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YASKAWA
SGMAH/SGMPH/SGMGH/SGMSH/SGMDH/SGMUH ServomotorsSGDH SERVOPACK
USER'S MANUAL
YASKAWA MANUAL NO. SIEPS80000005A
Series SGMH/SGDH
Copyright 2003 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is con-stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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About this Manual
Intended AudienceThis manual is intended for the following users.
Those selecting -II Series servodrives or peripheral devices for -II Series servodrives.
Those wanting to know about the ratings and characteristics of -II Series servodrives.
Those designing -II Series servodrive systems.
Those installing or wiring -II Series servodrives.
Those performing trial operation or adjustments of -II Series servodrives.
Those maintaining or inspecting -II Series servodrives.
Description of Technical TermsThe terms in this manual are defined as follows:
Servomotor or motor = -II Series SGMAH, SGMPH, SGMGH, SGMSH, SGMDH, SGMUH servomotor.
SERVOPACK = -II Series SGDH amplifier.
Servodrive = A set including a servomotor and servo amplifier.
Servo System = A servo control system that includes the combination of a servodrive with a host computer and peripheral devices.
Parameter number = Numbers that the user inputs toward the SERVOPACK.
Indication of Reverse SignalsIn this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before the signal name, as shown in the following example:
S-ON=/S-ON
P-CON=/P-CON
iv
Quick access to your required information
Read the chapters marked with to get the information required for your purpose.
Visual Aids
The following aids are used to indicate certain types of information for easier reference.
Indicates important information that should be memorized, including precautions such as alarm dis-plays to avoid damaging the devices.
Indicates supplemental information.
Indicates application examples.
Indicates definitions of difficult terms or terms that have not been previously explained in this man-ual.
Chapter
SERVOPACKs, Servomotors,
and Peripheral Devices
Ratings and Character-
istics
System Design
Panel Configura-tion
and Wiring
Trial Operation and Servo Adjustment
Inspection and Maintenance
Chapter 1Outline
Chapter 2Selections
Chapter 3Specifications and Dimensional Drawings
Chapter 4SERVOPACK Specifications and Dimensional Drawings
Chapter 5Specifications and Dimensional Drawings of Cables and Peripheral Devices
Chapter 6Wiring
Chapter 7Digital Operator/Panel Operator
Chapter 8Operation
Chapter 9Adjustments
Chapter 10Inspection, Maintenance, and Troubleshooting
Chapter 11Appendix
IMPORTANT
INFO
EXAMPLE
TERMS
v
v
Related Manuals
Refer to the following manuals as required.
Manual Name Manual Number Contents
-II Series SGM H/SGDM Digital Operator Operation Manual
TOE-S800-34 Provides detailed information on the operating method of JUSP-OP02A-2 type Digital Operator (option device).
-II Series SERVOPACKs Personal Computer Monitoring Software Operation Manual
SIE-S800-35 Describes the using and the operating methods on soft-ware that changes the local personal computer into the monitor equipment for the -II Series servomotor.
-II Series SGDH Fully Closed Interface Unit Users ManualType: JUSP-FC100
SIE-C718-5 Provides detailed information on the fully closed con-trol of the JUSP-FC100 interface unit.
-II Series SGDH MECHATROLINK Interface Unit Users ManualType: JUSP-NS100
SIE-C718-4 Provides detailed information on the MECHA-TROLINK communications.
-II Series SGDH DeviceNet Interface Unit Users ManualType: JUSP-NS300
SIE-C718-6 Describes the DeviceNet communications.
-II Series Indexer Application Module Users ManualType: JUSP-NS600
SIE-C718-9 Provides detailed information on the positioning by the communications and the contact points.
vi
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
Indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.
Indicates precautions that, if not heeded, could result in relatively serious or minor injury, damage to the product, or faulty operation.
In some situations, the precautions indicated could have serious consequences if not heeded.
Indicates prohibited actions that must not be performed. For example, this symbol
would be used as follows to indicate that fire is prohibited: .
Indicates compulsory actions that must be performed. For example, this symbol would
be used as follows to indicate that grounding is compulsory: .
The warning symbols for ISO and JIS standards are different, as shown below.
The ISO symbol is used in this manual.Both of these symbols appear on warning labels on Yaskawa products. Please abide by these warning labels regardless of which symbol is used.
ISO JIS
WARNING
CAUTION
PROHIBITED
MANDATORY
vii
vii
Notes for Safe Operation
Read this manual thoroughly before checking products on delivery, storage and transportation, installation, wiring, operation and inspection, and disposal of the AC servodrive.
Never touch any rotating motor parts while the motor is running. Failure to observe this warning may result in injury.
Before starting operation with a machine connected, make sure that an emergency stop can be applied at any time. Failure to observe this warning may result in injury.
Never touch the inside of the SERVOPACKs. Failure to observe this warning may result in electric shock.
Do not touch terminals for five minutes after the power is turned OFF.Residual voltage may cause electric shock.
Do not touch terminals for five minutes after voltage resistance test.Residual voltage may cause electric shock.
Follow the procedures and instructions for trial operation precisely as described in this man-ual.Malfunctions that occur after the servomotor is connected to the equipment not only damage the equipment, but may also cause an accident resulting in death or injury.
The multiturn limit value must be changed only for special applications. Changing it inappropriately or unintentionally can be dangerous.
If the Multiturn Limit Disagreement alarm (A.CC) occurs, check the setting of parameter Pn205 in the SERVOPACK to be sure that it is correct. If Fn013 is executed when an incorrect value is set in Pn205, an incorrect value will be set in the encoder. The alarm will disappear even if an incorrect value is set, but incorrect positions will be detected, resulting in a dangerous situation where the machine will move to unexpected positions.
Do not remove the front cover, cables, connectors, or optional items while the power is ON.Failure to observe this warning may result in electric shock.
Do not damage, press, exert excessive force or place heavy objects on the cables. Failure to observe this warning may result in electric shock, stopping operation of the product, or burning.
Provide an appropriate stopping device on the machine side to ensure safety. A holding brake for a servomotor with brake is not a stopping device for ensuring safety.Failure to observe this warning may result in injury.
Do not come close to the machine immediately after resetting momentary power loss to avoid an unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.Failure to observe this warning may result in injury.
Connect the ground terminal to electrical codes (ground resistance: 100 or less). Improper grounding may result in electric shock or fire.
WARNING
viii
Checking on Delivery
Storage and Transportation
Installation, disassembly, or repair must be performed only by authorized personnel.Failure to observe this warning may result in electric shock or injury.
Do not modify the product.Failure to observe this warning may result in injury or damage to the product.
Always use the servomotor and SERVOPACK in one of the specified combinations.Failure to observe this caution may result in fire or malfunction.
Do not store or install the product in the following places. Locations subject to direct sunlight. Locations subject to temperatures outside the range specified in the storage or installation temperature conditions. Locations subject to humidity outside the range specified in the storage or installation humidity conditions. Locations subject to condensation as the result of extreme changes in temperature. Locations subject to corrosive or flammable gases. Locations subject to dust, salts, or iron dust. Locations subject to exposure to water, oil, or chemicals. Locations subject to shock or vibration.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
Do not hold the product by the cables or motor shaft while transporting it. Failure to observe this caution may result in injury or malfunction.
Do not place any load exceeding the limit specified on the packing box.Failure to observe this caution may result in injury or malfunction.
WARNING
CAUTION
CAUTION
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Installation
Never use the products in an environment subject to water, corrosive gases, inflammable gases, or combustibles.Failure to observe this caution may result in electric shock or fire.
Do not step on or place a heavy object on the product.Failure to observe this caution may result in injury.
Do not cover the inlet or outlet parts and prevent any foreign objects from entering the product.Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
Be sure to install the product in the correct direction.Failure to observe this caution may result in malfunction.
Provide the specified clearances between the SERVOPACK and the control panel or with other devices.Failure to observe this caution may result in fire or malfunction.
Do not apply any strong impact.Failure to observe this caution may result in malfunction.
CAUTION
x
Wiring
Do not connect a three-phase power supply to the U, V, or W output terminals.Failure to observe this caution may result in injury or fire.
Securely connect the power supply terminals and motor output terminals. Failure to observe this caution may result in fire.
Do not bundle or run power and signal lines together in the same duct. Keep power and signal lines separated by at least 30 cm (11.81 in).Failure to observe this caution may result in malfunction.
Use twisted-pair shielded wires or multi-core twisted pair shielded wires for signal and encoder (PG) feedback lines.The maximum length is 3 m (118.11 in) for reference input lines and is 20 m (787.40 in) for PG feedback lines.
Do not touch the power terminals for five minutes after turning power OFF because high voltage may still remain in the SERVOPACK.Make sure the charge indicator is turned OFF first before starting an inspection.
Avoid frequently turning power ON and OFF. Do not turn power ON or OFF more than once per minute.Since the SERVOPACK has a capacitor in the power supply, a high charging current flows for 0.2 seconds when power is turned ON. Frequently turning power ON and OFF causes main power devices such as capacitors and fuses to deteriorate, resulting in unexpected problems.
Observe the following precautions when wiring main circuit terminal blocks. Remove the terminal block from the SERVOPACK prior to wiring. Insert only one wire per terminal on the terminal block. Make sure that the core wire is not electrically shorted to adjacent core wires.
Do not connect the SERVOPACK for 100 V and 200 V directly to a voltage of 400 V.The SERVOPACK will be destroyed.
Install the battery at either the host controller or the SERVOPACK of the encoder. It is dangerous to install batteries at both simultaneously, because that sets up a loop circuit between the batteries.
Be sure to wire correctly and securely.Failure to observe this caution may result in motor overrun, injury, or malfunction.
Always use the specified power supply voltage.An incorrect voltage may result in burning.
