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SIGNAL CONDITIONINGUNIT (SCU)UL-LISTED
(115 VAC ONLY)
BOOK NO. IM 40.100CB UA ISSUE A
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED)
EQUIPMENT SERIAL NO. _________________
DATE OF START-UP _____________________
START-UP BY ___________________________
Prompt service available from nationwide authorized service contractors.
ORDERING INFORMATION
In order for us to fill your order immediately and correctly, please order material by description and part number, as shown in thisbook. Also, please specify the serial number of the equipment on which the parts will be installed.
WARRANTY
Seller warrants for a period of one year after shipment that the equipment or material of its manufacture is free from defects inworkmanship and materials. Corrosion or other decomposition by chemical action is specifically excluded as a defect coveredhereunder, except this exclusion shall not apply to chlorination equipment. Seller does not warrant (a) damage caused by use ofthe items for purposes other than those for which they were designed, (b) damage caused by unauthorized attachments ormodifications, (c) products subject to any abuse, misuse, negligence or accident, (d) products where parts not made, supplied,or approved by Seller are used and in the sole judgement of the Seller such use affects the products’ performance, stability orreliability, and (e) products that have been altered or repaired in a manner in which, in the sole judgement of Seller, affects theproducts’ performance, stability or reliability. SELLER MAKES NO OTHER WARRANTY OF ANY KIND, AND THE FOREGO-ING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OFMERCHANTABILITY OR OF FITNESS OF THE MATERIAL OR EQUIPMENT FOR ANY PARTICULAR PURPOSE EVENIF THAT PURPOSE IS KNOWN TO SELLER. If Buyer discovers a defect in material or workmanship, it must promptly notifySeller in writing; Seller reserves the right to require the return of such defective parts to Seller, transportation charges prepaid, toverify such defect before this warranty is applicable. In no event shall such notification be received by Seller later than 13 monthsafter the date of shipment. No action for breach of warranty shall be brought more than 15 months after the date of shipment ofthe equipment or material.
LIMITATION OF BUYER’S REMEDIES. The EXCLUSIVE REMEDY for any breach of warranty is the replacement f.o.b.shipping point of the defective part or parts of the material or equipment. Any equipment or material repaired or replaced underwarranty shall carry the balance of the original warranty period, or a minimum of three months. Seller shall not be liable for anyliquidated, special, incidental or consequential damages, including without limitation, loss of profits, loss of savings or revenue,loss of use of the material or equipment or any associated material or equipment, the cost of substitute material or equipment,claims of third parties, damage to property, or goodwill, whether based upon breach of warranty, breach of contract, negligence,strict tort, or any other legal theory; provided, however, that such limitation shall not apply to claims for personal injury.
Statements and instructions set forth herein are based upon the best information and practices known to U.S. Filter/Wallace &Tiernan, Inc., but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity thiscompany cannot guarantee that actions in accordance with such statements and instructions will result in the complete elimina-tion of hazards and it assumes no liability for accidents that may occur.
1.010-42D
WALLACE & TIERNAN PRODUCTS1901 West Garden Road, Vineland, NJ 08360
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED)
!
INTRODUCTION
This instruction book provides installation, calibration, operation, service,and parts information for the UL-Listed version of the U.S. Filter/Wallace& Tiernan (USF/W&T) Signal Conditioning Unit (SCU). The SCU pro-vides a conditioned output, or controls an electric actuator in direct pro-portion to an input signal.
WARNING: TO AVOID POSSIBLE SEVERE PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT, THIS EQUIPMENTSHOULD BE INSTALLED, OPERATED, AND SERVICED ONLYBY TRAINED, QUALIFIED PERSONNEL WHO ARE THOR-OUGHLY FAMILIAR WITH THE ENTIRE CONTENTS OF THISINSTRUCTION BOOK.
NOTE: When ordering material, always specify model and serialnumber of apparatus.
Table Of Contents
Very Important Safety Precautions ....................................... SP-1,-2Regional Offices .................................................................... 1.010-1Technical Data ...................................................................... Section 1Installation............................................................................. Section 2Operation .............................................................................. Section 3Service .................................................................................. Section 4Illustrations ........................................................................... Section 5Spare Parts List ..................................................................... Section 6
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED)
VERY IMPORTANT SAFETY PRECAUTIONS
This and the following pages titled “very important safety precautions” provide, in brief, information ofurgent importance relative to safety, installation, operation, and maintenance of this equipment.
WARNING
TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVETHE FOLLOWING:
THIS EQUIPMENT SHOULD BE INSTALLED, OPERATED, AND SERVICED ONLY BYTRAINED, QUALIFIED PERSONNEL WHO ARE THOROUGHLY FAMILIAR WITH THE EN-TIRE CONTENTS OF THIS INSTRUCTION BOOK.
TROUBLESHOOTING OF THE CONTROLLER, SIGNALS, AND SOURCE POWER IS PER-FORMED WITH A METER. ONLY PERSONNEL WHO ARE THOROUGHLY FAMILIAR WITHTHE ENTIRE CONTENTS OF THIS INSTRUCTION BOOK, ARE TRAINED WITH THIS EQUIP-MENT, AND WHO HAVE A COMBINED KNOWLEDGE OF PROPER SAFETY PRECAUTIONSAND USF/W&T EQUIPMENT SHOULD PERFORM ANY TESTING AND/OR TROUBLESHOOT-ING.
KEEP COVER SECURELY TIGHTENED WHEN EQUIPMENT IS IN OPERATION. THIS EN-CLOSURE IS NEMA 4X RATED. GASKET SEAL MUST BE MADE IN ORDER TO PROTECTTHE INTERNAL COMPONENTS FROM MOISTURE AND FUMES.
TO AVOID ELECTRICAL SHOCK, TURN POWER OFF AND DISCONNECT SOURCE POWERBEFORE SERVICING.
BE SURE TO USE THE PROPER FUSING FOR THE LINE VOLTAGE THAT WILL BE SUP-PLIED TO THE CONTROLLER.
ALL WIRING MUST CONFORM TO LOCAL AND NATIONAL ELECTRICAL CODE (NEC) STAN-DARDS.
BE SURE TO PROPERLY CONNECT THE EARTH GROUND CABLE.
NEVER TRY TO MAKE A CONNECTION WITH THE POWER ON. TESTING OF THE POWERSUPPLY VOLTAGES REQUIRES ACCESS TO THE POWER SUPPLY BOARD WHILE THEPOWER IS ON. TURN THE POWER OFF TO THE CONTROLLER, MAKE THE NECESSARYCONNECTIONS, THEN RESTORE POWER.
