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Silent Piler ECO400S Environmentally Conscious Operation

Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

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Page 1: Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

Silent Piler ECO400S

Cable Hanger

Environmentally Conscious Operation

Page 2: Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground condi-tions, which are the most common condition in the world, as "Standard" ground condition from "Special" condition. ECO 400S is specialised in installing sheet piles in highly demanded ground conditions and moderately easy hard ground which is difficult for the Water Jetting Press-in Method.

New Standard of Silent Piling Technologies Exponentially expanding the standard range, the Press-in Method will lead the new progressive era.

ChangeChange the old standard the old standard of the Press-in Method of the Press-in MethodChange the old standard of the Press-in MethodIntroduction of New Crush Piler in Silent Piler ECO Series

Super Crush ModeSuper Crush Mode

Water Jetting ModeWater Jetting Mode

Standard ModeStandard Mode

Super Crush Mode

Water Jetting Mode

Standard Mode

Page 3: Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

Locking Chuck Rotation

Locking Leader Mast Rotation

Reaction of Auger Rotation

Press-in Force

Reactive Force ofAuger Rotation

Auger RotationForce

Augering(Coring)

Reduce

Reduce

Toe ResistanceToe Resistance

Reactive LiftingForce

Reaction

Reaction Base

Extraction ResistanceExtraction ResistanceForce of ReactionPilesForce of ReactionPilesExtraction Resistance

Force of ReactionPiles

New Standard of Silent Piling Technologies

Change the Old Standard by Adaptation to Hard Ground Integrated Functions for High Quality PerformanceLocking Function for HigherPiling Quality

The Best Press-in Mode is Available for Different Piling Conditions

During augering work, Chuck is fixed by the chuck rotation locking function and Leader Mast is fixed by the leader mast rotation locking function as well. These locking systems can generate more efficient load transfer from auger motor to auger bits. It greatly improves sheet piling quality.

Flexible Speed Setting Function for Different Ground ConditionsThe speeds of Chuck Up & Down and Auger Rotation can be adjusted flexibly in accodance with hardness and characteristics of soil condition. It increases augering efficiency and minimises volume of soil discharge.

Lightweighted & Compact Machine for Easy HandlingsThe weight of ECO400S is much lighter than conventional piling rigs. Environmental burden can be greatly reduced in transporta-tion. Moreover, the compactness has brought safe and smooth works for erection work and self-moving operation.

All operations of Pile Auger, Piler Jet and IT System are controlled by a single radio controller. Operator can check real time information such as press-in force and auger torque force from Multi-Function Monitor.

All driving modes, Standard Mode, Water Jetting Mode and Super Crush Mode, are integrated into ECO400S. The best driving mode is available in accodance with ground conditions and site restrictions.

Augering & Simultaneous Press-in

Super Crush Mode

Simultaneous Press-in with Coring

Completion of Press-in & Extraction of Pile Auger

Water Jetting Mode Standard Mode

Pre-augering Press-inCoring Area

Coring Area

3 41 2

1 2

Pre-augering (Auger Head for Pre-augering)

Pre-

auge

r Gui

dePr

e-au

ger G

uide

Extraction of Pile Auger Simultaneous Press-in with Coring (Auger Head for Press-in)

Completion of Press-in & Extraction of Pile Auger

Radio Controller & Multi-Function Monitor

Adaptation of vastly-experienced "Hard Ground Press-in Method"The "Coring Theory", a GIKEN's original theory, makes the Hard Ground Press-in Method enable to install sheet piles into difficult ground conditions such as sandy gravel and boulder layers without losing advantages of the Press-in Method. Previous models of Crush Piler have approved the superiorities of the Hard Ground Press-in Method in the market. The Pile Auger loosens the minimum area of ground as a driving assistance of the Press-in. It minimises discharging volume of soil and disturbance to the soil strata. Hence, high bearing capacity is available from sheet piles which are installed by the Hard Ground Press-in Method. The Hard Ground Press-in Method can install sheet piles even under restricted site conditions such as at slopes and on the water where conventional piling techniques would be ineffective. By adapting the GRB System, temporary work platforms are no longer necessary. It dramatically reduces environmental burden.

