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Only for internal use / © Siemens AG 2010. All rights reserved. Siemens Electric Machines s.r.o., factory Drásov

Siemens Electric Machines s.r.o., factory Drásov · PDF fileSiemens Electric Machines provides a wide range of Service products: monitoring of commissioning spare parts after delivery

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Only for internal use / © Siemens AG 2010. All rights res erved.

Siemens Electric Machines s.r.o., factory Drásov

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 2/30 FY 2011 Introduction SEM Drásov

Siemens Organization sectors

GeneralHealthcareEnergyIndustry

Industry Automation

Drive Technologies

Building Technologies

Osram

Mobility

IT Solutionsand Services

Siemens FinancialServices

Imaging & IT

Workflow & Solutions

Diagnostics

Fossil Power Generation

Renewable Energy

Oil & Gas

Service RotatingEquipment

Power Transmission

Power Distribution

Industry Solutions

Sektor-übergreifendeAktivitäten

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 3/30 FY 2011 Introduction SEM Drásov

Siemens Organization Industry Sector

Siemens Industry

Industry Automation

Drive Technologies

Industry Solutions

Building Technologies

OSRAM Mobility

� Industrial Automation Systems

� Low-Voltage Controls & Distribution

� Siemens PLM Software

� Sensors and Communication

� Systems Engineering

� Electronics Assembly Systems

� Large Drives

� Motion Control Systems

� Mechanical Drives

� Metals Technologies

� Water Technologies

� Industrial Technologies

� Manufacturing Services

� HVAC-P Products

� Electrical Installation Technology

� Security Systems

� Building Automation & Control

� Fire Safety & Security Products

� General Lighting

� Automotive Lighting

� Electronics & Controls

� Luminaires

� Display/Optics

� Opto Semiconductors

� LED Systems

� Rolling Stock

� Infrastructure Networks

� Infrastructure Logistics

� Turnkey Systems

� Traffic Solutions

� ELIN EBG Traction

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General

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Engineering

Manufacturing

Test-Field

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Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 4/30 FY 2011 Introduction SEM Drásov

Large Drives Special Machines History SEM Drásov

Establishment of SEM Drásov Siemens Electric Machines s.r.o.2001

Start and continuous increase in production of induction motors for BBC

1923

2010

2008

2007

1996

1994

Independent plant from the ZSE-corporation

Incorporating into MEZ-association

Nationalization of the plant

Beginning of the cooperation with BROWN BOVERI COMPANY – repairing electric motors

Established as a factory for brick machines

R&D of a platform G for turbo generators1950

R&D of a platform 1DB, 1DC generators and vertical A-modyn1990

„Platform A“ launched onto market1947

Beginning of the production of synchronous generators1918

Purchased by SIEMENS1912General

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Test-Field

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Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 5/30 FY 2011 Introduction SEM Drásov

Special drives with an output up to 100 MW / 500t

� Berlin: head office LD S, R&D, 40-500 t

Special drives(High Speed, local contend GUS)

� St Petersburg: Special drives High Speed

Drasov (CZ) Karachi (PK)

Synchronous and asynchronous machines up to 20 MW / 40t

� Drasov: Competence center diesel generators and standardized DfC solutions for A-modyn; Feeder factory for components LD S Berlin andLD I Nuremberg

St. Petersburg (RU)Berlin (GER)

Diesel generators < 1,5 MVA

� Karachi: smaller synchronous generators and diesel aggregates

Large Drives Special MachinesLocations

Location

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Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 6/30 FY 2011 Introduction SEM Drásov

Large Drives Special MachinesSiemens Electric Machines s.r.o., Location Drasov, CZ

Synchronous Generators up to 25 MVA (40t)Motors up to 20 MW (40t)Components for LD P, LD S

Founded: 1912Employees: app. 550Manufacturing Area: 16,000 m²Office Area 2,000 m²

Generators / Motors

Synchronous GeneratorsDiesel- / Gear-(1F., 1D.)

