PN Output section and assign the entries

the required properties: Name, Data type, Connectable, HMI/MES, as shown in the following illustration:


6. Save the PROFInet interface DB using the menu command File > Save.

The PROFInet interface (technological function) is displayed in the right window of the Interface Editor:



Additional information... about the interface DB can be found under "Properties of the Interface DB" in the SIMATIC iMap or SIMATIC Manager basic help.

How to create the S7 program

Task Procedure

1. Copy all blocks from the "CPU 300-2 PN/DP" block folder of the PROFInet System Library into the block folder of the CPU.

2. Create the program. The following is an example based on a section from OB1. You can see the reference to the PROFInet interface DB there.

�

//enable component A "PN_Interface_DB".On JCN noon = "PN_Interface_DB".Standby

//forward HMIStop to Ooutput HMIStop A "PN_Interface_DB".Ext_StoP = "PN_Interface_DB".Ext_Ostop

//increments OCnt if Cnt==Ocnt L "PN_Interface_DB".Counter_In L "PN_Interface_DB".Counter_Out <>D JC GO L "PN_Interface_DB".Counter_Out L 1 +D T "PN_Interface_DB".Counter_OutGO: NOP 0

�

3. Compile and test the S7 program.



How to create the PROFInet component

Task Procedure

1. In SIMATIC Manager, mark the SIMATIC PC station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: "Coordinator�.



Task Procedure 3. In the "Component type" tab, select "Standard component with proxy functionality" and

"Updating PN interfaces automatic (at cycle control point)".



Task Procedure 4. In the "Storage areas" tab, enter the desired path, for example, D:\cba_tutorial (D stands for a

drive of your choice).



Task Procedure 5. In the "Additional properties" tab, enter the path of the icon files and optionally the path of the

documentation link.

You can use the supplied icons as needed (default path: Step7\s7data\s7cbac1x).

Result: The PROFInet component is saved as an XML file at the specified location and the archived component project is saved.



2.4.2 Creating the PROFInet Component for CPU 315-2DP

For Machine 3, Packaging, create the PROFInet component "Packaging" from a CPU 315-2 DP with a CP 343-1 PN as the controller for the packaging station.

Content of the PROFInet component The PROFInet "Packaging" component contains:


Packaging CPU 315-2 DP with CP 343-1 PN

(PROFInet device without proxy functionality)

Packaging station










Task Procedure

1. Create a project in SIMATIC Manager and insert a SIMATIC 300 station with the name "Packaging".


Note: No IP address has to be configured for the CP 343-1 PN.




Task Procedure

1. In SIMATIC Manager, mark the SIMATIC S7-300 station and then select the Create PROFInet Interface command from the context menu.


2. Select CPU 315-2 DP in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.






5. Enter the outputs of the technological function in the PN Output section and assign the entries the required properties: Name, Data type, Connectable, HMI/MES, as shown in the following illustration:




Task Procedure 6. Save the PROFInet interface DB using the menu command File > Save.

The PROFInet interface "Packaging" (technological function) is displayed in the right window of the Interface Editor:





Task Procedure

1. Copy all blocks from the "CPU 300" block folder of the PROFInet System Library into the block folder of the CPU.

2. Create the S7 program in OB1. The following is an example based on a section from OB1. You can see the reference to the PROFInet interface DB there.

�

//refreshing the interface db

CALL "PN_InOut", DB41 LADDR :=W#16#110 DONE :=M30.0 ERROR :=M30.1 STATUS:=MW32

//calling the technological function block "conveyor" CALL "Conveyor_with_stop", "Conveyor_with_stop_DB" ExternStop :="PN_Interface_DB".Ext_Stop ExternStart :="PN_Interface_DB".Ext_Start RunDelay :="PN_Interface_DB".Run_Delay � StartNext :="PN_Interface_DB".Start_Next Running :="PN_Interface_DB".Running � //forwarding the counter value L "PN_Interface_DB".Counter_In T "PN_Interface_DB".Counter_Out �

3 Compile and test the S7 program.

Note Note that the PN_InOut (FB88) block must be called cyclically in the user program, e.g. in OB1 or in a time OB.




Task Procedure

1. In SIMATIC Manager, mark the SIMATIC 300 station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: �Packaging�.



Task Procedure 3. Select "Standard component without proxy functionality" in the "Component type" tab.

4. In the "Storage areas" tab, enter the desired path, for example, D:\cba_tutorial (D stands for a





documentation link.


Result: The PROFInet component is saved as an XML file at the specified location and the

archived component project is saved.



2.4.3 Creating the PROFInet Component for WinLC PN

Creating the PROFInet Plant Control" component for coordination of the complete plant

Content of the PROFInet component The PROFInet "Plant Control" component contains:


Plant control system PC station with WinLC PN

(PROFInet device without proxy functionality)







• Select the PROFInet component using a menu command and store it in a directory.




Task Procedure

1. Create a project in SIMATIC Manager and insert a SIMATIC PC station with the name "Plant Control".


Note: No IP address has to be configured for the Ethernet-CP IE General.




Task Procedure

1. In SIMATIC Manager, mark the PC station and then select the Create PROFInet Interface command from the context menu.


2. Select WinLC PN in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.
















Task Procedure

1. Copy all blocks from the "WinLC PN" block folder of the PROFInet System Library into the block folder of the WinLC PN.

2. Create the program. The following is an example based on a section from OB1. You can see the reference to the PROFInet interface DB there.

� //forwards RunDelay to ORunDelay

L "PN_Interface_DB".RunDelay T "PN_Interface_DB".RunDelay_Out

//forwards EStop to OEStop

U "PN_Interface_DB".HMIStop = "PN_Interface_DB".HMIStop_Out

//increments OCnt if Cnt==OCnt

L "PN_Interface_DB".Counter_In L "PN_Interface_DB".Counter_Out <>D SPB GO L "PN_Interface_DB".Counter_Out L 1 +D T "PN_Interface_DB".Counter_Out

GO: NOP 0

...





Task Procedure

1. In SIMATIC Manager, mark the SIMATIC PC station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: "Plant Control�.



Task Procedure 3. Select "Standard component without proxy functionality" in the "Component type" tab.






documentation link.




Optional: Proxy functionality If the PC station of the WinLC PN has a PROFIBUS connector, you can optionally create a PROFInet component with proxy functionality. This will allow you to connect PROFIBUS devices (DP slaves) to the WinLC PN. Perform the following additional task in this case:

• Configure the PC station in HW Config and connect it to the DP master system network.

• Select "Standard component with proxy functionality" in the "Component type" tab to create the PROFInet component.



2.4.4 Creating the PROFInet Component for CPU 314C-2 DP

Creating the PROFInet component "Processing" as the processing station with CPU 314C-2 DP for Machine 1.

Content of the PROFInet component The PROFInet "Processing" component contains:

PROFInet component PROFIBUS device Technological function

Processing CPU 314C-2 DP

(intelligent DP slave)

Processing station (S7 program with the technological interface)









Task

Procedure

1. Create a project in SIMATIC Manager and insert a SIMATIC 300 station.


The DP connection (X2) must be configured as a DP slave.




Task Procedure

1. In SIMATIC Manager, mark the SIMATIC S7-300 station and then select the Create PROFInet Interface command from the context menu.


2. Select CPU 314C-2 DP in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.










Task Procedure 6. Enter the S7 tags for HMI/MES access via OPC in the S7 Tags section and assign the entries

the required properties: Name, Data type, HMI/MES, as shown in the following illustration:

Selected entries are made read-only when the "Read-only" option is activated.

The entries cannot are not visible in SIMATIC iMap; they are not displayed in the right window of the Interface Editor.







Task Procedure

1. Copy all blocks from the "I-DP-Slave" block folder of the PROFInet System Library into the block folder of the CPU.

2. How to create the S7 program The following is an example based on a section from OB1. You can see the reference to the PROFInet interface DB there.

//refreshing the input section of the interface db

CALL "PN_IN" DB_NO :="PN_IO_DB" RET_VAL:=MW20

�

CALL "Conveyor_with_stop", "Conveyor_with_stop_DB" ExternStop :="PN_Interface_DB".Ext_Stop ExternStart :="PN_Interface_DB".Ext_Start RunDelay :="PN_Interface_DB".Run_Delay

�.

//refreshing the output section of the interface db

CALL "PN_OUT" DB_NO :="PN_IO_DB" RET_VAL:=MW22


Caution Note that the PN_IN (FC10) block must be called at the start of OB1 and the PN_OUT (FC11) block at the end of OB1.




Task Procedure

1. In SIMATIC Manager, mark the SIMATIC 300 station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: "Processing�.



Task Procedure 3. Accept the default settings in the "Component type" tab:






documentation link.



component project is saved.



2.4.5 Creating the PROFInet Component for ET 200S with IM 151/CPU Creating the PROFInet component "ET200S_Scan" as the scanning station with ET 200S for Machine 2.