TO ENSURE PROPER AND SAFE OPERATION OF THIS EQUIPMENT, USE ONLY USF/W&TLISTED PARTS, EXCEPT FOR CERTAIN COMMERCIALLY AVAILABLE PARTS AS IDENTI-FIED BY COMPLETE DESCRIPTION ON PARTS LIST. THE USE OF UNLISTED PARTS CANRESULT IN EQUIPMENT MALFUNCTIONS CAUSING POSSIBLE SEVERE PERSONAL INJURY.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED)
VERY IMPORTANT SAFETY PRECAUTIONS (CONT’D)
DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION.INFORMATION PROVIDED IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAIN-TENANCE.
ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLEFROM:
USFILTER'S WALLACE & TIERNAN PRODUCTS1901 WEST GARDEN ROADVINELAND, NEW JERSEY 08360PHONE: (856) 507-9000FAX: (856) 507-4125
NOTE
Minor part number changes may be incorporated into USF/W&T products from time to time that arenot immediately reflected in the instruction book. If such a change has apparently been made in yourequipment and does not appear to be reflected in your instruction book, contact your local USF/W&Tsales office for information.
Please include the equipment serial number in all correspondence. It is essential for effective communi-cation and proper equipment identification.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED)
REGIONAL OFFICES
INSTALLATION, OPERATION, MAINTENANCE, AND SERVICE INFORMATION
Direct any questions concerning this equipment that are not answered in the instruction book to theReseller from whom the equipment was purchased. If the equipment was purchased directly from USFilter'sWallace & Tiernan Products (USF/W&T), contact the office indicated below.
UNITED STATES
1901 West Garden RoadVineland, NJ 08360TEL: (856) 507-9000FAX: (856) 507-4125
CANADA
If the equipment was purchased directly from USF/W&T Canada, contact the nearest office indicatedbelow.
ONTARIO QUEBEC
250 Royal Crest Court 243 Blvd. BrienMarkham, Ontario Bureau 210L3R3S1 Repentigny, Quebec(905) 944-2800 (514) 582-4266
MEXICO
If the equipment was purchased directly from USF/W&T de Mexico, contact the office indicated below.
Via Jose Lopez Portillo 321Col. Sta. Maria CuautepecTultitlan, Edo. de Mexico54900 MexicoTEL: 525 879 0260FAX: 525 875 2171
1.010-1D
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
1
SECTION 1 - TECHNICAL DATA
:stnemeriuqeRrewoP pma5.0-ledoMcaV511%01±:egnaRegatloVzH06/05:ycneuqerF
511-gnitaResuF:ledoMcaV
V052pma1.:esufBCP:1FcaV052pma4.:esufrotautcA/yaleR:2F
:erusolcnE emalf49LU,ylnoesuroodnI,X4AMENtnadrater
:detsiLLUC&LU )ylnoledomcaV511(965781E:rebmuNeliF
yaleRrotautcA:sgnitaRtcatnoC
caV511@xamspma4.
:tupnIlangiSAm02-4 ecnadepmismho74detalosI
:tuptuOAm02-4 ecnatsiserpoolmumixamsmho006detalosI
:ytivitisneS lluffotnecrep0.5ot1.0morfelbatsujdA.elacs
:rotcaFegasoD %004ot%01
:rotcaFwolF %004ot%01
detnuoMetomeR:rotautcA
mumixam.tf005riapdetsiwt,muminimgwa02esu
:etuniMrePsesluP egnarelacs-lluf,etunimrepseslup002-03
:egnaRerutarepmeT
:noitarepO )C°05ot0(F°221ot23
:egarotS )C°07ot02-(F°851ot4-
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
2
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
3
SECTION 2 - INSTALLATION
List Of Contents
PARA./DWG. NO.
General ...................................................................... 2.1Location .................................................................... 2.2Unpacking ................................................................. 2.3Mounting................................................................... 2.4Wiring ....................................................................... 2.5Illustrations
Installation WiringConnecting SCU to Motor Controlled Actuators
Used With V10K and S10K Gas Feeders and Encore 700 Series Metering Pumps ............... 40.100.130.010
Connecting SCU to Motor Controlled ActuatorsUsed With V-2000 Gas Feeders ...................... 40.100.130.020
Connecting SCU to Pulse Controlled Device ..... 40.100.130.030Connecting SCU to Motor Controlled Actuators
Used With V-75, V-100 and V-500 Gas Feeders ........................................................... 40.100.130.040
Connecting SCU to Motor Controlled ActuatorsUsed With 44 Series Metering Pumps ............. 40.100.130.050
Connecting SCU to Motor Controlled ActuatorsUsed With Series 43-300 HATD Pumps ......... 40.100.130.060
Module Mounted SCU Controller - V2000Module Mounted Gas Feeder (115 VACOnly) ................................................................ 40.100.131.015
Remote Mounted SCU Controller - V2000Module Mounted Gas Feeder (115 VACOnly) ................................................................ 40.100.131.025
SCU Controller in Wall Mounted V2000 GasFeeder (115 VAC Only) ................................... 40.100.131.035
Remote Mounted SCU Controller - V2000 WallMounted Gas Feeder (115 VAC Only) ............ 40.100.131.045
Panel Mounted SCU Controller - LVN-2000Liquid Chemical Feed System (115 VACOnly) ................................................................ 40.100.132.015
Remote Mounted SCU Controller WithoutJunction Box - LVN-2000 Liquid ChemicalFeed System (115 VAC Only) ......................... 40.100.132.025
Remote Mounted SCU Controller With JunctionBox - LVN-2000 Liquid Chemical FeedSystem (115 VAC Only) .................................. 40.100.132.035
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
4
!
2.1 General
WARNING: TO AVOID POSSIBLE SEVERE PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT, THIS EQUIPMENT SHOULDBE INSTALLED, OPERATED, AND SERVICED ONLY BYTRAINED, QUALIFIED PERSONNEL WHO ARE THOROUGHLYFAMILIAR WITH THE ENTIRE CONTENTS OF THIS INSTRUC-TION BOOK.
Read this instruction book and the instruction books provided with anyother pieces of equipment completely before beginning installation.
2.2 Location
Choose an indoor site for the equipment that will:
• Exclude unauthorized persons from the installation.
• Allow adequate working space for routine service.
• Provide the necessary electrical power to the system.