Take appropriate measures to ensure that the input power supply is supplied within the specified voltage fluctuation range. Be particularly careful in places where the power supply is unstable.An incorrect power supply may result in damage to the product.
Install external breakers or other safety devices against short-circuiting in external wiring.Failure to observe this caution may result in fire.
CAUTION
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Operation
Take appropriate and sufficient countermeasures for each when installing systems in the following locations. Locations subject to static electricity or other forms of noise. Locations subject to strong electromagnetic fields and magnetic fields. Locations subject to possible exposure to radioactivity. Locations close to power supplies including power supply lines.
Failure to observe this caution may result in damage to the product.
Do not reverse the polarity of the battery when connecting it.Failure to observe this caution may damage the battery or cause it to explode.
CAUTION
Conduct trial operation on the servomotor alone with the motor shaft disconnected from machine to avoid any unexpected accidents. Failure to observe this caution may result in injury.
Before starting operation with a machine connected, change the settings to match the parameters of the machine.Starting operation without matching the proper settings may cause the machine to run out of control or malfunction.
Forward run prohibited (P-OT) and reverse run prohibited (N-OT) signals are not effective during zero point search mode using parameter Fn003.
When using the servomotor for a vertical axis, install the safety devices to prevent workpieces to fall off due to occurrence of alarm or overtravel. Set the servomotor so that it will stop in the zero clamp state at occurrence of overtravel.Failure to observe this caution may cause workpieces to fall off due to overtravel.
When not using the normal autotuning, set to the correct moment of inertia ratio.Setting to an incorrect moment of inertia ratio may cause vibration.
Do not touch the SERVOPACK heatsinks, regenerative resistor, or servomotor while power is ON or soon after the power is turned OFF. Failure to observe this caution may result in burns due to high temperatures.
Do not make any extreme adjustments or setting changes of parameters.Failure to observe this caution may result in injury due to unstable operation.
When an alarm occurs, remove the cause, reset the alarm after confirming safety, and then resume operation.Failure to observe this caution may result in injury.
Do not use the servo brake of the servomotor for ordinary braking.Failure to observe this caution may result in malfunction.
CAUTION
xii
Maintenance and Inspection
Disposal
General Precautions
When replacing the SERVOPACK, transfer the previous SERVOPACK parameters to the new SERVOPACK before resuming operation.Failure to observe this caution may result in damage to the product.
Do not attempt to change wiring while the power is ON.Failure to observe this caution may result in electric shock or injury.
Do not disassemble the servomotor. Failure to observe this caution may result in electric shock or injury.
When disposing of the products, treat them as ordinary industrial waste.
Note the following to ensure safe application. The drawings presented in this manual are sometimes shown without covers or protective guards. Always replace
the cover or protective guard as specified first, and then operate the products in accordance with the manual. The drawings presented in this manual are typical examples and may not match the product you received. This manual is subject to change due to product improvement, specification modification, and manual
improvement. When this manual is revised, the manual code is updated and the new manual is published as a next edition.
If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the offices listed on the back of this manual.
Yaskawa will not take responsibility for the results of unauthorized modifications of this product. Yaskawa shall not be liable for any damages or troubles resulting from unauthorized modification.
CAUTION
CAUTION
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CONTENTSAbout this Manual- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iiiRelated Manuals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vSafety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viNotes for Safe Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii
1 Outline
1.1 Checking Products - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-21.1.1 Check Items- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-21.1.2 Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-21.1.3 SERVOPACKs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-3
1.2 Product Part Names - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-41.2.1 Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-41.2.2 SERVOPACKs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-5
1.3 Examples of Servo System Configurations - - - - - - - - - - - - - 1-71.3.1 Single-phase, 100V, 200V and 220V Main Circuit - - - - - - - - - - - - - - -1-71.3.2 Three-phase, 200 V Main Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - -1-81.3.3 Three-phase, 400 V Main Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - -1-9
1.4 Applicable Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-101.4.1 North American Safety Standards (UL, CSA)- - - - - - - - - - - - - - - - - -1-101.4.2 CE Marking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-10
2 Selections
2.1 Servomotor Model Designations - - - - - - - - - - - - - - - - - - - - 2-22.1.1 Model SGMAH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-2
2.1.2 Model SGMPH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-4
2.1.3 Model SGMGH (1500 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-6
2.1.4 Model SGMGH (1000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-8
2.1.5 Model SGMSH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-10
2.1.6 Model SGMDH (2000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-12
2.1.7 Model SGMUH (6000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-13
2.2 Selecting Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - 2-142.2.1 Support Tool for the Capacity Selection of the AC Servomotors - - - -2-142.2.2 Servomotor Capacity Selection Examples- - - - - - - - - - - - - - - - - - - -2-14
2.3 SERVOPACK Model Designations - - - - - - - - - - - - - - - - - - 2-15
2.4 -II Series SERVOPACKs and Applicable Servomotors - - 2-16
2.5 Selecting Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-172.5.1 Cables for SGMAH and SGMPH Servomotors - - - - - - - - - - - - - - - -2-172.5.2 Cables for SGMGH/SGMSH/SGMDH/SGMUH Servomotors - - - - - -2-22
2.6 Selecting Peripheral Devices- - - - - - - - - - - - - - - - - - - - - - 2-26
xiv
2.6.1 Special Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-262.6.2 Molded-case Circuit Breaker and Fuse Capacity- - - - - - - - - - - - - - - 2-292.6.3 Noise Filters, Magnetic Contactors, Surge Suppressors and
DC Reactors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-302.6.4 Regenerative Resistors and Brake Power Supply Units - - - - - - - - - - 2-31
3 Specifications and Dimensional Drawings
3.1 Ratings and Specifications of SGMAH (3000 min-1)- - - - - - - 3-43.1.1 SGMAH Servomotors Without Gears - - - - - - - - - - - - - - - - - - - - - - - - 3-43.1.2 SGMAH Servomotors With Standard Backlash Gears - - - - - - - - - - - - 3-63.1.3 SGMAH Servomotors With Low-backlash Gears- - - - - - - - - - - - - - - - 3-8
3.2 Ratings and Specifications of SGMPH (3000min-1) - - - - - - 3-113.2.1 SGMPH Servomotors Without Gears - - - - - - - - - - - - - - - - - - - - - - - 3-113.2.2 SGMPH Servomotors With Standard Backlash Gears - - - - - - - - - - - 3-133.2.3 SGMPH Servomotors With Low-backlash Gears- - - - - - - - - - - - - - - 3-15
3.3 Ratings and Specifications of SGMGH (1500min-1) - - - - - - 3-173.3.1 SGMGH Servomotors (1500min-1) Without Gears- - - - - - - - - - - - - - 3-17
3.3.2 SGMGH Servomotors (1500min-1) With Standard Backlash Gears - - 3-21
3.3.3 SGMGH Servomotors (1500min-1) With Low-backlash Gears - - - - - 3-23
3.4 Ratings and Specifications of SGMGH (1000min-1) - - - - - - 3-263.4.1 SGMGH Servomotors (1000min-1) Without Gears - - - - - - - - - - - - - 3-26
3.4.2 SGMGH servomotors (1000min-1) With Standard Backlash Gears - 3-29
3.4.3 SGMGH Servomotors (1000 min-1) With Low-backlash Gears - - - - - 3-31
3.5 Ratings and Specifications of SGMSH (3000min-1)- - - - - - 3-333.5.1 SGMSH Servomotors (3000min-1) Without Gears - - - - - - - - - - - - - - 3-33
3.5.2 SGMSH Servomotors (3000min-1) With Low-backlash Gears - - - - - 3-36
3.6 Ratings and Specifications of SGMDH (2000min-1)- - - - - - 3-393.6.1 SGMDH Servomotors (2000min-1) With Holding Brakes - - - - - - - - - 3-39
3.7 Ratings and Specifications of SGMUH (6000min-1)- - - - - - 3-413.7.1 SGMUH Servomotors (6000min-1) Without Holding Brakes - - - - - - - 3-41
3.8 Mechanical Specifications of Servomotors - - - - - - - - - - - - 3-433.8.1 Precautions on Servomotor Installation - - - - - - - - - - - - - - - - - - - - - 3-433.8.2 Mechanical Tolerance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-443.8.3 Direction of Servomotor Rotation- - - - - - - - - - - - - - - - - - - - - - - - - - 3-453.8.4 Impact Resistance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-453.8.5 Vibration Resistance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-453.8.6 Vibration Class - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-45
3.9 Terms and Data for Servomotors With Gears - - - - - - - - - - 3-46
3.10 Servomotor Dimensional Drawings - - - - - - - - - - - - - - - - 3-48
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3.11 Dimensional Drawings of SGMAH Servomotors (3000 min-1)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-49
3.11.1 SGMAH Servomotors (3000 min-1) Without Gears - - - - - - - - - - - - -3-49
3.11.2 SGMAH Servomotors (3000 min-1) With Brakes- - - - - - - - - - - - - - -3-53
3.11.3 SGMAH Servomotors (3000 min-1) With Standard Backlash Gears -3-57
3.11.4 SGMAH Servomotors (3000 min-1) With Standard Backlash Gears and Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-64