Content of the PROFInet component The PROFInet "ET200S_Scan" component contains:


ET200S_Scan ET 200S with IM151/CPU(intelligent DP slave)

Scanning station (S7 program with the technological interface)









Task Procedure







Task Procedure



2. Select IM 151/CPU in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.










Task Procedure 6. Enter the S7 tags for HMI/MES access via OPC in the S7 Tags section and assign the entries

the required properties: Name, Data type, HMI/MES, as shown in the following illustration:

Selected entries are made read-only when the "Read-only" option is activated.

The entries cannot are not visible in SIMATIC iMap; they are not displayed in the right window of the Interface Editor.







Task Procedure





�


�.








Task Procedure

1. In SIMATIC Manager, select the SIMATIC 300 station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: "ET200S_Scan�.



Task Procedure Accept the default settings in the "Component type" tab:






documentation link.



component project is saved.



2.4.6 Creating the PROFInet Component for ET 200X with BM147/CPU Create the PROFInet component "ET200X_Conveyor" for controlling a conveyor belt using with ET 200X for Machine 2.

Content of the PROFInet component The PROFInet "ET200X_Conveyor" component contains:


ET200X_Conveyor ET 200X with basic module BM147/CPU

(intelligent DP slave)

Conveyance station (S7 program with the technological interface)





• Select the PROFInet component using a menu command and store it in a directory.




Task Procedure







Task Procedure



2. Select BM 147/CPU in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.
















Task Procedure





�


�.








Task Procedure

1. In SIMATIC Manager, select the SIMATIC 300 station and then select the Create PROFInet Component command from the context menu.

2. On the "General" tab, highlight the "Identification, New" option and enter the following name: "ET200X_Conveyor°.









documentation link.






2.4.7 Creating the PROFInet Component for ET 200M with IM 153-1 Create the PROFInet "ET200M_Measuring" component as a measuring module for Machine 1.

Content of the PROFInet component The PROFInet "ET200M_Measuring" component contains:


ET200M_Measuring ET 200M with IM153

(DP slave with fixed functionality)

Measuring module

Technological connection only (see below))

Note The PROFInet component ET200M_Measuring contains no S7 program, only the technological interface � whereby the signal inputs are formed directly by the outputs of the technological function and the signal outputs are formed by the inputs of the technological function.









Task Procedure



The input and output modules of the IM153-1 are important here.

Note The CPU (DP master) is not part of the PROFInet component to be created and is therefore not displayed in SIMATIC iMap. It is needed, however, in HW Config for the configuration.




Task Procedure



2. Select IM 153-1 in the left window of the "New/Open PROFInet Interface" dialog. Activate the "New" option and confirm this by pressing the "OK" button.




4. The output signals from the IM 153-1 are mapped onto the addresses (slots) of the PN_Input section. In the following illustration, DP_MasterOutputSlot1 corresponds to the address area of the first output module (slot 5 in HW Config) and DP_MasterOutputSlot2 corresponds to the address area of the second output module (slot 6 in HW Config).

Enter the inputs of the technological function in the slots of the PN Input section and assign the entries the required properties: Name, Data type, Connectable, HMI/MES, as shown in the following illustration:




Task Procedure 5. The input signals of the IM 153-1 are mapped onto the addresses (slots) of the PN_Output

section. In the following illustration, DP_MasterInputSlot1 corresponds to the address area of the first input module (slot 4 in HW Config).

Enter the outputs of the technological function in the slots of the PN_Output section and assign the entries the required properties: Name, Data type, Connectable, HMI/MES, as shown in the following illustration:






Additional information... about the interface DB can be found under "Properties of the Interface DB" and "Special features of DP slaves with fixed functionality" in the SIMATIC iMap or SIMATIC Manager basic help.

S7 program No separate S7 program is needed for the ET 200M since it is a module without its own SPS (CPU).


Task Procedure

1. In SIMATIC Manager, select the SIMATIC PC station and then select the Create PROFInet Component command from the context menu.

2. In the "General" tab:

• Mark the option "Create component from a slave".

• Mark the option "Identification" and enter the following name: "ET200M_Measuring".









documentation link.





Part 2: Commissioning the System 3The following descriptions contain step-by-step instructions for commissioning three typical configurations (Machines 1 to 3) as well as the complete plant.

3.1 Requirements - Commissioning the System

Hardware Requirements The devices must be operable and have the latest firmware versions installed.

Software Requirements The following software must be installed on the engineering station: • Operating system:

� Microsoft Windows 2000 Professional as of SP4 or � Microsoft Windows XP as of SP1

• STEP 7 as of V5.3 Required for the generation of the project, the download of the program and the diagnostics for the specific device.

• SIMATIC iMap V2.0 � You need administrator rights for the installation of SIMATIC iMap. � You need at least main user rights to operate SIMATIC iMap.

• SIMATIC NET as of V6.1 Optional � required for the use of WinLC PN and OPC.

Tip Devices are assigned fixed IP and PROFIBUS addresses in the following descriptions. To ensure that the commissioning runs successfully, we recommend that you use the same addresses.

All IP addresses must be in the same subnet for the described plant.

Requirement for Configuration of the Plant in SIMATIC iMap You have created the PROFInet components and they are present in the file system.

Part 2: Commissioning the System


3.2 Basic Procedure - Commissioning the System

Required steps The following commissioning tasks must be performed for each device of a plant:

• In the plant:

� Setup hardware

� Configure the addresses on the PROFIBUS devices

� Network devices and connect them with the engineering PC

• In STEP 7:

� Assign IP and PROFIBUS addresses for the first time, if necessary

� Make settings for downloading, online monitoring and diagnostics

• In SIMATIC iMap:

� Configure the plant

� Commission the plant

� Perform online monitoring and diagnostics for the plant

Next Steps Commission one of the following plants:

• Machine 1:

A CPU 317-2 PN/DP with the PROFIBUS devices CPU 314C-2 DP (as intelligent DP slave) and ET 200M

• Machine 2:

An IE/PB Link with the PROFIBUS devices ET 200S with IM151/CPU and ET 200X with BM147/CPU

• Machine 3:

A CPU 315-2 DP with a CP 343-1 PN

• Complete plant

Consisting of Machines 1 to 3 and a PC station WinLC PN.



3.3 Machine 1

3.3.1 Machine 1, Processing: CPU 317-2 PN/DP with PROFIBUS-DP Slaves

Configuration of Machine 1

Maschine 1Processing


Measuring ET 200M

PROFIBUS 1

Industrial Ethernet



Figure 3-1 Machine 1, Processing

Machine 1 contains the following devices:

• CPU 317-2 PN/DP

as PROFInet device with proxy functionality for both DP slaves

• CPU 314C-2 DP

as PROFIBUS device with programmable functionality (intelligent DP slave) for controlling the "Processing" station

• ET 200M

as PROFIBUS device with fixed functionality (DP slave), "ET200_Measuring" module



Required steps 1. Set up the hardware of the plant:

� CPU 317-2 PN/DP

� ET 200M with IM153-1

� CPU 314C-2 DP

2. Assigning Addresses

� The CPU 317-2 PN/DP must be assigned an IP address the first time.

� The CPU 314C-2 DP must be assigned a PROFIBUS address once.

3. Configure plant in SIMATIC iMap.

4. Check the settings in STEP 7

Optional - required for the program download to the target device of the plant and for diagnostics of each device.

5. Commission the plant

6. Online monitoring of plant with SIMATIC iMap



3.3.2 Step 1: Setting up the Hardware for Machine 1

3.3.2.1 CPU 317-2 PN/DP - Hardware Setup

Required Hardware You will need the following S7-300 modules:

Qty. Designation Order number

1x CPU 317-2 PN/DP 6ES7 317 2EJ10-0AB0 / V2.1

1x Power supply module PS 307 5A 6ES7 307-1EA00-0AA0

How to setup the CPU 317-2 PN/DP

Task Procedure

1. Mount the modules on the rail.

2. Connect the power supply.

3. Connect the PG/PC using the PG cable to the MPI interface of the CPU 317-2 PN/DP.

4. Connect the Ethernet cable to the CPU 317-2 PN/DP.

5. Switch on the power supply of the CPU 317-2 PN/DP.



3.3.2.2 ET 200M - Hardware Setup

Required Hardware You will require the following modules:


1x Interface module IM 153-1 6ES7 153-1AA**-0XB0

1x Expansion module DI 16xDC24V (no current) 6ES7 321-1BH82-0AA0

1x Expansion module DO 16xDC24V/0.5A 6ES7 322-1BH01-0AA0

1x Expansion module DO 8xDC24V/0.5A 6ES7 322-8BF80-0AB0

How to set up the ET 200M

Task Procedure


2. Set the interface module IM 153-1 to PROFIBUS address 3.


4. Wire the I/O module.

5. Connect the PROFIBUS cable to the IM153-1.



3.3.2.3 CPU 314C-2 DP � Hardware Setup

Required Hardware You will need the following S7-300 module:


1x CPU 314C-2 DP 6ES7 314 6CF01-0AB0 / V2.0

How to setup the CPU 314C-2 DP

Task Procedure

1. Mount the module on the rail.


3. Connect the PG/PC using the PG cable to the MPI interface of the CPU 314C-2 DP.

4. Switch on the power supply of the CPU 314C-2 DP.



3.3.3 Step 2: Assigning the Devices with Addresses the First Time

3.3.3.1 Assigning CPU 317-2 PN/DP an Address the First Time

The first time, you must download the IP address from STEP 7 to the target device via MPI, if you have not already done so. Optionally, you can also use the PROFIBUS address from SIMATIC iMap

Requirements • The CPU must be in STOP.