• Place the SCU controller near the device it is controlling, for ease ofcalibration and servicing.
2.3 Unpacking
When the equipment and accessory items are unpacked, check all itemsagainst the packing list to be sure that no parts are discarded with thepacking material. Whenever possible, unpack the equipment at the instal-lation site.
NOTE: Do not discard or remove this instruction book when the instal-lation is completed. This book includes operation and service instruc-tions.
2.4 Mounting
The SCU should be vertically surface mounted, on a flat wall or panel. Theheight should be comfortable for viewing the display and operating thekeypad. (See Figure 2.1.)
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
5
Figure 2.1 - Controller Mounting Detail
2.5 Wiring (See Dwgs. 40.100.130.010, .020, .030, .040, .050, .060)
NOTE: All wiring must conform to the National Electrical Code and toall local codes. To maintain the NEMA 4X rating, any unused conduitholes must be sealed with NEMA 4X-rated, UL-listed plugs.
Wires connected to the SCU terminals should be from 20 to 14 AWG andstripped 1/4 inch on the ends. (See Table 2-1 for recommended size.)
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
6
TABLE 2.1
.ONLANIMRET NOITPIRCSEDDEDNEMMOCER
GWA1 1L 41
2 N/2L 41
3 dnuorGhtraE 41
4 )dnuorGhtraE(noitcennoCdleihS A/N
5 )esutonod(noitcennoCoN A/N
6 )esutonod(noitcennoCoN A/N
7 +tupnIAm 02
8 -tupnIAm 02
9 +tuptuOAm 02
01 -tuptuOAm 02
11 %001:retemoitnetoPkcabdeeF 02
21 repiw:retemoitnetoPkcabdeeF 02
31 %0:retemoitnetoPkcabdeeF 02
41)1L(esaercnI:rotoMrotautcA
1LdesluP:lortnoCetuniMrePsesluP61
51 )esutonod:tneserp1L(noitcennoCoN A/N
61 )1L(esaerceD:rotoMrotautcA 61
!
Wiring for ac (including actuator motor) and signal dc wires (including actuatorfeedback potentiometer wires) should be run in separate conduit for lengths ofthree feet or more.
mA input has 47 ohms impedance at all times. Therefore, a flow loop canbe prewired to the SCU before the SCU is powered, without interruptingthe loop.
SCU terminals are located under the terminal cover on the bottom of theenclosure. Remove the cover by unscrewing the two captive screws.
WARNING: TO AVOID POSSIBLE SEVERE PERSONAL INJURY,ELECTRICAL SHOCK, OR EQUIPMENT DAMAGE, TAKE NOTETHAT POWER MAY BE ON TERMINALS #14, #15, AND #16WHEN THE CONTROLLER IS POWERED.
See the Installation Wiring diagrams to wire the SCU to different controldevices.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
7
ACTUATOR
L2/N DECREASEMOTOR
INCREASE
L2/N1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
L1
+4-20mAINPUT
4-20mAOUTPUT
_
1
2
3
4
5
6
7
8
9
10
11
12
NOTE: FIELD WIRING (NOT BY U.S. FILTER/W&T) MUST CONFORM TO LOCAL ELECTRICAL CODES.
SCU
+
_
13
14
15 100%
WIPER FEEDBACKPOTENTIOMETER
0%
MIN. POS.
MAX. POS.
AUTO/MAN
ALL CONTACTS5A AT 250 VAC
GROUND LUG
TO CUSTOMER SUPPLIED
INDICATING DEVICE
V-NOTCH - UXB96285 (115VAC); UXA96285 (230VAC)
PUMP - AAA1277 (115VAC); AAA1280 (230VAC)
CONNECTING SCU TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
USED WITH V10K AND S10K GAS FEEDERS; ENCORE® 700 SERIES AND CHEMTUBE SERIES METERING PUMPS;AND LVN-2000 LIQUID CHEMICAL FEED SYSTEM
40.100.130.010ISSUE 3 04-00
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
8
V-NOTCH - U27959
CONNECTING SCU TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
USED WITH V2000 GAS FEEDERS
40.100.130.020ISSUE 1 04-97
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
9
CONNECTING SCU TO PULSE CONTROLLED DEVICE - INSTALLATION WIRING
40.100.130.030ISSUE 0 10-95
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
10
V-NOTCH - U29202
CONNECTING SCU TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
USED WITH V-75, V-100, AND V-500 GAS FEEDERS
40.100.130.040ISSUE 1 07-97
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
11
PUMP - U27960
CONNECTING SCU TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
USED WITH 44 SERIES METERING PUMPS
40.100.130.050ISSUE 1 07-97
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
12
PUMP - U28342
CONNECTING SCU TO MOTOR CONTROLLED ACTUATORS - INSTALLATION WIRING
USED WITH SERIES 43-300 HATD PUMPS
40.100.130.060ISSUE 1 07-97
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
13
MODULE MOUNTED SCU CONTROLLERV2000 MODULE MOUNTED GAS FEEDER (115 VAC ONLY)
- INSTALLATION WIRING
40.100.131.015ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
14
REMOTE MOUNTED SCU CONTROLLERV2000 MODULE MOUNTED GAS FEEDER (115 VAC ONLY)
- INSTALLATION WIRING
40.100.131.025ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
15
SCU CONTROLLER IN WALL MOUNTED V2000 GAS FEEDER (115 VAC ONLY) - INSTALLATION WIRING
40.100.131.035ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
16
REMOTE MOUNTED SCU CONTROLLERV2000 WALL MOUNTED GAS FEEDER (115 VAC ONLY) - INSTALLATION WIRING
40.100.131.045ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
17
PANEL MOUNTED SCU CONTROLLERLVN-2000 LIQUID CHEMICAL FEED SYSTEM (115 VAC ONLY)
- INSTALLATION WIRING
40.100.132.015ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
18
REMOTE MOUNTED SCU CONTROLLER WITHOUT JUNCTION BOXLVN-2000 LIQUID CHEMICAL FEED SYSTEM (115 VAC ONLY)
- INSTALLATION WIRING
40.100.132.025ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
19
REMOTE MOUNTED SCU CONTROLLER WITH JUNCTION BOXLVN-2000 LIQUID CHEMICAL FEED SYSTEM (115 VAC ONLY)
- INSTALLATION WIRING
40.100.132.035ISSUE 0 1-01
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
20
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
21
SECTION 3 - OPERATION
List Of Contents
PARA./DWG. NO.