Motors A-Modyn 1DV, 1TVSlip Ring ARK

Lamination for LD S

Feeder factory for components LD I (Nuremberg) , LD S (Berlin)

Stator for LD I and LD S(1LA/PH8 40, 1LA4, 1RA4,H-Modyn)

Exciter machines for LDS

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Generators

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 7/30 FY 2011 Introduction SEM Drásov

Customer Relationship Management in Drasov:Sales and Orders

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

Offer proces:

Inquiry receipt Approval process(LoA) Offer Management

Electrical design

Construction

Test-field

Logistic Offer release

Sales

CUSTOMER

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Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 8/30 FY 2011 Introduction SEM Drásov

Engineering in Drasov:Design for customer process

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

Engineering

Project data

ConstructiveEngineering

3D-CAD Modelling

Electrical engineering

CustomizedMotor

Concept

Standardized engineering

with high flexibility

General

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Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 9/30 FY 2011 Introduction SEM Drásov

Manufacturing in Drasov:Latest equipment for reliable quality during manufactu ring

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

� Punching shop is equipped with new modern machines and facilities� Compound punching dies up to 1250mm outer diameter� Maximum chord length of sheets 1250 mm� New welding facilities for highest performance and quality at spider shaft

fabrication

Punching ShopWelding Area

Work place at manufacturing

Punching shop, machinery and welding shop

Manufacturing

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Generators

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References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 10/30 FY 2011 Introduction SEM Drásov

Manufacturing in Drasov:Latest equipment for reliable quality during manufactu ring

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

Stator core and coil manufacturing

Stator core manufacturing

Winding shop

Stator core manufacturing

� Coil Manufacturing with latest technology in clean environment, design and manufacturing according to international standards and is setting new benchmarks regarding quality, reliability and clean environmen t

� Success factors: Well experienced and educated empl oyees, planning, high quality standards, occupational safety and environmental pr otection

Manufacturing

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Generators

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 11/30 FY 2011 Introduction SEM Drásov

Manufacturing in Drasov:Latest equipment for reliable quality during manufactu ring

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

Impregnation (VPI)

� Substantial investment into the new VPI-center: tre ndsetting benchmark� Components up to 2500mm outer diameter� Epoxy and polyester compound (VPI) as well as Resin Rich

Manufacturing

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Manufacturing

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Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 12/30 FY 2011 Introduction SEM Drásov

Manufacturing in Drasov:Testing equipment state of the art

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

TestfieldServiceRetrofitSpare parts

Test-Field

� 3 Test benches, equipped with dynamometers 45 kW, 22 0 kW, 420 (800) kW� Tests of machines up to 30 tons� Type and routine tests of generators of voltage ran ge of 400 – 13800 Volts� Type tests of generators up to 15 MVA, routine tests up to 15 MVA� Type tests of induction machines up to 1 MW, routine tests up to 8 MW� Modern test equipment, experienced and skilled staff

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Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 13/30 FY 2011 Introduction SEM Drásov

Manufacturing in Drasov:Service and Support

ManagementSales andOrders

EngineeringInnovationDesign

ManufacturingMaintenance

Test-fieldServiceRetrofitspare parts

Service

ManagementSales andOrders

EngineeringInnovationDesign

Test-field

Siemens Electric Machines provides a wide range of Ser vice products:

� monitoring of commissioning� spare parts after delivery� replacement of complete machines� replacement of main components like rotor, stator� inspection, maintenance at site� revision and repairs at our facility� warranty processing

We have access to a worldwide network of repair facility. Service issues will be handled with german colleagues from Nuremberg, Hamburg and Berlin.