• The PG/PC must be connected to the X1 port of the CPU with a PG cable.

Note At commissioning (factory state), the CPU 317-2 PN/DP can be reached at MPI address 2, HSA 31 and 187.5 kbps.



How to assign an address to the CPU 317-2 PN/DP the first time

Task Procedure

1. Set the PG/PC interface to MPI.

From the Windows taskbar, select Start > SIMATIC > STEP 7 > Set PG/ PC interface. Configure the PG/PC interface so that the S7ONLINE (STEP 7) access point is set to MPI.

2. Start SIMATIC Manager and create a temporary project with a SIMATIC 300 station. This

project will only be used for assigning addresses for the first time.

3. Open the station hardware configuration and configure the CPU 317-2 PN/DP. You will not need any I/O modules.

4. Configure the CPU's industrial Ethernet interface (X2) and set the required IP address and subnet mask, e.g.:

Optional: Configure the CPU's PROFIBUS interface (X1) and set the required PROFIBUS address.

5. Save and compile the station using the Station > Save and Compile menu command.



Task Procedure 6. Select Target System > Download to Module.

Select the CPU 317-2 PN/DP under "Select Target Module" and confirm your selection with "OK".

7. In the "Select Node Address" dialog enter the MPI address of the CPU or accept the displayed address by pressing "OK".



Task Procedure

Result: The system data including the IP and PROFIBUS address are loaded into the CPU. The CPU can now communicate via PROFInet.

If the red error LED lights up, you can ignore it since the correct hardware configuration will subsequently be downloaded from SIMATIC iMap.

8. Connect the DP slaves to the CPU 317-2 PN/DP using a PROFIBUS cable.



3.3.3.2 Assigning a PROFIBUS Device a PROFIBUS Address the First Time

The first time, you must download the PROFIBUS address from STEP 7 to the target device via MPI, if you have not already done so.

This chapter also applies for the following PROFIBUS devices (central modules as intelligent DP slaves):

• CPU 314C-2 DP

• IM 151/CPU

• BM 147/CPU

Note For initial commissioning (as-delivered state), each of these modules can be accessed via MPI address 2, HSA 31 and at 187.5 kBps.


• The PG/PC must be connected to the CPU with a PG cable.



How to assign a PROFIBUS address to the CPU acting as a DP slave the first time

Task Procedure


From the Windows taskbar, select Start > SIMATIC > STEP 7 > Set PG/ PC interface. Configure the PG/PC interface so that the S7ONLINE (STEP 7) access point is set to MPI:



3. Open the station hardware configuration and configure the appropriate CPU (CPU 314C-2 DP, IM 151/CPU or BM 147/CPU) as a DP slave. You will not need any I/O modules.

In the object properties for the DP interface, select "DP Slave" operating mode.

The "Commissioning / Test mode" option must not be active.



Task Procedure 4. Configure the CPU's PROFIBUS interface and set the required PROFIBUS address, e.g.:

5. On the Configuration" tab in the object properties, configure any exchange of data between

the intelligent DP slave (I slave) and a DP master:





Select the CPU from the "Select target module" dialog and click on "OK" to confirm.



Task Procedure 8. In the "Select Node Address" dialog enter the MPI address of the CPU or accept the displayed

address by pressing "OK".

Result: The system data including the PROFIBUS address are loaded into the CPU. The CPU

can now communicate via PROFIBUS.




3.3.4 Step 2: Configuring Machine 1 with SIMATIC iMap

3.3.4.1 Configuring the Plant - Basic Procedure

This procedure can be carried out independent of the hardware setup for the plant.

Requirements You have created the PROFInet components and they are present in the file system.

Basic procedure • Creating a new project in SIMATIC iMap

• Importing PROFInet components from the file system into the project library

• Inserting PROFInet components from the library into the SIMATIC iMap project

• Assigning Addresses

• Interconnecting the technological functions and generating the SIMATIC iMap project

3.3.4.2 Creating a New Project in SIMATIC iMap

This description applies to both a complete plant or any subplant.



How to create a new SIMATIC iMap project

Task Procedure

1. Start SIMATIC iMap if you have not already done so:

Double-click on the SIMATIC iMap icon on the desktop or

Select Start / Programs / Component based Automation / SIMATIC iMap.

Result: SIMATIC iMap is started and a new project is created. Continue with Step 3.

2. If you have already started SIMATIC iMap, create a new project by selecting the menu command Project > New.

3. Save the project by selecting the menu command Project > Save.

4. In the dialog "Save SIMATIC iMap project As", select a folder and enter a name, for example, "Machine_1" in the "File name" field. The same applies to Machine 2, Machine 3 or the complete plant.

Result: The project is saved.



3.3.4.3 Machine 1 - Importing PROFInet Components

How to import PROFInet components into the project library

Task Procedure

1. Import the PROFInet component from the file system into the project library.

Open the library window in SIMATIC iMap by selecting the menu command View > Library Window.

2. Click on the "Project Library" window and select Import components from the context menu.

3. Under �Search in�, select the path Program\Siemens\iMap\CBA_Tutorial\Components.

4. Select the "coordinator--{...}" folder.

5. Select the file "Coordinator.xml" and confirm your entry by pressing the "Open" button.

Result: The PROFInet "Coordinator" component is entered into the project library.

6 Repeat Steps 2 to 5 for the following PROFInet components.

"Processing" (folder "processing--{...} and file "Processing.xml")

"ET200M_Measuring" (folder "et200m_measuring--{...} and file "ET200M_Measuring.xml").

Result: The PROFInet components are entered into the project library and can now be used in the project.



3.3.4.4 Machine 1: Inserting PROFInet Components into the Project

How to insert PROFInet components into the project

Task Procedure

1. Open the net view of the project. Select "Coordinator" in project library and drag the icon into the net view. An instance of the PROFInet component is inserted into the project.

The PROFInet device is automatically connected to the Ethernet in the net view and has a PROFIBUS connector as DP master with proxy functionality.

2. Select the PROFInet "Processing" component in the project library and connect it to the PROFIBUS of the CPU 317-2 PN/DP using Drag and Drop.

3. Repeat Step 2 for the PROFInet "ET200M_Measuring" component.



3.3.4.5 Machine 1: Assigning Addresses

How to assign addresses to devices

Task Procedure

1. Open the properties of the CPU 317-2 PN/DP in the net view.

2. In the "Addresses" tab, enter the IP address and subnet mask together with the PROFIBUS address of the device as shown in the following illustration:



Task Procedure 3. In the net view, open the properties of the PROFIBUS device "CPU 314C-2 DP" (Processing)

and enter the PROFIBUS address of the device, e.g. 5, in the "Addresses" tab.



Task Procedure 4. Repeat Step 3 for "IM153-1" (ET 200M_Measure) and assign the device the PROFIBUS

address that is set by the DIL switch on the IM 153-1, e.g. 3.

Machine 1 should then appear as follows in the net view:

Note The addresses must match those set on the target devices. The addresses of the CPU 317-2 PN/DP and CPU 314C-2 DP are assigned for the first time from STEP 7 via MPI (see "Step 2: Assigning addresses to the devices for the first time").



3.3.4.6 Machine 1:Interconnecting Technological Functions and Generating the Project

How to interconnect technological functions and generate the project

Task Procedure

1. Open the plant view. The technological functions are arranged on top of one another at first:

2. Arrange the technological functions and connect them as shown in the following illustration:



How to generate the project

Task Procedure

1. Generate the project

• with the menu command Project > Generate > Control unit > Changes only or

• by clicking on the "Generate" icon

If the project has not yet been saved, you are prompted to give the project a name. In the dialog "Save SIMATIC iMap project As", select a folder and enter a name, for example, "Machine 1".

Result: The project is saved and generated.

2. Follow the progress of the generation in the information window of the "Generate" tab.

Result: The plant is configured. It can now be put into operation.