General Information .............................................. 3.1Keypad Function ................................................... 3.2Main Menus .......................................................... 3.3
Basic Operation.................................................. 3.3.1Setup .................................................................. 3.3.2Input/Output Setup ............................................ 3.3.3Calibration .......................................................... 3.3.4Diagnostics ......................................................... 3.3.5
IllustrationsFlow Diagram .................................................... 40.100.180.010A&BOperation ........................................................... 40.100.170.010
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
22
3.1 General Information
This section of the instruction book explains the operation of the control-ler. Read the entire Operation section before operating the unit.
The SCU provides proportional output for a 4-20 mA input, typically aflow signal. The output may control a motor-operated actuator or a pulsedoutput may be selected. A 4-20 mA Output is available, which may be setto represent the output or the 4-20 mA input.
The output can be scaled by the Dosage Factor (DF). This allows the userto change the gain of the controller from 10% to 400%. DF affects actuatorposition, pulsed output, and 4-20 mA output when set to “Out”.
The input signal may also be scaled by the Flow Factor (FF). A typical useof this function is to allow the user to oversize a flow meter for futureincreased demand, while displaying an operating range defined by the user.The 4-20 mA may be scaled from 10% to 400%. The 4-20 mA Output isalso scaled by FF when it is set to “FLOW/IN”.
Control output is determined as follows:
Control Output = (input signal) X (Dos Factor) X (Flow Factor)
Motor-operated actuators are set equal to the Control Output by energiz-ing the motor in the increase or decrease direction through two relays onthe SCU circuit board. When used with a V-notch valve, “increase” opensthe valve. When used with a stroke-controlled pump, “increase” increasesthe stroke length. If the input signal drops below 3 mA, the SCU respondswith a NO FLOW/NO INPUT error message, and drives the actuator tozero (automatic mode only). Some USF/W&T actuators are equippedwith contacts that indicate when the actuator is at the lower stop. This canbe used as a no flow alarm condition.
When a pulsed output is selected, a relay on the circuit board pulses linevoltage at pin 14, at up to 200 pulses per minute.
The SCU utilizes a menu structure to organize user operation and setupfunctions. A flow diagram of basic operation is shown in Dwg.40.100.180.010.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
23
3.2 Keypad Function (See Dwg. 40.100.170.010)
Movement through the menus and selections are made using six keyslocated on the front panel. If no keys are pressed for five minutes, the SCUreturns to the first menu.
The keys have the following functions:
• UP/DOWN arrows (3): Used to move up and down a menu; to scrollthrough lists of options; to scroll through numbers.
• “F” (1): Used to move to the next menu, only when at the top of amenu. In calibration, it is used to skip to the next calibration point.
• “E” (2): Used to enter a selection or go to the submenu.
• “*” (5): Used to acknowledge an error message. See Section 4 for adescription of the applicable error messages.
• DOT key (4): Moves back one level; escapes current function with-out making a selection.
All setup selections and calibration points entered are stored in non-vola-tile memory. If power is lost, the settings will remain.
3.3 Main Menus
There are five main menus used to operate the unit: Basic Operation,Setup, Input/Output Setup, Calibration, and Diagnostics.
The following is a summary of operation in each of the five main menus.
3.3.1 Basic Operation
The first menu is used for operating the SCU after all calibration and setuphave been completed. This menu has no heading, but starts immediatelywith screen 1.
• SCREEN 1: OUT= 20% - This indicates the output. This displayshows the ammonia feed rate. Otherwise, control output is as previ-ously defined.
When the unit is in the manual mode, pressing ENTER here brings theuser to a submenu. This submenu is where the output may be manually
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
24
controlled through the UP/DOWN arrows. The DOT or ENTER keysreturn the unit to screen 1.
• SCREEN 2: FLO= 10% - This screen indicates the 4-20 mA inputsignal, which is scaled as required by the FF setting.
When the ENTER key is pressed at screen 2, the user may select “FLO”or “IN” to represent the 4-20 mA input signal. This selection is con-sistent throughout all menus.
• SCREEN 3: AUTO - Here, Automatic or Electric Manual Operationmay be selected. Press ENTER to enter the submenu.
A red LED labeled “AUTO” is located above the keypad. This LEDis on when in the Auto mode, off when in the Electric Manual Mode,and flashes when the actuator knob is out.
• SCREEN 4: DF= 100% - Dosage Factor setting. By pressing EN-TER, the DF value can be scrolled.
• SCREEN 5: FF= 100% - Flow Factor setting. By pressing ENTER,the FF value can be scrolled.
3.3.2 Setup
• SCREEN 1: CODE=? - This screen is displayed only when the SCUis locked. Pressing ENTER allows the user to scroll to the lock code.When the correct code is entered, temporary access is gained, andlocked functions may be entered or changed for a five-minute timeperiod. If the wrong code is entered, the display returns to the top ofthe SETUP menu.
The SCU is shipped with a lock code of 911. This number may alwaysbe used if the user code is lost.
• SCREEN 2: UNLOCKED - By entering, the user may scroll toLOCKED. If ENTER is then pressed, the SCU is locked, and nosettings may be changed without first entering the lock code, as de-scribed above. If any changes are attempted when the SCU is locked,the display flashes CODE ! for two seconds. If left unlocked, screen 1disappears, and the user has access to all functions for unlimited time.
• SCREEN 3: SET CODE - When the SCU is unlocked, pressing EN-TER here displays the existing lock code. The user may scroll to anew code. Pressing ENTER stores the new code into the memory.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
25
• SCREEN 4: CONTRAST - Pressing ENTER in this screen allowsthe user to adjust the display brightness by scrolling the contrast num-ber.
3.3.3 Input/Output Setup
• SCREEN 1: REL=ACT - Pressing ENTER in this screen allows se-lection of the function of the relays on the printed circuit board. Thereare three choices:
* ACTUATOR: This allows the SCU to control the position of amotor-operated actuator by applying line voltage to the motor inthe increase or decrease direction.
* PULS/MIN: In this setting, line voltage is pulsed at pin 14, pro-portional to Control Output.
* OFF: This selection disables the relays. This is used if the 4-20mA output is used for control.
• SCREEN 2, ACTUATOR ONLY: SENS=1.0 - Pressing ENTER here,the user scrolls to the desired sensitivity setting, in percent of fullscale output, from 0.1% to 5.0%. This determines the deadband, orthe level of error that causes the motor to correct the actuator posi-tion.