3.11.5 SGMAH Servomotors (3000 min-1) With Low-backlash Gears- - - - -3-71
3.12 Dimensional Drawings of SGMPH Servomotors (3000 min-1)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-79
3.12.1 SGMPH Servomotors (3000 min-1) Without Gears and Brake - - - - -3-79
3.12.2 SGMPH Servomotors (3000 min-1) With Brakes - - - - - - - - - - - - - -3-81
3.12.3 SGMPH Servomotors (3000 min-1) With Standard Backlash Gears -3-83
3.12.4 SGMPH Servomotors (3000 min-1) With Standard Backlash Gears and Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-86
3.12.5 SGMPH Servomotors (3000 min-1) With Low-backlash Gears- - - - -3-89
3.13 Dimensional Drawing of Output Shafts With Oil Seals for SGMAH and SGMPH Servomotors - - - - - - - - - - - - - - - - 3-93
3.13.1 SGMAH Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-933.13.2 SGMPH Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-93
3.14 Dimensional Drawings of SGMGH Servomotors (1500 min-1)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
3.14.1 SGMGH Servomotors (1500 min-1) Without Gears and Brakes - - - -3-94
3.14.2 SGMGH Servomotors (1500 min-1) 200-V Specifications Without Gears and With Brakes - - - - - - - - - - - - - - - - - - - - - - - - -3-96
3.14.3 Servomotors SGMGH (1500 min-1) 400-V Specifications Without Gears and With Brakes - - - - - - - - - - - - - - - - - - - - - - - - - -3-99
3.14.4 SGMGH Servomotors (1500min-1) With Standard Backlash Gears and Without Brakes (Foot-mound Type) - - - - - - - - - - - - - - - - - - - 3-102
3.14.5 SGMGH Servomotors (1500min-1) With Standard Backlash Gears and Without Brakes (Flange-mounted Type) - - - - - - - - - - - - - - - - 3-108
3.14.6 SGMGH Servomotors (1500min-1) With Low-backlash Gears and Without Brakes (Flange-mounted Type) - - - - - - - - - - - - - - - - - - - 3-116
3.15 Dimensional Drawings of SGMGH Servomotors (1000 min-1)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-120
3.15.1 SGMGH Servomotors (1000 min-1) Without Gears and Brakes - - - 3-120
3.15.2 SGMGH Servomotors (1000 min-1) Without Gears and With Brakes3-122
3.15.3 SGMGH Servomotors (1000 min-1) With Standard Backlash Gears and Without Brakes (Foot-mounted Type) - - - - - - - - - - - - - - - - - - 3-125
3.15.4 SGMGH Servomotors (1000 min-1) With Standard Backlash Gears and Without Brakes (Flange-mounted Type) - - - - - - - - - - - - - - - - 3-130
3.15.5 SGMGH Servomotors (1000 min-1) With Low-backlash Gears and Without Brakes (Flange-mounted Type) - - - - - - - - - - - - - - - - - - - 3-137
xvi
3.16 Dimensional Drawings of SGMSH Servomotors (3000min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-141
3.16.1 SGMSH Servomotors (3000min-1) Without Gears and Without Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-141
3.16.2 SGMSH Servomotors (3000 min-1) 200-V Specifications Without Gears With Brakes- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-143
3.16.3 SGMSH Servomotors (3000 min-1) 400-V Specifications Without Gears With Brakes- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-145
3.16.4 SGMSH Servomotors (3000 min-1) With Low-backlash Gears and Without Brakes (Flange-mounted Type) - - - - - - - - - - - - - - - - - - - 3-147
3.17 Dimensional Drawings of SGMDH Servomotors (2000min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-151
3.17.1 SGMDH Servomotors (2000min-1) Without Gears and With/Without Brakes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-151
3.18 Dimensional Drawings of SGMUH Servomotors (6000min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-153
3.18.1 SGMUH Servomotors (6000min-1) Without Gears and Without Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-153
3.18.2 SGMUH Servomotors (6000min-1) Without Gears and With Brakes3-154
3.19 Shaft End Specifications for SGMGH, SGMSH and SGMDH Servomotors - - - - - - - - - - - - - - - - - - - - - - - - 3-156
4 SERVOPACK Specifications and Dimensional Drawings
4.1 SERVOPACK Ratings and Specifications - - - - - - - - - - - - - - 4-34.1.1 Single-phase 100 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34.1.2 Single-phase/Three-phase 200 V - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34.1.3 Single-phase 220 V (Option) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44.1.4 Three-phase 400 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44.1.5 SERVOPACK Ratings and Specifications- - - - - - - - - - - - - - - - - - - - - 4-5
4.2 SERVOPACK Installation - - - - - - - - - - - - - - - - - - - - - - - - - 4-7
4.3 SERVOPACK Internal Block Diagrams- - - - - - - - - - - - - - - - 4-94.3.1 Single-phase 200 V, 30 W to 400 W, and 100 V, 30 W
to 200 W Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-94.3.2 Three-phase 200 V, 500 W to 1.5 kW, and Single-phase
220 V, 800 W, 1.5 kW Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-104.3.3 Three-phase 200 V, 2.0 kW to 5.0 kW Models - - - - - - - - - - - - - - - - 4-114.3.4 Three-phase 200 V, 6.0 kW to 15 kW Models - - - - - - - - - - - - - - - - - 4-124.3.5 Three-phase 400 V, 500 W to 3.0 kW Models - - - - - - - - - - - - - - - - - 4-134.3.6 Three-phase 400 V, 5.0 kW Model- - - - - - - - - - - - - - - - - - - - - - - - - 4-144.3.7 Three-phase 400 V, 6.0 kW, 7.5 kW Models - - - - - - - - - - - - - - - - - - 4-154.3.8 Three-phase 400 V, 11.0 kW, 15.0 kW Models - - - - - - - - - - - - - - - - 4-16
4.4 SERVOPACKs Power Supply Capacities and Power Losses4-17
4.5 SERVOPACK Overload Characteristics and Allowable Load Moment of Inertia- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-19
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4.5.1 Overload Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-194.5.2 Starting and Stopping Time - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-204.5.3 Load Moment of Inertia - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-20
4.6 SERVOPACK Dimensional Drawings - - - - - - - - - - - - - - - - 4-23
4.7 Dimensional Drawings of Base-mounted SERVOPACK Model - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
4.7.1 Single-phase 100 V: 30 W/50 W/100 W (A3BE/A5BE/01BE)Single-phase 200 V: 30 W/50 W/100 W/200 W (A3AE/A5AE/01AE/02AE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-24
4.7.2 Single-phase 100 V: 200 W (02BE)Single-phase 200 V: 400 W (04AE) - - - - - - - - - - - - - - - - - - - - - - - -4-25
4.7.3 Three-phase 200 V: 500 W/750 W/1.0 kW (05AE/08AE/10AE)Single-phase 220 V: 750 W (08AE-S)- - - - - - - - - - - - - - - - - - - - - - -4-26
4.7.4 Three-phase 200 V: 1.5 kW (15AE)Three-phase 400 V: 500 W/750 W/1.0 kW/1.5 kW (05DE/08DE/10DE/15DE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-27
4.7.5 Single-phase 220 V: 1.5 kW (15AE-S)Three-phase 200 V: 2.0 kW/3.0 kW (20AE/30AE)Three-phase 400 V: 2.0 kW/3.0 kW (20DE/30DE) - - - - - - - - - - - - - -4-28
4.7.6 Three-phase 200 V: 5.0 kW (50AE)Three-phase 400 V: 5.0 kW (50DE) - - - - - - - - - - - - - - - - - - - - - - - -4-29
4.7.7 Three-phase 200 V: 6.0 kW/7.5 kW (60AE/75AE) - - - - - - - - - - - - - -4-304.7.8 Three-phase 400 V: 6.0 kW/7.5 kW (60DE/75DE) - - - - - - - - - - - - - -4-314.7.9 Three-phase 200 V: 11.0 kW/15.0 kW (1AAE/1EAE) - - - - - - - - - - - -4-324.7.10 Three-phase 400 V: 11.0 kW/15.0 kW (1ADE/1EDE) - - - - - - - - - - -4-33
4.8 Dimensional Drawings of Rack-mounted SERVOPACK Model - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
4.8.1 Single-phase 100 V: 30 W/50 W/100 W (A3BE-R/A5BE-R/01BE-R)Single-phase 200 V: 30 W/50 W/100 W/200 W (A3AE-R/A5AE-R/01AE-R/ 02AE-R) - - - - - - - - - - - - - - - - - - - - - - -4-34
4.8.2 Single-phase 100 V: 200 W (02BE-R)Single-phase 200 V: 400 W (04AE-R)- - - - - - - - - - - - - - - - - - - - - - -4-35
4.8.3 Single-phase 220 V: 750 W (08AE-S-R)Three-phase 200 V: 500 W/750 W/1.0 kW (05AE-R/08AE-R/10AE-R)4-36
4.8.4 Three-phase 200 V: 1.5 kW (15AE-R)Three-phase 400 V: 500 W/750 W/1.0 kW/1.5 kW (05DE-R/08DE-R/10DE-R/15DE-R) - - - - - - - - - - - - - - - - - - - - - - - -4-37
4.8.5 Single-phase 220 V: 1.5 kW (15AE-S-R)- - - - - - - - - - - - - - - - - - - - -4-384.8.6 Three-phase 200 V: 2.0 kW/3.0 kW (20AE-R/30AE-R)
Three-phase 400 V: 2.0 kW/3.0 kW (20DE-R/30DE-R)- - - - - - - - - - -4-394.8.7 Three-phase 200 V: 5.0 kW (50AE-R)
Three-phase 400 V: 5.0 kW (50DE-R) - - - - - - - - - - - - - - - - - - - - - -4-40
4.9 Dimensional Drawings of Duct-ventilated SERVOPACK Model4-414.9.1 Three-phase 200 V: 6.0 kW/7.5 kW (60AE-P/75AE-P) - - - - - - - - - - -4-414.9.2 Three-phase 400 V: 6.0 kW/7.5 kW (60DE-P/75DE-P) - - - - - - - - - - -4-424.9.3 Three-phase 200 V: 11.0 kW/15.0 kW (1AAE-P/1EAE-P) - - - - - - - - -4-434.9.4 Three-phase 400 V: 11.0 kW/15.0 kW (1ADE-P/1EDE-P) - - - - - - - - -4-44
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5 Specifications and Dimensional Drawings of Cables and Peripheral Devices
5.1 Specifications and Dimensional Drawings of Servomotor Main Circuit Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3
5.1.1 Cables for SGMAH and SGMPH Servomotors Without Brakes- - - - - - 5-35.1.2 Cables for SGMAH and SGMPH Servomotors With Brakes - - - - - - - - 5-35.1.3 Flexible Cables for SGMAH and SGMPH Servomotors Without Brakes5-45.1.4 Flexible Cables for SGMAH and SGMPH Servomotors With Brakes- - 5-55.1.5 Cables for 400 V SGMAH and SGMPH Servomotors Without Brakes - 5-55.1.6 Cables for 400 V SGMAH and SGMPH Servomotors With Brakes - - - 5-6
5.2 Servomotor Main Circuit Wire Size and Connectors- - - - - - - 5-75.2.1 Wire Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-75.2.2 SGMAH and SGMPH Servomotor Connectors for Standard
Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85.2.3 SGMGH, SGMSH, SGMDH, and SGMUH Servomotor Connector
Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11
5.2.4 SGMGH Servomotor (1500 min-1) Connectors for Standard Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
5.2.5 SGMGH Servomotor (1000 min-1) Connectors for Standard Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15
5.2.6 SGMSH Servomotor (3000 min-1) Connectors for Standard Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17
5.2.7 SGMDH Servomotor (2000 min-1) Connectors for Standard Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19
5.2.8 SGMUH Servomotor (6000 min-1) Connectors for Standard Environments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19
5.2.9 SGMGH Servomotor (1500 min-1) Connectors Conforming to IP67 and European Safety Standards - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