Additional information... Additional information can be found in the basic help of SIMATIC iMap under:

• Interconnecting Technological Functions

• Generating the Project



3.3.5 Step 4: Checking the Required Settings on the Engineering Station for Machine 1

3.3.5.1 Checking the Required Settings on the Engineering Station for Machine 1

Requirements • See Chapter "Requirements for Commissioning the System"

• The PG/PC must be connected to the CPU 317-2 PN/DP with an Ethernet cable.

Check your settings Check the following settings:

• Set the PG/PC Interface to TCP/IP

• Assigning the PG/PC

Note The PG/PC only has to be assigned in special situations, e.g.:

When several network cards are installed in the PG/PC or

If the PG/PC interface S7ONLINE (STEP 7) is not set to TCP/IP.

Otherwise the PG/PC assignment runs automatically when the project is generated in SIMATIC iMap, and you may skip this step.

Additional information Detailed information can be found in the online help for this dialog or in the SIMATIC iMap help topics under "Assign PG/PC".



3.3.5.2 Set the PG/PC Interface to TCP/IP

How to set the PG/PC interface to TCP/IP

Task Procedure

1. Select the start menu command Start > SIMATIC > SIMATIC NET > Settings > PG/ PC Interface and check the following setting:

"TCP/IP" must be set as the access point for the "S7ONLINE (STEP 7)" application.

2. Select the start menu command Start > SIMATIC > SIMATIC NET > Settings > Set PC

Station.

The configuration console opens.



Task Procedure 3. In the SIMATIC NET configuration, select the Ethernet module of the computer.

The "PG mode" operating mode must be set under "General".

4. Accept any changes and close the configuration console.



3.3.5.3 Assigning the PG/PC

Note The PG/PC assignment in SIMATIC iMap is automatically performed during the initial generation and anytime the project is newly generated. In special cases it may not be possible to automatically assign the PG/PC, for example:

• When several network cards are installed in the PG/PC or

• When the PG/PC interface S7ONLINE (STEP 7) is not set to TCP/IP

In such situations an error is reported during generation and you must perform the PG/PC assignment as described in the following.

The PG/PC assignment is not necessary when you are using a local WinLC PN which contains a network card in its configuration.

How to assign the PG/PC interface to the SIMATIC iMap project

Task Procedure

1. Open the SIMATIC iMap project. Select any device from the SIMATIC iMap net view, then select Special > Assign PG/PC from the context menu. This is necessary to be able to perform the program download to the intelligent PROFIBUS devices.

2. In the "Interfaces" tab of the "PG/PC Interface" dialog, press the "New" button and select "Industrial Ethernet" from the list.

Click on the "OK" button to confirm your entry.



Task Procedure 3. In the "Properties - Ethernet Interface" dialog, enter the IP address and the subnet mask of the

local computer and select the Ethernet subnet.

4. Click on the "OK" button to confirm your entry. Result: The newly configured interface is

displayed in the "Interfaces" tab.



Task Procedure 5. In the "Assignment" tab, mark the Ethernet interface you have just configured in the

"Configured interfaces:" selection field below "Not assigned". In the "Interface parameter settings on the PG/PC:" select

TCP/IP -> <network card used>



Task Procedure 6. Confirm by clicking on the "Assign" button.

Result: The assigned interface is displayed in the "Assigned" field.

Activate the option "S7ONLINE access".

The assignment becomes effective by clicking on "OK".



3.3.6 Step 5: Commissioning Machine 1


• The settings in STEP 7 have been checked.

• The project has been generated in SIMATIC iMap.

• The PG/PC must be connected to the CPU 317-2 PN/DP with an Ethernet cable.

• The CPU 317-2 PN/DP must be connected to the DP slaves via PROFIBUS.

• All device are switched on.

Tip: Check the generation status. Open the project view to determine the generation status of the device. The following illustration shows an example of a generation status.

Figure 3-2 Example: Generation status in the project view

The generation status must be "Created". If it is not, generate the project again with the menu command Project > Generate > Control unit > Changes only.



How to download the project configuration data to the target systems

Task Procedure

1. In SIMATIC iMap:

Select the CPU 317-2 PN/DP the net view.

Download the data into the device using the command Download Selected Instances > All from the context menu.

2. When the CPU 317-2 PN/DP is in RUN, you will be asked if you wish to stop the device.

Click on "Yes" to confirm the question.

Result: The CPU 317-2 PN/DP is set to STOP and the data is downloaded to the device.

You are then asked if you wish to start the device again. Click on "Yes" to confirm the question.

You can now download the data to the DP slaves.

3. Select

• the device in the net view or

• the technological functions in the plant view

of the other two PROFInet components, "Processing" and "ET200M_Measuring".

Download the data into the devices using the command Download Selected Instances > All from the context menu.

For the CPU 314C-2 DP you will be asked the same questions described under Step 2, which you should answer with "Yes" in each case.

Result: The device are ready for operation.



Notes about downloading The data must be first downloaded to the DP master with proxy functionality (CPU 317-2 PN/DP) and then to the corresponding DP slaves.

The programs must be downloaded to the DP master and DP slaves each time changes are made to the PROFIBUS in the project, for example, each time PROFIBUS devices are added or removed.

The program download must first be performed with either:

• Download Selected Instances > All or

• Download Selected Instances > Program only

The interconnections can be subsequently downloaded.


• Download




3.3.7 Step 6: Online Monitoring of Machine 1


• The PG/PC must be connected to the PC station or one of the PROFInet devices via Ethernet.



• The data has been downloaded to the devices.

How to switch online view on and off

Task Procedure

1. Switching online view on/off To switch on the online view in SIMATIC iMap:

• Click on the "Online Monitoring" icon or

• Select Online > Monitor. You are asked if you wish to compare the online and offline program data of the devices. This comparison is optional. You can perform it immediately or at a later point in time.

If you answer with "Yes", the data is compared and the results are displayed in the information window.

Result: The online view of SIMATIC iMap is switched on and any diagnostic information is immediately displayed on the devices and technological functions in the diagnostics window.



Task Procedure 2. Displaying online values

In the plant view of the project select the input "Counter_In" of the "Processing" machine and the output "Counter_Out" of the "Coordinator" and then select the menu command Online > Plant view > Display online value. The current online value is then displayed at the connectors.

3. Click again on the "Online Monitoring" icon or select the

Online > Monitor option to switched off the online view.



Displaying diagnostics information Diagnostic information is displayed in graphic or text form in SIMATIC iMap if an error occurs.

The diagnostic information for the technological functions is available in the "Functions" tab of the diagnostics window.

Example: You need to download the interconnections for the ET200M. Press the "Download" button in the right section of the diagnostics window.



The diagnostic information for the devices is available in the "Devices" tab of the diagnostics window.

Example: The device is not available. In this case, you need to check the settings and the communication connections.

Figure 3-3


• Diagnostics concept in SIMATIC iMap

• Plant with SIMATIC devices

• Possible data types and value ranges



3.4 Machine 2

3.4.1 Machine 2, Scanning: IE/PB Link with PROFIBUS DP Slaves


IE/PB Link

ConveyorET 200X

ScanET 200S

PROFIBUS 2

Industrial Ethernet


Machine 2Scanning

Figure 3-4 Machine 2, Scanning

Machine 2 consists of the following devices:

• One IE/PB Link

A PROFInet device as DP master with proxy functionality for the following PROFIBUS devices:

• ET 200S with IM 151/CPU

as intelligent DP slave for controlling a scanning station "ET200S_Scan"

• ET 200X with BM147/CPU

as intelligent DP slave for controlling a conveyor belt "ET200X_Conveyor"



Required steps 1. Set up the hardware of the plant:

� IE/PB Link

� ET 200S with IM151/CPU

� ET 200X with BM147/CPU

2. Assigning Addresses

� Assign an IP address to the IE/PB Link the first time

� Assign the IM151/CPU and BM 147/CPU a PROFIBUS address the first time.








3.4.2 Step 1: Setting up the Hardware for Machine 2

3.4.2.1 ET 200S with IM151/CPU - Hardware Setup



1x Interface module IM151/7 CPU and terminal module, 1 unit

6ES7 151-7AA10-0AB0 / V2.1

2 x Terminal module TM-P15S23-A1, 1 unit 6ES7 193-4CC30-0AA0

2 x Terminal module TM-E15S24-A1, 5 units 6ES7 193-4CA20-0AA0

2 x Power module PM-E DC24 V, 1 unit 6ES7 138-4CA00-0AA0

1x 2DI DC24V; High Feature, 2 units 6ES7 131-4BB00-0AB0

1x 2DO DC24V; 0.5 A; High Feature, 2 units 6ES7 132-4BB00-0AB0

1x Bus connector 6ES7 972-0BA10-0XA0

How to set up the ET 200S

Task Procedure




4. Connect the PG/PC with the PG cable to the IM151/CPU.

5. Switch on the power supply of the IM151/CPU.



3.4.2.2 ET 200X with BM 147/CPU - Hardware Setup



1x Basic Module BM147/CPU 6ES7 147-1AA10-0XB0 / V2.1

1x Expansion module DI 4xDC24V 6ES7 141-1BD30-0XA0

1x Expansion module DO 4xDC24V/0.5A 6ES7 142-1BD30-0XA0

How to set up the ET 200X

Task Procedure




4. Connect the IE/PB Link to the BM147/CPU with the PROFIBUS cable.

5. Switch the IE/PB Link on if you have not already done so.



3.4.2.3 IE/PB Link - Hardware Setup

Required Hardware One network gateway IE/PB Link with the required accessories (see Device Manual).