For example, if the sensitivity is 2.0%, the ammonia feed rate feedbackindicates 41% and Control Output is 40%, no correction will be made.If the Control Output goes to 43%, the actuator is moved up until thefeedback is 43%, +2%. If the sensitivity is small or the actuator move-ment is fast, the actuator may occasionally overshoot the setting, ormay oscillate.
Choose a sensitivity setting that avoids oscillation. The SCU comespreset to 1.0% sensitivity. This setting typically operates correctly.
• SCREEN 2, PULSE OUTPUT ONLY: P/M= 100 - Pressing ENTERhere allows the user to select the pulse range, from 30 to 200 pulsesper minute.
• SCREEN 3: mAO= OUT - By pressing ENTER in this screen, themAO can be set as follows: “OUT” represents the ammonia feed rate,or otherwise the control output. “FLOW/IN” represents the input 4-20 mA signal, after scaling by FF. If “OFF” is selected, the 4-20 mAoutput is set to 0 mA.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
26
3.3.4 Calibration
• SCREEN 1: FLO CAL - Pressing ENTER here begins the 4-20 mAinput signal calibration. The display indicates “SET 4mA”. When theinput signal is at the zero percent point, press ENTER. The displaythen advances to “SET 20 mA”. Again, press ENTER when the inputsignal is at 100%.
Pressing the “F” key, when either “SET” display is indicated, will skipthat calibration point and allow the user to adjust only one point.Pressing theDOT key at any time, allows the user to escape without making anyfurther changes to the 4-20 mA input calibration. The SCU will rejectcalibration points that deviate too far from typical values.
• SCREEN 2, ACTUATOR ONLY: 2PT CAL - Pressing ENTER atthis point allows the user to select either two- or three-point calibra-tion. For two-point, the actuator is calibrated at 0% and 100%. Forthree-point, the actuator is calibrated at 10%, 50%, and 90%. It isrecommended that calibration is done in order, from lower point tohigher point.
After the number of points is selected with ENTER, the value is stored.
Next, the SCU moves the actuator until the upper feed rate limit isfound, then until the lower limit is found. During this time, the displayflashes, “FIND LIM”, and raw counts are displayed to show progress.Pressing the DOT key at any time, allows the user to escape back tothe calibration menu without saving limit switch or calibration points.Pressing “F” advances to the actuator calibration without changinglimit settings.
NOTE: The SCU detects a limit by sensing no change in actuatorposition for about two seconds. If used with an actuator that movesvery slowly or stalls briefly, it is possible that the SCU may detect alimit early.
By pressing either the up or down arrow, the SCU will continue search-ing for the limit until the button is released.
The SCU steps through the calibration one point at a time, promptingthe user where to set the actuator. For example, “SET 50%” means setthe actuator to 50%, then press ENTER. Any calibration point may beskipped by pressing the “F” key. Pressing the DOT key at any timeallows the user to escape from the actuator calibration without making
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
27
further changes. The SCU will reject calibration points that deviate too farfrom typical values.
After completing the actuator calibration, the SCU runs a test compar-ing the points entered. If they are not acceptable in relation to oneanother, the SCU will flash the error, ACT CAL. Calibration should berepeated.
• SCREEN 3: mAO CAL - For this calibration, connect a current meterto the 4-20 mA output loop. By pressing ENTER here, the displayreads “SET 4mA”. The user scrolls the UP/DOWN arrows until 4 mAis read on the meter. Pressing ENTER advances the display to the20 mA adjustment. As before, either calibration may be by-passed byusing the “F” key, or the mA output calibration may be canceled bypressing the DOT key.
3.3.5 Diagnostics
• SCREEN 1: SHUTDOWN - By pressing ENTER, the SCU enters asleep mode. The output relays are turned off, the 4-20 mA output isset to 0 mA, and the display flashes “SHUTDOWN”. Pressing anykey returns the SCU to normal operation.
• SCREEN 2: RESET - Pressing enter reboots the SCU.
• SCREEN 3: SET DEF - In case of operating difficulties, the originalfactory default settings may be restored, replacing all user settings,including calibrations. To do this, press ENTER, scroll to “YES”,then press ENTER again.
• SCREEN 4: DISPLAY - Pressing ENTER in this screen performs adisplay test, illuminating all segments of the display for two seconds.
• SCREEN 5: FLO= 8000 - This screen displays the 4-20 mA inputsignal in raw counts, for diagnostic purposes.
• SCREEN 6: FB= 500 - This screen displays the ammonia feedratesignal in raw counts, for diagnostic purposes.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
28
SIGNAL CONDITIONING UNIT - FLOW DIAGRAM
40.100.180.010AISSUE 0 10-95
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
29
SIGNAL CONDITIONING UNIT - FLOW DIAGRAM
40.100.180.010BISSUE 0 10-95
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
30
SCU CONTROLS - OPERATION
40.100.170.010ISSUE 0 10-95
NOTE: SEE INSTRUCTION BOOK TEXT FOR FUNCTION OF INDIVIDUAL FRONT PANEL COMPONENTS.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
31
SECTION 4 - SERVICE
List Of Contents
PARA./DWG. NO.
Routine Service ......................................................... 4.1Troubleshooting Guide ............................................. 4.2
General Troubleshooting ....................................... 4.2.1Troubleshooting Error Messages ........................... 4.2.2
Component Replacement .......................................... 4.3Fuse ........................................................................ 4.3.1Printed Circuit Board ............................................. 4.3.2Display Unit/Keypad .............................................. 4.3.3
Warning Summary Page............................................ 1 PageIllustrations
WiringModule Mounted SCU Controller
With Wall Mounted V2000 Gas Feeder .......... 40.100.140.010With Module Mounted V2000 Gas Feeder...... 40.100.140.020
Remote Mounted ControllerV2000 Wall Mounted Gas Feeder ................... 40.200.140.060V2000 Module Mounted Gas Feeder .............. 40.200.140.070
Panel Mounted SCU Controller - LVN-2000Optional Dual Alarm Switch ............................ 40.100.141.010
Panel Mounted SCU Controller - LVN-2000Optional Vacuum Switch and FlowTransmitter ....................................................... 40.100.141.020
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
32
4.1 Routine Service
In the automatic mode, move the actuator to a new position by pulling outand turning the actuator knob. Press the knob back in and verify that theactuator returns to its proper position without oscillating (hunting). Ifoscillation is observed, increase the sensitivity setting. See paragraph 3.3.3.