5.2.10 SGMGH Servomotor (1000 min-1) Connectors Conforming to IP67 and European Safety Standards - - - - - - - - - - - - - - - - - - - - - - - - - 5-27
5.2.11 SGMSH Servomotors (3000 min-1) Connectors Conforming to IP67 and European Safety Standards - - - - - - - - - - - - - - - - - - - - - - - - - 5-30
5.2.12 SGMDH Servomotors (2000 min-1) Connectors Conforming to IP67 and European Safety Standards - - - - - - - - - - - - - - - - - - - - - - - - - 5-34
5.2.13 SGMUH Servomotors (6000 min-1) Connectors Conforming to IP67 and European Safety Standards - - - - - - - - - - - - - - - - - - - - - - - - - 5-35
5.2.14 Connector Dimensional Drawings - - - - - - - - - - - - - - - - - - - - - - - - 5-38
5.3 SERVOPACK Main Circuit Wire Size - - - - - - - - - - - - - - - - 5-455.3.1 Cable Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-455.3.2 Single-phase 100 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-465.3.3 Single-phase 200 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-465.3.4 Three-phase 200 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-465.3.5 Three-phase 400 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-47
5.4 Encoder Cables for CN2 Connector - - - - - - - - - - - - - - - - - 5-485.4.1 Encoder Cable With Connectors For SGMAH and SGMPH
Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-48
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5.4.2 Encoder Cable for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48
5.4.3 Encoder Cable With a SERVOPACK Connector and Encoder Loose Leads for SGMAH and SGMPH Servomotors - - - - - - - - - - - - - - - - -5-49
5.4.4 Encoder Cable with a SERVOPACK Connector and Encoder Loose Leads for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors - -5-50
5.4.5 Encoder Flexible Cables for SGMAH and SGMPH Servomotors - - - -5-525.4.6 Encoder Flexible Cables for SGMGH, SGMSH, SGMDH, and SGMUH
Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-53
5.5 Connectors and Cables for Encoder Signals - - - - - - - - - - - 5-555.5.1 Connectors and Cables for SGMAH and SGMPH Servomotors - - - -5-555.5.2 Connectors and Cables for SGMGH, SGMSH, SGMDH, and SGMUH
Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-57
5.6 Flexible Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-59
5.7 I/O Signal Cables for CN1 Connector - - - - - - - - - - - - - - - - 5-605.7.1 Standard Cables- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-605.7.2 Connector Type and Cable Size- - - - - - - - - - - - - - - - - - - - - - - - - - -5-605.7.3 Connection Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-62
5.8 Peripheral Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-635.8.1 Cables for Connecting Personal Computers - - - - - - - - - - - - - - - - - -5-635.8.2 Digital Operator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-645.8.3 Cables for Analog Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-655.8.4 Connector Terminal Block Converter Unit - - - - - - - - - - - - - - - - - - - -5-665.8.5 Brake Power Supply Unit- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-675.8.6 External Regenerative Resistor - - - - - - - - - - - - - - - - - - - - - - - - - - -5-695.8.7 Regenerative Resistor Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-715.8.8 Absolute Encoder Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-725.8.9 Molded-case Circuit Breaker (MCCB) - - - - - - - - - - - - - - - - - - - - - - -5-735.8.10 Noise Filter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-755.8.11 Magnetic Contactor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-805.8.12 Surge Suppressor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-845.8.13 DC Reactor for Harmonic Suppression - - - - - - - - - - - - - - - - - - - - -5-865.8.14 Variable Resistor for Speed and Torque Setting - - - - - - - - - - - - - - -5-885.8.15 Encoder Signal Converter Unit - - - - - - - - - - - - - - - - - - - - - - - - - - -5-895.8.16 MECHATROLINK-I I/F Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-905.8.17 DeviceNet I/F Unit- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-915.8.18 PROFIBUS-DP I/F Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-925.8.19 INDEXER Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-945.8.20 Setup Support Tool SigmaIndexer - - - - - - - - - - - - - - - - - - - - - - - -5-955.8.21 Fully-closed I/F Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-96
6 Wiring
6.1 Wiring Main Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26.1.1 Names and Functions of Main Circuit Terminals - - - - - - - - - - - - - - - -6-26.1.2 Wiring Main Circuit Power Supply Connector (Spring Type) - - - - - - - -6-46.1.3 Typical Main Circuit Wiring Examples - - - - - - - - - - - - - - - - - - - - - - - -6-5
6.2 Wiring Encoders- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
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6.2.1 Connecting an Encoder (CN2) and Output Signals from the SERVOPACK (CN1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
6.2.2 Encoder Connector (CN2) Terminal Layout - - - - - - - - - - - - - - - - - - - 6-9
6.3 Examples of I/O Signal Connections - - - - - - - - - - - - - - - - 6-106.3.1 Speed Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-106.3.2 Position Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-116.3.3 Torque Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-126.3.4 I/O Signal Connector (CN1) Terminal Layout - - - - - - - - - - - - - - - - - 6-136.3.5 I/O Signal (CN1) Names and Functions - - - - - - - - - - - - - - - - - - - - - 6-146.3.6 Interface Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
6.4 Others- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-196.4.1 Wiring Precautions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-196.4.2 Wiring for Noise Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-206.4.3 Installation Conditions of EMC Directives - - - - - - - - - - - - - - - - - - - - 6-236.4.4 Installation Conditions of UL Standards - - - - - - - - - - - - - - - - - - - - - 6-266.4.5 Using More Than One SERVOPACK - - - - - - - - - - - - - - - - - - - - - - - 6-276.4.6 Extending Encoder Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-286.4.7 Operating Conditions on 400-V Power Supply Voltage - - - - - - - - - - 6-306.4.8 DC Reactor for Harmonic Suppression - - - - - - - - - - - - - - - - - - - - - 6-31
6.5 Connecting Regenerative Resistors - - - - - - - - - - - - - - - - - 6-336.5.1 Regenerative Power and Regenerative Resistance- - - - - - - - - - - - - 6-336.5.2 Connecting External Regenerative Resistors - - - - - - - - - - - - - - - - - 6-33
7 Digital Operator/Panel Operator
7.1 Functions on Digital Operator/Panel Operator - - - - - - - - - - - 7-27.1.1 Connecting the Digital Operator - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-27.1.2 Key Names and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-37.1.3 Basic Mode Selection and Operation - - - - - - - - - - - - - - - - - - - - - - - - 7-47.1.4 Status Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
7.2 Operation in Utility Function Mode (Fn ) - - - - - - - - - - - 7-87.2.1 List of Utility Function Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-87.2.2 Alarm Traceback Data Display (Fn000) - - - - - - - - - - - - - - - - - - - - - - 7-97.2.3 Zero-point Search Mode (Fn003)- - - - - - - - - - - - - - - - - - - - - - - - - - 7-107.2.4 Parameter Settings Initialization (Fn005) - - - - - - - - - - - - - - - - - - - - 7-117.2.5 Alarm Traceback Data Clear (Fn006)- - - - - - - - - - - - - - - - - - - - - - - 7-127.2.6 Automatic Offset-adjustment of Motor Current Detection Signal
(Fn00E) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-137.2.7 Manual Offset-adjustment of Motor Current Detection Signal (Fn00F) 7-147.2.8 Password Setting (Protects Parameters from Being Changed)
(Fn010)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-157.2.9 Motor Models Display (Fn011)- - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-167.2.10 Software Version Display (Fn012) - - - - - - - - - - - - - - - - - - - - - - - - 7-177.2.11 Application Module Detection Results Clear (Fn014) - - - - - - - - - - - 7-18
7.3 Operation in Parameter Setting Mode (Pn )- - - - - - - - 7-197.3.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-197.3.2 Input Circuit Signal Allocation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-237.3.3 Output Circuit Signal Allocation - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
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7.4 Operation in Monitor Mode (Un ) - - - - - - - - - - - - - - - 7-287.4.1 List of Monitor Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-28
8 Operation
8.1 Trial Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-48.1.1 Trial Operation for Servomotor without Load - - - - - - - - - - - - - - - - - - -8-68.1.2 Trial Operation for Servomotor without Load from Host Reference - - -8-98.1.3 Trial Operation with the Servomotor Connected to the Machine - - - -8-158.1.4 Servomotor with Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-168.1.5 Position Control by Host Controller- - - - - - - - - - - - - - - - - - - - - - - - -8-16
8.2 Control Mode Selection- - - - - - - - - - - - - - - - - - - - - - - - - - 8-17
8.3 Setting Common Basic Functions - - - - - - - - - - - - - - - - - - 8-188.3.1 Setting the Servo ON Signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-188.3.2 Switching the Servomotor Rotation Direction- - - - - - - - - - - - - - - - - -8-198.3.3 Setting the Overtravel Limit Function - - - - - - - - - - - - - - - - - - - - - - -8-208.3.4 Setting for Holding Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-228.3.5 Selecting the Stopping Method After Servo OFF - - - - - - - - - - - - - - -8-258.3.6 Instantaneous Power Loss Settings - - - - - - - - - - - - - - - - - - - - - - - -8-26
8.4 Absolute Encoders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-278.4.1 Interface Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-288.4.2 Selecting an Absolute Encoder - - - - - - - - - - - - - - - - - - - - - - - - - - -8-298.4.3 Handling Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-298.4.4 Replacing Batteries- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-308.4.5 Absolute Encoder Setup (Fn008) - - - - - - - - - - - - - - - - - - - - - - - - - -8-308.4.6 Absolute Encoder Reception Sequence - - - - - - - - - - - - - - - - - - - - -8-328.4.7 Multiturn Limit Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-368.4.8 Multiturn Limit Setting When Mutiturn Limit Disagreement (A.CC)