How to set up the IE/PB LinkTask

Procedure



3. Connect the IE/PB Link to the Ethernet and PROFIBUS.

4. Switch the power supply on.



3.4.3 Step 2: Assigning the Devices with Addresses the First Time

3.4.3.1 Assigning an IP Address to the IE/PB Link the First Time

Requirements • The IP address of the IE/PB Link must be known.

• The connector to the Ethernet LAN must be established; no subnet gateway (router) should be inserted.

• The Ethernet connector of the PG/PC must be available from STEP 7; the PG/PC interface must be set as follows: S7ONLINE [STEP 7] > TCP/IP > <network module>. To set the PG/PC interface, select the commandExtras > Set PG/PC interface... in the SIMATIC Manager or the Windows start menu command Start > SIMATIC > SIMATIC NET > Settings > Set PG-PC interface .



How to assign an IP address to the IE/PB Link the first time

Task Procedure

1. Open the SIMATIC Manager.

2. Select the command PLC > Assign Ethernet Address.

3. Click on the "Browse..." button to search the network for accessible modules.

All accessible stations on the network are displayed.



Task Procedure 4. Select the CP with the right MAC address from list of the available components.

0.0.0.0 is displayed in the "IP Address" column the first time an address is assigned.

5. Enter the IP parameters as shown in the following diagram and assign them to the IE/PB Link.

6. Connect the DP slaves to the IE/PB Link with the PROFIBUS cable.



3.4.3.2 Assigning a PROFIBUS Device a PROFIBUS Address the First Time

The first time, you must download the PROFIBUS address from STEP 7 to the target device via MPI, if you have not already done so.

This chapter also applies for the following PROFIBUS devices (central modules as intelligent DP slaves):

• CPU 314C-2 DP

• IM 151/CPU

• BM 147/CPU

Note For initial commissioning (as-delivered state), each of these modules can be accessed via MPI address 2, HSA 31 and at 187.5 kBps.


• The PG/PC must be connected to the CPU with a PG cable.



How to assign a PROFIBUS address to the CPU acting as a DP slave the first time

Task Procedure


From the Windows taskbar, select Start > SIMATIC > STEP 7 > Set PG/ PC interface. Configure the PG/PC interface so that the S7ONLINE (STEP 7) access point is set to MPI:



3. Open the station hardware configuration and configure the appropriate CPU (CPU 314C-2 DP, IM 151/CPU or BM 147/CPU) as a DP slave. You will not need any I/O modules.

In the object properties for the DP interface, select "DP Slave" operating mode.

The "Commissioning / Test mode" option must not be active.



Task Procedure 4. Configure the CPU's PROFIBUS interface and set the required PROFIBUS address, e.g.:

5. On the Configuration" tab in the object properties, configure any exchange of data between

the intelligent DP slave (I slave) and a DP master:





Select the CPU from the "Select target module" dialog and click on "OK" to confirm.



Task Procedure 8. In the "Select Node Address" dialog enter the MPI address of the CPU or accept the displayed

address by pressing "OK".

Result: The system data including the PROFIBUS address are loaded into the CPU. The CPU

can now communicate via PROFIBUS.















3.4.4.2 Creating a New Project in SIMATIC iMap This description applies to both a complete plant or any subplant.


Task Procedure











3.4.4.3 Machine 2: Importing PROFInet Components

How to import PROFInet components into the project library

Task Procedure


Open the library window in SIMATIC iMap by selecting the menu command View > Library Window.

2. Click on the "Project Library" window and select Import components from the context menu.

3. Under �Search in�, select the path Program\Siemens\iMap\CBA_Tutorial\components.

4. Select the folder "et200s_scan--{...}�.

5. Select the file "ET200S_Scan.xml" and confirm your entry by pressing the "Open" button.

Result: The PROFInet "ET200S_Scan" component is entered into the project library.

6. Repeat Steps 2 to 5 for the PROFInet components "ET200X_Conveyor" ("et200x_conveyor--{...}" folder and the "ET200X_Conveyor.xml" file).

Result: The PROFInet "ET200X_Conveyor" component is entered into the project library.

7. Repeat Steps 2 to 5 for the preassembled PROFInet components of the IE/PB Link. They are located under imap\components\IE-PB-Link_PN_1,5MBaud-{} in the installation directory of SIMATIC iMap. Select the file "IE-PB-Link PN 1_5MBaud.xml".



Task Procedure 8. Result: The PROFInet "IE-PB-Link PN 1_5MBaud" component is entered into the project

library.



3.4.4.4 Inserting the PROFInet Components into the Project

How to insert instances of PROFInet components into the project

Task Procedure

1. Insert an instance of the IE/PB Link into the project:

Open the net view of the project. Select "IE-PB-Link 1_5MB" in the project library and drag the icon into the net view. An instance of the PROFInet component is inserted into the project.

The PROFInet device is automatically connected to the Ethernet in the net view and has a PROFIBUS connector as DP master with proxy functionality.

2. Select the PROFInet "ET200S_Scan" component in the project library and connect it to the PROFIBUS of the IE/PB Link using Drag and Drop.

3. Repeat Step 2 for the PROFInet "ET200X_Conveyor" component.



3.4.4.5 Assigning Addresses

How to assign addresses to devices.

Task Procedure

1. In the net view, open the properties of the IE/PB Link and enter the IP addresses and subnet mask together with PROFIBUS address of the device in the "Addresses" tab.

2. In the net view, open the properties of the PROFIBUS device "IM151_CPU" (ET 200S) and

enter the PROFIBUS address of the device, e.g. 5, in the "Addresses" tab.

3. Repeat Step 2 for "BM 147" and assign the device the PROFIBUS address, 18, for example. Machine 2 should then appear as follows in the net view:



Note The addresses must match those set on the target devices. The addresses of the IE/PB Link are first assigned with STEP 7 via Ethernet. The PROFIBUS addresses of the IM 151/CPU and BM 147/CPU are assigned for the first time from STEP 7 via MPI (see "Step 2: Assigning addresses to the devices for the first time").

3.4.4.6 Interconnecting Technological Functions and Generating the Project

How to interconnect technological functions and generate the project

Task Procedure

1. Open the plant view. The technological functions are arranged on top of one another at first:



Task Procedure 2. Arrange the technological functions and connect them as shown in the following illustration:


Task Procedure

1. Generate the project



If the project has not yet been saved, you are prompted to give the project a name. In the dialog "Save SIMATIC iMap project As", select a folder and enter a name, for example, "Machine 2".



Result: The plant is configured. It can now be put into operation.






3.4.5 Step 4: Checking the Settings for Downloading and Online Monitoring on the Engineering Station

3.4.5.1 Required Settings on the Engineering Station for Machine 2


• The PG/PC must be connected to the IE/PB Link with an Ethernet cable.





When several network cards are installed in the PG/PC or

If the PG/PC interface S7ONLINE (STEP 7) is not set to TCP/IP.







Task Procedure




Station.
















Task Procedure

























• The PG/PC must be connected to the IE/PB Link with an Ethernet cable.

• The IE/PB Link must be connected to the DP slaves with an Ethernet cable.




Tip: Check the generation status. To determine the generation status of the device, open the properties of the

• Device in the net view or

• Technological function in the plant view




How to download the project configuration data to the target system

Task Procedure

1. In SIMATIC iMap:

Select the IE/PB Link in the net view.

Download the data into the device using the command Download Selected Instances > All from the context menu.

2. When the IE/PB Link is in RUN, you will be asked if you wish to stop the device.


Result: The device is set to STOP and the data is downloaded to the device.


You can now download the data to the DP slaves.

3. Select



of the other two PROFInet components, "ET200S_Scan" and "ET200X_Conveyor".


For the each device you will be asked the same questions described under Step 2, which you should answer with "Yes" in each case.

Result: The devices are ready for operation and can be monitored online.



Notes about downloading The data must be first downloaded to the PROFInet device with proxy functionality (IE/PB Link) and then to the corresponding DP slaves.



• Online > Download Selected Instances > All or

• Online > Download Selected Instances > Program only



• Download



You can use SIMATIC iMap to

• Perform online monitoring and diagnostics of the devices of the plant

• Set and display online values

• Test the plant using the variable table


• The PG/PC must be connected to the IE/PB Link or one of the PROFInet devices via Ethernet.