4.2 Troubleshooting Guide
NOTE: When troubleshooting the unit and before replacing parts, it issometimes possible to restore proper operation by returning the unit tothe factory settings. This is done from the “DIAG” menu, as describedin paragraph 3.3.5. All user settings and calibrations are overwrittenand it is necessary to repeat setup and calibration.
This method of troubleshooting may be used when recalibration fails torestore the unit to normal service.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
33
Table 4.1 - General Troubleshooting
NOITIDNOCELBUORT YDEMER
TONSEODYALPSID.THGIL
.1.2
.3
.4
.5
.6.7
.rellortnoctatneserpsirewopyfireVnoitacolehtrof010.100.001.04.gwDeeS(.1FesuffoytiunitnocyfireV
).esuf1Ffo.draobtiucricdetnirpehtotdetcennocylreporptoneraselbacyalpsiD
.yltcerrocselbactcennoCdnayliraropmetrewopevomeR.ylreporpezilaitinitondiderawtfoS
.tooberotyalpsidrevoC.thgilthgirbnieesotwoloottessitsartnocyalpsiD
.gnittestsartnocesaercnineht,thgiltneibmakcolb.tinuyalpsidehtecalpeR.tinuyalpsidnieruliaF
.draobtiucricdetnirpehtecalpeR.draobtiucricdetnirpnieruliaF
TONSEODUCS.DAPYEKOTDNOPSER
.1
.2
.3.4
.draobtiucricdetnirpehtotdetcennocylreporptonsielbacdapyeK.yltcerrocelbactcennoC
dnayliraropmetrewopevomeR.ylreporpezilaitinitondiderawtfoS.toober
.tinudapyekehtecalpeR.tinudapyeknieruliaF.draobtiucricdetnirpehtecalpeR.draobtiucricdetnirpnieruliaF
TONSEODROTAUTCANWODROPUEVOM.EDOMLAUNAMNI
.1
.2
.3
.4
sa)TCA=LER(rotautcanalortnocotteserasyalerUCSehttahtyfireV.3.3.3hpargarapnidebircsed
51lanimrettatneserpsirewopgnirusneyb2FesuffoytiunitnocyfireVesuffonoitacolehtrof010.100.001.04.gwDeeS(.rotcennocUCSfo
).2FehtfI.syalerehtesrever,noitceridenoniylnosevomrotautcaehtfI
evitcefedehtecalper,noitceridetisoppoehtniylnosevomrotautca).strapdraobtiucricdetnirprof010.100.001.04.gwDeeS(.yaler
.41lanimretnotneserpebdluohsegatlovenil,esaercnirotautcaehtroFegatlova,noitcennocrotomehtdnastnenopmoctiucricfoesuaceB
.61lanimrettaraeppalliwegatlovonroegatlovenilnahtrehto.61lanimretnotneserpebdluohsegatlovenil,esaercedrotautcaehtroF
egatlova,noitcennocrotomehtdnastnenopmoctiucricfoesuaceB.41lanimrettaraeppalliwegatlovonroegatlovenilnahtrehto
.gniriwrotautcarorotautcaytluafrofkcehc,tcerrocsiegatlovenilfI)a.dedeensatcerrocroecalpeR
tiucricdetnirpecalper,emitemasehtta61&41nosiegatlovenilfI)b.draob
neebevahstcefedyalerdna,61ro41morfgnissimsiegatlovenilfI)c.draobtiucricdetnirpecalper,evoba,2petsnidetanimile
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
34
Table 4.1 - General Troubleshooting (Cont’d)
NOITIDNOCELBUORT YDEMER
TONSEODROTAUTCAROPUREHTIEEVOM
LAUNAMNINWODNIROEDOM
EDOMCITAMTUAAm02-4EHTNEHW
ROFGNIKSASITUPNINIEGNAHCA
.NOITISOP
dna,06972U,95972Usrotautcaelyts-dlootdetcennocsUCSnOeeS.noitarepoyalerreporprofderiuqersitiKrotautcAna,20292U
dna,040.031.001.04,020.031.001.04sgniward,2noitceSeeS.tiKrotautcAehtddadnasyalerhtobecalpeR.050.031.001.04
yalerrof,010.100.001.04,gniwardstrapdraobtiucricdetnirp,5noitceS.snoitacol
PUSEVOMROTAUTCANINWODDNA
TONTUB,LAUNAMAm02-4EHTNEHW
ROFGNIKSASITUPNINIEGNAHCA
.NOITISOP
.1.2.3
.4
.gnittesytivitisnesteseR.egralootsignittesytivitisneS.yltcerrocteseR.ylreporptestoneraFFroFD
.detarbilacylreporptonsirotautcanoretemoitnetopBFrotupnilangiS.etarbilaceR
.draobtiucricdetnirpecalpeR.draobtiucricdetnirpnieruliaF
SEVIRDROTAUTCA.NOITISOPOREZOT
.1.2.3.4
.langisyfireV.)WOLFON(langistupnifossoL.etarbilaceR.detarbilacylreporptoneraretemoitnetopBFrolangiS.seriwtcerroC.desrevereraseriwrotomroseriwretemoitnetopBF
.draobtiucricdetnirpecalpeR.draobtiucricdetnirpnieruliaF
SEVIRDROTAUTCA.NOITISOP%001OT
.1.2.3
.etarbilaceR.detarbilacylreporptoneraretemoitnetopBFrolangiS.seriwtcerroC.desrevereraseriwrotomroseriwretemoitnetopBF
.draobtiucricdetnirpecalpeR.draobtiucricdetnirpnieruliaF
ROTAUTCA.SETALLICSO
.1.2
.gnittesytivitisnesesaercnI.wolootsignittesytivitisneSretemoitnetopBFrolangistupninopudekcipgnieberastneisnarT
.stiudnocetarapesniseriwcddnacanuR.seriw
TONSEODTUOAm.ETAREPO
.1.2
.3.4
.3.3.3hpargarapnidebircsedsa,"FFO"ottestonsituoAmtahtyfireVerugiFninwohssaylreporpteserasrepmujdnasehctiwstahtyfireV
.1.4.ylreporpderiwsitiucriclanretxetahtyfireV
reporpfI.)-(01dna)+(9lanimretneewtebretemtnerrucecalPdetnirpecalper,esiwrehtO.ytluafsigniriwlanretxe,deniatbosignidaer
.draobtiucric
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
35
Table 4.2 - Troubleshooting Error Messages
EGASSEMRORRE YDEMER
WSTIMIL :rorrenoitarbilachctiwStimiL
.1.2
.etarbilaceR.hctiwstimilrewolnahtrewolsitniop%0.etarbilaceR.hctiwstimilreppunahtrehgihsitniop%001
TOPBF .1.2
.eriwriapeR.nekorbsiretemoitnetopBFoteriW.timil%001ehtro%0ehtdnoyebdevomsahretemoitnetopkcabdeeFehT