Occurred - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-37
8.5 Operating Using Speed Control with Analog Reference - - - 8-388.5.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-388.5.2 Setting Input Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-398.5.3 Adjusting Offset - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-408.5.4 Soft Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-438.5.5 Speed Reference Filter - - - - - - - - - - - - - - - - - - - - 8-438.5.6 Using the Zero Clamp Function - - - - - - - - - - - - - - - - - - - - - - - - - - -8-438.5.7 Encoder Signal Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-458.5.8 Speed Coincidence Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-47
8.6 Operating Using Position Control - - - - - - - - - - - - - - - - - - - 8-488.6.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-488.6.2 Setting the Electronic Gear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-508.6.3 Position Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-538.6.4 Smoothing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-578.6.5 Positioning Completed Output Signal - - - - - - - - - - - - - - - - - - - - - - -8-588.6.6 Positioning Near Signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-598.6.7 Reference Pulse Inhibit Function (INHIBIT) - - - - - - - - - - - - - - - - - - -8-60
8.7 Operating Using Torque Control- - - - - - - - - - - - - - - - - - - - 8-61
xxii
8.7.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-618.7.2 Torque Reference Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-618.7.3 Adjusting the Reference Offset - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-628.7.4 Limiting Servomotor Speed during Torque Control- - - - - - - - - - - - - - 8-64
8.8 Operating Using Speed Control with an Internally Set Speed8-668.8.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-668.8.2 Input Signal Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-678.8.3 Operating Using an Internally Set Speed - - - - - - - - - - - - - - - - - - - - 8-67
8.9 Limiting Torque - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-698.9.1 Internal Torque Limit (Limiting Maximum Output Torque) - - - - - - - - - 8-698.9.2 External Torque Limit (Output Torque Limiting by Input Signals) - - - - 8-708.9.3 Torque Limiting Using an Analog Voltage Reference - - - - - - - - - - - - 8-728.9.4 Torque Limiting Using an External Torque Limit and Analog Voltage
Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-738.9.5 Checking Output Torque Limiting during Operation - - - - - - - - - - - - - 8-74
8.10 Control Mode Selection- - - - - - - - - - - - - - - - - - - - - - - - - 8-758.10.1 Setting Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-758.10.2 Switching the Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-75
8.11 Other Output Signals - - - - - - - - - - - - - - - - - - - - - - - - - - 8-778.11.1 Servo Alarm Output (ALM) and Alarm Code Output
(ALO1, ALO2, ALO3) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-778.11.2 Warning Output (/WARN) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-788.11.3 Running Output Signal (/TGON) - - - - - - - - - - - - - - - - - - - - - - - - - 8-788.11.4 Servo Ready (/S-RDY) Output- - - - - - - - - - - - - - - - - - - - - - - - - - - 8-79
9 Adjustments
9.1 Autotuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-29.1.1 Servo Gain Adjustment Methods - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-29.1.2 List of Servo Adjustment Functions - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
9.2 Online Autotuning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-59.2.1 Online Autotuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-59.2.2 Online Autotuning Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-69.2.3 Selecting the Online Autotuning Execution Method - - - - - - - - - - - - - - 9-79.2.4 Machine Rigidity Setting for Online Autotuning - - - - - - - - - - - - - - - - - 9-89.2.5 Method for Changing the Machine Rigidity Setting - - - - - - - - - - - - - - 9-99.2.6 Saving the Results of Online Autotuning - - - - - - - - - - - - - - - - - - - - 9-109.2.7 Procedure for Saving the Results of Online Autotuning - - - - - - - - - - 9-11
9.3 Manual Tuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-129.3.1 Explanation of Servo Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-129.3.2 Servo Gain Manual Tuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-139.3.3 Position Loop Gain- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-139.3.4 Speed Loop Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-149.3.5 Speed Loop Integral Time Constant - - - - - - - - - - - - - - - - - - - - - - - - 9-14
9.4 Servo Gain Adjustment Functions - - - - - - - - - - - - - - - - - - 9-159.4.1 Feed-forward Reference- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-159.4.2 Torque Feed-forward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-16
xxiii
xxiii
9.4.3 Speed Feed-forward - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9-179.4.4 Proportional Control Operation (Proportional Operation Reference)- -9-189.4.5 Using the Mode Switch (P/PI Switching) - - - - - - - - - - - - - - - - - - - - -9-199.4.6 Setting the Speed Bias - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9-229.4.7 Speed Feedback Filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9-229.4.8 Speed Feedback Compensation - - - - - - - - - - - - - - - - - - - - - - - - - -9-239.4.9 Switching Gain Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9-259.4.10 Torque Reference Filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9-26
9.5 Analog Monitor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-28
10 Inspection, Maintenance, and Troubleshooting
10.1 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-210.1.1 Alarm Display Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10-210.1.2 Warning Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10-410.1.3 Alarm Display Table when the Application Module is Used - - - - - - -10-510.1.4 Warning Display Table when the Application Module is Used - - - - -10-610.1.5 Alarm Display Table when the Linear Motor is Used - - - - - - - - - - - -10-610.1.6 Troubleshooting of Alarm and Warning - - - - - - - - - - - - - - - - - - - - -10-710.1.7 Troubleshooting for Malfunction without Alarm Display - - - - - - - - - 10-17
10.2 Inspection and Maintenance - - - - - - - - - - - - - - - - - - - - 10-2210.2.1 Servomotor Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2210.2.2 SERVOPACK Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2210.2.3 SERVOPACKs Parts Replacement Schedule - - - - - - - - - - - - - - - 10-23
11 Appendix
11.1 Servomotor Capacity Selection Examples - - - - - - - - - - - - 11-211.1.1 Selection Example for Speed Control - - - - - - - - - - - - - - - - - - - - - - 11-211.1.2 Selection Example for Position Control - - - - - - - - - - - - - - - - - - - - - 11-411.1.3 Calculating the Required Capacity of Regenerative Resistors - - - - - 11-7
11.2 Connection to Host Controller - - - - - - - - - - - - - - - - - - - 11-1611.2.1 Example of Connection to MP920 4-axes Analog Module SVA-01 - 11-1611.2.2 Example of Connection to CP-9200SH Servo Controller Module
SVA (SERVOPACK in Speed Control Mode) - - - - - - - - - - - - - - - - 11-1711.2.3 Example of Connection to MEMOCON GL120/130 Series Motion
Module MC20- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-1811.2.4 Example of Connection to MEMOCON GL60/70 Series Positioning
Module B2813 (SERVOPACK in Position Control Mode) - - - - - - - 11-1911.2.5 Example of Connection to OMRONs Motion Control Unit - - - - - - - 11-2011.2.6 Example of Connection to OMRONs Position Control Unit - - - - - - 11-2111.2.7 Example of Connection to OMRONs Position Control Unit
C500-NC221 (SERVOPACK in Speed Control Mode) - - - - - - - - - 11-2211.2.8 Example of Connection to OMRONs Position Control Unit
C500-NC112 (SERVOPACK in Position Control Mode) - - - - - - - - - 11-2311.2.9 Example of Connection to MITSUBISHIs AD72 Positioning Unit
(SERVOPACK in Speed Control Mode) - - - - - - - - - - - - - - - - - - - - 11-2411.2.10 Example of Connection to MITSUBISHIs AD75 Positioning Unit
(SERVOPACK in Position Control Mode) - - - - - - - - - - - - - - - - - 11-25
11.3 List of Parameters- - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-26
xxiv
11.3.1 Utility Functions List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2611.3.2 List of Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2711.3.3 Monitor Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-43
11.4 Parameter Recording Table - - - - - - - - - - - - - - - - - - - - - 11-44
INDEX
1-1
11
Outline
1.1 Checking Products - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-21.1.1 Check Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-21.1.2 Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-21.1.3 SERVOPACKs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
1.2 Product Part Names - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-41.2.1 Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-41.2.2 SERVOPACKs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
1.3 Examples of Servo System Configurations - - - - - - - - - - - - - 1-71.3.1 Single-phase, 100V, 200V and 220V Main Circuit - - - - - - - - - - - - - - - 1-71.3.2 Three-phase, 200 V Main Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-81.3.3 Three-phase, 400 V Main Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
1.4 Applicable Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-101.4.1 North American Safety Standards (UL, CSA) - - - - - - - - - - - - - - - - - 1-101.4.2 CE Marking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
1 Outline
1.1.1 Check Items
1-2
1.1 Checking ProductsThe following procedure is used to check the AC servodrives of - Series products on delivery.
1.1.1 Check ItemsCheck the following items when - Series products are delivered.
If any of the above items are faulty or incorrect, contact your Yaskawa representative or the dealer from whom you purchased the products.