• The data has been downloaded to the devices.

• The devices must be in the RUN operating state.




Task Procedure


Click on the "Online Monitoring" icon or

Select Online > Monitor. You are asked if you wish to compare the online and offline program data of the devices. This comparison is optional. You can perform it immediately or at a later point in time.





Task Procedure 2. Display online values

In the plant view of the project select the input "Counter_In" of the "ET200X_Conveyor" and the output "Counter_Out" of the "ET200S_Conveyor" and then select the menu command Online > Plant view > Display online value. The current online value is then displayed at the connectors.

3. Click again on the "Online Monitoring" icon or select the Online > Monitor option to switch off the online view..



Displaying diagnostics information Diagnostic information is displayed in graphic or text form in SIMATIC iMap if an error occurs.

The diagnostic information for the technological functions is available in the "Functions" tab of the diagnostics window.

Example: Interconnection download required Press the "Download" button in the right section of the diagnostics window.



The diagnostic information for the devices is available in the "Devices" tab of the diagnostics window.

Example: The device reports an error. In this case, press the "Diagnostics" button to start a diagnostic routine for the device.







3.5 Machine 3

3.5.1 Machine 3, Packaging: CPU 315 with CP 343-1 PN



Industrial Ethernet


Machine 3Packaging

Figure 3-5 Machine 3, Packaging

Machine 3 consists of one PROFInet component. In the following example, this PROFInet component is used to control a packaging station. The PROFInet component includes:

• PROFInet device

including one CPU 315-2 DP, one CP 343-1 PN and the appropriate I/O modules

• Technological function "Packaging"

consisting of the S7 program with the technological interface.

Required steps 1. Set up the hardware of the plant

2. Assign an IP address to the device the first time








3.5.2 Step 1: Setting up the Hardware of Machine 3

Required Hardware You will need the following S7-300 modules:


1x Central module CPU 315-2 DP 6ES7 315-2AF03-0AB0

1x Power supply module PS 307 5A 6ES7 307-1EA00-0AA0

1x Communication processor CP 343-1 PN 6GK7 343-1HX00-0XE0

1x I/O modules DI8/DO8xDC24V/0.5A 6ES7 323-1BH01-0AA0

How to setup the hardware

Task Procedure


2. Connect the CP 343-1 PN to the backplane bus using the bus connector.



5. Connect the Ethernet cable to the CP 343-1 PN.



3.5.3 Step 2: Assigning the CP 343-1 PN an IP Address the First Time

Requirements • The IP address of the CP 343-1 PN must be known.

• The connector to the Ethernet LAN must be established; no subnet gateway (router) should be inserted.

• The Ethernet connector of the PG/PC must be available from STEP 7; the PG/PC interface must be set as follows: S7ONLINE [STEP 7] > TCP/IP > <network module>. To set the PG/PC interface, select the commandExtras > Set PG/PC interface... in the SIMATIC Manager or the Windows start menu command Start > SIMATIC > SIMATIC NET > Settings > Set PG-PC interface.



How to assign an IP address to the CP 343-1 PN the first time

Task Procedure

1. Open the SIMATIC Manager.

2. Select the command PLC > Assign Ethernet Address.

3. Click on the "Browse..." button to search the network for accessible modules.

All accessible stations on the network are displayed.



Task Procedure 4. Select the CP with the right MAC address from list of the available components. 0.0.0.0 is

displayed in the "IP Address" column the first time an address is assigned.

5. Enter the IP parameters as shown in the following diagram and assign them to the CP 343-1 PN.














3.5.4.2 Creating a New Project in SIMATIC iMap

This description applies to both a complete plant or any subplant.


Task Procedure











3.5.4.3 Machine 3: Importing PROFInet Component into the Project Library

How to import the PROFInet component into the project library

Task Procedure


In SIMATIC iMap, click on the "Project Library" window and select Import components from the context menu.

2. Under �Search in�, select the path Program\Siemens\iMap\CBA_Tutorial\Components.

3. Select the "packaging--{...}" folder.



Task Procedure 4. Select the file "packaging.xml" and confirm your entry by pressing the "Open" button.

Result: The PROFInet Packaging" component is entered into the project library and can now be used in the project.



3.5.4.4 Machine 3: Inserting PROFInet Component into the Project and Assigning Addresses

How to insert an instance of the PROFInet component into the project

Task Procedure

1. Open the net view of the project. Select "Packaging" in project library and drag the icon into the net view. An instance of the PROFInet component is inserted into the project.

The PROFInet device is automatically connected to Ethernet in the net view.

The technological function is displayed in the plant view:

2. Optional - Repeat Step 1 for additional PROFInet components, e.g. ET200X_Conveyor.



How to assign the IP address to the device

Task Procedure

1. Mark the CPU 315-2 DP device in the net view, then select Properties... from the context menu.

2. Enter the IP address and the subnet mask in the "Properties" dialog of the PROFInet device.

Result: The assigned IP address is displayed for the device in the net view.

Note The IP address must match the address set on the target device. The IP address of the CP 343-1 PN is assigned with STEP 7 via Ethernet the first time (see "Step 2: Assigning the CP 343-1 PN an IP Address the First Time").



3.5.4.5 Machine 3: Interconnecting Technological Functions and Generating the Project

The interconnection is not necessary for Machine 3 since the project only contains one PROFInet component.


Task Procedure

1. Generate the project:



If the project has not yet been saved, you are prompted to give the project a name. In the dialog "Save SIMATIC iMap project As", select a folder and enter a name, for example, "Machine_3".



3. Result: Machine 3 is configured. It can now be put into operation.



3.5.5 Step 4: Checking the Required Settings on the Engineering Station for Machine 3

3.5.5.1 Checking the Required Settings on the Engineering Station for Machine 3


• The PG/PC must be connected to the CP 343-1 PN with an Ethernet cable.

Check your settings Check if the PG/PC interface is set to TCP/IP.





Task Procedure




Station.











• The PG/PC must be connected to the CP 343-1 PN with an Ethernet cable.

• The settings in the engineering station have been checked.



Tip: Check the generation status To determine the generation status of the device, open the properties of the

• Device in the net view or

• Technological function in the plant view

Figure 3-6 Generation status "Created"




How to download the project configuration data to the device

Task Procedure

1. In SIMATIC iMap select



and download the data into the device using the command Download Selected Instances > All from the context menu.

2. When the CP 343-1 PN is in RUN, you will be asked if you wish to stop the device.



You are then asked if you wish to start the device again.


Result: The device is ready for operation and can be monitored online.


• Download





You can use SIMATIC iMap to

• Perform online monitoring and diagnostics of the devices of the plant

• Set and display online values


• The PG/PC must be connected to the PROFInet device via Ethernet.



• The data has been downloaded to the device.

• The devices must be in the RUN operating state.




Task Procedure






2. Click again on the "Online Monitoring" icon or select the option Online > Monitor to switch of the online view.


• Diagnostic information in the online view





3.6 Plant Control

3.6.1 Plant Control with WinLC PN

The central "Plant Control" is a PC station with WinLC PN. There are two configuration variants based on the position of the WinLC PN.

Configuration variant 1 STEP 7 and SIMATIC iMap are on the local engineering station and WinLC PN is on a remote computer.

Industrial Ethernet

Plant ControlWinLC PN


Figure 3-7 Configuration variant 1, with remote WinLC PN

Configuration variant 2 STEP 7, SIMATIC iMap and WinLC PN are on a single computer, the local engineering station.

Industrial Ethernet



Figure 3-8 Configuration variant 2, with local WinLC PN



Basic procedure You need to perform the following steps:

• Setup the hardware of the PC station

• Configure plant in SIMATIC iMap.

• Check the settings in STEP 7

• Commission the plant

• Online monitoring of plant with SIMATIC iMap

3.6.2 Step 1: Plant Control - Hardware Setup

Required Hardware • PC with Windows 2000 as of SP4 or Windows XP as of SP1

• PROFIBUS connector, e.g. via CP 5611

How to set up the hardware for the WinLC PN

Task Procedure

1. Only Plants 3-1: Connect the PC to the local engineering station via Ethernet.

2. Connect the PC to the IM151/CPU with the PROFIBUS cable.



3.6.3 Step 2: Configuring the Plant Control in SIMATIC iMap

The basic procedure is similar to that described for Machine 1, Step 2.

Requirements You have created the "Plant Control" PROFInet component and it is present in the file system.

How to configure the plant control

Task Procedure

1. Create a new project in SIMATIC iMap or use an existing project, for example, Machine_1.

2. Import the PROFInet Plant Control" component from the file system into the project library. Click on the "Project Library" window and select Import components from the context menu.

The preassembled PROFInet component is available under \iMap\CBA_Tutorial\components.