.koobrotautcaehtnidetcurtsnisaretemoitnetopehttsujdA
LACTCA :rorrenoitarbilaCrotautcA
.1.2.3.4
.etarbilaceR.tniop%0nahtrellamssilangisretemoitnetopkcabdeeF.etarbilaceR.tniop%001nahtregralsilangisretemoitnetopkcabdeeF
.etarbilaceR.rehtegotesolcooterastniopnoitarbilaC.tiucricehtfostimilehtdnoyebegnargnitarepoehtecalpstniopnoitarbilaC
.etarbilaceRsehctiwsdnasrepmujtahtyfirev,stsixellitsnoitidnocfi,gnitarbilacerretfA
.1.4erugiFeeS.draobtiucricdetnirpnonoitisopreporpniera
LACIAm :rorrenoitarbilaclangistupnI/wolF
.1.2
.etarbilaceR.tniopnoitarbilac%001nahtregralsilangistupnI.etarbilaceR.tiucricehtfoegnarehtdnoyebsilangistupnI
sehctiwsdnasrepmujtahtyfirev,stsixellitsnoitidnocfi,gnitarbilacerretfA.1.4erugiFeeS.draobtiucricdetnirpnonoitisopreporpniera
ON/WOLFONTUPNI
.langistupniyfireV.Am3wolebsirotneserptonsilangistupnI
TUOAm 9slanimretneewtebrepmujecalP.smho006nahtretaergsipooltuptuoAmfiecivreS.gniriwpoolAmkcehc,esiwrehtO.desutonsiOAmfi01&
.deriuqer
EGNAR kcehC.egnargnitarepostidnoyebUCSehtevirdotgnitpmettasilangistupnI.deriuqerfitsujdadnasgnittesFFdnaFD
RORREWH :draobtiucricfoeruliaflareneG
.1.2.3.4
.5
.5.3.3hpargarapnidebircsedsascitsongaidmorfteserotyrT.ylfeirbrewopgnivomerybteseR.srotcennocdnagniriwllakcehC
sihT.5.3.3hpargarapnidebircsedsa,scitsongaidmorfstluafedyrotcafteS.noitarbilacdnaputesgnitaepereriuqerlliw
.draobtiucricdetnirpehtecalpeR
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
36
Figure 4.1
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
37
!
4.3 Component Replacement
WARNING: TO AVOID POSSIBLE SEVERE PERSONAL INJURYFROM ELECTRICAL SHOCK, TURN POWER OFF FROM ALLSOURCES INCLUDING CONTACTS BEFORE SERVICING.
4.3.1 Fuses
a. Remove the lower terminal cover.
b. Loosen the four screws on the front panel bezel.
c. Carefully pull the front panel unit off far enough to disconnect threecables. Place the front panel unit aside.
NOTE: Steps d through f provide access to the fuse without disturbingthe gasketed bar that provides NEMA 4X seal between the front paneland the terminal cover. This bar is sealed with silicone sealant at eachend. Access to the fuse may alternately be achieved by loosening thefront panel, but not removing cables, and then removing the bar. Tomaintain the NEMA 4X rating, a bead of silicone sealant should beplaced at each end of the bar when replacing.
d. Remove the four screws securing the printed circuit board and bar-rier.
e. Remove the barrier.
f. Lift the circuit board up to allow the fuses to clear the gasketed bar.
g. Remove the fuse covers and replace fuses F1 and F2.
NOTE: Do not mix up the fuses. The UL listing requires that the fusesbe installed in their proper boxes.
h. Replace the fuse covers.
i. Reverse steps a through f to reinstall.
4.3.2 Printed Circuit Board
a. Remove the lower terminal cover.
b. Loosen the four screws on the front panel bezel.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
38
c. Carefully pull the front panel unit off far enough to disconnect three cables.Place front panel unit aside.
d. Remove the four screws securing the printed circuit board and bar-rier.
e. Remove the barrier.
f. Slide the circuit board up to clear the gasketed bar without disturbingits seal. (If the seal is broken, place a bead of silicone sealant alongeach end of the bar when replacing, to maintain NEMA 4X rating.)
g. Reverse steps a through f to reinstall.
4.3.3 Display Unit/Keypad
a. Loosen the four screws on the front panel bezel.
b. Carefully pull the front panel unit off far enough to disconnect thethree cables.
c. Reverse steps a and b to reinstall.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
39
WARNING LABELS
The following warning labels and tags are attached to the equipment:
------------------------------------------------------------------------------------L2016: TO AVOID POSSIBLE SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK, TURN POWER OFFBEFORE SERVICING.
------------------------------------------------------------------------------------AKG5924: TO AVOID POSSIBLE SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK, TURN POWER OFFFROM ALL SOURCES, INCLUDING CONTACTS, BE-FORE SERVICING.
KEEP COVER SECURELY TIGHTENED WHEN EQUIP-MENT IS IN OPERATION.
THIS ENCLOSURE IS NEMA 4X RATED.
GASKET SEAL MUST BE MADE IN ORDER TO PRO-TECT THE INTERNAL COMPONENTS FROM MOIS-TURE.
TO PREVENT POSSIBLE SEVERE PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT, THIS EQUIP-MENT SHOULD BE INSTALLED, OPERATED, ANDSERVICED ONLY BY TRAINED, QUALIFIED PERSON-NEL WHO ARE THOROUGHLY FAMILIAR WITH THEENTIRE CONTENTS OF THE INSTRUCTION BOOKPROVIDED.
METAL CONDUIT MUST BE BONDED TO GROUND.OTHERWISE USE NONMETALLIC CONDUIT.