1.1.2 Servomotors
Check Items CommentsAre the delivered products the ones that were ordered?
Check the model numbers marked on the nameplates on the servomo-tor and SERVOPACK. (Refer to the descriptions of model numbers in the following section.)
Does the servomotor shaft rotate smoothly?
The servomotor shaft is normal if it can be turned smoothly by hand. Servomotors with brakes, however, cannot be turned manually.
Is there any damage? Check the overall appearance, and check for damage or scratches that may have occurred during shipping.
Serialnumber Manufacturingdate
Ordernumber
Servomotormodel
Ratings
ACSERVOMOTOR
YASKAWAELECTRICMADEINJAPAN
TYPESGMAH-10ACA21
O/N9W0774002AS/NBB2 753000039 DATE0002
-039
1000W5.7A
3.18N m200V CONT insF
3000min-1
PURODUCTSERVICE
Bauart
gepruft..
SGMGH/SGMSH/SGMDH/SGMUH
SGMAHandSGMPH
1.1 Checking Products
1-3
1
1.1.3 SERVOPACKs
Serialnumber
S/N
YASKAWAELECTRICMADEINJAPAN
412808-15-1
SERVOPACKMODEL
AC-INPUT AC-OUTPUTVOLTSHzPHASEAMPS
200-23060/60318.6
VOLTSPHASEAMPSKU(MP)
0-230324.83.0(4.0)
SGDH-30AE
SGDHfor30Wto5.0kW SGDHfor6.0kWto15.0kW
SERVOPACKmodel
Applicablepowersupply
Applicablemotorcapacity
1 Outline
1.2.1 Servomotors
1-4
1.2 Product Part Names1.2.1 Servomotors
(1) SGMAH and SGMPH Without Gears and Brakes
(2) SGMGH/SGMSH/SGMDH/SGMUH Without Gears and Brakes
Flange
Outputshaft
Nameplate
EncoderconnectorServomotorconnector
Servomotormaincircuitcable Encoder
cable
Encoder(Detectingsection)
Flange
Nameplate
Encoderconnector
Encoder(Detectingsection)
Servomotorconnector
Outputshaft
1.2 Product Part Names
1-5
1
1.2.2 SERVOPACKs(1) SGDH for 30 W to 5.0 kW
Connecting terminal of DC ReactorFor connecting a reactor, refer to 6.4.8 DC Reactor for Harmonic Suppression.
Referto2.1SERVOPACKModelDesignations.
Withthefrontcoveropen
SERVOPACKmodel
BatteryholderUsedtohousethebackupbatteryforanabsoluteencoder.Referto5.8.8AbsoluteEncoderBattery,8.4.3HandingBatteries,and8.4.4BatteryReplacementProcedure.
YASKAWA
YASKAWA
SERVOPACK
SGDH-
MODE/SET
CHARGE POWER
DATA/
MODE/SET DATA/
CHARGE POWER
Paneldisplay5-digit,7-segmentLEDusedtodisplaySERVOPACKstatus,alarmstatus,andothervalueswhenparametersareinput.Referto7.1.2KeyNamesandFunctions.
PaneloperatorChargeindicator
LightswhenthemaincircuitpowersupplyisONandstayslitaslongasthemaincircuitpowersupplycapacitorremainscharged.Therefore,donottouchtheSERVOPACKevenafterthepowersupplyisturnedOFFiftheindicatorislit.
Maincircuitpowersupplyterminals
Usedformaincircuitpowersupplyinput.Referto6.1WiringMainCircuit.
Usedforcontrolpowersupplyinput.Referto6.1WiringMainCircuit.
Controlpowersupplyterminals
Usedtoconnectexternalregenerativeresistors.Referto6.5ConnectingRegenerativeResistors.
Regenerativeresistorconnectingterminals
Referto6.1WiringMainCircuit.
GroundterminalBesuretoconnecttoprotectagainstelectricalshock.
ServomotorterminalsConnectstotheservomotorpowerline.Referto6.1WiringMainCircuit.
CN5AnalogmonitorconnectorUsedtomonitormotorspeed,torquereference,andothervaluesthroughaspecialcable.Referto5.8.3CablesforAnalogMonitoror9.5AnalogMonitor.
CN8BatteryconnectorUsedtoconnecttothebackupbatteryforanabsoluteencoder.Referto5.8.8AbsoluteEncoderBattery,8.4.3HandingBatteries,and8.4.4BatteryReplacementProcedure.
Frontcover
PowerONindicatorLightswhenthecontrolpowersupplyisON.
PanelkeysUsedtosetparameters.Referto7.1.2KeyNamesandFunctions.
Referto5.8.1CablesforConnectingPersonalComputerand5.8.2DigitalOperator.
CN3Connectorforpersonalcomputermonitoringanddigitaloperator
Usedtocommunicatewithapersonalcomputerortoconnectadigitaloperator.
CN1I/OsignalconnectorUsedforreferenceinputsignalsandsequenceI/Osignals.Referto6.3ExamplesofI/OSignalConnections.
Nameplate(sideview)IndicatestheSERVOPACKmodelandratings.Referto1.1.3SERVOPACKs.
CN2EncoderconnectorConnectstotheencoderintheservomotor.Referto6.2WiringEncoders.
INFO
1 Outline
1.2.2 SERVOPACKs
1-6
(2) SGDH for 6.0 kW to 15.0 kW
* Control circuit terminal and regenerative resistor connecting terminals differ the position of the termi-nal block by the SERVOPACK model.Refer to Chapter 4 SERVOPACK Specifications and Dimensional Drawings for details.
L1 L2 L3 UB2B1+ V W
! WARNING
MODE/SET DATA/
Ver.
POWER
BATTERY
CHARGE
SGDH-
SERVOPACK 200V
YASKAWA
Panel display
Power indicator Panel operator
Charge indicator
L1C CN1 CN2L2C
Main circuit power supply terminals: L1, L2, L3
Servomotor terminals: U, V, W
Regenerative resistor connecting terminals: B1, B2
CN3 Connector for personal computer monitoring and digital operator
CN8 Battery connector
CN5 Analog monitor connector
Panel switch
Battery holder
Nameplate (side view)
CN2 Encoder connector
CN1 I/O signal connector
Control circuit terminal
SERVOPACK model
Ground terminal
CN8
CN5CN3
SERVOPACK Model ReferenceSGDH-60AE, 75AE 4.7.7, 4.9.1SGDH-60DE, 75DE 4.7.8, 4.9.2SGDH-1AAE, 1EAE 4.7.9, 4.9.3SGDH-1ADE, 1EDE 4.7.10, 4.9.4
1.3 Examples of Servo System Configurations
1-7
1
1.3 Examples of Servo System ConfigurationsThis section describes examples of basic servo system configuration.
1.3.1 Single-phase, 100V, 200V and 220V Main Circuit
Noisefilter
Molded-casecircuitbreaker(MCCB)ProtectsthepowersupplylinebyshuttingthecircuitOFFwhenovercurrentisdetected.(Referto5.8.9.)
Usedtoeliminateexternalnoisefromthepowerline.(Referto5.8.10.)
(Referto5.8.1.)
ServomotorSGM H
SGDH- AE/BESERVOPACK
PowersupplySingle-phase100/200VAC
RT
CN3
CN1
L1CL2CB1B2
U
V
W
L1
L2
+1
MODE/SET DATA/
CHARGE POWER
CN
SGDH-SERVOPACK
200VYASKAWA
+2-
Regenerativeresistor
Magneticcontactor
ConnectanexternalregenerativeresistortoterminalsB1andB2iftheregenerativecapacityisinsufficient.(Referto5.8.6.)
TurnstheservoONandOFF.Installasurgesuppressor.(Referto5.8.11.)
Brakepowersupply
Magneticcontactor
Usedforaservomotorwithabrake.(Referto5.8.5.)
TurnsthebrakepowersupplyONorOFF.Installasurgeprotector.(Referto5.8.11.)
Servomotormaincircuitcable(Referto5.1,5.2.)
Encodercable(Referto5.4,5.5.)
Hostcontroller
(Referto5.7.)
I/Osignalcable
PersonalcomputerConnectioncablefordigitaloperator
Connectioncableforpersonalcomputer
Digitaloperator(Referto5.8.2.)
(Referto5.8.2.)
2
1
2
1 ForconnectingaDCreactor,referto6.4.8DCReactorforHarmonicSuppression.SGDH-08AE-SSERVOPACKforSGMAH-08AandSGMPH-08AservomotorsandSGDH-15AE-SSERVOPACKforSGMPH-15Aservomotorapplytothepowersupplyofsingle-phase220V.ConnectthefollowingpowersupplybetweenL1andL3.
Single-phase220to230VAC(50/60Hz)-15%+10%
3 ForconnectingaDCreactor,referto6.4.8DCReactorforHarmonicSuppression.
1 Outline
1.3.2 Three-phase, 200 V Main Circuit
1-8
1.3.2 Three-phase, 200 V Main Circuit
Noisefilter
Molded-casecircuitbreaker(MCCB)
PowersupplyThree-phase200VAC
ProtectsthepowersupplylinebyshuttingthecircuitOFFwhenovercurrentisdetected.(Referto5.8.9.)
Usedtoeliminateexternalnoisefromthepowerline.(Referto5.8.10.)