3. Drag the "Plant Control" component from the library into the net view of the project.

4. Assign addresses to the WinLC PN. Open the properties of the WinLC PN in the net view. On the "Addresses" tab, enter the IP address and subnet mask of the PC station and the PROFIBUS address of the device (only for PROFInet devices with proxy functionality), as shown in the illustration below:

5. When the WinLC PN is located on the local engineering station:

In the "Name" field" of the "Instance" tab, enter the station name for the local PC station, e.g. "WinLC PN".

6. Optional: Interconnect the "Plant Control" technological function with additional functions in the plant view.

7. Generate the project with the menu command Project > Generate > Controller Unit > Changes only.

Result: The "Plant Control" subplant is now configured in SIMATIC iMap.



3.6.4 Step 3: Checking the Settings for Downloading and Online Monitoring

3.6.4.1 Checking the Required Settings on the Engineering Station

There are two different cases:

• Settings for configuration variant 1: STEP 7 and SIMATIC iMap are on the local engineering station and WinLC PN is on a remote computer.

• Settings for configuration variant 2: STEP 7, SIMATIC iMap and WinLC PN are on a single computer, the local engineering station.

Settings for configuration variant 1 Check the following settings:

• On the local engineering PG/PC (with STEP 7 and SIMATIC iMap):

� Set the PG/PC interface to TCP/IP (see Chapter "Set the PG/PC interface to TCP/IP")

� Assign PG/PC (only if the WinLC PN is configured as a PROFInet device with proxy functionality and PROFIBUS devices are connected, see the section entitled "Assign PG/PC" for machine 1 or 2)

• Settings on the PC with WinLC PN

� Set the PG/PC interface to PC internal

� Configuration console "Set PC station"

(See Chapter "Settings on the PC with WinLC PN ")

Settings for configuration variant 2 Check the following settings on the PC with the WinLC PN

• Set the PG/PC interface to PC internal

• Configuration console "Set PC station"

(See Chapter "Settings on the PC with WinLC PN ")





Task Procedure




Station.









3.6.4.3 Settings on the PC with WinLC PN

These settings apply to the PC with the WinLC PN in the configuration variants 1 and 2.


• The software package "WinLC PN V1.1 must be installed on the local PC.

Note When a WinLC PN is located on the local engineering station, the online connection between SIMATIC iMap and the plant devices is controlled with the station manager of the WinLC PN. The local PC station must therefore be configured for this.

How to configure the local PC station

Task Procedure

1. Open the component wizard using

• the icon on the taskbar or

• Start > Program > Autostart > Component wizard.

2. Ensure that

• the station name of the local engineering station where the WinLC PN is located is identical to the device name of the "Processing_A" component in the net view of SIMATIC iMap and

• the index of the IE_CP is the same as the CP "IE General" slot in the component project in STEP 7/HW Config.


Station.




Task Procedure 4. Under "Modules" in the "Structure" window, select the Ethernet module of the computer.

The "Configured mode" operating mode must be set under "General".

The index must be the same as the CP "IE General" slot in the component project in STEP 7/HW Config.

5. Optional, for PROFInet devices with proxy functionality only: Select the PROFIBUS module of

the computer, if present.




Task Procedure 6. Select "Access Points" and check the following settings:

• Optional: The local PROFIBUS module must be set as the access point for the "CP_L2_1" application.

• "PC internal (local)� must be set as the access point for the "S7ONLINE (STEP 7)" application.


Tip You can also set or check the access points using Start > Settings > Control Panel > Set PG/PC interface.



3.6.5 Step 4: Commissioning the Plant Control




• The WinLC PN is started.

• Configuration variant 1 only: The local engineering station is connected to the remote PC (PC station with WinLC PN) via Ethernet.

• Optional: The PC station with WinLC PN may be connected to any DP slaves via PROFIBUS.

How to download the project configuration data to the WinLC PN

Task Procedure

1. In the net view of SIMATIC iMap, mark the WinLC PN and select Download Selected Instances > All in the context menu.

2. When the WinLC PN is in RUN, you will be asked if you wish to stop the device. Click on "Yes" to confirm the question.



3. When PROFIBUS devices are connected to the PROFIBUS of the WinLC PN, perform a download to the target devices. Mark the PROFIBUS devices and select the command Download Selected Instances > All from the context menu.

(See also "Commissioning Machine 1, Step 5")

Result: The WinLC PN is ready for operation and can be monitored online.



3.6.6 Step 5: Online Monitoring of the Plant Control

Carry out the task described for Machine 3, Step 6.

3.7 Complete Plant

3.7.1 Setup of the Complete Plant

The complete plant consists of Machines 1 to 3 and a central plant control, a PC station with WinLC PN (see "Description of the Complete Plant").

Machine 1Processing

Machine 2Scanning

Machine 3Packaging

ScanET 200S




Measuring ET 200M

ConveyorET 200X

IE/PB Link


Industrial Ethernet

PROFIBUS 1 PROFIBUS 2


Figure 3-9 Complete plant



3.7.2 Step 1: Complete Plant - Hardware Setup

You can configure Machines 1 to 3 together with the WinLC PN plant control to form a combined complete plant.

How to set up the hardware for the complete plant

Task Procedure

1. Setup the devices as described for Machines 1 to 3.

2. Install WinLC PN on the remote or local PC and start it.

3. Connect the CPU 317-2 PN/DP, the CP 343-1 PN, the IE/PB Link and the PC station of the WinLC PN via Ethernet.

4. Connect the engineering PC (with SIMATIC iMap) to the above devices via Ethernet.

3.7.3 Step 2: Configuring the Complete Plant

How to Configure the Complete Plant

Task Procedure

1. Start SIMATIC iMap and ensure that a library is open containing all PROFInet components of three plants. You have the following possibilities:

• Open a new project with Project > New and open the global library �tutorial_lib� with Library > Open or

• Open an existing project, e.g. "Machine_1" and import the missing PROFInet components into the project library with the command Library > Import components.

The global library "Tutorial_Lib" is available in the download directory of the tutorial.

2. Save the project with the command Project > Save as with the name "Tutorial_Plant", for example.

3. Drag the PROFInet components from the library into the net view of the project in the following order:

• Plant_Control (WinLC PN)

• Coordinator (CPU 317-2 PN/DP)

• Processing to the PROFIBUS of the CPU 317-2 PN/DP

• ET200M_Measuring to the PROFIBUS of the CPU 317-2 PN/DP

• IE-PB-Link 1_5MB

• ET200S_Scan to the PROFIBUS of the IE/PB Link

• ET200X_Conveyor to the PROFIBUS of the IE/PB Link

• Packaging



Task Procedure 4. Assign the devices the IP or PROFIBUS addresses, as described for Machines 1 to 3 and the

Plant Control.

The project should then appear as follows in the net view:



Task Procedure 5. In the plant view, arrange and connect the technological functions as shown in the following

illustration:

The interconnection lines on the plant are converted into communication links so that the data can be transferred via Industrial Ethernet and PROFIBUS.. The value of the Counter_Out output is sent to the Counter_In input, etc.

6. Generate the project with the command Project > Generate > Controller Unit > Changes only.

Result: The complete plant is now configured in SIMATIC iMap.

The generation status of the instances are displayed in the project view.






3.7.4 Step 3: Checking the Required Settings for Downloading and Online Monitoring on the Engineering Station

3.7.4.1 Checking the required settings in the engineering station for the overall plant


• The PG/PC must be connected to one of the PROFInet devices, e.g. the CPU 317-2 PN/DP, via Ethernet.





- If several network cards are installed in the PG/PC or

- If the PG/PC interface S7ONLINE (STEP 7) is not set to TCP/IP.







Task Procedure




Station.
















Task Procedure























3.7.5 Step 4: Commissioning the Complete Plant

How to download the project configuration data to the target systems

Task Procedure

1. In the net view of SIMATIC iMap, mark the PROFInet devices with proxy functionality: WinLC PN, CPU 317 2 PN/DP and IE/PB Link.


When one of the target devices is in RUN, you will be asked if you wish to stop the device. Click on "Yes" to confirm the question.

Result: The target device is set to STOP and the data is downloaded to the target device.


Then you can download the data to the remaining target devices of the plant

2. Select



the remaining PROFInet components:

• Packaging/CPU 315-2 DP with CP 343-1 PN

• Processing/CPU 314C-2 DP

• ET200S_Scan/IM151_CPU

• ET200X_Conveyor/BM147_CPU

• ET200_Measuring/IM 153-1


For the CPU 314C-2 DP, IM 151/CPU, BM 147/CPU and CP 343-1 PN you will receive the same prompt as in Step 1, which you should always answer with "Yes".

Result: The devices are ready for operation and can be monitored online.



Notes about downloading First, the data must be loaded to the local WinLC PN, then to the DP master with proxy functionality (e.g. WinLC PN, CPU 317-2 PN/DP and IE/PB Link) and then to the corresponding DP slaves.