------------------------------------------------------------------------------------
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
40
MODULE MOUNTED SCU CONTROLLERWITH WALL MOUNTED V2000 GAS FEEDER - WIRING
40.100.140.010ISSUE 0 08-98
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
41
MODULE MOUNTED SCU CONTROLLERWITH MODULE MOUNTED V2000 GAS FEEDER - WIRING
40.100.140.020ISSUE 0 08-98
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
42
REMOTE-MOUNTED CONTROLLER / V2000 WALL-MOUNTED GAS FEEDER- WIRING
40.200.140.060ISSUE 0 8-98
NOTE: WIRING BY USF/W&T.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
43
REMOTE-MOUNTED CONTROLLER / V2000 MODULE-MOUNTED GAS FEEDER- WIRING
40.200.140.070ISSUE 0 8-98
NOTE: WIRING BY USF/W&T.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
44
PANEL MOUNTED SCU CONTROLLERWITH OPTIONAL DUAL ALARM SWITCH
LVN-2000 LIQUID CHEMICAL FEED SYSTEM - WIRING
40.100.141.010ISSUE 0 1-01
NOTE: FIELD WIRING (NOT BY U.S. FILTER/W&T) MUST CONFORM TO LOCAL ELECTRICAL CODES.
L2
WIPER
GRN GNDGND
L2
FB-0%
17
16
8
7
FB+100%
6
5
4
3
1
12
11
9
10
L2
L1
2DEC
18
21
14
20
19
15
GND
GND
HIGH
RED
BLK
WHT
BLU
22
TRANSMITTERPOWER SUPPLY
LOW
LOW
26
27
25
20
23
BLU
21
19BLU
15
4
14
13
12
11
3
2
1
5
6
7
8
9
10
POSITIONER
24 HIGH
INC
13
DUAL ALARM(OPTIONAL)
JUN
CT
ION
BO
X
22
23
BLK
GROUND
RED
BLU
L1
19
BLU 20
BLU
mA INPUT +
21
BLU
mA INPUT -
POSITIONER DEC
10
BLUmA OUTPUT +
SCU
GND
FB WIPER
L2
BLK
FB 0%
L1
POSITIONER INC
WHT
5
FB 100%
BLU
6
mA OUTPUT -
BLU
WHT
9
16
15
4
14
L1 BLK
WHT
5
L2
6
10
9
13
12
11
3
2
1
5
6
7
8
9
10
GRN GND
GRNGND
L2/N
GRNL2
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
45
PANEL MOUNTED SCU CONTROLLERWITH OPTIONAL VACUUM SWITCH AND FLOW TRANSMITTER
LVN-2000 LIQUID CHEMICAL FEED SYSTEM - WIRING
40.100.141.020ISSUE 0 08-00
NOTE: FIELD WIRING (NOT BY U.S. FILTER/W&T) MUST CONFORM TO LOCAL ELECTRICAL CODES.
15
L2
WIPER
GRN GNDGND
L2
FB-0%
17
16
8
7
14
17
FB+100%
6
5
4
3
1
12
11
9
10
L2
L1
2DEC
HIGH COMMON
HIGH NORM OPEN
18
21
14
RED
RED
BLU
20
19
VACUUM SWITCHDUAL (OPTIONAL)
15
GND
GND
BLU
LOW NORM OPEN
RED
BLK
WHT
BLU
22
TRANSMITTERPOWER SUPPLY
YEL
RED
16
17
15
GND
13
RED
20
23
BLU
21
19BLU
15
4
14
13
12
11
3
2
1
5
6
7
8
13
9
10
YEL
POSITIONER
12
16
14 BLU
12
INC
mA OUTPUT -
mA OUTPUT +
13
-V
NC
+V
TRANSMITTER(OPTIONAL)
WHTL2
L1 BLK
FG
N
L
GRN
BLKL1
GND
GRN
WHTL2
GND
GND GRN
JUN
CT
ION
BO
X
YEL
LOW NORM CLOSED
BLU HIGH NORM CLOSED
YEL
YEL/GRN
LOW COMMON
22
23
BLK
GROUND
RED
BLU
L1
19
BLU 20
BLU
mA INPUT +
21
BLU
mA INPUT -
POSITIONER DEC
GND
10
BLUmA OUTPUT +
SCU
GND
FB WIPER
L2
BLK
FB 0%
L1
POSITIONER INC
WHT
5
FB 100%
BLU
6
mA OUTPUT -
BLU
WHT
9
16
15
4
14
L1 BLK
WHT
5 BLU
L2
BLU6
BLU
BLU
GRN
10
9
13
12
11
3
2
1
5
6
7
8
9
10
GRN GND
GRNGND
L2/N
GRNL2
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
46
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
47
SECTION 5 - ILLUSTRATIONS
List Of Contents
DRAWING NO.
PartsSignal Conditioning Unit (115 VAC Only) ........ 40.100.000.110A&BUL Signal Conditioning Unit - Printed Circuit
Board Unit ...................................................... 40.100.001.020
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
48
AAB1715 (115VAC)SIGNAL CONDITIONING UNIT - PARTS
40.100.000.110AISSUE 0 1-01
NOTE: FOR PARTS LIST, SEE DWG. 40.100.000.110B.
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
49
NOTE: ! PART OF KEY NO. 4.
AAB1715 (115VAC)SIGNAL CONDITIONING UNIT - PARTS LIST
40.100.000.110BISSUE 0 1-01
.ONYEK .ONTRAP .YTQ NOITPIRCSED1 1279AAA 1 )020.100.001.04.GWDEES(V511,TINUDRAOBTIUCRIC2 1315QPA 1 EMARFGNITNUOMLLAW3 7825EJA 4 .GL09.,RABEIT4 9693EJA 1 TINUDAPYEKDNAEMARF5 4295GKA 1 LEBALGNINRAW6 8515OOA 1 REVOCRAERPEED
! 7 06469P 1 TINUYALPSIDDCL8 72179P 4 FFODNATS9 6102L 1 LEBALGNINRAW01 47169CXP 4 .DHNAP)SS(5x5.2MWERCS.HCAM11 19349P 4 )SS(5.2M,REHSAWKCOL
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
50
AAA9721 UL SIGNAL CONDITIONING UNITPRINTED CIRCUIT BOARD UNIT - PARTS
40.100.001.020ISSUE 1 2-99
IM 40.100CB UA (A/1-01)
SCU (UL-LISTED) (115 VAC)
51
SECTION 6 - SPARE PARTS LIST
QTY DESCRIPTION PART NO.
1 F1 Fuse, SCU - 115 Vac: 0.1 Amps, 250 Vac UXD92568*
1 F2 Fuse, SCU - 115 Vac: 0.4 Amps, 250 Vac UXK92568**
1 Relay PXE96829
* Also available as wickman, series 19195, 0.1 Amp IEC 5 x 20 mm, time lag.** Also available as wickman, series 19195, 0.4 Amp IEC 5 x 20 mm, time lag.