RST
L1
L2
L3
U
V
W
L1CL2CB1B2B3
1
2
CN3
CN1
CN2
MODE/SET DATA/CHARGE POWER
YASKAWASERVOPACK
SGDH-
200V
Magneticcontactor
SGDH- AESERVOPACK
TurnstheservoONandOFF.Installasurgesuppressor.(Referto5.8.11.)
Brakepowersupply
Magneticcontactor
RegenerativeresistorConnectanexternalregenerativeresistortoterminalsB1andB2iftheregenerativecapacityisinsufficient.(Referto5.8.6.)
Usedforaservomotorwithabrake.(Referto5.8.5.)
TurnsthebrakepowersupplyONandOFF.Installasurgeprotector.(Referto5.8.11.)
2
13
Servomotormaincircuitcable
Encodercable
SGM HServomotor
(Referto5.1,5.2.)(Referto5.4,5.5.)
HostcontrollerI/Osignalcable
(Referto5.7.)
(Referto5.8.1.)
Connectioncablefordigitaloperator
Connectioncableforpersonalcomputer
Personalcomputer(Referto5.8.2.)
Digitaloperator(Referto5.8.2.)
2
1
3
Themaincircuitpositive-sideterminalisonlyavailabletouseatthree-phase200VAC,6kWSERVOPACK.Donotuse1or2.BesuretodisconnecttheleadbetweenB2andB3,beforeconnectinganexternalregenerativeregistortotheSERVOPACK.ForconnectingaDCreactor,referto6.4.8DCReactorforHarmonicSuppression.
1.3 Examples of Servo System Configurations
1-9
1
1.3.3 Three-phase, 400 V Main Circuit
2
1
3
Usea24VDCpowersupply.(Mustbepreparedbytheuser.)BesuretodisconnecttheleadbetweenB2andB3,beforeconnectinganexternalregenerativeregistortotheSERVOPACK.ForconnectingaDCreactor,referto6.4.8DCReactorforHarmonicSuppression.
RST
L1
L2
L3
U
V
W
24V0VB1B2B3
1
2
CN3
CN1
CN2
MODE/SET DATA/CHARGE POWER
YASKAWASERVOPACK
SGDH-
200V
+ DCpower
supply(24VDC)
Noisefilter
Molded-casecircuitbreaker(MCCB)
PowersupplyThree-phase400VAC
ProtectsthepowersupplylinebyshuttingthecircuitOFFwhenovercurrentisdetected.(Referto5.8.9.)
Usedtoeliminateexternalnoisefromthepowerline.(Referto5.8.10.)
MagneticcontactorTurnstheservoONandOFF.Installasurgesuppressor.(Referto5.8.11.)
RegenerativeresistorConnectanexternalregenerativeresistortoterminalsB1andB2iftheregenerativecapacityisinsufficient.(Referto5.8.6.)
21
3
Servomotormaincircuitcable
Encodercable
SGM HServomotor
(Referto5.1,5.2.)(Referto5.4,5.5.)
HostcontrollerI/Osignalcable
(Referto5.7.)
(Referto5.8.1.)
Connectioncableforpersonalcomputer
SGDH- DESERVOPACK
Connectioncablefordigitaloperator
Personalcomputer(Referto5.8.2.)
Digitaloperator(Referto5.8.2.)
1 Outline
1.4.1 North American Safety Standards (UL, CSA)
1-10
1.4 Applicable Standards-II Series servodrives conform to the following overseas standards.
1.4.1 North American Safety Standards (UL, CSA)
* 1. Underwriters Laboratories Inc.* 2. Canadian Standards Association.* 3. SGMUH servomotors of 4.0 kW do not conform to these standards.
1.4.2 CE Marking
* TV Product Services GmbHNote: For installation conditions, refer to 6.4.3 Installation Conditions of EMC Directives.
Because SERVOPACKs and servomotors are built-in type, reconfirmation is required after being installed in the final product.
Model UL1 Standards (UL File No.) CSA2 Standards Certifications
SERVOPACK SGDH UL508C(E147823)CSA C22.2
No.14
ULServomotor
SGMAH SGMPH SGMGH SGMSH SGMDH
SGMUH3
UL1004(E165827) CSA C22.2No.100
ULC R USLISTED
CR
US
Model Low Voltage DirectiveEMC Directive
CertificationsEMI EMS
SERVOPACK SGDH EN50178
EN55011class A group 1
EN50082-2or
EN61000-6-2TV PS
Servomotor
SGMAH SGMPH SGMGH SGMSH SGMDH SGMUH
IEC60034-1IEC60034-5IEC60034-8IEC60034-9
2-1
2
2Selections
2.1 Servomotor Model Designations - - - - - - - - - - - - - - - - - - - - - 2-22.1.1 Model SGMAH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22.1.2 Model SGMPH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42.1.3 Model SGMGH (1500 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62.1.4 Model SGMGH (1000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-82.1.5 Model SGMSH (3000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-102.1.6 Model SGMDH (2000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-122.1.7 Model SGMUH (6000 min-1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13
2.2 Selecting Servomotors - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-142.2.1 Support Tool for the Capacity Selection of the AC Servomotors - - - - 2-142.2.2 Servomotor Capacity Selection Examples - - - - - - - - - - - - - - - - - - - 2-14
2.3 SERVOPACK Model Designations - - - - - - - - - - - - - - - - - - 2-15
2.4 -II Series SERVOPACKs and Applicable Servomotors - - - 2-16
2.5 Selecting Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-172.5.1 Cables for SGMAH and SGMPH Servomotors - - - - - - - - - - - - - - - - 2-172.5.2 Cables for SGMGH/SGMSH/SGMDH/SGMUH Servomotors - - - - - - 2-22
2.6 Selecting Peripheral Devices - - - - - - - - - - - - - - - - - - - - - - 2-262.6.1 Special Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-262.6.2 Molded-case Circuit Breaker and Fuse Capacity - - - - - - - - - - - - - - - 2-292.6.3 Noise Filters, Magnetic Contactors, Surge Suppressors and DC Reactors
2-302.6.4 Regenerative Resistors and Brake Power Supply Units - - - - - - - - - - 2-31
2 Selections
2.1.1 Model SGMAH (3000 min-1)
2-2
2.1 Servomotor Model DesignationsThis section explains how to check the servomotor model and ratings. The alphanumeric codes after SGM H indicate the specifications.
2.1.1 Model SGMAH (3000 min-1)(1) Without Gears
SGMAH 02 A A A 2 1
4thdigit:SerialEncoder
7thdigit:BrakeandOilSealCode
1
B
C
D
E
S
Specifications
Withoutoptions
With90-VDCbrake
With24-VDCbrake
Withoilsealand90-VDCbrake
Withoilsealand24-VDCbrake
Withoilseal
1st+2nddigits:RatedOutput
(kW)Code
A3
A5
01
02
03
04
07
08
RatedOutput
0.03
0.05
0.1
0.2
0.3
0.4
0.65
0.75
A
B
D
3rddigit:Voltage
A:200V,B:100V,D:400V
Code
1
4
A
B
Remarks
Standard
Standard
Option
Specifications
16-bitabsoluteencoder
16-bitabsoluteencoderwithsupercapacitor
13-bitincrementalencoder
16-bitincrementalencoder
1.Thenumberofencoderpulses:16384P/Rev.2.Thenumberofencoderpulses:2048P/Rev.
:Available
Option
1
1
1
2
5thdigit:DesignRevisionOrderCode
ASpecifications
Fixed
6thdigit:ShaftEnd
Code
2
4
6
8
Remarks
Standard
Option
Specifications
Straightwithoutkey
Straightwithkey
Straightwithkeyandtap
Straightwithtap
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
2.1 Servomotor Model Designations
2-3
2
(2) With Gears
SGMAH 01 A A G 1 2 BA1st+2nddigits:RatedOutput
(kW)
Code
A3
A5
01
02
03
04
07
08
RatedOutput
0.03
0.05
0.1
0.2
0.3
0.4
0.65
0.75
A
B
D
3rddigit:Voltage
A:200V,B:100V,D:400V
4thdigit:SerialEncoder
Code
1
4
A
B
Remarks
Standard
Standard
Option
Specifications
16-bitabsoluteencoder
16-bitabsoluteencoderwithsupercapacitor
13-bitincrementalencoder
16-bitincrementalencoder
Option
1
1
1
2
5thdigit:DesignRevisionOrder
Code
ASpecifications
Fixed
6thdigit:GearType 8thdigit:ShaftEnd
CodeCode
G
H
J
Specifications
HDSplanetarylow-backlashgear
HDSplanetarylow-backlashgear
Standardbacklashgear
0
2 6 8
2 6
6thdigit;GearTypeCode
G(Low-back-lash)
1
2
7
B
C
1/5
1/9
1/33
1/11
1/21
A3A
A3B
A5A
A5B
01A
01B
02A
02B
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
7thdigit:GearRatio
Code Specifi-cations
1
3
7
C
1/5
3/31
1/33
1/21
A3A
A3B
A5A
A5B
01A
01B
02A
02B04A 08ACode Specifi-cations
04A
03D
08A
07D
A3A
A3B
A5A
A5B
01A
01B
02A
02B
Code Specifi-cations
04A
03D
08A
07D
1
2
7
B
C
1/5
1/9
1/33
1/11
1/21
8thdigit:(ShaftEndCode):0
6thdigit;GearTypeCode
H(Low-back-lash)
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
7thdigit:GearRatio
8thdigit:(ShaftEndCode):2,6,8
6thdigit;GearTypeCode
J(Stan-dard)
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
7thdigit:GearRatio
8thdigit:(ShaftEndCode):2,6
8thdigit:ShaftEnd 6thdigit:GearTypeCode
Code
0
2
6
8
G H
J
Specifications
Noshaft
Straightwithoutkey
Straightwithkeyandtap
Straightwithtap
9thdigit:Brake
Code
1
B
C
Specifications
Withoutbrake
With90-VDCbrake
With24-VDCbrake
Thenumberofencoderpulses:16384P/Rev.Thenumberofencoderpulses:2048P/Rev.