• Online > Download Selected Instances > All or

• Online > Download Selected Instances > Program only




3.7.6 Step 5: Online Monitoring the Complete Plant


Task Procedure








How to create a variable table

Task Procedure

1. Open the "Variable table" tab in the diagnostics window of SIMATIC iMap.

2. Select the "Coordinator" function in the plant view and drag it into the variable table.

Result: The connectors appear in the lines of the variable table.

3. You can alternatively mark the individual connectors or all the technological functions and drag them into the variable table.

4. Mark one or more items in the variable table and select Monitor in the context menu.

Result: The marked items are highlighted with the "Online Monitoring" icon and the current online values are displayed in the "Online value" column.




• Perform online monitoring and diagnostics of variables



3.7.7 Analyzing with OPC

OPC: OLE for Process Control In SIMATIC iMap, you can create an OPC symbol file for the project. This file contains information about the current process data.

Anyone in the office can use an OPC client program to access the data for PROFInet devices at the control and production levels.

Figure 3-10 Using OPC

Requirements • An OPC client program must be installed, e.g.OPC Scout from SIMATIC Net.

• The SIMATIC iMap project is open and has been generated without error.



How to analyze process data

Table 3-1 Creating and editing the OPC symbol file

Step Description

1. In SIMATIC iMap, select Options > Create OPC Symbol File.

2. Select a folder as the storage Iocation in the "Save OPC symbol file As" dialog field.

The OPC symbol file <project name> will be saved in this folder.

You can then close SIMATIC iMap.

3. Select the start menu command Start > SIMATIC > SIMATIC NET > Settings > Set PC Station.

The configuration console opens. This is used to make your new OPC symbol file known to a SIMATIC NET OPC server.

In the "Structure" window, open the "Applications, Symbols" folder.

4. Activate the "Use symbol file" option and enter the path of the symbol file <project name>.sti under "File name" (see Step 2).

Click on the "Browse" button to search for the file.



Step Description 5. Click on the "Extended symbols" button (see picture in step 2) and select the module for the

TCP/IP protocol on your PG/PC from the "PROFInet" box.

You need this setting to be able to access non-connectable connectors (see "Properties of the PROFInet Interface")

6. Open the OPC protocol selection dialog and mark the PROFInet and S7 protocols.

Click on the "Accept" button to confirm your settings.



Step Description 7. Use the command Start > SIMATIC > SIMATIC NET > Industrial Ethernet > SOFTNET

Industrial Ethernet > OPC Scout to start OPC Scout from the task bar.

OPC Scout opens. Here you can create a new group for your project data. Double-click to open this group. The OPC navigator opens. Select the project variables that you wish to display by selecting the function in the "Nodes" window. Then use the arrow button to transfer the desired item name to the right-hand window.

Example:

8. Click on the "OK" button to confirm your entry.

A table with the selected OPC variables and their status information appears in OPC Scout.

Example:



Tip: Access with visualization software Save your selected visualization data to an .OPP file. You can then open this file directly using OPC Scout. When visualization is working with the "OPC Scout" diagnostic tool, you can use any OPC-compatible visualization software (e.g. ProTool/Pro, WinCC, etc.) to access the OPC server running on the PC.




Appendix 44.1 Literature and Links

Requirement • The SIMATIC Manual Collection, containing the latest manuals or

• An Internet connection Here you will find constantly updated information in the form of FAQs and manuals and software for downloading.

Manuals Links to manuals containing further information about the devices and on working with SIMATIC iMap are given below.

Title Link or download address

SIMATIC iMap Manuals SIMATIC iMap Manuals

http://www4.ad.siemens.de/view/cs/en/11066277

Device manual S7-CPs / Part B2 Description CP 343-1 PN

Edition: 02/2003

Description CP 343-1 PN


SIMATIC NET IE/PB Link Gateway

Edition: 11/2002

Description IE/PB Link


SIMATIC Component based Automation - WinLC PN Addendum to WinAC Basis V3.0

Description WinLC PN


SIMATIC Distributed I/O Device ET 200S Edition: 12/2001

Order number: 6ES7151-1AA00-8AA0

Distributed I/O Device ET 200S


SIMATIC ET 200S Interface Module IM 151-7 CPU

as of version: 09/2002

Order number: 6ES7151-1AA00-8AA0

SIMATIC ET 200S Interface Module IM 151-7 CPU


SIMATIC Distributed I/O Device ET 200X as of version : 05/2001 Order number : 6ES7198-8FA01-8AA0

Distributed I/O Device ET 200X


Basic Module BM147/CPU

as of version: 07/1999

Order number: 6ES7 198-8FA01-8AA0

Basic Module BM147/CPU










Appendix


Title Link or download address Distributed I/O Device ET 200M Revision: 07/00

Order number: 6ES7 153-1AA00-8AA0

Distributed I/O Device ET 200M http://www4.ad.siemens.de/view/cs/en/1142798

SIMATIC Manual Collection as of Edition: 11/2003

Order number: 6ES7998-8XC01-8YE2

SIMATIC Manual Collection

http://www4.ad.siemens.de/WW/llisapi.dll?func=cslib.csinfo&lang=en&objId=12283375&lang=en

Information about Component based Automation

Component based Automation

http://www4.ad.siemens.de/WW/llisapi.dll?func=ll&objaction=csbrowsesitemap&objid=10805344&nodeid0=10805344&lang=en&siteid=cseus&aktprim=0

4.2 Tips for Operation

The following software is required to commission a plant with PROFInet and PROFIBUS devices: Windows 2000 or XP, SIMATIC STEP 7 and SIMATIC iMap. The following user tasks are often used in these programs:

Windows 2000/XP In Windows 2000/XP, commands are called from the Windows taskbar.

Examples:

• Select Start > Simatic > SIMATIC NET > ...

• Start SIMATIC iMap by double-clicking on the "iMap" icon.

SIMATIC Manager / SIMATIC iMap Menu commands can be selected from the Menu bar, from a context menu (right mouse button) or by clicking on an icon in the icon bar. Objects or windows must be selected for menu commands.

Examples:

• Select the menu command Library > New....

• Select Create PROFInet Component from the context menu.

• Click on the "Online Monitoring" icon.


http://www4.ad.siemens.de/WW/llisapi.dll?func=cslib.csinfo&lang=en&objId=12283375&lang=en

http://www4.ad.siemens.de/WW/llisapi.dll?func=ll&objaction=csbrowsesitemap&objid=10805344&nodeid0=10805344&lang=en&siteid=cseus&aktprim=0

Component based Automation, Commissioning Systems A5E00248818-01 Index-1

Index

A Analyzing process data ...................... 3-120 Assign the PG/PC ................................ 3-29 Assigning a PROFIBUS Address the

First Time ........................................ 3-12 Assigning Addresses the First Time

CPU 317-2 PN/DP............................. 3-8 Assigning an IP Address the First Time

CP 343-1 PN ................................... 3-77 IE/PB Link........................................ 3-45

B Basic Procedure

Commissioning the System............... 3-2

C Check generation status....................... 3-90 Commissioning

Complete Plant.............................. 3-115 Machine 1........................................ 3-33 Machine 2........................................ 3-68 Machine 3........................................ 3-90 Plant Control.................................. 3-103

Configuring with SIMATIC iMap Complete Plant.............................. 3-105 Machine 1........................................ 3-17 Machine 2........................................ 3-53 Machine 3........................................ 3-80

CPU 314C-2 DP Hardware setup ................................. 3-7

CPU 315-2DP with CP 343-1 PN Download ........................................ 3-91

CPU 317-2 PN/DP Hardware setup ................................. 3-5

Create OPC Symbol File .................... 3-120 Creating PROFInet components

CPU 314C-2 DP.............................. 2-28 CPU 315-2DP.................................. 2-12 CPU 317-2PN/DP.............................. 2-3 ET 200M with IM 153-1 ................... 2-52 ET 200S with IM 151/CPU .............. 2-36 ET 200X with BM147/CPU.............. 2-44 WinLC PN........................................ 2-20

D Download ................................................4-1

E ET 200M

Hardware setup .................................3-6 ET 200S with IM151/CPU

Hardware setup ...............................3-42 ET 200X with BM 147/CPU

Hardware setup ...............................3-43

F FAQs.......................................................4-1

I IE/PB Link

Hardware Setup...............................3-44 Information ..............................................4-1 Interface DB

CPU~314C-2DP ..............................2-30 Internet....................................................4-1

M Manual Collection ...................................4-1

O Online Monitoring

Complete Plant ..............................3-117 Machine 1 ........................................3-36 Machine 2 ........................................3-70 Machine 3 ........................................3-92

OPC OLE for Process Control................3-119

Index

Component based Automation, Commissioning Systems Index-2 A5E00248818-01

P Plant ControlHardware Setup............... 3-95

S Set PG/PC Interface

TCP/IP .............................................3-27 SIMATIC Manual Collection....................4-1

Documents

SIMATIC Component based Automation Commissionig …