Casing

Auger Motor

Auger Screw

Auger Head

Area of Pre-augering

Crushing boulders by Wedge Effect

Slide CoverChuck Frame

Chuck Chuck Rotation Locking Mechanism

Page 4: Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

Locking Chuck Rotation

Locking Leader Mast Rotation

Reaction of Auger Rotation

Press-in Force

Reactive Force ofAuger Rotation

Auger RotationForce

Augering(Coring)

Reduce

Reduce

Toe ResistanceToe Resistance

Reactive LiftingForce

Reaction

Reaction Base

Extraction ResistanceExtraction ResistanceForce of ReactionPilesForce of ReactionPilesExtraction Resistance

Force of ReactionPiles

New Standard of Silent Piling Technologies

Change the Old Standard by Adaptation to Hard Ground Integrated Functions for High Quality PerformanceLocking Function for HigherPiling Quality

The Best Press-in Mode is Available for Different Piling Conditions

During augering work, Chuck is fixed by the chuck rotation locking function and Leader Mast is fixed by the leader mast rotation locking function as well. These locking systems can generate more efficient load transfer from auger motor to auger bits. It greatly improves sheet piling quality.

Flexible Speed Setting Function for Different Ground ConditionsThe speeds of Chuck Up & Down and Auger Rotation can be adjusted flexibly in accodance with hardness and characteristics of soil condition. It increases augering efficiency and minimises volume of soil discharge.

Lightweighted & Compact Machine for Easy HandlingsThe weight of ECO400S is much lighter than conventional piling rigs. Environmental burden can be greatly reduced in transporta-tion. Moreover, the compactness has brought safe and smooth works for erection work and self-moving operation.

All operations of Pile Auger, Piler Jet and IT System are controlled by a single radio controller. Operator can check real time information such as press-in force and auger torque force from Multi-Function Monitor.

All driving modes, Standard Mode, Water Jetting Mode and Super Crush Mode, are integrated into ECO400S. The best driving mode is available in accodance with ground conditions and site restrictions.

Augering & Simultaneous Press-in

Super Crush Mode

Simultaneous Press-in with Coring

Completion of Press-in & Extraction of Pile Auger

Water Jetting Mode Standard Mode

Pre-augering Press-inCoring Area

Coring Area

3 41 2

1 2

Pre-augering (Auger Head for Pre-augering)

Pre-

auge

r Gui

dePr

e-au

ger G

uide

Extraction of Pile Auger Simultaneous Press-in with Coring (Auger Head for Press-in)

Completion of Press-in & Extraction of Pile Auger

Radio Controller & Multi-Function Monitor

Adaptation of vastly-experienced "Hard Ground Press-in Method"The "Coring Theory", a GIKEN's original theory, makes the Hard Ground Press-in Method enable to install sheet piles into difficult ground conditions such as sandy gravel and boulder layers without losing advantages of the Press-in Method. Previous models of Crush Piler have approved the superiorities of the Hard Ground Press-in Method in the market. The Pile Auger loosens the minimum area of ground as a driving assistance of the Press-in. It minimises discharging volume of soil and disturbance to the soil strata. Hence, high bearing capacity is available from sheet piles which are installed by the Hard Ground Press-in Method. The Hard Ground Press-in Method can install sheet piles even under restricted site conditions such as at slopes and on the water where conventional piling techniques would be ineffective. By adapting the GRB System, temporary work platforms are no longer necessary. It dramatically reduces environmental burden.

Casing

Auger Motor

Auger Screw

Auger Head

Area of Pre-augering

Crushing boulders by Wedge Effect

Slide CoverChuck Frame

Chuck Chuck Rotation Locking Mechanism

Page 5: Silent Piler ECO400S - GIKEN · Silent Piler ECO 400S has been developed with the design concept of ECO Series. By the introduction of ECO400S, GIKEN enables to define past hard ground

New Standard of Silent Piling Technologies

Roller Holder

Pile Roller

Major Accessories (Full Set Accessories)

Optional Accessories

Auger Head Replacing Attachment Auger Head (Detachable Bit Type) Chuck Stage

Pile Roller

Chucking Attachment for Standard Mode

Pile LaserHose Roller

Washing ApparatusCasing Scraper

Piler Stage

* Details of majyor accessories depend on purchase mode

Wireless Controller

Wireless Pitching Shackle

450 3 Wings

450 2 Wings 330 2 Wings

540 2 Wings

Piler Jet Reel Press-in Monitoring System

* Laptop Computer is not included

PMSsoftware

Wireless IT Device

Hose Roller

Cable HangerCable HangerCable Hanger

CasingScraper

Casing

GIKEN's Original Accessories for Better Work Efficiency

Auger Head (Detachable Bit Type)

540 3 Wings

(*Japan only)

International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]

© 2010 GIKEN LTD. All Rights Reserved.

GIKEN LTD.

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Ver 1.9EN08 / 08 Sep 2014

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