:Available :Available
:Available
:Available
:Available
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
8thdigits
9thdigits
1
2
2 Selections
2.1.2 Model SGMPH (3000 min-1)
2-4
2.1.2 Model SGMPH (3000 min-1)(1) Without Gears
SGMPH 02 A A A 2 1
1st+2nddigits:RatedOutput
(kW)
Code
01
02
04
08
15
RatedOutput
0.1
0.2
0.4
0.75
1.5
A B
D
3rddigit:Voltage
A:200V,B:100V,D:400V
Specifications
Fixed
IP67water-proofspecifications
Code
A
E
4thdigit:SerialEncoder
Code
1
4
A
B
Remarks
Standard
Standard
Option
Specifications
16-bitabsoluteencoder
16-bitabsoluteencoderwithsupercapacitor
13-bitincrementalencoder
16-bitincrementalencoder
Thenumberofencoderpulses:16384P/Rev.Thenumberofencoderpulses:2048P/Rev.
Option
1
1
1
2
1
2
5thdigits:DesignRevisionOrder
6thdigit:ShaftEnd
Code
2
4
6
8
Remarks
Standard
Option
Specifications
Straightwithoutkey
Straightwithkey
Straightwithkeyandtap
Straightwithtap
7thdigit:BrakeandOilSealCode
1
B
C
D
E
S
Specifications
Withoutoptions
With90-VDCbrake
With24-VDCbrake
Withoilsealand90-VDCbrake
Withoilsealand24-VDCbrake
Withoilseal
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
:Available
2.1 Servomotor Model Designations
2-5
2
(2) With Gears
SGMPH 01 A A G 1 2 BA1st+2nddigit:
RatedOutput(kW)
Code01
02
04
08
15
RatedOutput
0.1
0.2
0.4
0.75
1.5
A B
D
3rddigit:Voltage
A:200V,B:100V,D:400V
1
7
B
C
1/5
1/33
1/11
1/21
01A
01B
02A
02B
02D
1
3
7
C
1/5
3/31
1/33
1/21
01A
01B
02A
02B
02D
04A
04D
08A
08D
01A
01B
02A
02B
02D
1
7
B
C
1/5
1/33
1/11
1/21
04A
04D
08A
08D
04A
04D
08A
08D
15A
15D
6thdigit:GearTypeCode
Code0
2
6
8
G
H
J
SpecificationsNoshaftStraightwithoutkey
Straightwithkeyandtap
Straightwithtap
8thdigit(ShaftEndCode):0
8thdigit(ShaftEndCode):2,6,8
8thdigit(ShaftEndCode):2,6
(1)RatedOutput:0.1kW 0.75kW
G(Low-back-lash)
1
7
B
C
1/5
1/33
1/11
1/21
15A
15D
H(Low-back-lash)
1
7
B
C
1/5
1/33
1/11
1/21
15A
15D
8thdigit(ShaftEndCode):2,6,8
4thdigit:SerialEncoder
Code
1
4
A
B
Remarks
Standard
Standard
Option
Specifications
16-bitabsoluteencoder
16-bitabsoluteencoderwithsupercapacitor
13-bitincrementalencoder
16-bitincrementalencoder
Thenumberofencoderpulses:16384P/Rev.Thenumberofencoderpulses:2048P/Rev.
Option
1
1
2
1
2
Specifications
Fixed
IP67water-proofspecifications
Code
A
E
5thdigit:DesignRevisionOrder
6thdigit:GearType 8thdigit:ShaftEnd
CodeCode
G
H
J
Specifications
HDSplanetarylow-backlashgear
HDSplanetarylow-backlashgear
Standardbacklashgear
0
2 6 8
2 6
8thdigit(ShaftEndCode):0
Code
6digit:GearTypeCode
Specifi-cations
7thdigit:GearRatio
CodeSpecifi-cations
CodeSpecifi-cations
(2)RatedOutput1.5kW
CodeSpecifi-cations
8thdigit:ShaftEnd
9thdigit:Brake
Code
1
B
C
Specifications
Withoutbrake
With90-VDCbrake
With24-VDCbrake
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
8thdigits
9thdigits
:Available
1
6digit:GearTypeCode
:Available
:Available
7thdigit:GearRatio
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
:Available
G(Low-back-lash)
6digit:GearTypeCode
7thdigit:GearRatio
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
CodeSpecifi-cations
H(Low-back-lash)
6digit:GearTypeCode
7thdigit:GearRatio
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
H(Low-back-lash)
6digit:GearTypeCode
7thdigit:GearRatio
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
:Available
:Available
:Available
2 Selections
2.1.3 Model SGMGH (1500 min-1)
2-6
2.1.3 Model SGMGH (1500 min-1)(1) Without Gears
SGMGH 13 A C A 2 1
1st+2nddigits:RatedOutput(kW)Code
05
09
13
20
30
44
55
75
1A
1E
RatedOutput
0.45
0.85
1.3
1.8
2.9
4.4
5.5
7.5
11.0
15.0
A D
3rddigit:VoltageA:200V,D:400V
5thdigit:DesignRevisionOrder
6thdigit:ShaftEnd
Code
2
3
5
6
Remarks
Standard
Option
Specifications
Straightwithoutkey
Taper1/10,withparallelkey
Taper1/10,withwoodruffkey
Straightwithkeyandtap
4thdigit:SerialEncoder
Code
2
C
RemarksSpecifications
17-bitabsoluteencoder
17-bitincrementalencoder
Code
A
C
Specifications
Standard
Forhigh-performancemachinetool(4.4kWorless)
Standard
Thenumberofencoderpulses:32768P/Rev.
7thdigit:BrakeandOilSeal
Code
1
B
C
D
E
S
Specifications
Withoutoptions
With90-VDCbrake
With24-VDCbrake
Withoilsealand90-VDCbrake
Withoilsealand24-VDCbrake
Withoilseal
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
:Available
2.1 Servomotor Model Designations
2-7
2
(2) With Gears
SGMGH 20 A A L A 4 BC
6thdigit:GearTypeCode
LST
SpecificationsIMTplanetarylow-backlashgear(Flangetype)Standardbacklashgear(Footmountingtype)Standardbacklashgear(Flangetype)
8thdigit:ShaftEnd 6thdigit:GearTypeCodeCode
46
S
T
L
SpecificationsStraightwithkeyStraightwithkeyandtap
S ABC7
1/61/111/211/29
05A 05D 09A 09D 13A 13D 20A 20D 30A 30D 44A 44D
55A 55D
75A
75D
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
TABC7
1/61/111/211/29
05A 05D 09A 09D 13A 13D 20A 20D 30A 30D 44A 44D
55A 55D
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage
6thdigit:GearTypeCode
L12578
1/51/9
1/201/291/45
05A 05D 09A 09D 13A 13D 20A
20D
30A
30D
44A
44D
1st+2nd+3rddigits:CodeoftheRatedOutputandVoltage7thdigit:GearRatio
6thdigit:GearTypeCode
7thdigit:GearRatio
6thdigit:GearTypeCode
7thdigit:GearRatio
Code Specifications
4thdigit:SerialEncoderCode
2C
RemarksSpecifications17-bitabsoluteencoder17-bitincrementalencoder
CodeAC
SpecificationsStandardForhigh-performancemachinetool
(Stan-dard)
(Stan-dard)
(Low-backlash)
Specifications
Specifications
Code
Code
Thenumberofencoderpulses:32768P/Rev.
5thdigit:DesignRevisionOrder
9thdigit:Brake
Code
1
B
C
Specifications
Withoutbrake
With90-VDCbrake
With24-VDCbrake
Standard
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
8thdigits
9thdigits
1st+2nddigits:RatedOutput
(kW)Code
05091320304455751A1E
RatedOutput0.450.851.31.82.94.45.57.5
11.015.0
A D
3rddigit:Voltage
A:200V,D:400V
:Available
:Available
:Available
:Available
:Available
2 Selections
2.1.4 Model SGMGH (1000 min-1)
2-8
2.1.4 Model SGMGH (1000 min-1)(1) Without Gears
1st+2nddigits:RatedOutput
(kW)
4thdigit:SerialEncoder
Code
2
C
RemarksSpecifications
17-bitabsoluteencoder
17-bitincrementalencoderStandard
Thenumberofencoderpulses:32768P/Rev.
Code
03
06
09
12
20
30
40
55
RatedOutput
0.3
0.6
0.9
1.2
2.0
3.0
4.0
5.5
A
5thdigit:DesignRevisionOrder
Code
B
D
Specifications
Standard
Forhigh-performancemachinetool
SGMGH 12 A C B 2 1
7thdigit:BrakeandOilSeal
Code
1
B
C
D
E
S
Specifications
Withoutoptions
With90-VDCbrake
With24-VDCbrake
Withoilsealand90-VDCbrake
Withoilsealand24-VDCbrake
Withoilseal
3rddigit:VoltageA:200V
6thdigit:ShaftEnd
Code
2
3
5
6
Remarks
Standard
Option
Specifications
Straightwithoutkey
Taper1/10,withparallelkey
Taper1/10,withwoodruffkey
Straightwithkeyandtap
1st+2nddigits
3rddigits
4thdigits
5thdigits
6thdigits
7thdigits
:Available
2.1 Servomotor Model Designations
2-9
2
(2) With Gears
SGMGH 20 A B L B 4 BC
6thdigit:GearTypeCode
LST
SpecificationsIMTplanetarylow-backlashgear(Flangetype)Standardbacklashgear(Footmountingtype)Standardbacklashgear(F