Central contact at Siemens Electrical Machines s.r.o.Tel.: +420 549 426 440mail: [email protected]

General

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Generators

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 14/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:We provide Generators and Motors for many applications:

Turbine Oil and GasMarine/ Shipbuilding

Traction Industry

ChemistryMetalPulp & Paper

Power Generation Plants

HV / LV Generators

Slip ring motors

A-Modyn

Portfolio

Water,Waste water

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 15/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:Product Portfolio – Generators

4 6 8 10 12

20 000 kVA

15 000 kVA

10 000 kVA

5 000 kVA

0 kVA

Portfolio

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 16/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:Product Portfolio – Motors

20 000 kW

15 000 kW

10 000 kW

5 000 kW

0 kW

4 6 8 10 12 14 16

Portfolio

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 17/30 FY 2011 Introduction SEM Drásov

Low voltage synchronous generatorsType 1FC2

Generators

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 18/30 FY 2011 Introduction SEM Drásov

Generator with cylindrical rotorType 1DB

Generators

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Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 19/30 FY 2011 Introduction SEM Drásov

Generator with salient pole rotorType 1DC

Generators

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Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 20/30 FY 2011 Introduction SEM Drásov

High voltage synchronous generatorsType 1DK

Generators

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Manufacturing

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Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 21/30 FY 2011 Introduction SEM Drásov

High voltage synchronous generatorsfor turbine and high speed gas or diesel engines

Type 1DU

Generators

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 22/30 FY 2011 Introduction SEM Drásov

Slip ring asynchronous motorsType ARK

Motors

General

Location

Sales

Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 23/30 FY 2011 Introduction SEM Drásov

High voltage synchronous motorsType 1DV

Motors

General

Location

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Engineering

Manufacturing

Test-Field

Service

Portfolio

Generators

Motors

References

New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 24/30 FY 2011 Introduction SEM Drásov

High voltage asynchronous motorsType 1TV

Motors

General

Location

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Engineering

Manufacturing

Test-Field

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Portfolio

Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 25/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:References: Marine Generators A.P.Moeller Maersk

LD SEM Drasov delivered for this customer turbo- and diesel generators for shipbuilding between 2005 and 2007. OEM clients: Wä rtsilä, Peter Brotherhood, Caterpillar and other. Generators will be applied for many ship types, like e.g. Cargo ships, passenger liners, spec ial ships for offshore applications, submarines, ferries

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Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 26/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:References: Offshore Applications (O&G, rigs)

LD SEM Drasov delivered for several customers turbo - and diesel generators for offshore applications, e.g. stationa ry or floating rigs. Typical applications are generators for the whole p ower supply, supply units for loading rigs drives, for winches, cranes and other.

References

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Generators

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 27/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:References: Nuclear Power Generation

Olkiluoto 3 – Finland

Application: SBO GeneratorQuantity: 2Diesel: MTU

Generator parameters: Output: 3000 kVAVoltage: 725 VSpeed: 1500 r.p.m.

Atucha 1 – Argentina

Application: SBO GeneratorQuantity: 3Diesel: Caterpillar

Generator parameters: Output: 4850 kVAVoltage: 6600 VSpeed: 1000 r.p.m.

Fang Jia Shang, Fuging, Yang Jiang – China

Application: SBO GeneratorQuantity: 15 + (8 + 8)Diesel: MTU

Generator parameters: Output: 7500 kVAVoltage: 6600 VSpeed: 1500 r.p.m.

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Generators

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Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 28/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:References: Special design for special applications

Special Design for steam and gas turbine driven generators

References

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Manufacturing

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Portfolio

Generators

Motors

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New products

Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 29/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:References: Special design for special applications

Special Design for traction applications:

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Generators

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Only for internal use / © Siemens AG 2010. All right s reserved.I DT LD DW SEMPage 30/30 FY 2011 Introduction SEM Drásov

LD SEM Drasov:Innovation: New platform design - vertical A-modyn

Power output: 1500 – 8000 kW

Pole number: 12 - 20

Voltage: 10 kV (50 Hz) 13,2 kV (60 Hz)

Protection: IP W24; IP 54

Cooling: IC01; IC81W

New products